version 1 - blastrac · use an electrical power supply connection with earth connection....
TRANSCRIPT
OPERATING MANUAL BMP-4000 VERSION 1.2
2
EC DECLARATION OF CONFORMITY
in accordance with Appendix II sub A of Directive 2006/42/EC
BLASTRAC B.V. Utrechthaven 12 NL - 3433 PN NIEUWEGEIN Tel: 0031 (0)30 601 88 66
Fax: 0031 (0)30 601 83 33 [email protected]
The Netherlands Declare under our sole responsibility that the machine as described below conforms with the Health and Safety requirements of the European Directive of the machine Safety.
In case of changes to the machine without our written authorization this declaration loses its validity.
Model: BLASTRAC BMP-4000E Serial number: XXXXXB BLASTRAC BMP-4000G Serial number: XXXXXB
1. satisfies the conditions set out in the Machine Directive (Directive 2006/42/EC); Low voltage directive (2006/95/EC, as last amended; EMC directive 2004/108/EC, as last amended)
2. satisfies the following harmonized standards:
NEN-EN 349, NEN-EN 418, NEN-EN 294 and NEN-EN 60204
Nieuwegein 29-03-2013 Michiel Kalisvaart Operational Manager
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Table of contents
EC Declaration of Conformity 02
1. Introduction 04
2. Machine description 04
3. Safety 06 Safety precautions
Safety regulations Safety instructions
4. Initial operation 08
Checkpoints of electrical safety Checkpoints of machine safety Removing the drum Changing picks on the drum Mounting the drum
5. Operating 09
Switching on the machine Levelling the machine (without milling) Driving with the machine (without milling)
Working with the machine Fold in the wheels Tips for milling and working with the machine
6. Maintenance 12 Changing of hydraulic motor and checking coupling buffer Maintenance of bearings
7. Technical data 13
Contact 14
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1. Introduction It is important that all persons who are working with or maintaining this machine must read the manual carefully and understand it fully. Keep this manual always with the machine, to enable it to be referred to at any time.
Only authorized and trained personnel may operate this machine!
2. Machine description
The Blastrac self ride scarifier BMP-4000 can be supplied as an electric version or a diesel version. This BMP-4000 can be used for milling concrete, asphalt, for removing of coatings or for sawing concrete.
Because of the heavy weight of the machine, you can remove a lot of material at once and in combination with a Blastrac dust collector, which is obliged, the machine works dust free. Due to the fine adjustment of both legs and the integrated height levelling system, you can adjust the machine up to the millimetre accurate. The milling picks are positioned in that way to have a very nice and fine milling pattern.
Application
The scarifier is a very versatile machine and with the appropriate picks on the drum or with the sawing drum it
may be used for the following applications.
Remove layers of concrete or asphalt To roughen concrete or asphalt
To clean most horizontal surfaces To remove coatings To remove road markings To make non-slip surfaces
To make lines in concrete To shave of thin layers of concrete
The force of impact of a cutter is controlled by the depth adjustment. With the right depth adjustment, the best performance is obtained to give a desired result. With a suitable Blastrac dust collector work can be carried out without causing dust in the work area, this
raises the life span of the machine and helps the health of the personnel. Due to the dust collector the picks will keep turning in the drum and this will helps the picks to wear off even.
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3. Safety
It is important that all persons who are working with or maintaining this machine must read the manual carefully and understand it fully. Keep this manual always with the machine, to enable it to be referred to at any time
Only authorized and trained personnel may operate this machine!
Safety precautions
Make sure that persons who are not operating the machine are not in the surrounding area of 5 meter
of the machine.
Make sure that there is nothing standing or situated on the surface to be treated Make sure that there are no cables or hoses in the driving direction of the machine. Always drive backwards when driving up to a ramp or
grade, and forwards when driving of the ramp. Don’t get disturbed during the activities. Always use a dust collector.
Safety regulations
Never change anything from the safety devices on the machine! Put always the cord of the deadman switch key on your arm or on to your clothing. Always use the operator support bracket for your own safety. Persons who are not operating the machine must not be permitted to stay in the surrounding area of 5
meter of the machine. Don’t change anything on the machine. Always use cables which are approved and safety earthed,
including extension cables. The machine is always equipped with an earthed connection, do not change this and use always earthed cables with an earthed plug.
Connect the main power supply cable to an installation with an earth leakage circuit breaker. Inspect and test the electrical components regularly. The electrical components have to satisfy to the
requirements which apply to these components.
Always call a skilled electrician or your distributor when you have questions about the safety of the electrical components.
Work on electrical equipment or operating materials may only be undertaken by a skilled electrician or by trained persons under the guidance and supervision of a skilled electrician as well as in accordance with the electrical engineering regulations.
Pull out the main plug during inspections and repairing on the machine.
1 Operator support bracket 11 Electro box with main switch
2 Steering wheel 12 Control panel
3 Electric cable guide 13 Hand brake
4 Lifting points 14 Manual storage compartment
5 Bonnet 15 Front steering wheel
6 Operator platform with switch 16 LH back wheel with measuring system
7 Dust hose connection 150mm 17 Hydraulic milling motor
8 Side plate drum housing 18 LH slide plate
9 RH slide plate 19
10 RH back wheel
7
The following sticker is placed on the machine.
Meanings of these symbols are:
Ear protection is obliged
Safety glasses with lateral protection are obliged CE-mark on this machine Safety shoes obliged Consult the manual before operating the machine
Personnel must tie back long hair and not wear loose clothing or jewellery including rings. Wear gloves and dust mask during operating the machine.
Safety instructions
Pull out the main plug when changing the drum or during repairs on the machine. Make sure the machine is clean and that the operator platform is dry and free of grease and oil. The dustbin of the dust collector must be emptied regularly.
o Pay attention to the environment regulations.
Always use the handbrake when machine is parked.
o Park the machine always on a flat horizontal and levelled surface. The weight of the BMP-4000 is 1550 kilogram without drum. Use preferably appropriate appliances as
a lift or crane. Use the existing lifting points to lift the machine.
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4. Initial operation
Before using the machine it is of great importance to inspect the machine every day. It is not permitted to use the machine if the machine safety is not according the checkpoints below.
Checkpoints of electrical safety
Use only extension cables for extending the main cable that are sized and marked in accordance with the overall power consumption of the machine.
Electrical cables must be rolled entirely off of the reels.
Any damage to electric cables is not permitted
Use an electrical power supply connection with earth connection.
Checkpoints of machine safety
Check if: All hydraulic hose connections are tightened and there is no leakage of oil. The safety functions and operating functions work correct. The drum with picks is in good condition and the picks can turn free in the drum.
There are not any loose nuts or bolts. There is not any damage to the dust hose and if it is connected correctly.
Removing the drum
Fold the right wheel in. (see page 11 how to fold in the wheels) Remove the right hand slide plate
Loosen the bolts of the side plate and remove the side plate Use a pallet truck with the metal plate of the E08965 – Drum changing kit, and position it underneath
the drum. Lift the pallet truck so the drum will be supported by the pallet truck. Mount a rope on the two eyes which are mounted inside the drum. Pull the drum from the axle, and support the drum.
Changing picks on the drum
Lift the pallet truck up and put drum on the drum supports. Use the pick tool to take out the picks and use a (bronze) hammer to put in the new picks.
o Clean the pick holes with air if necessary. The picks for concrete E07777 do have a round point and the picks for asphalt E07766 do have a
hexagon point.
Mounting the drum
Clean the hexagon axle and the hexagon support inside the side plate.
Work in the opposite direction of removing the drum.
Never use the machine without a side plate or with an incorrect mounted side plate!
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5. Operating BMP-4000
10
During operating the BMP-4000, the following additional safety instructions must be followed closely.
Switching on the machine
Connect the machine with the power supply. (1) Turn on the main switch (2) on the side of the machine.
Check the display (3) if there is no “Phase Seq.Fault” o The line of “Phase Seq.Fault” is red. o Use the right button of the display to see the info screen
If there is a phase incorrect, make sure this will be changed o Never change anything on the plug, cable or electrical box of the BMP-4000
If there is no “Phase Seq.Fault” Take place on the operator platform (4)
o There is no milling and driving possible when there is no one on the platform. Put the cord of the deadman switch (5) on to your arm of put it on to your clothing. Pull out the emergency switch (6) Turn the key contact switch (7) to the right. Push the green “Start” button (8) Wait till the line of “Motor running” is green and the “Cooling Fan Active” is blue.
Leveling the machine (without milling)
Make sure the machine is always in a levelled position. You can see this by checking the leveller on top of the operating panel (9)
Too level the machine, you can use both handles (10) & (11). o Always lift and lower the machine carefully and with low speed.
Make sure the switches “Milling on / - / Milling Reverse” (12) “Milling/ - / Drive” (13) and the joystick (14) are in the middle position.
Driving the machine (without milling)
Make sure there are no other peoples in an area of 5 meters of the machine. Turn the “Drive” switch (13) to “Drive” so you can only drive with the machine.
o In this position the milling drum cannot turn. By using the joystick (14) you can drive forward and backward.
o Use the joystick very carefully and slowly.
The further the joystick is forward or backward, the faster the machines goes. o The “Speed” button (15) does not work when the machine is in “Drive” mode.
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Working with the machine
Make sure the drum is of the surface and the machine is levelled. Turn the “Drive” switch “(13) to milling. Turn the “Milling” switch (12) to “Milling ON” and wait for a few seconds to start up the drum
o The “Milling Reverse” will rotate the drum in opposite direction with a very low rpm.
Set the “Speed” button (15) on “1” o The “Speed” button helps you to set the maximum speed. 1 is a low maximum speed and 9 is
high maximum speed. Lower the machine carefully with both handles (10) & (11) and with low speed and let the machine in
levelled position. Lower the machine until you hear the picks hitting the floor. Make sure the machine is levelled. Push the left “Set 0” button on the display (3) to set the height of the left cylinder to 0.
o If you have also the measuring system on the right cylinder you also push the right “Set 0” Now lower the machine slowly to the essential depth, use both handles to leave the machine levelled.
o Don’t try to take away to much in one pass, it is better to do more passes. If the depth is set, push the joystick slowly to the front. The right side of the machine is in the same line as the pattern of the drum, so you can follow this line
to have a good milling pattern with having just a very small overlay with your previous line.
If the driving speed is too low, you can set the “Speed” button to 2, 3 or even higher. If you are almost at the end of your milling line, lower the driving speed. At the end of your line, stop driving and lift the machine so the drum is lifted from the surface. Stop the drum by turning the “Milling” switch (12) to the middle position. If you can drive forward, you drive with the joystick. If you want to go backwards, you first have to change from “Milling” to “Drive”(13).
o This is always the best and safest way to drive with the machine.
Fold in the wheels
Both wheels can be fold in. The right hand wheel, so the machine can be closer to the wall and the left hand wheel to change the hydraulic motor or to go through small passages.
To fold in the RH wheel, lower the machine in levelled position until the drum supports on the surface. o If there is no drum underneath the machine, use a wooden block where the machine can
support on. Lift the right wheel up till the end, take out the pin and turn the wheel inside.
o Be careful with all the hoses and check if the hoses and cables are not stuck between the frame Lower the RH wheel so the machine will be lifted.
o Notice that the right side will lift faster now the wheel is more to the front. To fold in the left hand wheel, put a wooden block underneath the frame or the hydraulic motor to
support the machine so the left wheel can be free of the surface. Lift the left wheel up till the end, take out the pin and turn the wheel inside.
o Be careful with all the hoses and check if the hoses and cables are not stuck between the frame
Lower the LH wheel so the machine will be lifted.
Tips for milling and working with the machine
The best way to work is to start at the right side and work then from right to left, so you can use the side of the machine with your previous line.
Put the dust hose and electric cable to one of the legs with a small chain or rope, this will helps to guide the hose and cable with the machine during work.
Start every job with milling of just a few mm, this to check the surface and the way the machine respond on it.
Try to stay with one of the wheels on a flat surface, so you only have to adjust one side of the machine to stay levelled during milling.
