RPMaxLifeShock resistant roller press refurbishment RPMaxLife has proven itself during intensive field testing. It provides a cost effective wear and impact resistant solution for roller press rollers, using specially developed materials and procedures which can be applied to roller press rollers of all sizes.

The end result? A substantially longer roller life without the need for intermediate repairs ensuring maximum plant capacity by reducing wear.

• Total cost of ownership reduced through increased wear life and fewer maintenance cycles

• A complete solution that can eliminate the need to replace expensive roller press rollers

• Improvement in overall mill efficiencies

• Provides a welded solution with unrivalled impact resistance

• A fully on-site process with no need to disassemble

WeldingAlloysGroup

WA Applicationsfor Cement Plants

WA Wear Plates

• Base metal and overlay thicknesses selected according to the application

• Choice of several overlay types• Preferred solution for maintenance

HardplateTM

Heavy duty composite wear

plates

• Specially adapted for applications where weight is restricted

• More adaptable, lighter and harder• Advantageous for moving parts

• Designed for applications susceptible to a combination of wear and impact

• Ideal solution for material transfer and transportation

TuffplateTM

Impact resistant wear plates

HardliteTM

Ultra-thin composite wear plates less than

5mm thick

Our range of plates including HardliteTM, HardplateTM and TuffplateTM are available in standard dimensions or made to measure, in a wide range of thicknesses.

Worldwide patent

2 + 2 = 4 mm32 kg/m2

Welding Alloys manufactures a range of welded overlay plates available in standard dimensions or cut-to-size in a wide range of thicknesses. Our plate products provide a cost-effective solution to wear problems faced in the cement industry and boast wear resistant properties far exceeding those of quenched and tempered and other abrasion resistant steels.

MillCarbTM

Protecting your Mill from the daily grind

Welding Alloys has developed another class leading solution for the wear protection of grinding components used in the cement industry.

MillCarb™ has been developed in collaboration with industry leading mill OEMs and experts in material science to ensure optimum performance. With MillCarb™, we enter a new era of wear protection for mill grinding components and set new standards in the cement industry.• A fully repairable welded ceramic composite metal

matrix alloy• Optimised engineered wear protection solution for

grinding components• A cost effective solution to refurbish worn components• Superior wear resistance compared to competitor

products

A Vertical Mill Tyre hardfaced with standard hardfacing on left side and MillCarb™ on the right side.

The microstructure of 5-layers of MillCarb™, showing uniform distribution of the ceramic

particles throughout the thickness of the entire weld deposit.

GAMMA 182-OYour ideal partner for difficult welds!GAMMA 182-O is a truly unique product developed by Welding Alloys, which is especially suited for repair & maintenance welding of components in cement plants.

Advantages compared to stick electrodes:• Welding time is considerably reduced with up to

50% reduction in downtime• 10-15% savings in material consumption• Higher real efficiency• Welder appeal• High mechanical properties

UNIQUE PRODUCT!

0

2

4

6

8

10

12

Product

Wea

r Life

Mild Steel

Q&T 500

HardplateTM

100HardplateTM

200HardplateTM

300HardliteTM

Hardfacing of Vertical Grinding Mills (VRMs)Through Welding Alloys technology, cement plants across the globe have benefited from reduced VRM grinding component wear, longer lasting mill shell liners, roller hub guards and various other products and solutions to enable them to increase productivity, optimise mill efficiencies and simultaneously reduce costs.

LifecycleClose collaboration for maximum performance

Installation Commissioning

Operational Phase Retrofitting Phase

End of warranty

Service

ProductionEfficiencyAvailability

WA SERVICES

Target of service onsite

Target with retrofit

Misaligned process conditionsIncreased wear rateOld-fashioned design

Optimised process conditionsLong-lasting & high efficiency grindingState-of-the-art technology

100%

Time

Attr

ibut

e

WA Services Target vs. OEM Services

ASTM G-65 Wear Test (independent laboratory

Apr

il 20

18

RPMaxLifeShock resistant roller press refurbishment RPMaxLife has proven itself during intensive field testing. It provides a cost effective wear and impact resistant solution for roller press rollers, using specially developed materials and procedures which can be applied to roller press rollers of all sizes.

