wagner electroctatic solvent manual automatic guns

Products from WAGNER Industrial Solutions stand for maximum reliability, quality for your specific requirements.

Experience fascinating surfacesLegend

Suitable for Airless applications

Suitable for AirCoatapplications

Suitable for Airsprayapplications

Protective coating

Metal coating

Wood coating

Plastic coating

Complies with CE directive

Complies with ATEX directive

Liquid application

Industrial Solutions144

2. Robust Design

3. Ergonomics

4. Easy Operation and Process Monitoring

Despite complex technology the guns are extremely robust and survive falls and knocks completely undamaged.

The combination of low weight, ergonomic design, outstanding balance and low trigger force is the basic building block for long, fatigue-free work. The power supply is protected and vibration-free in the control unit.

Gun monitoring and setting up to three recipes directly on the gun at the touch of a button. Here the electrostatics can be switched on an off at any time. Field strength and current flow are displayed and monitored online.

1. High Coating Quality, High AWG

Electrostatic manual and automatic guns for solvent-based lacquersWAGNER electrostatic manual and automatic guns for solvent-based lacquers with unique reliability, process and operating safety. Thanks to their external power supply with WAGNER control units, the guns are extremely light, robust and vibration-free. The operating concept offers flexibility and ease of use.

Excellent wrap-around and low overspray usage ensure not only the best coating quality, but also impressive material and time savings. Amortiza-tion is soon achieved.

Electrostatic solventApplying

145

Product variants Item no. Price PH 2

GM 5000EA 2309870 - -Set GM 5000EA VC - VM 500 2328706 - -Set GM 5000EA VC - VM 5000 2328707 - -Set configurator GM 5000EA VC 2309844 - -

Processable materials Included Items Ordering informationLow-conductive, solvent-based lacquers, primers and separating agents, 1K and 2K.

GM 5000EAOperating manualConformity certificate GM2000WGun protection

In addition to individual guns, ready-to- spray sets can be composed; consisting of gun, nozzle, material hose pack and control unit.Comprehensive accessories range.Observe conductivity

GM 5000EA

Electrostatic manual gun for AirSpray applications with low-conductive solvent-based lacquers. With integrated high-voltage cascade. Additio-nally required: Control unit VM500 or VM 5000

Technical dataOutput voltage 80,0 kVOutput current 100 µAMax. material pressure 8 bar, 116Fluid inlet A – G 1/4“Material temperature 60 °C, 140.0 °FLacquer conductivity 20 – 500 megΩcmLacquer conductivity LowR 4 – 25 megΩcmMax. air inlet pressure 8 bar, 116 PSICompressed air connection A – G 1/4“Operating temperature 5 – 40 °C, 41.0 – 104.0 °FWeight 630 g, 1.39 lbLength 261,0 mm, 10.3 inHeight 245 mm, 9.6 in

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Electrostatic manual gun airspray



Automatic gun GA2805 EA 350046 - -Automatic gun GA2805 EA short cable 350074 - -Automatic gun GA2800 EA 2301861 - -Automatic gun GA2800 EA 350028 - -

Processable materials Included items Ordering information1K solvent-based paints2K solvent-based paints1K solvent-based primer2K solvent-based primer1K solvent-based release agents2K solvent-based release agents

GA 2800EAUniversal wrenchAir nozzle wrenchSeal kitHose nipple ø 10 mm; ø 0.39 in; 1/4“Hose nipple ø 10 mm; ø 0.39 in; 3/8“CE declaration of conformityUser manual

Determine which gun is required and the necessary cable length.Select the type of nozzle system (round spray or fan spray).Determine which control unit is required and the nozzle size.Determine which additional accessories are required, e.g. hoses, cables, etc.


GA 2800EAElectrostatic automatic gun Airspray

Electrostatic spray gun for Airspray automatic applications with solvent- based lacquers.

Technical dataOutput voltage 80,0 kVOutput current 100 µAMaterial resistance 50 – 1250 kΩMax. material pressure 8 bar, 116Material temperature 60 °C, 140.0 °FMaterial connection Ø 10 mm, 0.4 inMax. air inlet pressure 8 bar, 116 PSIOperating temperature 5 – 40 °C, 41.0 – 104.0 °FWeight 1440 g, 3.18 lbLength 400,0 mm, 15.7 inWidth 70 mm, 2.8 inHeight 141 mm, 5.6 in

147


GM 5000EAC 2309871 - -Set GM 5000EAC VC - VM 500 2328708 - -Set GM 5000EAC VC - VM 5000 2328709 - -Set configurator GM 5000EAC VC 2309845 - -

Processable materials Included items Ordering informationLow-conductive, solvent-based lacquers, primers and separating agents, 1K and 2K.

