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VersaWeigh Customer Training

Operator

July 8, 2008

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Operator Training

Overview• Why Checkweigh?• What are Weight Zones?

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What are Weight Zones?Reference Weight

First Under Cutpoint First Over CutpointSecond Under Cutpoint Second Over Cutpoint

Under Weight Zones 1 and 2

Over Weight Zones 4 and 5

On WeightZone 3

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Operator Training

Overview• Why Checkweigh?• What are Weight Zones?• Basic Mechanical Operation and Parts

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Basic Mechanical Operation and Parts

Packages Approach the Checkweigher Triggered by the photocell,

packages are weighed individually.

Under and/or overweight packages are rejected.

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Operator Training

Overview• Why Checkweigh?• What are Weight Zones?• Basic Mechanical Operation and Parts• Do’s and Do Not’s of Checkweighing

• Do keep the weightable area clean• Do not hit weightable with high pressure water or air• Do not apply side force to weightable• Do adjust system for smooth product transfers into/through and off of system• Do verify package weights are correct when ever starting a production run

• Starting and Stopping Motors

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Starting and Stopping Motors

Press the Motor Start/Stop Button

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Operator Training

Overview• Why Checkweigh?• What are Weight Zones?• Basic Mechanical Operation and Parts• Do’s and Do Not’s of Checkweighing• Starting and Stopping Motors• Overview of Weight Display Screen

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Overview of Weight Display Screen

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Operator Training

Product Programming• Operator Access / Logging In

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Operator Access / Logging In

Press Login

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Operator Access / Logging In

Select Browse.

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Operator Access / Logging In

Then “Done”.

Select the User

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Operator Access / Logging In

Enter the Password (If applicable)

Press the “Login” Button

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Operator Access

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Operator Training

Product Programming• Operator Access / Logging In• Selecting the Running Product

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Selecting the Running Product

Press the “Select Product” Tab

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Selecting the Running Product

Select the “Browse” Button

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Selecting the Running Product

Select the Desired Product

Press the “Done” Button

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Selecting the Running Product

Press the “Run Product” Button

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Operator Training

Product Programming• Operator Access / Logging In• Selecting the Running Product• Selecting New, Copying and Deleting Products

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Selecting New, Copying and Deleting Products

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Operator Training

Product Programming• Operator Access / Logging In• Selecting the Running Product• Selecting New, Copying and Deleting Products• Viewing / Clearing Statistics

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Viewing / Clearing StatisticsPress the Statistics Tab

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Viewing / Clearing Statistics

Press to Save & Clear Stats

Press to Select Long or Short Term Stats

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Graphs - Histogram

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Graphs – Utilization

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Graphs - Trend

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Graphs – X-Bar-R

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Graphs - Pie

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Graphs - Yield

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Operator Training

Product Programming• Operator Access / Logging In• Selecting the Running Product• Selecting New, Copying and Deleting Products• Viewing / Clearing Statistics• Editing Product Parameters

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Editing Product Parameters

Press the “Select Product” Tab

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Editing Product ParametersPress the “Browse” Button

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Editing Product Parameters

Select the Desired Product

Press the “Done” Button

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Editing Product Parameters

Press

“Edit Product”

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Editing Product Parameters

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Operator Training

Product Programming• Operator Access / Logging In• Selecting the Running Product• Selecting New, Copying and Deleting Products• Viewing / Clearing Statistics• Editing Product Parameters• Editing Speeds

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Editing Product Speeds

Select the “Speeds” Tab

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Editing Product Filter

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Operator Training

Product Programming• Operator Access / Logging In• Selecting the Running Product• Selecting New, Copying and Deleting Products• Viewing / Clearing Statistics• Editing Product Parameters• Editing Zone and Diverter Configuration

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Editing Product Zone Assignments

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Operator Training

Product Programming• Operator Access / Logging In• Selecting the Running Product• Selecting New, Copying and Deleting Products• Viewing / Clearing Statistics• Editing Product Parameters• Changing Weight Display to Deviation or Gross

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Changing Weight Display to Net / Deviation / Gross

Press the “Display=” Button to change between Gross Weight & Deviation Weight

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Operator Training

Viewing and Clearing Alarms

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Viewing and Clearing Alarms

Select the “Alarms” Tab

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Viewing and Clearing Alarms

Press the “Clear Alarms” Button

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Operator Training

Calibrating the Product• Product Calibration

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Product Calibration

Select the “Select Product” Tab

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Editing Product Parameters

Press

“Calibrate Product”

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Product Calibration

Enter Calibration Weight

Press Start

When Prompted, Pass the Package the Required Number of Times

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Operator Training

Calibrating the Product• Product Calibration• Gray Zone Test

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Gray Zone TestSelect the Gray Zone tab.

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Gray Zone Test

Press Start

Pass Same Package 20 Times

Observe Gray Zone

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Operator Training

Checkweigher Options• Selecting Language

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Selecting Language

Press Menu

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Selecting Language

Select Options

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Selecting Language

Select Language

Press Weight Display

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Operator Training