videos model: j30302g instructional concrete slab iw »...

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ABSCO INDUSTRIES ASSEMBLY INSTRUCTION - MODEL: J30302G 19/06/15 CUSTOMER SUPPORT - 800-305-4436

1

0

ft-2

-3

⁄6

4

in

1

0

f

t

-

2

-

3

⁄6

4

i

n

FRONT: 9ft-10-7⁄64in

SIDE: 9ft-10-7⁄64in

HEIGHT: 6ft-10-43⁄64in

Absco Premier Garden ShedAssembly InstructionsModel: J30302G

We thank you for choosing an Australian made shed. For further assistance please visit our detailedinstructional video library at www.abscosheds.com.au/USA or contact Customer Support: 800-305-4436.

At ABSCO Industries we are always looking to be number ONE, so please let us know what you think of ourinstructions. Feedback makes us better. [email protected]

WHEN LAYING YOUR CONCRETE

SLAB, ENSURE THERE IS A REBATED

EDGE 1in DEEP AROUND THE PERIMETER

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N

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T

E

S

L

A

B

REBATED EDGE

CHANNEL

CONCRETE SLAB

3in WIDE

REBATE

THIS WILL HELP

WATER EGRESS FROM

THE BASE OF THE SHED

INSTRUCTIONAL

VIDEOS


Premier Garden Shed -Model: J30302G

INSTRUCTIONAL

VIDEOS

GENERAL INSTRUCTIONS

A NOTE ON SAFETY

The site for the shed must be level.

It is recommended that the shed be set on a 4in concrete slab and anchored down

appropriately (refer last page for details).

Before commencing any assembly, read through these instructions in detail to gain a

thorough understanding of assembly methods and associated details.

Unpack the carton and carefully identify and check off all the parts against the parts

described and illustrated on the following pages.

Some parts may have sharp edges. It is advisable to wear gloves when

handling these items and safety glasses if drilling holes. Sensible shoes

are highly recommended.

Do not erect your shed in windy conditions, ensure that the shed is

securely anchored to a solid foundation immediately after construction is

completed.

It is highly recommended to erect the shed with two or more people.

TOOLS REQUIRED

SITE PREPARATION

Normal

Masonry 25/64in

Normal 25/64in

OPTIONAL

No. 30, 11/64in



INSTRUCTIONAL

VIDEOS

STEEL SHEET

5ft-10-9⁄32in (L)

2ft-6-7⁄16in (W)

30A

2

STEEL SHEET

5ft-10-9⁄32in (L)

2ft-6-7⁄16in (W)

31A

2

STEEL SHEET

6ft-3-25⁄64in (L)

2ft-6-7⁄16in (W)

36L

2

STEEL SHEET

6ft-3-25⁄64in (L)

2ft-6-7⁄16in (W)

36R

2

90A

JAMB 5ft-1-47⁄64in (L)

1

91A


4

87A

LIP TRIM 5ft-55⁄64in (L)

4

15A

2

PEAK BRACE

2

CHANNEL

4ft-11-49⁄64in (L)

84L

58B

1

CHANNEL

5ft-7-29⁄32in (L)

58A

2

CHANNEL WITH HINGES

5ft-7-29⁄32in (L)

COMPONENT

DESCRIPTION

PART

No.

CHECK

COMPONENT

DESCRIPTION

PART

No.

CHECKQTY QTY

STEEL SHEET

5ft-10-9⁄32in (L)

2ft-3-63⁄64in (W)

34A

2

STEEL SHEET

5ft-7-29⁄32in (L)

2ft-6-7⁄16in (W)

A

1

89C


1

89A


2

STEEL SHEET

6ft-8-33⁄64in (L)

2ft-6-7⁄16in (W)

38R

2

STEEL SHEET

5ft-55⁄64in (L)

2ft-6-7⁄16in (W)

45A

8

STEEL SHEET

6ft-8-33⁄64in (L)

2ft-6-7⁄16in (W)

38L

2

STEEL SHEET

5ft-7-29⁄32in (L)

2ft-6-7⁄16in (W)