GM 5000EACOperating manualConformity certificate GM2000WGun protection

In addition to individual guns, ready-to- spray sets can be composed; consisting of gun, nozzle, material hose pack and control unit.Comprehensive accessories range.Observe conductivity

GM 5000EACElectrostatic manual gun Aircoat

Electrostatic manual gun for AirCoat applications with low-conductive solvent-based lacquers. With integrated high-voltage cascade. Additio-nally required: Control unit VM500 or VM 5000

Technical dataOutput voltage 80,0 kVOutput current 100 µAMaterial pressure 0 – 250 bar, 0 – 3626 PSImaterial connection NPS 1/4“Material temperature 60 °C, 140.0 °FLacquer conductivity 20 – 500Lacquer conductivity LowR 4 – 25Air inlet pressure 0,0 – 0,8 MPa, 0,0 – 8,0 bar, 0 – 116 PSIAir inlet connection G 1/4“Operating temperature 5 – 40 °C, 41.0 – 104.0 °FWeight 710 g, 1.57 lbLength 264,0 mm, 10.4 inHeight 246 mm, 9.7 in

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Automatic spraygun GA 2000EACFB 350003 - -Automatic spraygun GA 2000EACR 350007 - -Automatic gun GA 2005EACFB 350044 - -Automatic gun GA 2005EACFB short cable 350070 - -Automatic spraygun GA 2000EACR 2301862 - -Automatic spraygun GA 2000EACFB 2301864 - -

Processable materials Included items Ordering information1K solvent-based paints1K solvent-based primer1K high solid paints1K high solid primer2K solvent-based primer2K solvent-based paints

GA 2000EACUniversal wrenchNozzle wrenchSeal kit, valve rodCoupling sleeve M16x1.5-NPSM1/4“Notice tagCE declaration of conformityUser manual

Determine the required nozzle size.Determine which control unit is required.Determine which additional accessories are required, e.g. hoses, cables, etc.


GA 2000EACElectrostatic automatic gun AirCoat

Electrostatic spray gun for AirCoat automatic applications with solvent- based lacquers.

Technical dataOutput voltage 80,0 kVOutput current 100 µAMaterial resistance 150 – 1250 kΩMax. material pressure 250 bar, 3626Fluid inlet M16 x 1.5Material temperature 60 °C, 140.0 °FMax. air inlet pressure 8 bar, 116 PSIOperating temperature 5 – 40 °C, 41.0 – 104.0 °FWeight 600 g, 1.32 lbLength 400,0 mm, 15.7 inWidth 70 mm, 2.8 inHeight 125 mm, 4.9 in

149


Controler VM 500 2310478 - -

Suitable for product Included items Ordering informationGM 5000EAGM 5000EAC

VM 500Ground cable 10 m, 33 ftCE declaration of conformityoperating manualPower cable 3m

Select the device and the required accesso-ries.

VM 500

Control unit to drive the electrostatic manual guns GM 5000 and GM 5000 EAC. 80 kV with monitoring and safety switch-off function.

Technical dataInput voltage 115 – 230 VGun voltage 80 kVGun spray current 100 µAInput power 40 WInput frequency 50 – 60 HzProtection class IP 54Operating temperature 5 – 40 °C, 41.0 – 104.0 °FWeight 2,3 kg, 5.1 lbLength 230,0 mm, 9.1 inWidth 180 mm, 7.1 inHeight 120 mm, 4.7 in

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Electrostatic control unit



Controler VM 5000 2310477 - -

Suitable for product Included items Ordering informationGM 5000EAGM 5000EAC

VM 5000Ground cable 10 m, 33 ftCE declaration of conformityoperating manualPower cable 3m



VM 5000

Control unit to drive the electrostatic manual guns GM 5000 and GM 5000 EAC. Adjustable high-voltage, recipe changes, safety monitoring and many other features.