The end result? A substantially longer roller life without the need for intermediate repairs ensuring maximum plant capacity by reducing wear.

• Total cost of ownership reduced through increased wear life and fewer maintenance cycles

• A complete solution that can eliminate the need to replace expensive roller press rollers

• Improvement in overall mill efficiencies

• Provides a welded solution with unrivalled impact resistance

• A fully on-site process with no need to disassemble

WeldingAlloysGroup

WA Applicationsfor Cement Plants

WA Wear Plates

• Base metal and overlay thicknesses selected according to the application

• Choice of several overlay types• Preferred solution for maintenance

HardplateTM

Heavy duty composite wear

plates

• Specially adapted for applications where weight is restricted

• More adaptable, lighter and harder• Advantageous for moving parts

• Designed for applications susceptible to a combination of wear and impact

• Ideal solution for material transfer and transportation

TuffplateTM

Impact resistant wear plates

HardliteTM

Ultra-thin composite wear plates less than

5mm thick

Our range of plates including HardliteTM, HardplateTM and TuffplateTM are available in standard dimensions or made to measure, in a wide range of thicknesses.

Worldwide patent

2 + 2 = 4 mm32 kg/m2

Welding Alloys manufactures a range of welded overlay plates available in standard dimensions or cut-to-size in a wide range of thicknesses. Our plate products provide a cost-effective solution to wear problems faced in the cement industry and boast wear resistant properties far exceeding those of quenched and tempered and other abrasion resistant steels.

MillCarbTM

Protecting your Mill from the daily grind

Welding Alloys has developed another class leading solution for the wear protection of grinding components used in the cement industry.

MillCarb™ has been developed in collaboration with industry leading mill OEMs and experts in material science to ensure optimum performance. With MillCarb™, we enter a new era of wear protection for mill grinding components and set new standards in the cement industry.• A fully repairable welded ceramic composite metal

matrix alloy• Optimised engineered wear protection solution for

grinding components• A cost effective solution to refurbish worn components• Superior wear resistance compared to competitor

products

A Vertical Mill Tyre hardfaced with standard hardfacing on left side and MillCarb™ on the right side.

The microstructure of 5-layers of MillCarb™, showing uniform distribution of the ceramic

particles throughout the thickness of the entire weld deposit.

GAMMA 182-OYour ideal partner for difficult welds!GAMMA 182-O is a truly unique product developed by Welding Alloys, which is especially suited for repair & maintenance welding of components in cement plants.

Advantages compared to stick electrodes:• Welding time is considerably reduced with up to

50% reduction in downtime• 10-15% savings in material consumption• Higher real efficiency• Welder appeal• High mechanical properties

UNIQUE PRODUCT!

0

2

4

6

8

10

12

Product

Wea

r Life

Mild Steel

Q&T 500

HardplateTM

100HardplateTM

200HardplateTM

300HardliteTM

Hardfacing of Vertical Grinding Mills (VRMs)Through Welding Alloys technology, cement plants across the globe have benefited from reduced VRM grinding component wear, longer lasting mill shell liners, roller hub guards and various other products and solutions to enable them to increase productivity, optimise mill efficiencies and simultaneously reduce costs.

LifecycleClose collaboration for maximum performance

Installation Commissioning

Operational Phase Retrofitting Phase

End of warranty

Service

ProductionEfficiencyAvailability

WA SERVICES

Target of service onsite

Target with retrofit

Misaligned process conditionsIncreased wear rateOld-fashioned design

Optimised process conditionsLong-lasting & high efficiency grindingState-of-the-art technology

100%

Time

Attr

ibut

e

WA Services Target vs. OEM Services

ASTM G-65 Wear Test (independent laboratory

Apr

il 20

18

RPMaxLifeShock resistant roller press refurbishment RPMaxLife has proven itself during intensive field testing. It provides a cost effective wear and impact resistant solution for roller press rollers, using specially developed materials and procedures which can be applied to roller press rollers of all sizes.