B

1

Part No. Here

Part No. Here

Part No. Here

Part No. Here

COMPONENTS PACKING LIST - CHECK OFF ALL COMPONENTS

220

PLASTIC SCREW CAPS



INSTRUCTIONAL

VIDEOS

58C

4

CHANNEL

2ft-6-7⁄16in (L)

2

CHANNEL

4ft-11-49⁄64in (L)

84R

79A

1

CHANNEL

5ft-1-47⁄64in (L)

14A

2

CAP GABLE

6-11/16in (L)

12

8/32in CSK NUT & BOLT

SECURE HINGES TO

DOOR

8

8/32in NYLOC NUT &

BOLT SET SECURE

TWO

PADBOLTS TO DOOR

SHEET

220

SELF TAPPING

SCREWS

3

DOOR

PADBOLT

2

DOOR

PADBOLT

HASP

1

ASSEMBLY

INSTRUCTIONS

COMPONENT

DESCRIPTION

PART

No.

CHECK

COMPONENT

DESCRIPTION

PART

No.

CHECKQTY QTY

CONTENTS OF FITTINGS PACKET

COMPONENTS PACKING LIST - (CONT.) CHECK OFF ALL COMPONENTS

12A

2

DOOR

STRAP

6-1/2in (L)

22A

8

1

1

SELF DRILLING HEX

HEAD TEK SCREWS (NO

HOLE REQUIRED)

No. 30 & 11/64in DRILL BIT

HEX TEK SCREW

DRIVER BIT

PHILLIPS HEAD

DRIVER BIT1



INSTRUCTIONAL

VIDEOS

COMPONENTS PACKING LIST - (CONT.) CHECK OFF ALL COMPONENTS

55AL

55CL

55BL

81BL

81AL

60AL

97AL

55CR

1

1

1

1

4

2

1

RIDGE

BEAM

THESE COMPONENTS

ARE TO BE

JOINED

TO THESE COMPONENTS

1

1

1

1

4

2

1

CHANNEL

4ft-10-59⁄64in (L)

55BR

81BR

81AR

60AR

97AR

55AR

RIDGE

BEAM

4ft-11-7⁄8in (L)

COMPONENT

DESCRIPTION

PART

No.

CHECK

COMPONENT

DESCRIPTION

PART

No.

CHECKQTY

CSJ

QTY

10

ZARSP

1

CHANNEL JOINER

7-7/8in (L)

RIDGE BEAM JOINER

1ft-5-23⁄32in (L)

CHANNEL

4ft-10-59⁄64in (L)

CHANNEL

4ft-10-59⁄64in (L)

CHANNEL

4ft-10-59⁄64in (L)

CHANNEL

4ft-10-59⁄64in (L)

CHANNEL

4ft-10-59⁄64in (L)

CHANNEL

4ft-10-59⁄64in (L)

CHANNEL

4ft-10-59⁄64in (L)

CHANNEL

4ft-10-59⁄64in (L)

CHANNEL

4ft-10-59⁄64in (L)

CHANNEL

4ft-10-59⁄64in (L)

CHANNEL

4ft-10-59⁄64in (L)

4ft-11-7⁄8in (L)

8

1

B

R

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>

>

8

1

B

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>

>

5

5

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>

>

5

5

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>

>

5

5

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5

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PU

SH

PU

SH


INSTRUCTIONAL

VIDEOS

PAGE 6ABSCO INDUSTRIES ASSEMBLY INSTRUCTION - MODEL: J30302G 19/06/15 CUSTOMER SUPPORT - 800-305-4436

INSTRUCTIONS FOR JOINING SPLICED CHANNELS

CSJ

HIGH-SIDE

C

H

A

N

N

E

L

LOW-SIDE

C

H

A

N

N

E

L

C

S

J

C

S

J

C

S

J

= =

= =

==

=

=

STEP 1. Position the channels and the CSJ

joiner channel so the center of the

CSJ is in line with the end of each

channel to be joined together.