Technical dataInput voltage 115 – 230 VGun voltage 80 kVGun spray current 100 µAInput power 40 WInput frequency 50 – 60 HzProtection class IP 54Operating temperature 5 – 40 °C, 41.0 – 104.0 °FWeight 2,3 kg, 5.1 lbLength 250,0 mm, 9.8 inWidth 180 mm, 7.1 inHeight 120 mm, 4.7 in


151


Electrostatic power generator EPG3000 ex 381021 - -

Suitable for product Included items Ordering informationGA 2800EAGA 2805EAGA 2000EACGA 2005EAC

EPG 3000Power cable, standard, 3 m, 9.8 ftGround cable, 10 m, 32.8 ftControl cable, external, 3 m, 9.8 ftSpare parts kitCE declaration of conformityUser manual


EPG 3000

EPG 3000 controls all Wagner electrostatic automatic guns for solvent- based lacquers. Precision setting of the atomizer and shaping air and setting of the high voltage and current limitation are possible.

Technical dataInput voltage 85 – 264 VGun voltage 80 kVGun spray current 100 µAInput power 40 WInput frequency 47 – 440 HzProtection class IP 64Air inlet pressure 0,6 – 0,8 MPa, 6,0 – 8,0 bar, 87 – 116 PSIAir outlet pressure 0,0 – 0,6 MPa, 0,0 – 6,0 bar, 0 – 87 PSIMax. number of guns 1Operating temperature 5 – 40 °C, 41.0 – 104.0 °FWeight 7,5 kg, 16.5 lbLength 315,0 mm, 12.4 inWidth 270 mm, 10.6 inHeight 136 mm, 5.4 in

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Electrostatic manual and automatic gun accesoriesWagner offers a comprehensive accessories range for electrostatic manual and automatic guns. Please select the components you require from this table. Further articles can be found in the WAGNER accessories catalog.

Are compatible to each other

GM 50

00EA

GA 28

05EA

GM 50

00EA

C

GA 20

00EA

C

Nozzles - flat jetNozzle AF 5000 - 0.6mm z - - - 2310539 - -Nozzle AF 5000 - 0.8mm z - - - 2310540 - -Nozzle AF 5000 - 1.0mm z - - - 2310541 - -Nozzle AF 5000 - 1.2mm z - - - 2310542 - -Nozzle AF 5000 - 1.4mm z - - - 2310543 - -Nozzle AF 5000 - 1.6mm z - - - 2310544 - -Nozzle AF 5000 - 1.8mm z - - - 2310545 - -Nozzle AF 5000 - 2.0mm z - - - 2310546 - -ACF 5000 (see nozzle chart) - - z - 395xxx - -nozzle ACF5000 11/40 - - z - 395411 - -

Air caps - flat jetAir cap AF 5000 - 0.4-0.8S z - - - 2310506 - -Air cap AF 5000 - 1.0-1.4S z - - - 2310507 - -Air cap EAF 5000 - 1.6-2.0S z - - - 2310508 - -Air cap AF 5000 - 0.4-0.8W z - - - 2314255 - -Air cap AF 5000 - 1.0-1.4W z - - - 2314256 - -Air cap AF 5000 - 1.6-2.0W z - - - 2314258 - -

AircapAir cap ACF 5000 - LV (red) - - z - 2309882 - -Air cap ACF 5000 - HV (blue) - - z - 2314203 - -

Nozzle - round jetNozzle AR 5000 - D8 z - - - 2310558 - -Nozzle AR 5000 - D12 z - - - 2315050 - -

Round jet - nozzle holderRound jet nozzle adapter ACR 5000 - - z - 2309883 - -

Air cap - round sprayAir cap AR 5000 - D8 z - - - 2310557 - -Air cap AR 5000 - D12 z - - - 2315049 - -

z


153

z

GM 50

00EA

GA 28

05EA

GM 50

00EA

C

GA 20

00EA

C

Nozzle - round jetNozzle insert R11 - - z - 132720 - -Nozzle insert R12 - - z - 132721 - -Nozzle insert R13 - - z - 132722 - -Nozzle insert R14 - - z - 132723 - -Nozzle insert R15 - - z - 132724 - -Nozzle insert R16 - - z - 132725 - -Nozzle insert R17 - - z - 132726 - -Nozzle insert R18 - - z - 132727 - -Nozzle insert R19 - - z - 132728 - -Nozzle insert R20 - - z - 132729 - -Nozzle insert R21 - - z - 132730 - -Nozzle insert R22 - - z - 132731 - -