The end result? A substantially longer roller life without the need for intermediate repairs ensuring maximum plant capacity by reducing wear.

• Total cost of ownership reduced through increased wear life and fewer maintenance cycles

• A complete solution that can eliminate the need to replace expensive roller press rollers

• Improvement in overall mill efficiencies

• Provides a welded solution with unrivalled impact resistance

• A fully on-site process with no need to disassemble

WeldingAlloysGroup

WA Applicationsfor Cement Plants

WA Wear Plates

• Base metal and overlay thicknesses selected according to the application

• Choice of several overlay types• Preferred solution for maintenance

HardplateTM

Heavy duty composite wear

plates

• Specially adapted for applications where weight is restricted

• More adaptable, lighter and harder• Advantageous for moving parts

• Designed for applications susceptible to a combination of wear and impact

• Ideal solution for material transfer and transportation

TuffplateTM

Impact resistant wear plates

HardliteTM

Ultra-thin composite wear plates less than

5mm thick

Our range of plates including HardliteTM, HardplateTM and TuffplateTM are available in standard dimensions or made to measure, in a wide range of thicknesses.

Worldwide patent

2 + 2 = 4 mm32 kg/m2

Welding Alloys manufactures a range of welded overlay plates available in standard dimensions or cut-to-size in a wide range of thicknesses. Our plate products provide a cost-effective solution to wear problems faced in the cement industry and boast wear resistant properties far exceeding those of quenched and tempered and other abrasion resistant steels.

MillCarbTM

Protecting your Mill from the daily grind

Welding Alloys has developed another class leading solution for the wear protection of grinding components used in the cement industry.

MillCarb™ has been developed in collaboration with industry leading mill OEMs and experts in material science to ensure optimum performance. With MillCarb™, we enter a new era of wear protection for mill grinding components and set new standards in the cement industry.• A fully repairable welded ceramic composite metal

matrix alloy• Optimised engineered wear protection solution for

grinding components• A cost effective solution to refurbish worn components• Superior wear resistance compared to competitor

products

A Vertical Mill Tyre hardfaced with standard hardfacing on left side and MillCarb™ on the right side.

The microstructure of 5-layers of MillCarb™, showing uniform distribution of the ceramic

particles throughout the thickness of the entire weld deposit.

GAMMA 182-OYour ideal partner for difficult welds!GAMMA 182-O is a truly unique product developed by Welding Alloys, which is especially suited for repair & maintenance welding of components in cement plants.

Advantages compared to stick electrodes:• Welding time is considerably reduced with up to

50% reduction in downtime• 10-15% savings in material consumption• Higher real efficiency• Welder appeal• High mechanical properties

UNIQUE PRODUCT!

0

2

4

6

8

10

12

Product

Wea

r Life

Mild Steel

Q&T 500

HardplateTM

100HardplateTM

200HardplateTM

300HardliteTM

Hardfacing of Vertical Grinding Mills (VRMs)Through Welding Alloys technology, cement plants across the globe have benefited from reduced VRM grinding component wear, longer lasting mill shell liners, roller hub guards and various other products and solutions to enable them to increase productivity, optimise mill efficiencies and simultaneously reduce costs.

LifecycleClose collaboration for maximum performance

Installation Commissioning

Operational Phase Retrofitting Phase

End of warranty

Service

ProductionEfficiencyAvailability

WA SERVICES

Target of service onsite

Target with retrofit

Misaligned process conditionsIncreased wear rateOld-fashioned design

Optimised process conditionsLong-lasting & high efficiency grindingState-of-the-art technology

100%

Time

Attr

ibut

e

WA Services Target vs. OEM Services

ASTM G-65 Wear Test (independent laboratory

Apr

il 20

18

WeldingAlloysGroup

From quarry to shipping, always a WA Solution

Quarry Pre-homogenisation Raw mill Pyroprocessing Shipping

Coal mill

Kiln

Silo Cement millPreheating tower

Dry process

Wet process

Hammers Chutes, hoppers, bins Discs Hot gas ring Rollers and table Horomill Dipping tubes Piping Kiln tyre Fan Miscellaneous

Gyratory crusher Cones Hammers Reclaimer Roller press Separator cone Hub Kiln roller Fan Vertical mill shell Cone Separator cage

Silo

RPMaxLifeShock resistant roller press refurbishment RPMaxLife has proven itself during intensive field testing. It provides a cost effective wear and impact resistant solution for roller press rollers, using specially developed materials and procedures which can be applied to roller press rollers of all sizes.