If possible, always work with both wheels fold out. When the left wheel is fold in, there is no possibility to mill with the machine. This option is only there
to easily change the drum motor and to go through small passages.
Check if the picks in the drum still can rotate around there own axle. If the picks are stuck in the
housing, the picks wear off uneven.
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6. Maintenance
Prevent premature wear by keeping the machine as dust free as possible. Clean the machine for this reason regularly with a dust collector.
Check the machine daily for loosen bolts, hydraulic connections and damaged hoses or other defects. Check the seals (5) around the drum housing and change when necessary. Clean the machine every day with air and non-aggressive materials. Never use a high pressure water
cleaner to clean the machine. Store the cleaned and dry machine in a dry and humid free room. Protect the electrical motor from
moisture, heat, dust and mechanical shocks.
All repair work must to be done by qualified Blastrac personnel, this to guarantee a safe and reliable machine. Any guarantee on the machine is expired when:
Non original Blastrac parts and cutters have been used Repair work is not done by qualified Blastrac personnel Changes, add on’s or conversions are undertaken without written permission of Blastrac BV
Changing of hydraulic motor and checking coupling buffer
To check the buffer of the milling axle coupling, the hydro motor should be taken off. Fold the left wheel in (1) and loosen the hydraulic hoses from the motor (3) Unscrew the 4 bolts (2) so the motor with flange and coupling can taken off.
Check the buffer (4) and replace if necessary. (Part number E07782)
Maintenance of bearings
Both bearings in the drum housing are open bearings which are covered by special designed shaft seals. These bearings should be greased to keep the dust out of the bearing. By normal daily use the bearing should be greased once a month.
The quantity of grease should be 5-10 gram. This is equal with 2-6 pumps of grease. Be careful, too much grease is not good for the bearings!
Use the grease which is recommended by Blastrac, this is E08729 – bearing grease. This grease is specially made for this kind of application. Using other grease will damage the bearing.
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7. Technical data
BMP-4000E
3x400V BMP-4000G
Diesel
Power consumption 30 kW 34 kW
Electrical connection / fuel
3x 400 volt Diesel
Frequency 50Hz -
Power connection 5 pole / 63 ampere -
Working width 390 mm 390 mm
Rotation speed drum
300 min-1 300 min-1
Working speed 0-45 m/min 0-45 m/min
Drive speed 0-2,7 km/h 0-2,7 km/h
Length 1995 mm 1995 mm
Width 840/1190/1512 mm 840/1190/1512 mm
Height 1660 mm 1660 mm
Weight 1550 kg (excl. drum) 1590 kg (excl. drum)
Noise level Up to 108dB(A) Up to 108dB(A)
Dust hose
connection Ø150 mm Ø150 mm
Lubricant - SAE 10W-40
Design and specifications are subject to change without notice by Blastrac BV
SERVICE MANUAL BMP-4000 VERSION 1.0
2
Index
1. Spare parts 03
Contact 19
3
1. Spare Parts
Frame
4
Frame
Item Part number Description Remarks Qty.
1 E08832 LH cover 1
2 E08895 Side cover small 1
3 E08908 Leveller small 1
4 E09220 Bracket for gas spring 2
5 E02338 Gas spring 1
6 E08837 Hinge 2
7 500-1195 Rubber latch 1
8 E08828 Front cover 1
9 E09149 Bracket for hand brake 1
10 E09161 Hand brake 1
11 E09160 Cable for hand brake 1
12 E08901 Back cover 1
13 E10232/E Small electro box complete E-version Electro 1
E10232/D Small electro box complete D-version Diesel 1
14 BG11760 Deadman switch 1
BG11758 Cord for deadman switch 1
BG11759 Key for deadman switch 1
15 E07716 Frame BMP-4000 1
5
General + Electric version parts
6
General + Electric version parts
Item Part number Description Remarks Qty.
1 E08827 Bonnet for E-version 1
2 E08836 RH bracket for oil cooler electro 1
3 999-9107 Shock absorber 4
4 E07725 Oil cooler electro 1
5 E09043 LH bracket for oil cooler electro 1
6 E09134 RH cover electro 1
7 E10233 Electro box complete 1
8 999-9102 Shock absorber 4
9 E07771 Oil tank 1
10 E00384 Oil tank seal 1
11 E09247 Oil tank cover 1
12 E09261 Cable guide long 1
13 E09137 Cable guide bracket 1
14 E09138 Operator support bracket 1
15 E10234 Oil retour filter 1
16 350-4172-S Level gauge with thermo 1
17 E08826 Bracket for oil tank 1
18 E08906 Operator platform 1
19 E09133 Anti vibration mat 1
20 E09237 Spring 2
21 999-9107 Shock absorber 4
22 E06994-1 Fast locking pin 2
23 E08718 Operator platform support 1
24 E09254 Switch stop 1
25 333-3498 Switch 1
26 E07724 Electric motor IE3 1
27 RB270A/9 Shock absorber 4
28 E07765 Pumbracket electro motor 1
29 E07719 Hydro pump E-version 1
30 E10235 Hydro pump for driving E-version 1
31 E10236 Hydro pump for steering E-version 1
32 E09252 Weight plate 1
33 E09253 Weight plate 14
7
Diesel version parts
8
Diesel version parts
Item Part number Description Remarks Qty.
1 E09256 Bonnet for D-version 1
2 E08898 RH cover diesel 1
3 E08899 Bracket electro box diesel 1
4 E10237 Electro box complete D-version 1
5 350-4172-S Level gauge with thermo 2
6 E07791 Accu 1
7 E08703 Oil cooler Diesel version 1
8 500-3085-S Diesel fuel cap with filter 1
9 E08897_4 Diesel tank cover 1
10 E10186 Diesel tank seal 1
11 E08897 Diesel tank 1
12 E07723 Hatz diesel engine 1
13 E07718 Hydro pump D-version 1
14 E10238 Hydro pump for driving D-version 1
15 E10241 Hydro pump for steering D-version 1
9
E10221 - Front wheel assembly
10
E10221 - Front wheel assembly
Item Part number Description Remarks Qty.
1 BE0642 M6 8x8 hexagon socket bolt 2
2 E09143 Brake strip 2
3 BE0655 M6 8x12 hexagon socket bolt 2
4 E07736 Front wheel bracket 1
5 E07785 Cover bearing house 1
6 BE0677 M30x1,5 nut 1
7 E07787 Spacer ring 1
8 E07788 Bearing 1
9 E07784 Bearing house 1
10 E07789 Bearing 1
11 BE0096 M20 washer 4
12 E07769 Steering cylinder 1
13 E09200 Spring 1
14 E09160 Cable for hand brake 1
15 BE0655 M6 8x12 hexagon socket bolt 2
16 E03705 Spring 2
17 BE0020 M6x20 hexagon socket head cap screw 4
18 E09145 Mounting plate 2
19 E09144 Brake plate 2
20 E09146 Strip 2
21 BE0702 M8x40 eye bolt 3
22 BE0372 M12x25 hexagon bolt 4
23 BE0056 M8x30 hexagon bolt 4
24 E07794 Front wheel axle 1
25 E07734 Wheel complete 1
26 E07058 Bearing 2
11
E09199 – Drum housing complete
12
E09199 – Drum housing complete
Item Part number Description Remarks Qty.
1 E09449 Sawing motor with hydro couplings 2
2 BE0088 M10x35 hexagon bolt 4
3 E07764 Hydro motor mounting flange 1
4 E07783 Coupling sawing motor 1
5 BE0703 M10x35 set screw 1
6 BE0704 M12x20 set screw 1
7 BE0028 M12 nut 1
1-7 E09163 Sawing motor complete 1
8 E07721 Hydro motor milling 1
9 BE0088 M10x35 hexagon bolt 4
10 E07764 Hydro motor mounting flange 1
11 BE0052 M12x60 hexagon socket head cap screw 4
12 E07781 Coupling milling motor 1
13 E07710 Drum housing 1
14 E07782 Coupling spider 1
15 E08919 Rubber gasket front 1
16 E09198 LH bearing unit complete 1
17 E07714 Slide plate LH 1
18 E08918 Rubber gasket back 1
19 BE0056 M8x30 hexagon bolt 6
20 E08917 Clamping bar 2
21 RB270A/9 Shock absorber 4
22 BE0037 M12x30 hexagon bolt 4
23 BE0195 M10x35 hexagon socket head cap screw 3
24 E08931 RH bearing unit complete 1
25 E07711 Side plate drum 1
26 BE0705 M14x30 hexagon bolt 4
27 E07713 Slide plate RH 1
28 E07137 Skid bush 4
29 BE0382 M16x45 hexagon bolt 4
13
E09198 – LH bearing house complete
14
E09198 – LH bearing house complete
E08931 – RH bearing house complete
Item Part number Description Remarks Qty.
1 E07712 Drive shaft 1
2 E07717 LH bearing house 1
3 E07779 Radial shaft seal 60x90 1
4 E07780 Radial shaft seal 50x90 1
5 E07781 Coupling axle 1
6 E07782 Coupling spider 1
7 E07776 Bearing 1
8 BE0709 M6 grease nipple 1
9 RB333A/42 Key 12x8x70 1
10 BE0704 M12x20 set screw 1
11 BE0028 M12 nut 1
12 BE0126 Retaining ring 50 1
13 E03993 Retaining ring 90 2
14 M10x35 set screw 1
Item Part number Description Remarks Qty.
1 E07779 Radial shaft seal 60x90 1
2 E03993 Retaining ring 90 1
3 E07768 RH bearing house 1
4 E07778 Hexagon driving support long 1
5 E07776 Bearing
6 E03993 Retaining ring 90 1
7 BE0126 Retaining ring 50 1
8 E07780 Radial shaft seal 50x90 1
15
E09225 – Drive wheel complete (2x)
16
E09225 – Drive wheel complete (2x)
Item Part number Description Remarks Qty.
1 E09150 Cap 1
2 E10242 Cable for measuring system 1
3 E07730 Back wheel bracket 1
4 E07790-1 (+ L) Height cylinder incl. measuring system LH 1
E07790-1 Height cylinder without measuring system RH 1
5 E08705 Cylinder mount pin 2
6 BE0233 Spring cotter 3,5 2
7 BE0368 M10x65 hexagon bolt 4
8 E07732 Drive motor 1
9 E09142 Mounting bush cylinder 2
10 BE0011 M8x20 hexagon socket head cap screw 12
11 E08916 Wheel bracket axle 1
12 E08704 Wheel lock pin 1
13 BE0707 M10x25 set screw 4
14 BE0040 M10x30 hexagon bolt 2
15 BE0456 M8x16 hexagon countersunk screw 8
16 E07119 Cover plate 2
17 E07120 Slide plate 1
18 E07735 Wheel bracket inside 1
19 BE0706 M20x1,5 hexagon nut 1
20 BE0096 M20 washer 1
21 E07734 Wheel complete 1
22 BE0023 M10 locking nut 4
17
Drums
18
Drums
Qty. blades E08928 E09042 E09450
60 99 83 62
55 104 86 65
50 108 90 68
45 112 94 70
40 117 97 73
35 121 101 76
30 126 105 79
Item Part number Description Remarks Qty.
1 E07777 Blastrac pick for concrete 60
E07766 Blastrac pick for asphalt 60
2 E07774 Milling drum 1
3 BE0708 M12 lifting eye 2
4 453290 Handle grip 2
5 E08780 Pick tool 1
6 E08963 Drum changing axle 1
7 E08962 Drum changing support 2
8 E08961 Drum plate 1
6-8 E08964 Drum changing kit 1
4-8 E08965 Drum changing kit compl 1
9 E08712 Sawing drum 1
9.1 E08712_2 Side plate 2
9.2 E08712_1 Drum 1
10 E08714 Diamond blade max 60
11 E08928 Spacer ring 2.5mm
E09042 Spacer ring 3.0mm
E09450 Spacer ring 4.0mm
12 BE0464 M10x30 hexagon socket countersunk screw 10
PageBMP-4000E ELECTROBOXEd.
