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AP-42 Section Number: 9.1 1.1 Reference Number: 14 Title: Vegetable Oil Production (Meal Processing) Emission Test Report, Cargill Incorporated, Fayetteville, North Carolina PEDCo Environmental Inc. PEDCo Environmental Inc. July 1979

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Page 1: Vegetable Oil Production (Meal Cargill Incorporated ... · Reference Number: 14 Title: Vegetable Oil Production (Meal Processing) Emission Test Report, Cargill Incorporated, Fayetteville,

AP-42 Section Number: 9.1 1.1

Reference Number: 14

Title: Vegetable Oil Production (Meal Processing) Emission Test Report, Cargill Incorporated, Fayetteville, North Carolina

PEDCo Environmental Inc.

PEDCo Environmental Inc.

July 1979

EPA
Text Box
Note: This is a reference cited in AP 42, Compilation of Air Pollutant Emission Factors, Volume I Stationary Point and Area Sources. AP42 is located on the EPA web site at www.epa.gov/ttn/chief/ap42/ The file name refers to the reference number, the AP42 chapter and section. The file name "ref02_c01s02.pdf" would mean the reference is from AP42 chapter 1 section 2. The reference may be from a previous version of the section and no longer cited. The primary source should always be checked.
Page 2: Vegetable Oil Production (Meal Cargill Incorporated ... · Reference Number: 14 Title: Vegetable Oil Production (Meal Processing) Emission Test Report, Cargill Incorporated, Fayetteville,

I

bEPA I I 1 I 1 I I I 1

United States Office of Air Qualify EMB Report 79-VEG-6h Environmental Protection Planning and Standards October 1979 ABencv Research Triangle Park NC 2771 1

A P ~ Section 9& ReporISect. - Reference -

~ Reference Vegetable 6iE Plroductiord (Meal Processing)

Emission Test Report \

Ca rg i I I, I n c Q r po rate ci Fayetteville, NC

!

I i

Page 3: Vegetable Oil Production (Meal Cargill Incorporated ... · Reference Number: 14 Title: Vegetable Oil Production (Meal Processing) Emission Test Report, Cargill Incorporated, Fayetteville,

United States Office of Air Ouality EM6 Report 79-VEG-6h Environmental Protection Planning and Standards October 1979

- - Vegetable Oil Production (Meal Processing)

Emission Test Report CargiI1,Incorporated Fayettevilse, NC

Page 4: Vegetable Oil Production (Meal Cargill Incorporated ... · Reference Number: 14 Title: Vegetable Oil Production (Meal Processing) Emission Test Report, Cargill Incorporated, Fayetteville,

I rn I I I I 1 I I I I I I 1 I I I I I

PEDCO ENVIRONMENTAL, INC. 1 1 A99 CHESTER ROAD

CINCINNATI, OHIO 45246 I5 131 762-4700

TELEX 151 3) 782-A807

VEGETABLE OIL EXTRACTION PLANT MEAL SAMPLING AND OPACITY TEST

CARGILL, INC. FAYETTEVILLE, NORTH CAROLINA

JULY 12 AND 13, 1979

Prepared by:

PEDCo Environmental, Inc. 11499 Chester Road

Cincinnati, Ohio 45246

7 9 -VEG- 6H Contract No. 68-02-2811

Task No. 19

PN 3 3 3 3 - 5

Project Technical Manager: Nancy McLaughlin

U.S. Environmental Protection Agency Emission Measurement Branch

BRANCH OFFICES

DALLAS. TEXAS COLUMBUS. owio i..

. .:

. ... . . . . . . . .

KANSAS CI'IY, MISSOURI DURHAM. NORTH CAROLINA CHESTER TOWERS

Page 5: Vegetable Oil Production (Meal Cargill Incorporated ... · Reference Number: 14 Title: Vegetable Oil Production (Meal Processing) Emission Test Report, Cargill Incorporated, Fayetteville,

