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1 010516 Vibranivo ® Mononivo ® VN 4000 MN 4000 Series Instruction manual Series

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Page 1: Vibranivo Mononivo - UWT

1

010516

Vibranivo ® Mononivo ®

VN 4000 MN 4000Series

Instruction manual

Series

Page 2: Vibranivo Mononivo - UWT

ATEX 1/2D IEC-Ex t IIIC

UWT GmbHWestendstraße 5 Tel.: +49 (0)831 57123-0 Internet:www.uwt.deD-87488 Betzigau Fax: +49 (0)831 76879 E-Mail: [email protected]

2

Scope of this instruction manual:

Types VN 4020 4030MN 4020 4030

Approval CE / TR-CU

Electronic modules Relais (DPDT) PNP

Page 3: Vibranivo Mononivo - UWT

3

ATEX / IEC-Ex Notes Page 23

Table of Contents

Safety /warning notes Page 4

Fields of application Page 4

Technical Data Page 4

Application Page 11

Installation Page 13

Spare parts Page 18

Electrical connection Page 19

Switching logic Page 21

Maintenance Page 22

Page 4: Vibranivo Mononivo - UWT

4

Safety /warning notes

Installation, maintenance and commissioning may be accomplished only by qualified technical personnel.For terminal connection of the device, the local regulations or VDE 0100 (Regulations of German electrotechnical Engineers) must be observed.All field wirings must have insulation suitable for at least 250V AC. The temperature rating must be at least 90°C (194°F).

In the case of handling by untrained personnel or handling malpractice, the safety of the device cannot be guaranteed.

Fields of application

Level limit switch for level limit detection in powder and bulk materials.

Page 5: Vibranivo Mononivo - UWT

5

125m

m(4

.92“

)

-1 .. +16bar(-14.5 .. +232psi)

-1 .. +16bar(-14.5 .. +232psi)

~ 1,7kg (3.7 lbs) ~ 2,4kg (5.3 lbs)

1 9 2 9°C

°C

300m

m (1

1.78

“)

1.4581(316L)

R 1 1/2“NPT 1 1/4“NPT 1 1/2“

1.4541 (321)1.4581 (316)1.4404 (316L)

125m

m(4

.92“

)

170m

m (6

.69“

)

125m

m(4

.92“

)

170m

m (6

.69“

)

VN 4020

Technical Data

Page 6: Vibranivo Mononivo - UWT

6

°C

125m

m(4

.92“

)

1.4581(316L)

300m

m (1

1.78

“)

-1 .. +16bar(-14.5 .. +232psi)

-1 .. +16bar(-14.5 .. +232psi)

~1,7kg (3.7lbs)+1,9kg/m

(+4.2 lbs per 39.9“) (L)

~2,4kg (5.3lbs)+1,9kg/m

(+5.5 lbs per 39.9“) (L)

2 9°C

R 1 1/2“NPT 1 1/4“NPT 1 1/2“

1.4541 (321)1.4571 (316TI)1.4404 (316L)

1 / 2 9

125m

m(4

.92“

)

L<4.

000m

m (1

57.5

“)

125m

m(4

.92“

)

L<4.

000m

m (1

57.5

“)

VN 4030

Page 7: Vibranivo Mononivo - UWT

7

122m

m(4

.8“)

-1 .. +16bar(-14.5 .. +232psi)

-1 .. +16bar(-14.5 .. +232psi)

~ 1,3kg (2.9 lbs) ~ 2,0kg (4.5 lbs)

1 9 2 9°C

°C

MN 4020

300m

m (1

1.78

“)

G 1" G 1 1/4" G 1 1/2“NPT 1" NPT 1 1/4" NPT 1 1/2"

1.4301 (304)1.4541 (321)/1.4404 (316L)

130m

m(5

.12“

)

160m

m (6

.3“)

130m

m(5

.12“

)

160m

m (6

.3“)

Page 8: Vibranivo Mononivo - UWT

8

°C

MN 403012

2mm

(4.8

“)

300m

m (1

1.78

“)

-1 .. +16bar(-14.5 .. +232psi)

-1 .. +16bar(-14.5 .. +232psi)

~1,3kg (2.9lbs)+1,3kg/m

(+2.9 lbs per 39.9“) (L)

~2,0kg (4.5lbs)+1,3kg/m

(+2.9 lbs per 39.9“) (L)

2 9°C

1 / 2 9

G 1" G 1 1/4" G 1 1/2“NPT 1" NPT 1 1/4" NPT 1 1/2"

130m

m(5

.12“

)

130m

m(5

.12“

)

L<4.

000m

m (1

57.5

“)

L<4.

000m

m (1

57.5

“)

1.4301 (304)1.4541 (321)/1.4404 (316L)

Page 9: Vibranivo Mononivo - UWT

9

°C

1 Tamb

60°C(140°F)

40°C(104°F)

-40°C(-40°F)

150°C(302°F)

60°C(140°F)

Tprocess Tprocess

Tamb

-40°C(-40°F)

-40°C(-40°F)

-40°C(-40°F)

Tprocess

150°C(302°F)

Tamb

60°C(140°F)

ø 50mm(ø 1.97“)

180

mm

(7.1

“)

Tprocess

Tamb

2

Page 10: Vibranivo Mononivo - UWT

10

VN 4000

VN 4000: d < 8mm (0.31“)

MN 4000:d < 20mm (0.79“)