PJ13.1120.07hv +
Date
Date
Titlepage/Coversheet
1
Modification
0 76
Appr
8 93
2.a
4
15-3-2013
1
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BlastracCustomer:
Drawing number:
Page description:Project name:
© ART4 Technical Systems, Soest NL
26-1-2016Last print Blastrac numberJdG
Project description BMP-4000E ELECTROBOX
Number of pages3-1-2013
Edit date
PJ13.1120.07
Created on
AS BUILT
24Vdc
Drawing number
2013
48
400V-480V
Control Voltage
HVDB
Remarks
Power supplyInput lead Input lead
26-1-2016
Year of Manufacturing
by
Blastrac bvUtrechthaven 123433 PN NieuwegeinNetherlands+31(0)30-6018866+31(0)30-6018333
Blastrac number Blastrac number
hvultoby
PageBMP-4000E ELECTROBOXEd.
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PJ13.1120.07HVDB +
Date
Date
Table of contents
1
Modification
0 76
Appr
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2.b
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28-11-2014
2.a
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BlastracCustomer:
Drawing number:
Page description:Project name:
© ART4 Technical Systems, Soest NL
26-1-2016Last print Blastrac numberJdG
Edited byRevision
Table of contentsDatePage descriptionPage
/1 Titlepage/Coversheet 15-3-2013
/2.a Table of contents 28-11-2014
/2.b Table of contents 28-11-2014
/3 Revision sheet 28-11-2014
/4 Legend 25-4-2013
/5 Symbol library 25-4-2013
/6 Control Panel Layout 25-4-2013
/7 Cable diagram 8-10-2014
/7.a Cable diagram 8-10-2014
/7.b Cable diagram 8-10-2014
/8 Control Panel Layout 28-11-2014
/9 Control Panel Layout 18-7-2013
/10 Main switch 28-11-2014
/11 Main motor 28-11-2014
/12 DOL motor 28-11-2014
/13 Emergency stop 28-11-2014
/14 Work light & Rotating beacon 28-11-2014
/15 Control Current 24Vdc 15-3-2013
/16 Control Current 24Vdc 28-11-2014
/17 Control Current 24Vdc 8-10-2014
/18 Control Current 24Vdc 1-7-2013
/19 Control Current 24Vdc 13-6-2013
/20 Control Current 24Vdc 8-10-2014
/21 Control Current 24Vdc 5-4-2013
/22 Control Current 24Vdc 26-4-2013
/23 Control Current 24Vdc 1-7-2013
/24 Control Current 24Vdc 28-11-2014
/25 Control Current 24Vdc 8-10-2014
/26 Control Current 24Vdc 8-10-2014
/27 Control Current 24Vdc 18-3-2013
/28 Control Current 24Vdc 13-6-2013
/50 Partlist 28-11-2014
/51 Partlist 28-11-2014
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PageBMP-4000E ELECTROBOXEd.
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Date
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Table of contents
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Modification
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3
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28-11-2014
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BlastracCustomer:
Drawing number:
Page description:Project name:
© ART4 Technical Systems, Soest NL
26-1-2016Last print Blastrac numberJdG
Edited byRevision
Table of contentsDatePage descriptionPage
/52 Partlist 28-11-2014
/53 Partlist 8-10-2014
/80 Terminal Diagram X1 15-3-2013
/81 Terminal Diagram X2 18-3-2013
/82 Terminal Diagram X2A 18-3-2013
/83 Terminal Diagram X3 2-7-2013
/84 Terminal Diagram X4 15-3-2013
/85 Terminal Diagram X5 15-3-2013
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/86 hvTerminal Diagram X6 18-3-2013
/87 PHTerminal Diagram X6A 8-10-2014
/88 HVDBTerminal Diagram X7 8-10-2014
/89 hvTerminal Diagram X7A 25-4-2013
/90 hvTerminal Diagram X10 15-3-2013
/91 hvTerminal Diagram X11 15-3-2013
/92 hvTerminal Diagram X12 15-3-2013
PageBMP-4000E ELECTROBOXEd.
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PJ13.1120.07HVDB +
Date
Date
Revision sheet
1
Modification
0 76
Appr
8 93
4
4
28-11-2014
3
2
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5
BlastracCustomer:
Drawing number:
Page description:Project name:
© ART4 Technical Systems, Soest NL
26-1-2016Last print Blastrac numberJdG
Revision Date Discription Remark Editor
01 20-02-2013 Update with screen and lenght measurement Engineering Art4 HvdB
02 05-03-2013 Changes according to internal meeting Engineering Art4 HV
03 07-03-2013 As build Engineering Art4 HV
04 13-06-2013 Changed photocel to limit switch pag 28 Engineering Art4 HV
05 08-09-2014 Changed cable type for valves Engineering Art4 HV
06 08-10-2014 Changed cable type for valves Engineering Art4 PH
07 28-11-2014 Changed Circuitbreaker type's Engineering Art4 HvdB
PageBMP-4000E ELECTROBOXEd.
3
PJ13.1120.07hv +
Date
Date
Legend
1
Modification
0 76
Appr
8 93
5
4
25-4-2013
4
2
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5
BlastracCustomer:
Drawing number:
Page description:Project name:
© ART4 Technical Systems, Soest NL
26-1-2016Last print Blastrac numberJdG
SYMBOL CODE
11 F 11
- Running number- Symbol letter- Schedule page
CORE CODE
11 11- Running number
DRAWING NUMBER
PJ##.####.##
- Year- Archive number- Revision number
WIRE COLOR
Main Voltage 400/480V
PhaseL1L2L3N
- Black- Black- Black- Light Blue
Earth / PE - Yellow/Green
Colors
Plus (24VDC)Hook-up wireMinus / Ground (24VDC)
- Dark blue
- Dark blue- White/Blue
PageBMP-4000E ELECTROBOXEd.
4
PJ13.1120.07hv +
Date
Date
Symbol library
1
Modification
0 76
Appr
8 93
6
4
25-4-2013
5
2
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5
BlastracCustomer:
Drawing number:
Page description:Project name:
© ART4 Technical Systems, Soest NL
26-1-2016Last print Blastrac numberJdG
auxiliary contact
Power contact
NO contact,opens with time delay
NO contact,closes with time delay
NC contact,opens with time delay
NC contact,closes with time delay
Contactor coilrelay coil
Contactor/relay coil,with pick-up delay
Contactor/relay coil,with drop-out delay
Contactor pulse coilrelay pulse coil,
Safety fuse
Fused switch, three-pole
Fused disconnect, three-pole
Circuit breaker, single-pole
Circuit breaker, two-pole
Circuit breaker, three-pole
Power circuit breakermotor overload switchwith switch mechanism
Pushbottonrebound
Pushbottonlocking
Rotary switchlocking
Emergency stoprotary unlock
signal light
horn
apm.meter
runninghourcounter
transformer
Pressure switch
Thermostatic switch
Tube light
Resistor / Heating
Socket
Valve
Resistor with movable contact
Terminal
Terminal with fuse
Rotary switchrebound
Main switch
Limit switch
Proximity switch
hulpcontact
vermogenscontact
maakcontact,vertraagd open
maakcontact,vertraagd sluitend
verbreekcontact,vertraagd open
verbreekcontact,vertraagd sluitend
drukknopterugverend
drukknopblijvend
draaischakelaar
noodstop metdraaibare vrijgave
drukschakelaar
thermostaathygrostaat
tip draaischakelaar
eindschakelaar
naderingsschakelaar
signaallamp
hoorn
amperemeter
urenteller
transformator
spoel
Spoel metopkomvertraging
spoel puls
TL verlichting
weerstandverwarming
spoel metafvalvertraging
wandcontactdoos
smeltveiligheid
schakelbare scheider
scheider "klapbak"
installatieautomaat 1-polig
hoofdschakelaar
motorbeveiligingsschakelaar
elektrisch bediende klep
regelbare weerstand
rijgklem
rijgklem met zekering
installatieautomaat 2-polig
installatieautomaat 3-polig
Current transformer stroomtransformator
Rectifier gelijkrichter
Pull or pulcord switch Trek of trekkoord schakelaar
I> I>I>
A
h
P P
-
˜
˜
+
PageBMP-4000E ELECTROBOXEd.
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PJ13.1120.07HVDB +
Date
Date
Control Panel Layout
1
Modification
0 76
Appr
8 93
7
4
25-1-2016
6
2
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Name
5
BlastracCustomer:
Drawing number:
Page description:Project name:
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26-1-2016Last print Blastrac numberJdG
Emergency switch
Milling Start Milling / Neutral / Reverse
Forward / Neutral/ Reverse
Rotation beacon
Spare
Spare
Start Milling / Neutral /Drive
Contact Key
Display
Press. Gauge
Control valveFor smooth lowering
Potentiometer for drive speed by milling
Start stop hydraulic pump
01
2
34 6
7
8
910
5
25S1
13S1
13NS1
27S1
14S2
27S214S1
26JS1
16R1
16U1
28S1
PageBMP-4000E ELECTROBOXEd.
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Date
Date
Cable diagram
1
Modification
0 76
Appr
8 93
7.a
4
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7
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BlastracCustomer:
Drawing number:
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© ART4 Technical Systems, Soest NL
26-1-2016Last print Blastrac numberJdG
4x1,5mm²
M
CoolerMotor
15S1Limitswitch left wheel
15S2Limitswitch right wheel
2x1mm²
2x1mm²
°C
4x1mm²
7000-70061-7500300
7000-70061-7500300
7000-70061-7500300
7000-70061-7500300
7000-18021-636300
15U3Level/temp
Y4Prop. valve Fwd
Y5Prop. valve Rev
Y1Milling Rev.
Y2Milling Fwd
Y6Right Wheel
ES4
ES2
Only by Milling
Control Panel
24Vdc
Power Supply + Can Bus4x1,5mm2
E-cabinet
Box (Eldon)
Joystick
MillingMilling Rev
Milling/drive
2x1mm²Limit switchPlatform
Potmeter max speedby milling
M
MainMotor
EVC49229U1Display
Spare
8x0.25mm²Screened
lenghtmeasurement
IL
8x0.25mm²Screened
IL
lenghtmeasurement(OPTION)
4x16mm²
To machine frame
M16
M16
M20
M40
M40 M16
Start/Stop
2x1mm²
2x1mm²Rotating beam
Spare
Supply
EM-stop
Pull or pulcord switch
Key switch
Switch rotating beam and spare
M32
TUBE 1
Control Panel
M32
TUBE 2
21
PE
PageBMP-4000E ELECTROBOXEd.
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Date
Cable diagram
1
Modification
0 76
Appr
8 93
7.b
4
8-10-2014
7.a
2
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Name
5
BlastracCustomer:
Drawing number:
Page description:Project name:
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26-1-2016Last print Blastrac numberJdG
4 x 1,0mm² PVC
CABINETLevel/Temp Sensor
Total lenght = 4000mm
1 - X3 32 - X3 23 - X3 1
1 - Temp 2 - Level
3 - Comon
450400CABINET
Total lenght = 3350 mm
Tube (522595.00 mont sl 16mm) 2500mm
2500
I/O BoxX2A 1 - 1,5mm² Dark Blue X2A 2 - 1,5mm² Dark Blue X2A 3 - 1,5mm² Dark Blue X2A 4 - 1,5mm² Dark Blue X2A 5 - 1,5mm² Dark Blue X2A 6 - 1,5mm² Dark Blue X2A 7 - 1,5mm² Dark Blue X2A 8 - 1,5mm² Dark Blue X2A 9 - 1,5mm² Dark Blue
X2A 10 - 1,5mm² White Blue
X2A 1 - 1,5mm² Dark Blue X2A 2 - 1,5mm² Dark Blue X2A 3 - 1,5mm² Dark Blue X2A 4 - 1,5mm² Dark Blue X2A 5 - 1,5mm² Dark Blue X2A 6 - 1,5mm² Dark Blue X2A 7 - 1,5mm² Dark Blue X2A 8 - 1,5mm² Dark Blue X2A 9 - 1,5mm² Dark Blue X2A 10 - 1,5mm² White Blue
4 x 16,0mm² Neopreen
CABINETMotor cable
Total lenght = 2000mm2000
4 x 1,5mm² Neopreen
CABINETMotor cable fan cooler
Total lenght = 2250mm2250
PageBMP-4000E ELECTROBOXEd.