TABLE OF CONTENTS

1 INTRODUCTION

2 SUMMARY OF RESULTS 2 . 1 Meal Samples 2.2 Stack Opacity

3 SAMPLING AND ANALYTICAL PROCEDURE

A P P E N D I C E S A Meal Sampling Log Sheet B C Opacity Data Sheets

Meal Samples Laboratory Analysis Report

ii

Page

1

2 2 4

5

A-1 B - 1 c-1

Page 6: Vegetable Oil Production (Meal Cargill Incorporated ... · Reference Number: 14 Title: Vegetable Oil Production (Meal Processing) Emission Test Report, Cargill Incorporated, Fayetteville,

a I I I 1 I I I 1 I I I I I I 1 I a I

SECTION 1

INTRODUCTION

As part of the program to gather emissions data from vegeta-

ble oil extraction plants, on July 12 and 13, 1979, personnel

from PEDCo Environmental, Inc., and the Research Triangle Insti-

tute conducted a survey at the Cargill, Inc. vegetable oil

extraction plant in Fayetteville, North Carolina. The purpose of

this visit was to collect meal samples (to be analyzed for hexane

content), monitor processing conditions, and to check selected

stacks for visible emissions. Meal samples and stack opacity

readings were taken by personnel from PEDCo Environmental, Inc.

Research Triangle Institute personnel were on hand to monitor the

process conditions.

Meal samples were taken from conveyors after each of the

following process steps:

1. Desolventizer-toaster (D T )

2 . Meal dryer

3. Meal cooler

4 . Meal grinder 3.: P ?

Meal samples were taken in triplicate each hour for five hours on

July 12 and t w o hours on July 13. A total of nine different

sites were checked for stack opacity according to the procedures

of EPA Method 9 in the Federal Register.* - Federal Register, Vol. 4 2 , No. 160, August 18, 1977.

1

Page 7: Vegetable Oil Production (Meal Cargill Incorporated ... · Reference Number: 14 Title: Vegetable Oil Production (Meal Processing) Emission Test Report, Cargill Incorporated, Fayetteville,

SECTION 2

SUMMARY OF RESULTS

2 . 1 MEAL SAMPLES

Tab le 2 - 1 p r e s e n t s t h e ave rage hexane c o n t e n t f o r each o f

t h e t r i p l i c a t e samples on b o t h a w e t and d r y meal b a s i s . The

d r y w e i g h t o f t h e meal was de te rmined by p l a c i n g t h e sample i n

a d r y i n g oven a f t e r a n a l y s i s and reweighing t h e sample a f t e r t h e

m o i s t u r e and hexane had been d r i v e n o f f . The ave rage change i n

hexane c o n c e n t r a t i o n from w e t t o d r y meal b a s i s w a s 2 9 p e r c e n t

f o r t h e D.T. , 20 p e r c e n t f o r t h e meal d r y e r , 1 6 p e r c e n t f o r t h e

meal c o o l e r , and 4 p e r c e n t f o r t h e g r i n d e r samples .

Except f o r i n i t i a l h i g h v a l u e s , c o n c e n t r a t i o n s remained

f a i r l y c o n s i s t a n t t h rough t h e sampl ing p e r i o d . The ave rage

v a l u e s were 812 ug/g of wet meal a t t h e D T , 598 ug/g of w e t

meal a t t h e d r y e r ; 697 ug/g of wet meal a t t h e c o o l e r , and 4 4 4

ug/g of w e t meal a t t h e g r i n d e r .

I t shou ld be n o t e d h e r e t h a t t h e sample s t a b i l i t y f o r t h i s

method has n o t y e t been v e r i f i e d and t h e i n i t i a l samples a t each

s i t e were ana lyzed t w o w e e k s b e f o r e t h e o t h e r samples were

ana lyzed .

The l a b o r a t o r y a n a l y s i s r e p o r t showing t h e c o n c e n t r a t i o n s ,

sample w e i g h t s , and d a t e s of a n a l y s i s f o r each sample i s i n

2

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i

a 1 I 1 I I I I I 1 I I I 'I I :I '1 i

I I II 91

Sample date/ time

7/12/ 79

10:20

li:20

12:20

1 :20

2: 20

7/13/79

9: 50

10: 55

Average

TABLE 2-1. HEXANE CONCENTRATION IN MEAL VS. TIME CARGILL, INC. - FAYETTEVILLE, N.C.

