visteon - benefícios do molde protótipo no desenvolvimento de novos produtos - 9º seminário de...
TRANSCRIPT
Strictly Private and Confidential
New products development strategy
Marcos ResendeInterior PD Senior Manager
Aug 30th, 2012
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Visteon Overview Product Line Portfolio
Leading provider of value-added components/systems to a broad range of global vehicle manufacturers
Employees:
– 26,000 consolidated
– 41,000 including joint ventures
Approximately 120 facilities in 27 countries*
2011 revenue:
– $8.05 billion consolidated
– $12.0 billion including joint ventures
ClimateCompressorsEngine InductionFluid TransportHVAC SystemsPowertrain Cooling
InteriorsCockpit ModulesConsolesDoor TrimInstrument Panels
ElectronicsAudio/InfotainmentCenter Stack Electronics Driver InformationFeature Control Modules
Visteon Today
* Includes joint ventures.
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Customers Are Key
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Van Buren Township, Mich.
Shanghai, China
The Americas
Asia PacificEurope
Chelmsford, UK
Corporate Offices
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Full Year 2011 Sales Profile
Customer
Product LineIncluding Non-Consolidated Sales
Product Line
Customer Including Non-Consolidated Sales
Climate49%
Interiors 28%
Electronics 17%
$8.047 Billion
$8.047 Billion
Lighting 6%
Ford27%
Hyundai / Kia31%
Renault / Nissan 8%
PSA 6%GM 2%
Other 21% Hyundai / Kia
22%
Ford21%
GM 8%
Renault / Nissan 7%
PSA 4%
Other 23%
Mazda 3%
VW 12%
Mazda 1%
VW 2%JLR 2%
$12.047 Billion
Climate36%
Interiors 42%
Electronics 17%
$12.047 Billion
Lighting 5%
Strictly Private and Confidential
Visteon South America Overview
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SA Key Customer
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Visteon South America
Manaus, Brazil
Manaus Plant
Camaçari, Brazil
Camaçari Plant
Terra del Fuego, Argentina
Rio Grande Plant
Buenos Aires, Argentina
Otto Krause Plant
Guarulhos, Brazil
Quilmes, Argentina
Quilmes Plant
Arbor Plant
Climate Electronic Interior Technical Center
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Interior Products – South America
Instrument Panels
Cockpit Module
Central Console
Door Trim
Interior Column
Interior Parts
Floor Console
Rear Tray
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Electronic Products – South America
Audio
Driver Information
A/C Control Head Unit
GPS
Ignition Coil
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Climate Products – South America
AFCA
HVAC
Air Induction Systems
AC Lines
Break Hoses
Compressors
Condensers/Heater Cores
Cooling System
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Visteon Product Development Strategy
Exterior parts development strategy to attend a customer requirement:
Phase 1: Product CAD design and virtual analysisMarket benchmarkingassembly and component definition (weight, raw material, attachment &
manufacturing process)Engineering documentation (DFMEA, validation plan, customer requirements
and others)
Phase 2: SLA prototype construction and CAD verification
Phase 3: Prototype injection tooling construction
Phase 4: Product dimensional verification
Phase 5: Product shipment
Phase 6: Product performance validation
Phase 7: Production injection tooling development
Phase 8: Product launching
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Visteon Partnership Definition - Robtec
Exterior parts development strategy to attend a customer requirement:
Phase 1: Product CAD design and virtual analysis
Phase 2: SLA prototype construction and CAD verification
Phase 3: Prototype injection tooling construction
Phase 4: Product dimensional verification
Phase 5: Product shipment
Phase 6: Product performance validation
Phase 7: Production injection tooling development
Phase 8: Product launching
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Phase 2: SLA prototype - Robtec
Robtec Construction timing: Large SLA parts: 18 days after OK to tooling CAD file Small SLA parts: 06 days after Ok to tooling CAD File
Visteon parts assembly and CAD verification
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Phase 2: SLA prototype - Robtec
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Phase 3: Prototype Tooling - Robtec
Robtec Construction timing:
Large prototype tooling: 50 days after OK to tooling CAD file
quantity: 04 tooling
Medium prototype tooling: 30 days after OK to tooling CAD File
quantity: 04 tooling
Small prototype tooling: 20 days after OK to tooling CAD File
quantity: 05 tooling
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Phase 3: Prototype Tooling - Robtec
Large prototype tooling:
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Phase 3: Prototype Tooling - Robtec
Large prototype tooling:
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Phase 3: Prototype Tooling - Robtec
Large prototype tooling:
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Phase 3: Prototype Tooling - Robtec
Large prototype tooling:
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Phase 4: Prototype dimensional analysis - Robtec
Gauge development and construction – 30 days after Ok to tooling CAD file Laser optical scanning (GOM) and Visteon engineering analysis – 03 days
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Phase 5: Product shipment - Robtec
Product shipment from China to Brazil – 05 days
Customs clearance – 02 days
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Conclusion
Customer expectation
attended!!!!!!
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www.visteon.com
Updated March 21, 2012
Thank you!