7.a
PJ13.1120.07PH +
Date
Date
Cable diagram
1
Modification
0 76
Appr
8 93
8
4
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7.b
2
=
Name
5
BlastracCustomer:
Drawing number:
Page description:Project name:
© ART4 Technical Systems, Soest NL
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Total lenght = 2750mm
4 x 1,5mm² PVC
100CABINETI/O Box
TBV supply + CAN-bus I/O Box
2 x 1,0mm² PVC
I/O Box80
Total lenght = 2420mm
Total lenght = 4750mm
2 x 1,0mm² PVC
4750
Limit Switch Man Present
Limitswitch Right wheelM16Brass
XCK-P2102P16
Total lenght = 5400mm
2 x 1,0mm² PVC
5400
Limitswitch Left wheel
M16Brass
XCK-P2102P16
M16Brass
PageBMP-4000E ELECTROBOXEd.
7.b
PJ13.1120.07HVDB +
Date
Date
Control Panel Layout
1
Modification
0 76
Appr
8 93
9
4
28-11-2014
8
2
=
Name
5
BlastracCustomer:
Drawing number:
Page description:Project name:
© ART4 Technical Systems, Soest NL
26-1-2016Last print Blastrac numberJdG
11Q110V1
15U1
10QM1
CR2012
X1X2X3 23U1
10K1
21KM1
13U1 13K1
21K1 3570
40
7765
9595
100
100
40550
110
13K212Q1
130
1616
213
25
195
35
32
200
40
10F1
13F1 14F1 16F1 16F2 16F3 24F1
CAB
X3 X4
TB1
X5 X6
X10 X11 X12X2X1
11U1
X7
CONTROLPANEL
X2A X7AX6A
PageBMP-4000E ELECTROBOXEd.
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Date
Date
Control Panel Layout
1
Modification
0 76
Appr
8 93
10
4
18-7-2013
9
2
=
Name
5
BlastracCustomer:
Drawing number:
Page description:Project name:
© ART4 Technical Systems, Soest NL
26-1-2016Last print Blastrac numberJdG
32
20
16
55 55 35
3545
255
15
65 50 30
Righthand side of panel
4040
Gaten M8 voor trillings dempers
570
155
20
20
560 20
20
PageBMP-4000E ELECTROBOXEd.
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PJ13.1120.07HVDB +
Date
Date
Main switch
1
Modification
0 76
Appr
8 93
11
4
25-1-2016
10
2
=
Name
5
BlastracCustomer:
Drawing number:
Page description:Project name:
© ART4 Technical Systems, Soest NL
26-1-2016Last print Blastrac numberJdG
Supply 400-480Vmax. 63A
1
2
3
4
5
610QM1
125A
L1 L2 L3 PE
1
2
3
4
5
6
10F110A
L1
-
L2 L3
+
10V13X360-520V
24V 10A-
AC AC
3
+
AC
1.5 mm²
1.5 mm²
PE
1
213K1
/13.8
3
4
25 mm²
4 mm²
W13NS14 mm²
16 mm²
1
213K2
/13.8
3
4
PE
L1 L2 L310K1
/11.7/19.2
L1 / 12.0
L2 / 12.0
L3 / 12.0
24VDC-NS / 11.6
0VDC / 13.0
24VDC / 13.0
0VDC-NS / 11.6
L1.1 / 11.0
L2.1 / 11.0
L3.1 / 11.0
PE
PE
PageBMP-4000E ELECTROBOXEd.
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PJ13.1120.07HVDB +
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Date
Main motor
1
Modification
0 76
Appr
8 93
12
4
25-1-2016
11
2
=
Name
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BlastracCustomer:
Drawing number:
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26-1-2016Last print Blastrac numberJdG
Hydraulic pump
Dipswitch setting
9 10 11 12 13 14 15 16
1 2 3 4 5 6 7 8
ONOFF
ONOFF
2 3
25 mm²
1
1
2
3
4
5
6
11Q148-65A
Set@57A I> I>I>
4x16
W11
M1
PE
PE
12
11
14
21K1/21.1
12
11
14
10K1/10.6
13
14
/17.
4
21
22
11U1/11.6/17.5
L1 L2 L3
T1 T2 T3
IN2A1 IN1
A2
11U1 13
14
/17.
5
16 mm²
U1 V1 W1 PE
11M130kW 3
M
1 mm²
1 mm²0VDC-NS/10.5
24VDC-NS/10.5
0VDC-NS /
L1.1/10.1
L2.1/10.1
L3.1/10.1
24VDC-NS / 16.0
PE
PageBMP-4000E ELECTROBOXEd.
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PJ13.1120.07HVDB +
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Date
DOL motor
1
Modification
0 76
Appr
8 93
13
4
28-11-2014
12
2
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Name
5
BlastracCustomer:
Drawing number:
Page description:Project name:
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26-1-2016Last print Blastrac numberJdG
Cooler
2 3 PE
1.5 mm²
1.5 mm²
4 mm²
1
1
2
3
4
5
6
12Q11.0-1.6A
set@1,5A I> I>I>
7X1 8 9
1
221KM1
/21.2
3
4
5
6
4x1.5W12M1
PE
U1 V1 W1 PE
12M10.55 kW 3
M
13
14
/18.
4
11
12
L1/10.9
L2/10.9
L3/10.9
PE
PageBMP-4000E ELECTROBOXEd.
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Date
Emergency stop
1
Modification
0 76
Appr
8 93
14
4
25-1-2016
13
2
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Name
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BlastracCustomer:
Drawing number:
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Emergency Stop
Key switch Pull cord
13U1XPS
AF5130A1S11 S21 2313
A2
S33 S39
14 24
A1
A213K124Vdc
1 2 /10.4
3 4 /10.4
5 67 8
1413 /18.5
2221 /13.7
21
2213K1
/13.8
11
1213NS1
Emergency stop
11
12
S12 S22
13
1413S1
Keyswitch
13
14
21
2213S2
Pullcord
21
22
32 4
A1
A213K224Vdc
1 2 /10.4
3 4 /10.4
5 67 8
1413 /18.5
2221 /13.7
21
2213K2
/13.8
1
213F1
2A C
21
2221KM1
/21.2
1X2 32 4
1X2A
/13.
3/1
4.1
/14.
1
TUBE
1
X2A2X2A1
/13.
1TU
BE1
X2A3 X2A4
X2A1 X2A2 X2A3 X2A4
1 mm²
1 mm²
1 mm²1 mm²
1,5 mm²1,5 mm²1,5 mm²
1,5 mm²1,5 mm²
1,5 mm²
24VDC/10.5
0VDC/10.5 0VDC / 14.0
24VDC / 14.0
PageBMP-4000E ELECTROBOXEd.
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Date
Work light & Rotating beacon
1
Modification
0 76
Appr
8 93
15
4
25-1-2016
14
2
=
Name
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BlastracCustomer:
Drawing number:
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26-1-2016Last print Blastrac numberJdG
Spare RotatingBeacon
01
01
Spare
Spare
Spare
13
1414S1
10
x1
x214H2
11X2
12X2
/14.2W14H2
13
1
14
2/14.2
W14H2
13
1414S2
10
1
214F1
4A C
5X2A
6X2A 7
5X2
6X2 7
8X2A
8X2
9
9
10
10
/13.
1TU
BE1
X2A5
/13.
1TU
BE1
X2A6 X2A7
X2A8 X2A9 X2A10
X2A6 X2A7
X2A5
1,5 mm²
1,5 mm² 1,5 mm²
0VDC/13.9 0VDC / 16.0
24VDC/13.9 24VDC / 16.0
PageBMP-4000E ELECTROBOXEd.
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Date
Control Current 24Vdc
1
Modification
0 76
Appr
8 93
16
4
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15
2
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Name
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BlastracCustomer:
Drawing number:
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© ART4 Technical Systems, Soest NL
26-1-2016Last print Blastrac numberJdG
C D E FA B
N2
P/N1
CR0403
Colour Status Description-OrangeGreen
Red
Permanently off1 x on5 Hz2 HzPermanently on5 HzPermanently on
No operating voltageInitialisation or reset checksNo operating system loadedApplication is running (RUN)Permanently on application stopped (STOP)Application stopped due to undervoltagePermanently on system fault (fatal error)
Status led
15U1
17X1 18X1 19X1 20X1 21X1 22X1 16X1
16X2
PageBMP-4000E ELECTROBOXEd.
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Date
Control Current 24Vdc
1
Modification
0 76
Appr
8 93
17
4
25-1-2016
16
2
=
Name
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BlastracCustomer:
Drawing number:
Page description:Project name:
© ART4 Technical Systems, Soest NL
26-1-2016Last print Blastrac numberJdG
PLUG N2
CR0403
PLUG P/N1
SUPPLY
CR0403
nc 8...3
2VD
C
GN
D
CAN
_H
CAN
_L
DISPLAY
16X2/15.8
16X1/15.8
1VBBs
2VBB1
3VBB2
4GND
1VBBs
2GND
3CAN2_H
4CAN2_L
5CAN1_H
6CAN1_L
1
216F2
C6A
1
216F3
C6A
1
216F1
2A C
16U1
2 3 4 5X22
1120Ω
W16
U1
BK GYBN WH BU
1X10 2 3 4 5 6
0VDC/14.9
24VDC-NS/11.9
0VDC / 24.0
24VDC-NS /
CAN_H24.3
CAN_L24.3
24VDC/14.9 24VDC / 24.0
PageBMP-4000E ELECTROBOXEd.
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Date
Control Current 24Vdc
1
Modification
0 76
Appr
8 93
18
4
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17
2
=
Name
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BlastracCustomer:
Drawing number:
Page description:Project name:
© ART4 Technical Systems, Soest NL
26-1-2016Last print Blastrac numberJdG
PLUG A
INPUT
CR0403 Plug A
Motor Running
Thermical Failure
Main motor
4...2
0mA
0V in
put
n.c.
La (
prog
inp)
n.c.
GN
D
+24
Vdc
Lb (
prog
inp)
4...2
0mA
0V in
put
n.c.
La (
prog
inp)
n.c.
GN
D
+24
Vdc
Lb (
prog
inp)
Lenghtmeasurement
OPTIONALLenght
measurement
17X1/15.5
2IN0
3IN1
6IN2
7IN3
1VBBs
8VBBs
4GND
5GND
13
1411U1
/11.0
13
1411Q1
/11.1
17U1
X23 1 2 3 4 5 6 7 8
17U2
2 3 4 5X24 1 6 7 8
W17
U1
RD GN BU WHPK BNGYYE
W17
U2
1X11 2 3 4 5 6 7 8 1X12 7532 864PE PE
YE GY PK RD GN BN WHBU
PE PE
PageBMP-4000E ELECTROBOXEd.
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Date
Control Current 24Vdc
1
Modification
0 76
Appr
8 93
19
4
25-1-2016
18
2
=
Name
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BlastracCustomer:
Drawing number:
Page description:Project name:
© ART4 Technical Systems, Soest NL
26-1-2016Last print Blastrac numberJdG
PLUG B
INPUT
CR0403 Plug B
ThermicalFailureMotorCooler
Level AlarmES4
Tempend alarm
70°CTS2
Estop OK
IEG-TCI- +T70-250
Temp LevelSensor
18X1/15.6
2IN4
3IN5
6IN6
7IN7
1VBBs
8VBBs
4GND
5GND
18U1
13
1412Q1
/12.1
X3 5 6 7
WX2
1
1 2 3
813
1413K1
/13.8
13
1413K2
/13.8
GNYE
PE
PE
PageBMP-4000E ELECTROBOXEd.