JULY 12 AND 13, 1979

0 '

Wet u9/g

1037

633

950

740

78OY

893

650 -

81 2

1267

87 3

1300

1400

11 55-

1200

837 -

1147 - -

Average hexane concentrationa Dryer

Wet ug/g

833

827

677

297

480

503

570 -

598

1030

1097

840

370

580

623

700 -

749

Cooler -

1093

777

853

427

537

570

623 -

697 - -

D rY ugl9 -

1233

943

1043

500

6 57

660

737 -

825 - __

Gri Wet v9/g

-

793

420

453

343

373

333

393 -

444 __ __

a Average o f triplicate samples. D T - Desolventizer-toaster. Dry weight not recorded.

C - 477

573

41 3

453

393

467 -

463

Page 9: Vegetable Oil Production (Meal Cargill Incorporated ... · Reference Number: 14 Title: Vegetable Oil Production (Meal Processing) Emission Test Report, Cargill Incorporated, Fayetteville,

Appendix B of this report. The sampling log sheet is in

Appendix A.

2.2 STACK OPACITY

Stack opacity was read by a qualified observer according to

the procedures of Method 9 of the Federal Register* at the

following sites:

Location

Dryer vent

Cooler

Extraction building vent

Type of Control Device

Cyclone

Cyclone

None

Hexane extraction vent None

Prep. building general vent No. 1

Prep. building general vent No. 2

Prep. building general vent No. 3

Flaker

Flaker

r-1

_. Baghome ,-

Bayhouse .

Cyclone

Cyclone

In all cases opacity was zero. Appendix C contains the data

sheets for the opacity readings.

Federal Register, Vol. 4 2 , No. 160, August 18, 1977.

4

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Ir :

!a I I I I I 1 I I 4 t 1 I I I I 1 1 1

SAMF

3.1 MEAL SAMPLES

SECTION 3

NG AND ANALYTICA PRO E U E

The meal sampling and analytical technique was adopted from

a volitilization head-space sampling procedure developed at Texas I A&M University. Sample bottles used were 100 mk glass serum

bottles with septum caps, tare weighed in the lab with two layers

of filter paper in the bottom of each. In the field just prior

to sampling, 0.5 mll of water was added to wet the filter paper,

using an automatic pipette.

take a sample from the conveyor belt. A small portion of this

scoop was then transferred to each of the triplicate samples

using a small spoon and a funnel. Septum caps were replaced

immediately on the samples. An aluminum cap was then crimped

tightly over the septum for a final seal. Each bottle was then

weighed to determine the amount of sample collected. Meal samples

were stored in a cooler with ice for shipment back to the PEDCo

laboratory and stored in a refrigerator until analysis. Ideally

a 2.0 gram sample should be taken each time. However, sampling

had to be done quickly to prevent evaporation losses, and the

actual sample weight varied from 1.0 g to 4 . 0 g.

A long handled scoop was used to

'P. J. Wan, M. Chittwood, C. M. Cater, "Determination of Residual Hexane in Solvent Extracted Meal," Food Protein R&D Center, Texas A&M University. 5

Page 11: Vegetable Oil Production (Meal Cargill Incorporated ... · Reference Number: 14 Title: Vegetable Oil Production (Meal Processing) Emission Test Report, Cargill Incorporated, Fayetteville,

I I

Analysis was done by placing the sample bottle into a sand-

bath for two hours at 125°C and then gradually cooling the sample

to room temperature. A 1.0 me head space sample is then injected

into a gas chromatograph. Calibration standards are made by

adding a known amount of 99 mole percent n-hexane to processed

meal that has been completely dried. To determine the dry weight

of the meal sampled after analysis, the samples were placed in a

drying oven uncapped and reweighed after the moisture and hexane

had been driven off.

3 . 2 OPACITY READINGS

Opacity was read by a qualified observer using the procedures

of Federal Register* Method 9. Readings were taken every 15

seconds over minute periodsat each site. f w o 1. ~

ST 2 19, /'/Pven.ac7 12, /97p. 'Federal Register, Vol. e, NO. m,

6

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. a

I I t I I I 1

I

APPENDIX B

MEAL SAMPLES LABORATORY ANALYSIS REPORT

I

Page 13: Vegetable Oil Production (Meal Cargill Incorporated ... · Reference Number: 14 Title: Vegetable Oil Production (Meal Processing) Emission Test Report, Cargill Incorporated, Fayetteville,