Airless material hoseHP-hose-DN6-PN270-M16x1,5-15m-PA - - - z 9984507 - -HP-hose-DN4-PN270-M16x1.5-7.5m-PA - - - z 9984510 - -HP-hose-DN6-PN270-M16x1,5-10,0m-PA - - - z 9984570 - -

Hose packagesHose package GM 5000EA (7.5m) z - - - 2339167 - -Hose package GM 5000EA (10m) z - - - 2339168 - -Hose package GM 5000EA (15m) z - - - 2339169 - -Hose package GM 5000EA (20m) z - - - 2339170 - -Hose package GM 5000EA (7.5m), Low R z - - - 2339175 - -Hose package GM 5000EA (10m), Low R z - - - 2339176 - -Hose package GM 5000EA (15m), Low R z - - - 2339177 - -Hose package GM 5000EA (20m), Low R z - - - 2339178 - -

FiltersEdge filter 60 mesh - - z - 3204604 - -Edge filter 100 mesh - - z - 3204605 - -Edge filter 200 mesh - - z - 9999002 - -

Valve seat / topValve tip Air assy. z - - - 2312184 - -Valve tip Air assy. (Steel) z - - - 2312185 - -Valve seat Air assy. (Steel) z - - - 2312179 - -Valve seat Air assy. (PEEK) z - - - 2312176 - -



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GM 50

00EA

GA 28

05EA

GM 50

00EA

C

GA 20

00EA

C

Hose packagesHose package GM 5000EAC (7.5m) - - z - 2339171 - -Hose package GM 5000EAC (10m) - - z - 2339172 - -Hose package GM 5000EAC (15m) - - z - 2339173 - -Hose package GM 5000EAC (20m) - - z - 2339174 - -Hose package GM 5000EAC (7.5m), Low R - - z - 2339179 - -Hose package GM 5000EAC (10m), Low R - - z - 2339180 - -Hose package GM 5000EAC (15m), Low R - - z - 2339181 - -Hose package GM 5000EAC (20m), Low R - - z - 2339182 - -

Control unitsControler VM 500 z - z - 2310478 - -Controler VM 5000 z - z - 2310477 - -

Mounting accessoriesSuspension pin - z - z 350364 - -

Gun flush boxGun flush box (Gm5000EA/EAC round jet) z - - - 2327973 - -retrofit PSV to Gm5000EA/EAC round jet z - - - 2328626 - -Gun flush box (Gm5000EAC flat jet) - - z - 2327965 - -retrofit kit PSV to Gm5000EAC flat jet - - z - 2328624 - -

MiscellaneousPaint resistivity meter RS 500 z - z - 2326041 - -

Measurement toolsH.V.tester HV200 N z - z - 259010 - -

MiscellaneousGun cover z - z - 2319653 - -Wall mount GM 5000E (left/right) z - z - 2326485 - -

z


155

z

VM 50

0

VM 50

00

EPG 3

000

Power cableMains cable + Stak 200 z z z 241270 - -Mains cable + Stak 200 CH z z - 241271 - -Power cable assy. USA z z - 264626 - -Mains cable Japan z z - 264625 - -

Ground cableEarthing cable assy. z z z 130215 - -Earthing cable assy. 3m z z z 236219 - -

Gun cableGun cable GM 5000E 10m z z - 2307293 - -Gun cable GM 5000E 15m z z - 2309474 - -Gun cable GM 5000E 20m z z - 2309475 - -Gun cable GM 5000E 25m z z - 2309476 - -

Extension and control cablesExtension cable GM 5000E 10m z z - 2307295 - -Extension cable GM 5000E 20m z z - 2307296 - -Extension cable EA/EAC 7.5 m - - z 350272 - -Extension cable EA/EAC 10m - - z 350513 - -Extension cable EA/EAC 15m - - z 350514 - -

Control cableInterface cable VM 5000 - z - 2317600 - -

Air hoseHose PUR 10/7 blue - - z 9987095 - -Hose PUR 10/7 black - - z 9987076 - -Hose PU 8/5,5 rot - - z 9982063 - -Hose PE-PU 8/5,5 green - - z 9982077 - -