STEP 2. Join the first channel to the CSJ by inserting the center

of the CSJ (on an angle) to the end of the channel

where the JOIN>> text is marked. Push down one side

of the CSJ until you hear a 'click'.

STEP 3. Join the second channel to the CSJ

by positioning the <<JOIN end of the

channel at the center of the CSJ

(on an angle). Push the CSJ into

the channel until you here a 'click'.

=

The joined channels should now

look like the picture above with the

CSJ positioned equally inside of the

joined channels.

FINISHED CHANNEL

=

NOTE: THE TEXT MARKED ON ALL PARTS MUST BE SHOWN ON THE SAME SIDE AS EACH OTHER.

JOIN>> <<JOIN

JOIN>>

JOIN>>

SJ

JOIN>>

<

<

J

O

I

N

JOIN>> <<JOIN

J

CSJ

DRILL 4 x (2 PER A SIDE) HOLES

USING No. 30 DRILL TO SECURE

SECTIONS TOGETHER. (THESE

SCREWS MAY HAVE TO BE

TEMPORARILY REMOVED AND

REPLACED DURING LATER

ASSEMBLY)


INSTRUCTIONAL

VIDEOS


=

=

=

=

=

=

2 X 60AR

9

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9

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3

⁄6

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4 x 81A

2 x 60A

1 x 55A

1 x 55C

1 x 55B

1 x 81B

NOTE: JOIN TOGETHER 20 X CHANNEL SECTIONS USING 10 X CHANNEL JOINERS (PART CSJ)

8

1

B

L

8

1

B

R

5

5

B

R

5

5

B

L

5

5

C

L

5

5

C

R

5

5

A

R

5

5

A

L

6

0

A

L

6

0

A

R

8

1

A

R

8

1

A

L

4 X 81AR

4 X 81AL

2 X 60AL

1 X 55AR

1 X 55AL

1 X 55CR

1 X 55CL

1 X 55BR

1 X 55BL

1 X 81BR

1 X 81BL

NOTE: SOME CHANNELS HAVE

HOLES IN THEM - YOU WILL NEED

TO RE-DRILL HOLES ON ANY

CHANNEL WHERE THE CSJ

JOINING CHANNEL COVERS

HOLES ON THE CHANNELS

YOU ARE CONNECTING

STEP 1. PRE-ASSEMBLY OF SPLICED CHANNELS


STAGE 1: PUSH RIDGE BEAMS TOGETHER, MAKE SURE THERE IS A 2" OVERLAP

OF THE RIDGE CAP

STAGE 2: INSERT RIDGE CAP JOINER INTO CONNECTED RIDGE CAPS.

MAKE SURE JOINER HAS 8 55/64" IN EACH RIDGE CAP.

INSTRUCTIONS FOR JOINING SPLICED RIDGE BEAM

2"

8

5

5

⁄6

4

"

2"

2"

PAGE 8


STAGE 1: PUSH RIDGE BEAMS TOGETHER, MAKE SURE THERE IS A 2" OVERLAP

OF THE RIDGE CAP

STAGE 2: INSERT RIDGE CAP JOINER INTO CONNECTED RIDGE CAPS.

MAKE SURE JOINER HAS 8 55/64" IN EACH RIDGE CAP.

STAGE 3: TURN RIDGE CAP OVER AND MEASURE 9-27⁄32in FROM THE END OF EACH RIDGE CAP.

PLACE TEK SCREWS IN 2in INCREMENTS FROM SAID END.

REPEAT THIS PROCESS FOR THE OPPOSING HALF OF RIDGE BEAM

INSTRUCTIONS FOR JOINING SPLICED RIDGE BEAM

2in

2in

2in

Premier Garden Shed- Model: J30302G

INSTRUCTIONAL

VIDEOS

8

-5

5

⁄6

4

in


INSTRUCTIONAL

VIDEOS


TEK SCREW DRIVER BIT

QTY. = 1

QTY. = 8

QTY. = 2

QTY. = 1

SELF DRILLING TEK SCREW

PART ZARSP - 1ft-5-23⁄32in

ZARSP

RIDGE BEAM 4ft-11-7⁄8in

PARTS 97AL & 97AR

STEP 2. PRE-ASSEMBLY OF SPLICED RIDGE BEAM

9

7

A

L

9

7

A

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5

/

8

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7

/

8

9

-

2

7

⁄3

2

i

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9

f

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-

9

-

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3

⁄6

4

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n

(

L

)

(

P

A

R

T

9

7

A

)

5

/

8

i

n

THE TOP SECTIONS OF

CAPPING WILL OVERLAP

EACH OTHER AT THE

JOIN BY 2in.

