Presented byGroup 8

(2010-2012)

Production and Operation Management

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INDUSTRY OVERVIEW

• Indian Pharmaceutical Industry today is in the front rank of India’s science-based industries with wide range capabilities in the complex field of drug manufacturing and technology.

• Indian pharmaceutical industry is projected to grow to US $ 25 billion by 2010 whereas the domestic market is likely to grow more than triple to US$ 20 billion by 2015 from the current US$ 6 billion to become one of the leading pharmaceutical markets in the next decade.

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CONT…•Indian Pharma Industry is estimated to be worth $ 8.0

billion, growing at about 15 percent annually.

•Indian Pharma Industry ranks 4th in terms of volume and

13th in terms of value.

•Indian pharmaceuticals industry has over 20,000 units.

Around 260 constitute the organized sector, while others

exist in the small scale sector.

•The exports constitute almost 40% of the total production

of pharmaceuticals in India.

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MAJOR PLAYERS IN INDIA

There are more than 300 large, medium and small scale

players in Indian pharmaceutical Industry.

• VIFOR PHARMA

• CIPLA LTD.

• DABUR PHARMA LTD

• DR REDDY’S LABORATORIES LTD.

• RANBAXY LABORATORIES LTD

• IPCA Lab.

• CADILA4

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PROFILE OF THE COMPANY

•Vifor Pharma Pvt Ltd. was incorporated in the year 1980 in Mumbai, Maharashtra.

•It is a fully integrated specialty pharma company within the Galenica Group.

•It manufactures STERILISED WATER for injections BP/IP/USP in plastic ampoules with 5ml. And 10ml. Volume.

•It contrates on a range of self developed, acquired or in-licensed OTC products that are distributed through own marketing organisations in European key markets. 

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PRODUCTS LIST

STERILISED WATER FOR INJECTIONS BP 5 ML.

STERILISED WATER FOR INJECTIONS BP 10 ML.

STERILE WATER FOR INJECTION IP 5 ML.

STERILE WATER FOR INJECTION IP 10 ML.

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COMPETITIVE PRIORITIES

1) Quality:- Top quality Consistency in quality

2) Time:- On time delivery Delivery speed

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LOCATION BENEFITS

• As KASEZ is free trade zone, No duty on their products

• It is very near to Kandla Port, so their products are easily exported within short time

• Labor is available at cheaper rate than other locations

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VALUE CHAIN

Primary Activities: Production, QC & QA.Supporting Activities: HRM, Accounts Dept.

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SAFETY

•Extinguishers: Color codification: DCP- YELLOW, co2-red, foam-green, water-blue

•Dustbins•Information notices•Apron•Max capacity mentioned•Proper lighting•Notice protection devices•Mask, caps, shoes•Emergency exit•Door interlock

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LOT SIZE

Raw material 16 metric tone(660 kg)(25 kg per bag)

Finished goods 5,85,000 Ampoules per lot daily .

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RAW MATERIAL SUPPLIERS

Global supplierGermany:- Basel Qatar:- Qatar petrochemicals.

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RAW MATERIAL

• Municipal water• LDPE(Low Density Polyethylene)

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STORE and WAREHOUSE

• All the raw material and finished goods keep at normal room temperature.

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INVENTORY RAW MATERIAL

• They are maintaining minimum one month inventory to meet demand fluctuations

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PRODUCTION PROCESS

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Flow chart for production of Ampoules

Municipal Supply

NGMF+NGMA filters

SoftenerReverse osmosis

Demineralization

Passing through U.V

Distillation through MCDP

Online TOC

Sterilization of Distilled water at 121 degree for 30 minute

SWFI transferred to solution

room

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MUNICIPAL SUPPLY

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NGMF+NGMA filters

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SOFTENER

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Reverse osmosis

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Demineralization

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Passing through U.V

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Distillation through MCDP

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Online TOC

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Sterilization

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Manufacturing process

Issue of BMR

RM requisition

Steaming/Sterilization of FFS machines

Filtration of SWFI from 0.2

μfilter

Terminal Sterilization of Ampoules at 90

degree C and vacuum drying

Transferred to

quarantine

Line clearance by QA for production

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Packing process

Release by Q.C for packing

Line clearance for packing

Packing checks (Visual Inspection,

Leak test)

Final packing

Finished product inspection COA

Dispatch

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Customers

ALCOM LABORATORY

BADDI,HIMACHAL PRADESH

BIOCHEMICALS HIMACHAL PRADESH

SAM PHARMA UGANDA,NIGERIA

Exports:-Africa,Asian,American country,European country,Australia,Russian

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FINISHED GOODS

• Capacity (65,000 Ampoules daily by 1 machine)• This company is maintaining one month stock of

finished goods against uncertainties in demand, lead time and supply changes.

• Vifor keep a buffer stock of 1 crore units of ampoules.

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Waste Management

• Raw material wastage during process• Daily 2% wastage of material (LDPE)

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