MN 4000

>30 g/l B

>150 g/l A

1g/l = 0.06 lb/ft³

1g/l = 0.06 lb/ft³

>20 g/l

>80 g/l

>150 g/l

>300 g/l

Sensitivity

Bulk material

Page 11: Vibranivo Mononivo - UWT

11

VN 4020 <600NMN 4020 <400N

(1)(2)

200mm(7.87“)

VN 4020

VN 4020MN 4020

Application

(1)(2)

Mech. load of the sensorProtective angle (canopy) in case of high mechanical load

Page 12: Vibranivo Mononivo - UWT

12

< 250Nm (1)

α max. L / mm ( ” )< 5° 4.000 (157.5 )

< 45° 1.200 (47.2 )> 45° 600 (23.6 )

L

α

(2)

< 250Nm (1)

VN 4030MN 4030

(1)(2)

Mech. load of the sensorSliding sleeve: Tighten straining screws with 20Nm

Page 13: Vibranivo Mononivo - UWT

13

80Nm

Assembly

Fixing Threads

Teflon tape or flat gasket

Fixing Flanges

Gasket

Page 14: Vibranivo Mononivo - UWT

14

(1) (2) (3)(4)

100Nm

Fixing EHEDG

(1) Certified flush welding socket must be used(2) Metal-metal support without any gap(3) Sealing ring(4) Welding (observe hygiene requirements)

Page 15: Vibranivo Mononivo - UWT

15

(1)

(1)

VN 4000

Alignment

(1) Ingress protection IP 66

Page 16: Vibranivo Mononivo - UWT

16

VN 4000

MN 4000

Treatment

Page 17: Vibranivo Mononivo - UWT

17

Option: Weather protection cover

for Ex only approved for Zone 22

Page 18: Vibranivo Mononivo - UWT

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19...230V 50/60 Hz19...40V DC

pl408265

18...50V DC PNP pl408266

VN 4000

21...230V 50/60 Hz22...45V DC

pl405265

18...50V DC PNP pl405266

MN 4000

Spare parts

Page 19: Vibranivo Mononivo - UWT

19

(1)

VN 4000: 19...230V ±10% (3) 50-60Hz 22VA 19... 40V ±10% (3) DC 2W

MN 4000: 21...230V ±10% (3) 50-60Hz 22VA 22... 45V ±10% (3) DC 2W

(4)max. 10A, HBC, 250V, T/F

(4)(4)

max. 4mm²(AWG12)

2225Vrms

(2) 2225Vrms

1 2 3 4 5 6 7 8

(4)

PE + - AC max. 250V, 8A L N DC max. 30V, 5A

VN 4000MN 4000

(1)

All electronic modules: Over voltage category II

Relay DPDT

(1)(2)(3)

Power supply Isolating voltageincluding 10% from EN 61010

Electrical connection

Page 20: Vibranivo Mononivo - UWT

20

18...50V ±10% (1) 0,5A

max. 0,4Amax. 4A,

250V, T/F

PE

1 2 3

max. 4mm²(AWG12)

VN 4000MN 4000

+ -

PNP

(1) Power supply, including 10% from EN 61010

Page 21: Vibranivo Mononivo - UWT

21

FSL

3 4 5 6 7 8 3 4 5 6 7 8

1 3 1 3

3 4 5 6 7 8 3 4 5 6 7 8

(1)

FSH

1 3 1 3

(2)

(1)

(2)

FSH

FSL

FSH

FSL

VN 4000 MN 4000

Switching logic

(1) = Relay DPDT(2) = PNP

Page 22: Vibranivo Mononivo - UWT

22

VN 4000 MN 4000

Maintenance

Cleaning

Page 23: Vibranivo Mononivo - UWT

-0,2...+0,1bar (-2.9…+1.45psi)

(1) 2D(2) Db (3) 21

(1) 1D(2) Da(3) 20

VN 4020VN 4030MN 4030MN 4020

ATEX II 1/2D + IEC-Ex t IIIC Da/Db

23

Notes

(1) Category (2) EPL (IEC-Ex) (3) Zone

Zone borders

Permitted relative pressure

Page 24: Vibranivo Mononivo - UWT

TVN 4000MN 4000

60°C (140°F)

110°C (230°F)120°C (248°F)130°C (266°F)140°C (284°F)150°C (302°F)

115°C (239°F)120°C (248°F)130°C (266°F)140°C (284°F)150°C (302°F)

(1)

(2)

24

Ambient temperature max. Surface temperature

Installation

(1)(2)

A pull relief must be providedConnect with equipotential bonding of the plant

Page 25: Vibranivo Mononivo - UWT

25

ATEX / IEC-Ex: Further Remarks

For installation and field wiring the respectively valid installation regulations of the respective country must be observed.

Commissioning only with closed lid.

Do not remove the lid (cover) while circuits are alive.

Before opening the lid take care, that no dust deposits or whirlings are present.

The installation has to be carried out in a way, that mechanical friction or impact does not cause sparks between the aluminium enclosure and steel.

Cable glands:Installation according to the regulations of the country, where the product is installed.Not used entries have to be closed with blanking elements certified for this purpose.Where applicable the factory provided parts must be used.A strain relief must be provided for the field wiring cables, when the device is installed with the factoryprovided cable glands.The diameter of the field wiring cable must match to the clamping range of the cable clamp.If other than the factory provided parts are used, following must be ensured:The parts must have an approval adequate to the approval of the level sensor (certificate and type of protection).The approved temperature range must be from the min. ambient temperature of the level sensor to the max. ambient temperature of the level sensor increased by 10 Kelvin. The parts must be mounted according to the instructions of the supplier.