Pre

mie

r G

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n S

hed

- Mod

el: J

3030

2G

87A

60A

14A

87A

81A

87A

87A

VIE

W O

F R

OO

F C

OM

PO

NE

NT

S

14A

81A

97A

45A

45A

45A

45A

45A

45A

45A

45A

P

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BS

CO

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30

2G

1

9/0

6/1

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UP

PO

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- 8

00

-3

05

-4

43

6

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F W

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MP

ON

EN

TS

Pre

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hed

Mod

el: J

3030

2G

P

AG

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1

IN

ST

RU

CT

IO

NA

L

VID

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S

AB

SC

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DU

ST

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SA

SS

EM

BL

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ST

RU

CT

IO

N - M

OD

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30

30

2G

1

9/0

6/1

5C

US

TO

ME

R S

UP

PO

RT

- 8

00

-3

05

-4

43

6



INSTRUCTIONAL

VIDEOS

ABSCO ASSEMBLY INTRODUCTION

FASTENING SYMBOLS

The snap-tite assembly system locks most perimeter channels to all roof and wall

sheets without the need for tools and fasteners .

To pre-assemble the four wall panels

and two roof panels, the perimeter

channels are secured to the top and

bottom of each panel using the

snaptite system, as detailed on the

following pages wherever you see

the symbol.

Position sheets on timbers,

trestles or partly over edge of

concrete slab.

Each perimeter channel must finish flush

with the edges of the sheets. the snap-tite

system allows adjustment for this

process by simply tapping the channel

along the sheets until each end is neatly

flush.

Join components together with one screw at this

location only, as some channel sections have extra

holes that are not required for this model of garden

shed

Do not join components together at this location yet,

as the screw may obstruct further assembly of other

components

8/32in NUT & BOLT SET

PUSH

PUSH

HIG

H S

ID

E

HIG

H S

ID

E

PU

SH

H

IG

H

S

ID

E

HIG

H S

ID

E

H

I

G

H

S

I

D

E

After joining sheets together,

position channel over one end of the

sheets, gently tapping it over the

snaptite lugs, working along the

sheets to the other end.

SNAP

T TE

i

Once constructed place

screw caps over fasteners

I

N

S

I

D

E OF SHED1. REAR PANEL ASSEMBLY

2. SIDE PANEL ASSEMBLY

(2 Required)


55B

81B


INSTRUCTIONAL

VIDEOS

TRIM THE TIP OF EACH

SHEET OR BEND OUT OF THE

WAY TO ALLOW CHANNELS

TO FIT HARD UP TO THE

EDGE OF THE SHEET

30A

31A

31A

30A

36L

38L

38R

36R

84R

81A

84L

15A

LAY SHEETS OUT AS SHOWN


INSTALL PEAK BRACE WITH OVERHANG FITTING INSIDE SHED

2 x PRE-PUNCHED

HOLES TO THIS

END OF EACH

SHEET WITH PART

NO. 81A FITTED

3. ROOF PANEL ASSEMBLY

(2 Required)

PAGE 14



INSTRUCTIONAL

VIDEOS

45A

45A

45A

45A

87A

81A

87A

60A


ABSCO INDUSTRIES ASSEMBLY INSTRUCTION - MODEL: J30302G 19/06/15 CUSTOMER SUPPORT - 800-305-4436 PAGE 15


INSTRUCTIONAL

VIDEOS

DOOR PANEL ASSEMBLY4. DOOR PANEL ASSEMBLY

25/32in FLANGE

58C

58C

58C

12A

58C

58A

58A

19/32in FLANGE

A

B

89C

58B

A

B

FOUR HOLE SET

FOR PADBOLT

CONNECTION

ATTACH 58A AND 58B TO SHEET B SO THAT

THE 25/32in SIDE OF THE CHANNELS ARE ON

THE OUTSIDE OF SHEET B

ENSURE CHANNEL 58C

OUTER FLANGE SITS OVER

UPRIGHT CHANNEL FLANGE

ATTACH 58C CHANNELS

AS DESCRIBED ON PAGE 12

ATTACH 89C WITH COLORED

SIDE FACING OUT.