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Date
Date
Control Current 24Vdc
1
Modification
0 76
Appr
8 93
20
4
25-1-2016
19
2
=
Name
5
BlastracCustomer:
Drawing number:
Page description:Project name:
© ART4 Technical Systems, Soest NL
26-1-2016Last print Blastrac numberJdG
PLUG C
INPUT
CR0403 Plug C
Phase sequence OK
LS leftWheel
LS rightWheel
19X1/15.6
2IN8
3IN9
6IN10
7IN11
1VBBs
8VBBs
4GND
5GND
22
21
24
10K1/10.6
13
1417S1
13
1417S2
1X3W
17S1 1
3X3
W17
S2 1
2 4
2 2
PageBMP-4000E ELECTROBOXEd.
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PJ13.1120.07HVDB +
Date
Date
Control Current 24Vdc
1
Modification
0 76
Appr
8 93
21
4
25-1-2016
20
2
=
Name
5
BlastracCustomer:
Drawing number:
Page description:Project name:
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26-1-2016Last print Blastrac numberJdG
PLUG D
OUTPUTS
CR0403 Plug D
Prop. Valve FWD
275-500mA
Prop. Valve REV
275-500mA
MillingREV
Milling FWD
**** * = terminal with LED and Diode
Observe outputs supply from EM-stop line
Max. 2A Max. 2A Max. 2A Max. 2A20X1/15.7
1OUT0
3OUT1
5OUT2
7OUT3
2GND
4GND
6GND
8GND
9X3 11 13 15
x1
x220Y1
x1
x220Y2
x1
x220Y3
x1
x220Y4
W20
Y2 1
W20
Y3 1
W20
Y4 1
W20
Y1 1
10 12 14 16
2 2 2 2
WH/BU WH/BU WH/BU WH/BU
PageBMP-4000E ELECTROBOXEd.
20
PJ13.1120.07HVDB +
Date
Date
Control Current 24Vdc
1
Modification
0 76
Appr
8 93
22
4
25-1-2016
21
2
=
Name
5
BlastracCustomer:
Drawing number:
Page description:Project name:
© ART4 Technical Systems, Soest NL
26-1-2016Last print Blastrac numberJdG
PLUG E
OUTPUTS
CR0403 Plug E
Observe outputs supply from EM-stop line
Max. 1A Max. 1A Max. 1A Max. 1A
Start 11M1 Start 12M1
21X1/15.7
1OUT4
3OUT5
5OUT6
7OUT7
2GND
4GND
6GND
8GND
A1
A221K124Vdc
121114 /11.7
222124
323134
424144
A1
A221KM1
A1 A2
1 2 /12.1
3 4 /12.1
5 6 /12.1
14132221 /13.7
WH/BU WH/BU
PageBMP-4000E ELECTROBOXEd.
21
PJ13.1120.07HVDB +
Date
Date
Control Current 24Vdc
1
Modification
0 76
Appr
8 93
23
4
25-1-2016
22
2
=
Name
5
BlastracCustomer:
Drawing number:
Page description:Project name:
© ART4 Technical Systems, Soest NL
26-1-2016Last print Blastrac numberJdG
PLUG F
OUTPUTS
CR0403 Plug F
Right Wheel45W
Observe outputs supply from EM-stop line
Max. 2A Max. 2A Max. 4A Max. 4A
* * = terminal with LED and Diode
22X1/15.8
1OUT8
3OUT9
5OUT10
7OUT11
2GND
4GND
6GND
8GND
17X3
x1
x222Y1
W22
Y1 1
18
2
WH/BU
PageBMP-4000E ELECTROBOXEd.
22
PJ13.1120.07HVDB +
Date
Date
Control Current 24Vdc
1
Modification
0 76
Appr
8 93
24
4
25-1-2016
23
2
=
Name
5
BlastracCustomer:
Drawing number:
Page description:Project name:
© ART4 Technical Systems, Soest NL
26-1-2016Last print Blastrac numberJdG
CR2012
X1X2X3
X3 X2 X1
0F
E D1
2 3
C B A
98
7
654
0F
E D
1
2 3
C B A
98
7
654
26X1
23U1
PageBMP-4000E ELECTROBOXEd.
23
PJ13.1120.07HVDB +
Date
Date
Control Current 24Vdc
1
Modification
0 76
Appr
8 93
25
4
25-1-2016
24
2
=
Name
5
BlastracCustomer:
Drawing number:
Page description:Project name:
© ART4 Technical Systems, Soest NL
26-1-2016Last print Blastrac numberJdG
PLUG X3
SUPPLY
CR2012
CAN-BUSSupplyCPU
24X1
1UB+
2GND
3UB+
4GND
5CAN1_L
6CAN1_H
1
224F1
2A C
x2x1
24R1
120Ω
X5 1 2
1X4 2
WX4 1 2
3 4
3 4
PE
3 4
0VDC/16.9 0VDC /
CAN_L16.4
CAN_H16.4
24VDC/16.9 24VDC /
PageBMP-4000E ELECTROBOXEd.
24
PJ13.1120.07HVDB +
Date
Date
Control Current 24Vdc
1
Modification
0 76
Appr
8 93
26
4
25-1-2016
25
2
=
Name
5
BlastracCustomer:
Drawing number:
Page description:Project name:
© ART4 Technical Systems, Soest NL
26-1-2016Last print Blastrac numberJdG
PLUG X1
INPUTS
CR2012 X1 CH1..CH4
JoystickFWD
JoystickREV
Start/Stop
25X1
1CHANNEL 1
3CHANNEL 2
5CHANNEL 3
7CHANNEL 4
2UB+
4UB+
6UB+
8UB+
9UB+
13
1426JS1
/26.2
13
1426JS1
/26.2
X6A 1 5
13
1425S1
/25.2
Start
11
1225S1
/25.1
Stop
2 43
X6 1 52 43
/26.
2/2
7.1
/28.
2
TUBE
2
X6A1 X6A5X6A2 X6A4X6A3
X6A1 X6A2 X6A3 X6A4 X6A5
JOYSTICK / 26.0
PageBMP-4000E ELECTROBOXEd.
25
PJ13.1120.07HVDB +
Date
Date
Control Current 24Vdc
1
Modification
0 76
Appr
8 93
27
4
26-1-2016
26
2
=
Name
5
BlastracCustomer:
Drawing number:
Page description:Project name:
© ART4 Technical Systems, Soest NL
26-1-2016Last print Blastrac numberJdG
PLUG X1
IN OUTPUTS
CR2012 X1 CH5..CH8
Fixed speed Joystick Spare
L=17MM
26X1/23.7
10+UB
12CHANNEL 6
14GND
16GND
11CHANNEL 5
13GND
15CHANNEL 7
17CHANNEL 8
18GND
x1
x2
x3
26R1
2 3 4 1
26JS1/25.4/25.5
CT
X6A 6 7 8 9 10
X6 6 7 8 9 10
/25.
1TU
BE2
X6A6 X6A7 X6A8 X6A9 X6A10
X6A6 X6A7 X6A8 X6A9 X6A10
JOYSTICK/25.6
PageBMP-4000E ELECTROBOXEd.
26
PJ13.1120.07HVDB +
Date
Date
Control Current 24Vdc
1
Modification
0 76
Appr
8 93
28
4
25-1-2016
27
2
=
Name
5
BlastracCustomer:
Drawing number:
Page description:Project name:
© ART4 Technical Systems, Soest NL
26-1-2016Last print Blastrac numberJdG
PLUG X2
INPUTS
CR2012 X1 CH9..CH12
MillingREV
Milling Milling Drive
102
102
102
102
102
102
1 0 2
102
102
102
102
102
102
1 0 2
1 = Milling0 = Start neutral2 = Milling Reverse
27X1
1CHANNEL 9
3CHANNEL 10
5CHANNEL 11
7CHANNEL 12
2UB+
4UB+
6UB+
8UB+
9UB+
13
1427S1
13
14
X7A 1 32 4 5
13
1427S2
13
14
X7 1 32 4 5
/25.
1TU
BE2
X7A1 X7A3X7A2 X7A4 X7A5
X7A1 X7A3X7A2 X7A4 X7A5
UB+ / 28.1
PageBMP-4000E ELECTROBOXEd.
27
PJ13.1120.07HVDB +
Date
Date
Control Current 24Vdc
1
Modification
0 76
Appr
8 93
50
4
25-1-2016
28
2
=
Name
5
BlastracCustomer:
Drawing number:
Page description:Project name:
© ART4 Technical Systems, Soest NL
26-1-2016Last print Blastrac numberJdG
PLUG X2
IN OUTPUTS
CR2012 X2 CH13..CH15
Limit switchMan present
Spare Spare
28X1
10+UB
12CHANNEL 14
14GND
16GND
11CHANNEL 13
13GND
15CHANNEL 15
17CHANNEL 16
18GND
9
W28
S2 1
X7A 6 7 8
13
1428S1
21
2
9X7 6 7 8 11 12 13 1410
10
/25.
1TU
BE2
X7A9X7A6 X7A7 X7A8 X7A10
X7A6
13
1428S2
UB+/27.6
PageBMP-4000E ELECTROBOXEd.
28
PJ13.1120.07HVDB +
Date
Date
Partlist
1
Modification
0 76
Appr
8 93
51
4
28-11-2014
50
2
=
Name
5
BlastracCustomer:
Drawing number:
Page description:Project name:
© ART4 Technical Systems, Soest NL
26-1-2016Last print Blastrac numberJdG
Type number Brand
Parts listQuantity designationdevice tag Blastrac number
MAS 0606021TS35 MOUNT.RAIL GROOVECAB M.rail galvanized,7,5x35MM 2MT1-E 25X80 MONT.GOOTCAB Mont.goot BxH 25x80 MM vpp=5630-309001013CAB Internal wire 1.0mm2 dark blue30-309000724CAB Internal wire 0.75mm2 dark blue/white30-309004001CAB Internal wire 4.0mm2 black30-30916001CAB Internal wire 16mm2 black30-4720018RCAB Internal wire 35mm2 blackG 490CAB Ferrule 1mm2 red insulatedG 490-TWIN MONT.A.H.CAB Ferrule 2x1mm2 red insulatedG 491 MONT.A.H.CAB Ferrule 1,5mm2 black insulatedG 493 MONT.AD.HULSCAB Ferrule 4mm2 orange insulatedG 493 TWIN MONT.AD.HULSCAB Ferrule 2x4mm2 grey insulatedG 497 MONT.A.HULSCAB Ferrule 25mm2 yellow insulatedWARTEL M16*1.5CAB Cabel gland M16*1.5 (PG9/11) IP68 brass, nickel-plated 50616WARTELMOER M16*1.5CAB Cable gland nut M16*1.5 brass, nickel-platedWARTEL M20*1.5CAB Cabel gland M20*1.5 (PG11/13.5/16) brass, nickel-platedWARTELMOER M20*1.5CAB Cable gland nut M20*1.5 brass, nickel-platedWARTEL M32*1.5CAB Cable gland M32*1.5 (PG21/29) brass, nickel-platedWARTELMOER M32*1.5CAB Cable gland nut M32*1.5 brass, nickel-platedMP KDP/R M50/06CAB Wartel voor 1x3-5.5mm + 5x5-9mmMP KDP/R M50/08CAB Wartel voor 8x3-6mm + 1x6-10mmWARTELMOER PA M50*1.CAB Cable gland nut M50*1.5 polyamide 50.250PA@30*15*M8-M8 M-MCAB Silencer @30*15 2xM8 maleSZ2593.000 MONT.SL.CONTROLPANEL Kabelslanghouder 16mm VE=20st.SZ2595.00 MONT.SL.CONTROLPANEL Kabelslang 16mm. ve=25M.T-30L W 190 ZWARTCONTROLPANEL Mont. bundelb. 190*3,5mm. zwart a 100st.T-18R W 100 ZWARTCONTROLPANEL Mont. bundelb. 98*2,5mm. zwart a 100st.30-309001024CONTROLPANEL Internal wire 1.0mm2 dark blue/white30-309001013CONTROLPANEL Internal wire 1.0mm2 dark blueBPT-305-427CONTROLPANEL Label for ader 12*12 Brady 7000pcs. p/rKRIMPKOUS FP10TB-ZWCONTROLPANEL 25.4>12.7 mm zwart 5M doosELDON DPCP162409GETB1 Kastklem 160*240*91ELDO DMP1624ETB1 Montageplaat voor Kastklem 160*240WARTEL PA M16*1.5TB1 Cable gland M16*1.5 polyamide 50.616WARTELMOER PA M16TB1 Cable gland nut M16*1.5 polyamide 50.216PAWARTEL PA M32*1.5TB1 Cable gland M32*1.5 polyamide 50.632WARTELMOER PA M32*1.TB1 Cable gland nut M32*1.5 polyamide 50.232PASZ2595.00 MONT.SL.TB1 Kabelslang 16mm. ve=25M.SZ2593.000 MONT.SL.TB1 Kabelslanghouder 16mm VE=20st.30-309001513TB1 Internal wire 1.5 mm2 dark blueBPT-305-427TB1 Label for ader 12*12 Brady 7000pcs. p/rT-30L W 190 ZWARTTB1 Mont. bundelb. 190*3,5mm. zwart a 100st.KRIMPKOUS FP10TB-ZWTB1 25.4>12.7 mm zwart 5M doosWEID ZEW 35X1 End bracket for weidmuller terminalsWEID ZAP/TW ZDU10X1 End plate Beige for ZDU 10WEID ZAP/TW 1X1 End plate Beige for ZDU 2.5WEID ZPE 16X1 Earth terminal for ZDU 16 2*16mmWEID ZPE 10X1 Earth terminal for ZDU 10 2*10mmWEID ZDU 2.5X1 Tension clamp terminal 2*2.5 beigeWEID ZPE 2.5X1 Earth terminal for ZDU 2.5 2*2.5(4)mmWEID ZAP/TW ZDK2.5 DBX2 End plate Beige for ZDK 2.5 multi levelWEID ZEW 35X2 End bracket for weidmuller terminalsWEID ZDK 2.5X2 tension clamp terminal multi level 2*2.5
122
505232
20025306361111111124114
103
2340111221131
3420212111131117
GenericHelukabel
HelukabelHelukabel
CalpeCalpeCalpeCalpeCalpeCalpe
JacobE00406
JacobJacob
HelukabelHelukabel
EldonEldon
HelukabelBrady
Weidmuller
Jacob
WEID ZAO/TW ZDUA WeidmullerX2A Miniterminal end plate1WEID ZEW 15X2A End bracket for Mini terminals2
Wall mount encl 600*600*210 IP66
E07850
E07897
Jacob E00406_1
Eldon E00342
E07834
E08218
E00405_1
E00408_1
E08325
E08184Helukabel
E07849
E07851E07854
Jacob E00405
E00408
Jacob
E07890
E07893
E08331
E07835Generic
E08321
E08323
E07884
E08184
333-9615
E08326
E05177
CAB
Brady E07893333-9615E08324
Jacob E01196JacobJacob E07886Jacob E07888
Weidmuller E05177WeidmullerWeidmuller E05168Weidmuller E08224Weidmuller E08328Weidmuller E05166Weidmuller E05167Weidmuller E05171
Weidmuller E05169
Weidmuller E08330
Murrelektronik B.V.Murrelektronik B.V.
