©vektrex 2014; 1 introducing n+1 load board topology february, 2014

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©Vektrex 2014; www.vektrex.com 1 Introducing n+1 Load Board Topology February, 2014

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Page 1: ©Vektrex 2014;  1 Introducing n+1 Load Board Topology February, 2014

©Vektrex 2014; www.vektrex.com 1

Introducing n+1

Load Board Topology

February, 2014

Page 2: ©Vektrex 2014;  1 Introducing n+1 Load Board Topology February, 2014

What Makes A Load Board Successful

Properties:

• Flexible to support testing of multiple sizes and types of devices• Efficient, reliable electrical connections• Support for series drive to reduce wiring and drivers needed• Individual device selection for measurements• Simple to design and manufacture• Low thermal resistance to provide for small temperature rises and

good temperature uniformity• Standardized across all company departments• Easy to work with – load, secure, maneuver and handle…etc.

©Vektrex 2014; www.vektrex.com 2

Page 3: ©Vektrex 2014;  1 Introducing n+1 Load Board Topology February, 2014

The Load Board Circuit Topology Influences Reliability System In Many Ways

• Topology – the way LEDs are connected and powered

• Circuit board routing on load board printed circuit boards

• System wiring from drivers to load boards

• Connectors in reliability chambers

• Switching systems used for measurements

©Vektrex 2014; www.vektrex.com 3

Page 4: ©Vektrex 2014;  1 Introducing n+1 Load Board Topology February, 2014

Circuit Topologies

• 2n provides 2 connections for each LED

• 4n adds 2 more to support 4 wire (kelvin) voltage measurements

©Vektrex 2014; www.vektrex.com 4

Page 5: ©Vektrex 2014;  1 Introducing n+1 Load Board Topology February, 2014

2n and 4n Topologies Increase System Cost

• Individual circuits for each LED increase wire count• Copper wire costs can exceed 10-15% for reliability systems

designed with 2n and 4n topologies

• Many connections on load boards = large expensive connectors

• 2n and 4n circuits complicate PCB layout, usually multiple layers are required

• Switching systems are more complex with 2n and 4n topologies

©Vektrex 2014; www.vektrex.com 5

Page 6: ©Vektrex 2014;  1 Introducing n+1 Load Board Topology February, 2014

n+1 Simplifies Circuit, Reducing Costs

• 2n provides 2 connections for each LED

• 4n adds 2 more to support 4 wire (kelvin) voltage measurements

• n+1 places LEDs in series circuit to minimize connections

©Vektrex 2014; www.vektrex.com 6

Page 7: ©Vektrex 2014;  1 Introducing n+1 Load Board Topology February, 2014

Topology Comparison

©Vektrex 2014; www.vektrex.com 7

4n 2n n+1

Load Board PCB Layout Multilayer Usually Multilayer

Single Layer

Connector Pin Count 40 for 10 LEDs

20 for 10 LEDs

11 for 10 LEDs

Connector Type Multiple Double Sided

Double Sided

Small Single Sided

Series Drive Requires External

Connections

Requires External

Connections

Built Into Topology

Drive Cable Wires 40 for 10 LEDs

20 for 10 LEDs

2 for 10 LEDs

Page 8: ©Vektrex 2014;  1 Introducing n+1 Load Board Topology February, 2014

To Support Large Scale Testing 8 Groups Of 10 LEDs Are Placed On A Single Load Board

©Vektrex 2014; www.vektrex.com 8

Page 9: ©Vektrex 2014;  1 Introducing n+1 Load Board Topology February, 2014

The LED Groups Can Be Powered With Just A Few Wires

LED Group 1 LED Group 2 LED Group 3 LED Group 4

Load Board 80 DUT Type

Pin 44

Pin 1

LED Group 5LED Group 8 LED Group 7 LED Group 6

SpikeSafe 2008 ChannelPulsed/DC

Current Source

Channel 1

Channel 2

Channel 3

Channel 4

Channel 5

Channel 6

Channel 7

Channel 8

©Vektrex 2014; www.vektrex.com 9

Two Drive Wires Used Per Connector For Reliability / Stress Operation

Page 10: ©Vektrex 2014;  1 Introducing n+1 Load Board Topology February, 2014

Dual Connectors Allow A 1-Layer PCB Design

• Dual symmetrical connectors allow 1 layer PCB design

©Vektrex 2014; www.vektrex.com 10

Page 11: ©Vektrex 2014;  1 Introducing n+1 Load Board Topology February, 2014

Example Design - Surface Mount Devices

©Vektrex 2014; www.vektrex.com 11

Page 12: ©Vektrex 2014;  1 Introducing n+1 Load Board Topology February, 2014

Example Design - COB (Chip on Board) with screw down

©Vektrex 2014; www.vektrex.com 12

Page 13: ©Vektrex 2014;  1 Introducing n+1 Load Board Topology February, 2014

A Single LED Can Be Isolated For Measurements

• 4 Wire Connection Maintained To Edge Of Load Board

©Vektrex 2014; www.vektrex.com 13

Page 14: ©Vektrex 2014;  1 Introducing n+1 Load Board Topology February, 2014

n+1 Topology Forms The Foundation For The Highest Performance Load Boards

• Simple circuit

• Low pin count

• Reduced cable wire count

• Flexible, supports many different kinds of LEDs

• N+1 is standard in Vektrex reliability systems

©Vektrex 2014; www.vektrex.com 14