5. FRONT PANEL ASSEMBLY



INSTRUCTIONAL

VIDEOS

89A

89A

55A

90A

79A

55C

34A

34A

NOTCH ON JAMB 90A FITS OVER JAMB 89A AND 89B

AND NOTCH ON 89B AND 89A FITS OVER 55A

NOTCH ON JAMB 89A AND 89B FITS

OVER CHANNEL 55C AND CHANNEL

79A INSERTS INTO 55C WITH

SHORTEST SIDE FACING OUT.

DO NOT INSTALL THIS SCREW

(OR THE TOP EQUIVALENT)

UNTIL CHANNELS 55A AND 55C

ARE INSTALLED

7

9

A

5

5

C

8

9

A


5

5

A

5

5

A

9

0

A

8

9

A

6. DOOR PANEL ASSEMBLY


91A

91A

A

B


INSTRUCTIONAL

VIDEOS

NOTE: The two holes required to connect the padbolt hasp for each door have not been pre-punched, to allow for

proper alignment. position each hasp centrally over the padbolt shaft, and drill holes with No. 30 Drill and secure

with screws

NOTE: 8/32in CSK Nuts and bolts (supplied) will require

enlarging the hinge hole using a 11/64in drill bit

USE 4 x 8/32in BOLTS & NYLOC

NUTS TO SECURE PADBOLT

TO DOOR

INSERT 91A JAMBS UNDER THE CHANNELS AROUND THE DOOR



INSTRUCTIONAL

VIDEOS

7. PANEL CONSTRUCTION

NOTE: Take care to ensure that both front

and rear wall panels are not positioned

upside down. The top channel of each

panel is pre-punched for attaching roof

sheets, the bottom channels

are not.

SIDE WALL PANEL

CHANNELS FIT INTO THE

NOTCHED FRONT AND

REAR WALL PANEL

CHANNELS

CHANNEL TYPE 60A

THIS END

CHANNEL TYPE

81A THIS END

97A

SLIDE THE ROOF PANEL INTO

POSITION, AND SECURE WITH

ONE SCREW AT EACH CORNER

ONLY AT THIS STAGE

SECURE PEAK

BRACE TO RIDGE

BEAM AND ROOF

PANEL WITH ONE

SCREW AT EACH

END

MOVE THE OTHER

ROOF PANEL INTO

POSITION AND SECURE

PEAK BRACE TO RIDGE

BEAM AND ROOF

PANEL WITH ONE

SCREW AT EACH END

ROOF CONSTRUCTION

PAGE 19



INSTRUCTIONAL

VIDEOS

INSIDE VIEW OF FIXING

DYNABOLT

BOLT & NUT

STEELANGLE

SLAB

WALLSHEET

FINAL CONSTRUCTION

BEND THE TOP AND

BOTTOM FLANGES AS

SHOWN, THEN HOOK THE

BOTTOM FLANGES UNDER

THE TOP CHANNEL AND

SCREW THE TOP FLANGES

FOR BOTH AS SHOWN

GABLE CAPS

PAGE 20


14A


INSTRUCTIONAL

VIDEOS

ANCHORING OF SHED

LOCATION OF 12

CONCRETE ANCHORS

- EACH ANCHOR CONSISTS OF ONE NUT, BOLT,

DYNABOLT AND STEEL ANGLE

- DRILL A 25/64in HOLE INTO THE WALL SHEET

- DRILL A 25/64in HOLE INTO THE CONCRETE

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