E08444
RittalRittal
Generic
RittalRittal
Generic
PageBMP-4000E ELECTROBOXEd.
50
PJ13.1120.07HVDB +
Date
Date
Partlist
1
Modification
0 76
Appr
8 93
52
4
28-11-2014
51
2
=
Name
5
BlastracCustomer:
Drawing number:
Page description:Project name:
© ART4 Technical Systems, Soest NL
26-1-2016Last print Blastrac numberJdG
Type number Brand
Parts listQuantity designationdevice tag Blastrac number
WEID ZDUA 2.5-2 WeidmullerX2A Miniterminal 2*2.5 TS 1510WEID ZAP/TW ZDK2.5 DB WeidmullerX3 End plate Beige for ZDK 2.5 multi level1WEID ZEW 35 WeidmullerX3 End bracket for weidmuller terminals1WEID ZDK 2.5 WeidmullerX3 tension clamp terminal multi level 2*2.54WEID ZDK 2.5/LD RT1 WeidmullerX3 Multi level terminal 2*2.5 with LED5WEID ZAP/TW ZDK2.5 DB WeidmullerX4 End plate Beige for ZDK 2.5 multi level1WEID ZEW 35X4 End bracket for weidmuller terminals1WEID ZDK 2.5 WeidmullerX4 tension clamp terminal multi level 2*2.52WEID ZEW 15X5 End bracket for Mini terminals2WEID ZAO/TW ZDUA WeidmullerX5 Miniterminal end plate1WEID ZDUA 2.5-2 WeidmullerX5 Miniterminal 2*2.5 TS 154WEID ZPEA 2.5-2 WeidmullerX5 MINI Earth terminal 2*2.5 TS 151WEID ZEW 15 WeidmullerX6 End bracket for Mini terminals1WEID ZAO/TW ZDUA WeidmullerX6 Miniterminal end plate1WEID ZDUA 2.5-2 WeidmullerX6 Miniterminal 2*2.5 TS 1510WEID ZEW 15 WeidmullerX6A End bracket for Mini terminals1WEID ZAO/TW ZDUAX6A Miniterminal end plate1WEID ZDUA 2.5-2 WeidmullerX6A Miniterminal 2*2.5 TS 1510WEID ZEW 15 Weidmuller E08330X7 End bracket for Mini terminals1WEID ZAO/TW ZDUA WeidmullerX7 Miniterminal end plate1WEID ZDUA 2.5-2X7 Miniterminal 2*2.5 TS 1514WEID ZEW 15 WeidmullerX7A End bracket for Mini terminals1WEID ZAO/TW ZDUA Weidmuller E08331X7A Miniterminal end plate1WEID ZDUA 2.5-2 WeidmullerX7A Miniterminal 2*2.5 TS 1510WEID ZAP/TW ZDK2.5 DB WeidmullerX10 End plate Beige for ZDK 2.5 multi level1WEID ZEW 35X10 End bracket for weidmuller terminals1WEID ZDK 2.5 WeidmullerX10 tension clamp terminal multi level 2*2.53WEID ZAP/TW ZDK2.5 DB WeidmullerX11 End plate Beige for ZDK 2.5 multi level1WEID ZEW 35X11 End bracket for weidmuller terminals1WEID ZDK 2.5 WeidmullerX11 tension clamp terminal multi level 2*2.54WEID ZDK 2.5PEX11 Earth terminal for ZDK 2*2.51WEID ZAP/TW ZDK2.5 DBX12 End plate Beige for ZDK 2.5 multi level1WEID ZEW 35X12 End bracket for weidmuller terminals1WEID ZDK 2.5 WeidmullerX12 tension clamp terminal multi level 2*2.54WEID ZDK 2.5PE Weidmuller E05170X12 Earth terminal for ZDK 2*2.51IFM EVC492 IFMX22 M12 connector cable with internal shutdown resistance 5M1MURR 7000-17121-291-0500 Murrelektronik B.V.X23 Plug connection M12 8P shield cable 0.25mm2 pur1C60N-1492-SPM3C100 Allen Bradley E0511110F1 Circuit breaker AB 3P 10A C-kar1RM4-TG20 Schneider Electric10K1 PHASE SEQUENCE MONITORING RELAY1VCCF5 Schneider Electric E0831010QM1 Main switch complete 125A1MURR EVOLUTION 10-3X360-520/2410V1 Powersupply 360-520Vac->24Vdc 10A1WARTEL M40*1.5 Jacob11M1 Cable gland M40*1.5 (PG29/36) brass, nickel-plated1
E05169
E05169
E05169
23DE16-6SV11M1 Cabletag eye M6 copper 16mm24
E08329
H07RN-F 4*16 MM11M1 Ozoflex neopreenkabel 4*16 mm3GV3-P65 Schneider Electric E0024711Q1 Motor protection switch 48,0 65,0A1
E05171E08332
GV3-A01 Schneider Electric11Q1 Auxiliary contact -GV3 - 1 NO + 1 NC early-break1
E08332E05171E05177
E05171
E05169
Weidmuller E05170
E05169
E08309
150-C60NBR11U1 Softst.3-f 60A 200-460V/24 AC/DC (30kW)1A-2504312M1 Cabletag eye M4 1.04-2.63 mm2 blue4WARTEL M20*1.5 Jacob12M1 Cabel gland M20*1.5 (PG11/13.5/16) brass, nickel-plated1WARTEL BLINDSTOP M20 Jacob E0784212M1 Cable gland plug M20*1.5 brass, nickel-plated1H07-F 4*1.5 MM12M1 Ozoflex neopreenkabel 4*1.53GV2-ME06 Schneider Electric12Q1 Motor protection switch 1,0 1,6A1GV-AE11 Schneider Electric12Q1 Plug in aux. front for GV2-ME 1xNO +1xNC1C60N-1492-SPM1C02013F1 Circuit breaker AB 1P 2A C-kar1LC1-DT20-BD13K1 Contactor 4P 20A 400VAC coil 24VDC 1NO/1NC1LC1-DT20-BD13K2 Contactor 4P 20A 400VAC coil 24VDC 1NO/1NC1
Weidmuller E05177
E08331
E08330
E08331
Murrelektronik B.V.
E08330
E08332E08333E08330E08331E08332
E08332
E08330
E05171
Weidmuller
333-3572
E08311
E08361
333-3455
Weidmuller E08332
E00409
Weidmuller E08331
E08334
Allen Bradley E08018
Schneider Electric
Weidmuller E05177
E10112
E08314
E00406
E07956
Weidmuller E05177
Weidmuller E05171Weidmuller E05177
Schneider Electric E08314
Calpe
Allen BradleyCalpe
PageBMP-4000E ELECTROBOXEd.