Mounting equipmentMounting control unit assy. z z - 2327509 - -

Extension and control cablesControl cable assy. - - z 350275 - -

Control unit accessoriesAre compatible to each other

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Spraypacks GM 5000 EAWAGNER offers a selection of predefined spraypacks. Please choose the spraypack most suitable for your requirements from the following table. You can also create your own individual spraypack, to do this either visit our web shop or contact your WAGNER sales partner.

consists of

Set G

M 50

00EA

VC - V

M 50

0, 23

2870

6

Set G

M 50

00EA

VC - V

M 50

00, 2

3287

07

Set G

M 50

00EA

C VC -

VM 50

0, 23

2870

8

Set G

M 50

00EA

C VC -

VM 50

00, 2

3287

09

Mounting equipmentMounting control unit assy. z z z z 2327509

Nozzles - flat jetNozzle AF 5000 - 1.0mm z z - - 2310541

Control unitsControler VM 500 z - z - 2310478Controler VM 5000 - z - z 2310477

FiltersEdge filter 100 mesh - - z z 3204605

Air caps - flat jetAir cap AF 5000 - 1.0-1.4W z z - - 2314256

Nozzles - flat jetnozzle ACF5000 11/40 z - z z 395411

AircapAir cap ACF 5000 - LV (red) - - z z 2309882

Hose packages AirSprayGM 5000EA z z - - 2309870

Hose sets AirCoatGM 5000EAC - - z z 2309871

z


157

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Nozzle Chart | Brillant

Part-No. 148xxxTo identify the part number of a nozzle, please use the number in the chart and replace the xxx. Example: to order a 411 nozzle use the part no.: 148411

Size Spray angle Material fi lter (in mesh) Bore Material fl ow*

10° 20° 30° 40° 50° 60° 80° Edge fi lter Gun fi lter inch (mm) l/min (gal/min)

07 107 207 407

200

200

0.007 (0.18) 0.23 (0.061)

09 209 309 409 509 609 0.009 (0.23) 0.26 (0.069)

11 111 211 311 411 511 611 811

100

150 0.011 (0.28) 0.38 (0.100)

13 113 213 313 413 513 613 813

100

0.013 (0.33) 0.55 (0.145)

15 115 215 315 415 515 615 815 0.015 (0.38) 0.75 (0.198)

17 217 317 417 517 617 81760

0.017 (0.43) 0.96 (0.254)

19 219 319 419 519 619 819

50

0.019 (0.48) 1.20 (0.317)

21 221 421 521 621 821 0.021 (0.53) 1.45 (0.383)

23 423 623 823 0.023 (0.58) 1.79 (0.473)

55(2.17)

100(3.94)

145(5.71)

195(7.68)

250(9.84)

300(11.81)

400(15.75)

* Measured with water at 100 bar** Measured with 110 bar (1595 psi), 30 cm (11.81 inch) distance, lacquer 56DIN-4sAverage spray width mm (inch)**

Nozzle Chart | ACF 5000

Part-No. 395xxxTo identify the part number of a nozzle, please use the number in the chart and replace the xxx. Example: to order a 411 nozzle use the part no.: 395411

Size Spray angle Material filter (in mesh) Bore Material flow*

10° 20° 30° 40° 50° 60° 80° Edge filter Gun filter inch (mm) l/min (gal/min)

07 107 207 407

200

200

0,007 (0,18) 0,23 (0,061)

09 109 209 309 409 509 609 0,009 (0,23) 0,26 (0,069)

11 111 211 311 411 511 611 811

100

150 0,011 (0,28) 0,38 (0,100)

13 113 213 313 413 513 613 813

100

0,013 (0,33) 0,55 (0,145)

15 115 215 315 415 515 615 815 0,015 (0,38) 0,75 (0,198)

17 217 317 417 517 617 817

60

0,017 (0,43) 0,96 (0,254)

19 219 319 419 519 619 819

50

0,019 (0,48) 1,20 (0,317)

21 221 421 521 621 821 0,021 (0,53) 1,45 (0,383)

23 423 623 823 0,023 (0,58) 1,79 (0,473)

55(2,17)

100(3,94)

145(5,71)

195(7,68)

250(9,84)

300(11,81)

400(15,75)

* Measured with water at 100 bar** Measured with 110 bar (1595 psi), 30 cm (11.81 inch) distance, lacquer 56DIN-4sØ Average spray width mm (inch)**

wagner electroctatic solvent manual automatic guns

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