The end result? A substantially longer roller life without the need for intermediate repairs ensuring maximum plant capacity by reducing wear.

• Total cost of ownership reduced through increased wear life and fewer maintenance cycles

• A complete solution that can eliminate the need to replace expensive roller press rollers

• Improvement in overall mill efficiencies

• Provides a welded solution with unrivalled impact resistance

• A fully on-site process with no need to disassemble

WeldingAlloysGroup

WA Applicationsfor Cement Plants

WA Wear Plates

• Base metal and overlay thicknesses selected according to the application

• Choice of several overlay types• Preferred solution for maintenance

HardplateTM

Heavy duty composite wear

plates

• Specially adapted for applications where weight is restricted

• More adaptable, lighter and harder• Advantageous for moving parts

• Designed for applications susceptible to a combination of wear and impact

• Ideal solution for material transfer and transportation

TuffplateTM

Impact resistant wear plates

HardliteTM

Ultra-thin composite wear plates less than

5mm thick

Our range of plates including HardliteTM, HardplateTM and TuffplateTM are available in standard dimensions or made to measure, in a wide range of thicknesses.

Worldwide patent

2 + 2 = 4 mm32 kg/m2

Welding Alloys manufactures a range of welded overlay plates available in standard dimensions or cut-to-size in a wide range of thicknesses. Our plate products provide a cost-effective solution to wear problems faced in the cement industry and boast wear resistant properties far exceeding those of quenched and tempered and other abrasion resistant steels.

MillCarbTM

Protecting your Mill from the daily grind

Welding Alloys has developed another class leading solution for the wear protection of grinding components used in the cement industry.

MillCarb™ has been developed in collaboration with industry leading mill OEMs and experts in material science to ensure optimum performance. With MillCarb™, we enter a new era of wear protection for mill grinding components and set new standards in the cement industry.• A fully repairable welded ceramic composite metal

matrix alloy• Optimised engineered wear protection solution for

grinding components• A cost effective solution to refurbish worn components• Superior wear resistance compared to competitor

products

A Vertical Mill Tyre hardfaced with standard hardfacing on left side and MillCarb™ on the right side.

The microstructure of 5-layers of MillCarb™, showing uniform distribution of the ceramic

particles throughout the thickness of the entire weld deposit.

GAMMA 182-OYour ideal partner for difficult welds!GAMMA 182-O is a truly unique product developed by Welding Alloys, which is especially suited for repair & maintenance welding of components in cement plants.

Advantages compared to stick electrodes:• Welding time is considerably reduced with up to

50% reduction in downtime• 10-15% savings in material consumption• Higher real efficiency• Welder appeal• High mechanical properties

UNIQUE PRODUCT!

0

2

4

6

8

10

12

Product

Wea

r Life

Mild Steel

Q&T 500

HardplateTM

100HardplateTM

200HardplateTM

300HardliteTM

Hardfacing of Vertical Grinding Mills (VRMs)Through Welding Alloys technology, cement plants across the globe have benefited from reduced VRM grinding component wear, longer lasting mill shell liners, roller hub guards and various other products and solutions to enable them to increase productivity, optimise mill efficiencies and simultaneously reduce costs.

LifecycleClose collaboration for maximum performance

Installation Commissioning

Operational Phase Retrofitting Phase

End of warranty

Service

ProductionEfficiencyAvailability

WA SERVICES

Target of service onsite

Target with retrofit

Misaligned process conditionsIncreased wear rateOld-fashioned design

Optimised process conditionsLong-lasting & high efficiency grindingState-of-the-art technology

100%

Time

Attr

ibut

e

WA Services Target vs. OEM Services

ASTM G-65 Wear Test (independent laboratory

Apr

il 20

18