51
PJ13.1120.07HVDB +
Date
Date
Partlist
1
Modification
0 76
Appr
8 93
53
4
28-11-2014
52
2
=
Name
5
BlastracCustomer:
Drawing number:
Page description:Project name:
© ART4 Technical Systems, Soest NL
26-1-2016Last print Blastrac numberJdG
Type number Brand
Parts listQuantity designationdevice tag Blastrac number
ZB5-AT84 Schneider Electric E0035613NS1 Red Ø40 Emergency stop pushbutton head Ø22 trigger and latch1ZB5-AZ10413NS1 Single contact block with body/fixing collar 2NC screw clamp1EMERGENCY STOP STICKER13NS1 Sticker emergency stop yellow/red1ZB5-AG2D13S1 Selector switch head Ø22 2-position stay put Dom 8D11ZB5-AZ10313S1 Single contact block with body/fixing collar 2NO screw clamp1ZBZ-3513S1 Legend holder 30 x 50 mm for legend 18 x 27 mm unmarked1XCS-PA79213S2 Plastic guard switch XCSPA - 1 NC+1 NC - slow break - 1 entr1XCS-Z1113S2 Straight key actuator - for plastic safety switch1WARTEL M16*1.513S2 Cabel gland M16*1.5 (PG9/11) IP68 brass, nickel-plated 506161
Schneider Electric E05080
Schneider Electric E08280Schneider Electric E08169
XPS-AF513013U1 Module XPSAF - Emergency stop - 24 V AC DC1C60N-1492-SPM1C04014F1 Circuit breaker AB 1P 4A C-kar1ZB5-AD214S1 Selector switch head - 2 positions - Ø 22 - black1ZB5-AZ101 Schneider Electric 333-322414S1 Single contact block with body/fixing collar 1NO screw clamp1ZBZ-35 Schneider Electric E0508014S1 Legend holder 30 x 50 mm for legend 18 x 27 mm unmarked1ZB5-AD214S2 Selector switch head - 2 positions - Ø 22 - black1ZB5-AZ10114S2 Single contact block with body/fixing collar 1NO screw clamp1ZBZ-3514S2 Legend holder 30 x 50 mm for legend 18 x 27 mm unmarked1IFM CR040315U1 Basic-Controller 12in/12out1
Schneider Electric BG11760Schneider ElectricJacob E00405
IFM EC045615U1 Plugset for CR 04031C60N-1492-SPM1C02016F1 Circuit breaker AB 1P 2A C-kar1C60N-1492-SPM1C060 Allen Bradley16F2 Circuit breaker AB 1P 6A C-kar1
Schneider Electric E01328Allen BradleySchneider Electric E01323
C60N-1492-SPM1C060 Allen Bradley E0516016F3 Circuit breaker AB 1P 6A C-kar1IFM CR0451 IFM E0831716U1 R360 Basic display 2.8"1IFM EC040316U1 fitting panel tbv basic display1IFM EVC492 IFM E0830916U1 M12 connector cable with internal shutdown resistance 5M1XCK-P2102P16 Schneider Electric 45479617S1 Limit switch XCKP - steel roller plunger - 1NO+1NC - snap -1
Schneider Electric E01323Schneider Electric 333-3224Schneider Electric E05080
IFM
WARTEL M16*1.5 E0040517S1 Cabel gland M16*1.5 (PG9/11) IP68 brass, nickel-plated 506161STUURSTROOMKAB 2*117S1 PVC 2*1 genummerd 1-25XCK-P2102P1617S2 Limit switch XCKP - steel roller plunger - 1NO+1NC - snap -1
E05112
IFM E08316IFMAllen Bradley E08018
Jacob
WARTEL M16*1.5 Jacob17S2 Cabel gland M16*1.5 (PG9/11) IP68 brass, nickel-plated 506161STUURSTROOMKAB 2*117S2 PVC 2*1 genummerd 1-26WARTEL M16*1.517U1 Cabel gland M16*1.5 (PG9/11) IP68 brass, nickel-plated 506161WARTEL M16*1.517U2 Cabel gland M16*1.5 (PG9/11) IP68 brass, nickel-plated 506161STUURSTROOMKAB. 4*118U1 PVC 4*1 genummerd 1-3 +aarde47000-70061-750030020Y1 AMP junior+LED+blusdiode+3 m PUR kabel 2x0.75 bl17000-70061-750030020Y2 AMP junior+LED+blusdiode+3 m PUR kabel 2x0.75 bl17000-70061-750030020Y3 AMP junior+LED+blusdiode+3 m PUR kabel 2x0.75 bl17000-70061-750030020Y4 AMP junior+LED+blusdiode+3 m PUR kabel 2x0.75 bl1OMRON MY4IN1D2 24VDC Omron E0519421K1 Interface relay 4W 24Vdc1OMRON PYCM-14S E0827021K1 Clip for socket PYF14S1OMRON PYF14S Omron E0827121K1 Srewless clamp terminal socket MY4 serie1LC1-D09-BD Schneider Electric 333-321021KM1 Contactor 4,0kW 400VAC coil 24VDC 1NO/1NC1MURR 7000-18021-636-300 Murrelektronik B.V. E0794522Y1 DIN-A Connectioncable led+suppr 24Vac/dc 3M Bk1
MP07189
E05160
Schneider ElectricE00405
Jacob E00405Jacob E00405
Omron
IFM CR2012 IFM E0831823U1 R360/module//I/12/O/4/PCB/10V1IFM EC2053 IFM23U1 R360/I/O-modul/plug-set/for CR20121SPIRAALSLANG 15-80MM Generic E0790123U1 Spiraalsl. wit 15-80MM P4 per mtr.1C60N-1492-SPM1C020 Allen Bradley24F1 Circuit breaker AB 1P 2A C-kar1GEN RES 120 OHM 500MW Generic E0831924R1 Resistor 120 Ohm 500mW1STUURSTROOMKAB.4*1.5 Eszet Electro E0816424R1 PVC 4*1.5 genummerd3ZB5-AW7A3741 Schneider Electric E0780425S1 Green flush/red flush illuminated double-headed pushbutton Ø1ZB5-AVB1 Schneider Electric 333-322625S1 White light block with body/fixing collar integral LED 24V1ZBE-101 Schneider Electric E0509125S1 Single contact block for head Ø22 1NO screw clamp terminal1ZBE-102 Schneider Electric E0509225S1 Single contact block for head Ø22 1NC screw clamp terminal1STOB-Z-9P1-PZ5526JS1 Joystick,vergrend,rem,5-0-5K 1-as 2x NO ip651PHOE MSTBA2,5/ 4-G-RN26JS1 Base Strip, Header, 12A, 320V, 4 Position, Engagement nose1PHOE MSTBT2,5/ 4-STF Phoenix Contact26JS1 Printed-circuit board connector 12A, 320V, 4 Positions1
Schneider Electric E01544De Vries E07832
454796
E08018
Phoenix Contact
E08380Murr ElektronicMurr ElektronicMurr ElektronicMurr Elektronic
Spohn + Burkhardt
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Modification
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Drawing number:
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© ART4 Technical Systems, Soest NL
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Type number Brand
Parts listQuantity designationdevice tag Blastrac number
156671526R1 Potmeter 12 standen1112885926R1 Resistors 1 kohm 125 MW 5%12DRAAIKNOP 18*25*1926R1 meetapparaatknop as @6 (per25)1SO F990/A1B-PEL F*SP 45479326R1 Analogue indictor 0-10 + fixation1ZB5-AD3 Schneider Electric E0048927S1 Back selector switch head Ø22 3-position stay put1ZB5-AZ103 Schneider Electric E0816927S1 Single contact block with body/fixing collar 2NO screw clamp1ZBZ-35 Schneider Electric E0508027S1 Legend holder 30 x 50 mm for legend 18 x 27 mm unmarked1ZB5-AD3 Schneider Electric E0048927S2 Back selector switch head Ø22 3-position stay put1ZB5-AZ103 E0816927S2 Single contact block with body/fixing collar 2NO screw clamp1ZBZ-35 E0508027S2 Legend holder 30 x 50 mm for legend 18 x 27 mm unmarked1ZB5-AD228S1 Selector switch head - 2 positions - Ø 22 - black1ZB5-AZ101 Schneider Electric 333-322428S1 Single contact block with body/fixing collar 1NO screw clamp1XCK-P2102P16 Schneider Electric 45479628S2 Limit switch XCKP - steel roller plunger - 1NO+1NC - snap -1
454794
Schneider ElectricSchneider Electric
Schneider Electric E01323
WARTEL M16*1.5 Jacob E0040528S2 Cabel gland M16*1.5 (PG9/11) IP68 brass, nickel-plated 506161STUURSTROOMKAB 2*128S2 PVC 2*1 genummerd 1-25
Kraus Naimer
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Drawing number:
Page description:Project name:
© ART4 Technical Systems, Soest NL
26-1-2016Last print Blastrac numberJdG
cable type
Target designation
Connection point
terminal
jumper
Page / column
Cable name
StripCable name
Terminal diagram
Connection point
function textTarget designation
cable type
X1
PE PEPE/10.1
W11M
1
Hydraulic pump11M1PE PEPE/11.1 PE
Cooler12M121KM1 7/12.1
=12M121KM1 V18/12.1
=12M121KM1 W19/12.1
4
W12M
1
1
6
=12M1PE PEPE/12.1
2 U1
2
3
PE
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Drawing number:
Page description:Project name:
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cable type
Target designation
Connection point
terminal
jumper
Page / column
Cable name
StripCable name
Terminal diagram
Connection point
function textTarget designation
cable type
X2
Emergency StopX2AS12 13U1 11/13.1
TUBE1
Pull cordX2A33/13.3
=X2A44/13.4
14S1X2A66/14.1
14S2X2A77/14.2
=X2A99/14.3
=X2A1010/14.3
=12/14.1
Rotating Beacon13/14.2 14H2x1
=X2AS22 13U1 22/13.1
SpareX2A55/14.1
SpareX2A88/14.3
=11/14.1
A2 13K2
=14/14.2
S11 13U1
S21 13U1
2 14F1
14H24 16X1 x2
X2A1
W14H
2
X2A2
X2A3
X2A4
X2A5
X2A6
X2A7
X2A8
X2A9
X2A10
1
2
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BlastracCustomer:
Drawing number:
Page description:Project name:
© ART4 Technical Systems, Soest NL
26-1-2016Last print Blastrac numberJdG
cable type
Target designation
Connection point
terminal
jumper
Page / column
Cable name
StripCable name
Terminal diagram
Connection point
function textTarget designation
cable type
X2A
Emergency Stop13NS11 X2 121/13.1
Pull cord13S23 X2 213/13.3
=13S2214/13.4
6 X2
14S27 X2 7/14.2
=9/14.3
=10 X2 10/14.3
=13NS12 X2 122/13.1
14S15 X2 5/14.1
14S2
Spare8/14.3
14S1
=14S16/14.1
9 X2
4 X2
13
14
14
8 X2
TUBE1
X2A1
X2A2
X2A3
X2A4
X2A5
X2A6
X2A7
X2A8
X2A9
X2A10
X2A1
X2A2
X2A3
X2A4
X2A5
X2A6
X2A7
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BlastracCustomer:
Drawing number:
Page description:Project name:
© ART4 Technical Systems, Soest NL
26-1-2016Last print Blastrac numberJdG
cable type
Target designation
Connection point
terminal
jumper
Page / column
Cable name
StripCable name
Terminal diagram
Connection point
function textTarget designation
cable type
X3
17S13 19X1 131/19.2
W17S1
1
21 10K1 17S1142/19.3 2
17S26 19X1 133/19.4
17S2144/19.4
LS left Wheel
=
LS right Wheel
=
W17S2
WX21
W20Y1
W20Y2
W20Y3
W20Y4
W22Y1
1
2
Temp Level Sensor18U11 18X1 5/18.1 1
Level Alarm ES418U12 18X1 6/18.2 2
Temp end alarm 70°C TS218U13 18X1 7/18.2 3
=8/18.3
Prop. Valve FWD 275-500mA20Y11 20X1 x19/20.1 1
=20Y12 20X1 x210/20.2 2
Prop. Valve REV 275-500mA20Y23 20X1 x111/20.2 1
=20Y24 20X1 x212/20.3 2
Milling REV20Y35 20X1 x113/20.4 1
=20Y36 20X1 x214/20.4 2
Milling FWD20Y47 20X1 x115/20.5 1
=20Y48 20X1 x216/20.5 2
Right Wheel 45W22Y17 22X1 x117/22.5 1
=22Y18 22X1 x218/22.5 2
PVC
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Drawing number:
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© ART4 Technical Systems, Soest NL
26-1-2016Last print Blastrac numberJdG
cable type
Target designation
Connection point
terminal
jumper
Page / column
Cable name
StripCable name
Terminal diagram
Connection point
function textTarget designation
cable type
X4
X51 24F1 11/24.1
WX4
1
3 X10
X55 X10 33/24.4
4 X10
X522/24.2 2
X544/24.4
Supply CPU
=
CAN-BUS
=
3
4
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BlastracCustomer:
Drawing number:
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© ART4 Technical Systems, Soest NL
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cable type
Target designation
Connection point
terminal
jumper
Page / column
Cable name
StripCable name
Terminal diagram
Connection point
function textTarget designation
cable type
X5
X41 24X1 11/24.1
WX4
1
X42 24X1 22/24.2
X45 24X1 33/24.4
X44
=PE/24.4
2
3
=6 24X1 4/24.4
Supply CPU
=
CAN-BUS
4
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BlastracCustomer:
Drawing number:
Page description:Project name:
© ART4 Technical Systems, Soest NL
26-1-2016Last print Blastrac numberJdG
cable type
Target designation
Connection point
terminal
jumper
Page / column
Cable name
StripCable name
Terminal diagram
Connection point
function textTarget designation
cable type
X6
Start/StopX6A1 25X1 11/25.1
=X6A3 25X1 22/25.2
=X6A4 25X1 33/25.3
Joystick FWDX6A5 25X1 44/25.4
Joystick REVX6A7 25X1 55/25.5
JoystickX6A66/26.2
Fixed speedX6A12 26X1 77/26.2
=8/26.3
SpareX6A99/26.3
=10/26.3
11 26X1
X6A8
X6A10
13 26X1
TUBE2
X6A1
X6A2
X6A3
X6A4
X6A5
X6A6
X6A7
X6A8
X6A9
X6A10
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BlastracCustomer:
Drawing number:
Page description:Project name:
© ART4 Technical Systems, Soest NL
26-1-2016Last print Blastrac numberJdG
cable type
Target designation
Connection point
terminal
jumper
Page / column
Cable name
StripCable name
Terminal diagram
Connection point
function textTarget designation
cable type
X6A
25S1131/25.1
25S12 X6 112/25.2
25S13 X6 123/25.3
26JS14 X6 134/25.4
5 X6
26JS12
7 X6
8/26.3
Start/Stop1 X6
=
=
26JS114
Joystick FWD
Joystick REV26JS1135/25.5
Fixed speed26R1x37/26.2
=26R18 X6 x2
Spare9 X6 9/26.3
=10 X6 10/26.3
Joystick6 X6 6/26.2
TUBE2
X6A1
X6A2
X6A3
X6A4
X6A5
X6A6
X6A7
X6A8
X6A9
X6A10
X6A1
X6A2
X6A3
X6A3
X6A4
X6A5
X6A6
X6A7
X6A8
X6A9
X6A10
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BlastracCustomer:
Drawing number:
Page description:Project name:
© ART4 Technical Systems, Soest NL
26-1-2016Last print Blastrac numberJdG
cable type
Target designation
Connection point
terminal
jumper
Page / column
Cable name
StripCable name
Terminal diagram
Connection point
function textTarget designation
cable type
X7
MillingX7A1 27X1 11/27.1
Milling REVX7A22/27.2
=X7A33/27.3
MillingX7A44/27.4
DriveX7A55/27.5
SpareX7A11 28X1 66/28.2
=X7A12 28X1 77/28.2
OverdriveX7A88/28.3
=10/28.3
3 27X1
4 27X1
5 27X1
7 27X1
10 28X1
SpareX7A13 28X1 99/28.3
X7A10
Limit switch Man present28S21411/28.5
=28S21312/28.6
=13/28.6
=14/28.6
TUBE2
X7A1
W28S2
X7A2
X7A3
X7A4
X7A5
X7A6
1
2
X7A7
X7A8
X7A9
X7A10
17 28X1
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BlastracCustomer:
Drawing number:
Page description:Project name:
© ART4 Technical Systems, Soest NL
26-1-2016Last print Blastrac numberJdG
cable type
Target designation
Connection point
terminal
jumper
Page / column
Cable name
StripCable name
Terminal diagram
Connection point
function textTarget designation
cable type
X7A
Milling27S11 X7 131/27.1
Milling REV27S1132/27.2
=27S1143/27.3
27S214
Milling27S2134/27.4
Drive27S25 X7 135/27.5
Spare28S16 X7 136/28.2
Overdrive8/28.3
=X7 10/28.3
2 X7
3 X7
4 X7
8 X7
Spare9 X7 9/28.3
10
TUBE2
X7A1
X7A2
X7A3
X7A4
X7A5
X7A6
=7 X7 7/28.2 X7A7
X7A8
X7A9
X7A10
X7A1
X7A2
X7A3
X7A3
X7A4
X7A5
X7A6
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BlastracCustomer:
Drawing number:
Page description:Project name:
© ART4 Technical Systems, Soest NL
26-1-2016Last print Blastrac numberJdG
cable type
Target designation
Connection point
terminal
jumper
Page / column
Cable name
StripCable name
Terminal diagram
Connection point
function textTarget designation
cable type
X10
X2211/16.3
W16U
1
BN
X221 16F1 22/16.3 WH
X224 16X1 33/16.3 BU
2 X4
X225 16X1 44/16.4 BK
4 X4
X226 16X1 55/16.4 GY
3 X4
6/16.4
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BlastracCustomer:
Drawing number:
Page description:Project name:
© ART4 Technical Systems, Soest NL
26-1-2016Last print Blastrac numberJdG
cable type
Target designation
Connection point
terminal
jumper
Page / column
Cable name
StripCable name
Terminal diagram
Connection point
function textTarget designation
cable type
X11
Lenght measurementX232 17X1 11/17.0
W17U
1
YE
=X2322/17.0 GY
=X2333/17.1 PK
=X2344/17.1 RD
=X2355/17.1 GN
=X234 17X1 66/17.1 BU
=X237 X12 77/17.1 BN
=X2388/17.2 WH
Lenght measurementPE PE/17.2
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BlastracCustomer:
Drawing number:
Page description:Project name:
© ART4 Technical Systems, Soest NL
26-1-2016Last print Blastrac numberJdG
cable type
Target designation
Connection point
terminal
jumper
Page / column
Cable name
StripCable name
Terminal diagram
Connection point
function textTarget designation
cable type
X12
OPTIONAL Lenght measurementX243 17X1 11/17.2
W17U
2
YE
=X2422/17.2 GY
=X2433/17.2 PK
=X2444/17.3 RD
=X2455/17.3 GN
=X245 17X1 66/17.3 BU
=X241 17X1 77/17.3 BN
7 X11
OPTIONAL Lenght measurementX2488/17.3 WH
OPTIONAL Lenght measurementPE PE/17.4
13201 North Santa Fe Avenue Oklahoma City, OK 73114 Ph: 800-256-3440 F: 405-478-8608 blastrac.com
Product Warranty
Standard Equipment Products: Blastrac warrants its Blastrac Standard Equipment Products against defects in quality of
material and workmanship, under normal and proper use for a period of 1 Year from the date of
delivery, as noted on the returned warranty registration card, or, in the case of Rental Fleet
Machines, 180 Days from the date of assignment to Rental Fleet. This warranty is non-
transferable and is extended to machines purchased and entered into the normal service of
surface preparation by a recognized professional or qualified contractor. Blastrac makes this
warranty only to the buyer who purchases the products directly from Blastrac or its Authorized
Distributor. This warranty does not include expendable parts such as, but not limited to, blades,
blast wheels, wear plates, liners, seals, and electrical components. All purchased parts utilized
in the manufacture will be honored to the original manufacturer’s specified warranty.
If the buyer does not return the warranty card or register the product online at
www.blastrac.com within 30 days after taking delivery of Blastrac Standard Equipment Products,
the warranty period is limited to 6 months from the date of delivery noted on shipping receipt.
Hand Tool Products: Blastrac warrants its BLASTRAC Hand Tool Products, including hand grinders and
accessories, against defects in material and workmanship under normal and proper use for a
period of 90 days from the date of delivery or, in the case of Rental Fleet Machines, from the
date of assignment to a Rental Fleet. Blastrac makes this warranty only to the buyer who
purchases the products directly from Blastrac or its authorized distributor. This warranty does
not include expendable parts such as blades.
If the buyer does not return the warranty card, or register online at www.blastrac.com
within 15 days after taking delivery of Blastrac Hand Tool Products, the warranty period is
limited to 30 days from the date of delivery noted on shipping receipt.
WARRANTY TERMS AND CONDITIONS:
1. Blastrac’s obligation under this warranty is limited to the replacement or repair, at
Blastrac’s option, of products and does not include, labor, the cost of transportation, loss
of operating time, or normal maintenance services.
2. This warranty does not apply to failure occurring as a result of abuse, misuse,
negligence, corrosion, erosion, normal wear and tear, alterations or modifications made to
products without the express written consent of Blastrac.
3. The buyer must submit all warranty claims no later than thirty (30) days after buyer
becomes aware of the basis for any such claim, or should have become aware of the basis
for any such claim in the exercise of reasonable diligence.
To return parts for warranty consideration, please call Blastrac Customer Service at
800-256-3440. Your customer service representative will obtain the necessary
information to complete the Blastrac Returned Merchandise Authorization (RMA) Form.
Blastrac will then send the RMA form to the customer authorizing the return of the parts
for warranty evaluation. The parts must be received within sixty (60) days following the
RMA origination date or the warranty claim will be denied. Once the parts are received they
will be evaluated for warranty.
If the customer cannot wait for the evaluation/replacement of the parts during this
process, the customer must issue a new purchase order to Blastrac for the replacement
parts before they can be shipped. Once the evaluation process is complete and parts are
deemed a valid warranty claim, a credit will be issued against this invoice.
4. The buyer may not return Blastrac products without written authorization to do so
through a Blastrac RMA.
5. Blastrac reserves the right to inspect and determine the scope of its warranty
responsibilities for any returned Blastrac products.
6. Blastrac makes no warranty with respect to accessories it does not manufacture,
including but not limited to, engines, motors, batteries, tires and all other parts. See
component manufacture warranty.
7. Blastrac reserves the right to make product changes or improvements without
prior notice and without undertaking any obligation for such changes or improvements on
previously sold products.
8. The above warranty conditions can only be altered by Blastrac. Blastrac must
confirm alterations in writing for each specific transaction.
9. Blastrac reserves the right to modify this warranty for used or demo products on an
individual transaction basis. Blastrac will include warranty modifications on its invoices for
used or demo products.
10. BLASTRAC DOES NOT AUTHORIZE ANY PERSON, REPRESENTATIVE, SERVICE OR
SALES OUTLET TO MAKE ANY WARRANTY DIFFERENT FROM THIS PRODUCT WARRANTY.
11. EXCEPT FOR ITS PRODUCT REPAIR OR REPLACEMENT OBLGATIONS DESCRIBED
IN THIS PRODUCT WARRANTY, UNDER NO CIRCUMSTANCES SHALL BLASTRAC BE LIABLE
TO THE BUYER, OR ANY OTHER PERSON, FOR ANY DIRECT, INCIDENTAL, OR
CONSEQUENTIAL DAMAGES RESULTING FROM THE USE OF THE BLASTRAC PRODUCT, OR
FOR ANY SPECIAL OR CONSEQUENTIAL DAMAGES OF ANY CHARACTER, INCLUDING
WITHOUT LIMITATIONS, DAMAGES FOR ANY LOSS OF GOODWILL, WORK STOPPAGE, OR
ANY AND ALL OTHER COMMERCIAL DAMAGES OR LOSSES.
12. BLASTRAC MAKES NO OTHER PRODUCT WARRANTIES, EXPRESS OR IMPLIED,
INCLUDING, BUT NOT LIMITED TO, THE IMPLIED WARRANTIES OF MERCHANTABILITY AND
FITNESS FOR A PARTICULAR PURPOSE.
This Product Warranty Effective January 1, 2010.
Warranty Registration Notification
IMPORTANT!TO THE DELIVERING DISTRIBUTOR OR END USER
To ensure the proper warranty coverage is extended to the owner of this machine, fill in the necessary information below COMPLETELY and ACCURATELY and retain for your records. Go to www.blastrac.com and register online. Click on the Register icon in the left column of the homepage, and fill out the product registration form with the same information that will be recorded here.
The warranty period will start upon the delivery date of the machine.
The distributor or the end user must provide the machine warranty information when the machine is delivered. Registration of the machine will extend the warranty period from the recorded delivery date entered with product registration. Failure to comply will make any and all warranties on the equipment void after 6 months.
OWNER/END USER’S REFERENCE INFORMATION
Delivery Date _________________________ Delivering Distributor’s Name and Address_________________________________________________________________________________________________________________________________________________________________________________________Signature of Delivering Distributor’s Representative
Warranty Registration
IMPORTANT! To ensure that your Blastrac® machine is covered under warranty, please provide the information recorded here by registering online at blastrac.com, or complete this page and fax to 866-485-1046, or if you prefer, detach and mail to:
Blastrac, 13201 North Santa Fe Avenue, Oklahoma City, OK 73114-9901 (Please print legibly)
Company _____________________________________________________________________ Address ______________________________________________________________________City, State, & Zip _______________________________________________________________Telephone No._____________________ Contact Person ______________________________Date of Purchase___________________ Date Received ______________________________ Machine Model No. __________________________ Serial No. _________________________Distributor Name _______________________________________________________________End User Name _______________________________________________________________End User E-mail _______________________________________________________________
Machine Model No._____________________Machine Serial No. _____________________Modifications______________________________________________________________________________________________________________________________________________________________________________
Blastrac is a registered trademark of Blastrac,NA
Fold and Detach Here if Mailing
Contact Blastrac NA
13201 North Santa Fe Avenue Oklahoma City, OK 73114
Tel: 800-256-3440 Fax: 405-478-8608 www.blastrac.com