Date

811 517 9 811 5/7 9 8/15/7 9

8/15/79 8/15/19 8/15/79

8/16/79 8/16/79 8/16/79

8/16/79 8/16/79 8/16/7 9

8/31/79 8/31/7 9 8/31/79

8/31/79 8/31/19 8/31/79

8/31/79 8/31/7 9 8/31/79

8/31)79 8/31/79 8/31/79

9/4/19 9/4/79 9/4/79

I 9/4/19 9/4/19

1 9/4/79

4 9/4/79 9/4/79

1-2 0 0 1200 'E 1/12/19 11:20 2.46 130

7/12/79 ll:20 1.10 870

DATA SHEET

3/19 lant: Cargill, F a y e t t e v i l l e , N.C' . Date: 1/12/79 - 111 Sample Wet W t . Wet Dry 1

Time r g ) - D a t e Sample No.- Location

264 265 266

267 268 269

210 271 272

214 275 276

277 278 27 9

280 @ 281 282 0 283 284 285

286 287 288

289 290 291

292 293 294

291 298 299

D . T . D . T . D . T .

Dryer Dryer Dryer

Cooler Cooler Cooler

Grinder Grinder Grinder

Dryer Dryer Dryer

D . T . D . T . D . T .

Cooler Cooler Cooler

Grinder Grinirer Grinder

D.T . D . T . D . T .

Dryer Dryer Dryer

Cooler Cooler Cooler

1/12 /7 9 7/12/79 1/12/79

7/12/7 9 1/12/7 9 1 /12 /7 9

1/12 / 7 9 1/12/19 1/12/79

1/12/79 7/12/79 7/12/79

10:21 10:21 10:21

10:23 10:23 30:23

10 : 30 10:30 10:30

10:35 30:35 10:35

2.53 2.28 2.09

2.39 2.45 1.35

2.64 1.78 2.66

2.10 2.02 1.94

1100 1100 910

880 1 30 890

980 J

1300 1000

180 770 830

7/12/79 1/12/19 1/12/79

7/12/79 1/12/79 1/12/1 9

7/12/79 7/12/19 1/12/79

7/12/19 7/12/19 7/12/79

7/12/79 7/12/79 7/12/19

7/12/79 7/12/79 1/12/19

11:25 11:25 11:25

11:28 11:28 ll:28

1.81 2.57 2.21

2.57 2.42 1.13

830 600 560

820 780 1 30

1200 140 680

970 920 940

11 : 30 2.32 420 11 : 30 2.23 420 11 : 30 2.37 420

1400 1300 1 12:15 1.95 1000

12:15 2.01 940 12:15 2.08 910 1200

12:18 2.50 150 930 I 12 : 18 4.11 660 810

1 80 12 : 18 2.71 620

12:23 2.68 760 830 12:23 1.40 990 1300

1 12:23 2.12 . 810

0 Dry weight not recorded c o r r e c t l y . 1 . 0' Reanalysis of t h i s sample y i e l d e d same r e s u l t s .

I &-e ..A !, ,+I 5.i c \-( i ' /~. { . < 1 ., T , ~ Li Y J -.

Page 14: Vegetable Oil Production (Meal Cargill Incorporated ... · Reference Number: 14 Title: Vegetable Oil Production (Meal Processing) Emission Test Report, Cargill Incorporated, Fayetteville,

,"' y.' (I > I

DATA SHEET ,?, .' '\, .

1/12/19 - 7/13/79 Date :

9/5/79 9/5/79 9/5/19

9/5/79 9/5/19 9/5/7 9

9/5/79 9/5/79 9/5/79

9/5/79 9/5/79 9/5'/7 9

9/5/79

9/5/19 9/5/79 9/5/19

d ~ 9/5/79 9;5/79 9/5/19

9/6/19 9/6/79 9/6/19

9/6/19 9/6/19 9/6/79

9/6/19 9/6/19 9/6/19

Sample No.- Location

300 301 302

303 0 E: 0 306 307 308

309 310 311

312 313 314

315 @ ::; 0 31 8 319 320

321 322 32 3

324 325 326

321 32 8 329

330 331 332

Grinder Grinder Grinder

D . T . D . T . D . T .

Dryer Dryer Dryer

Cooler Cooler Cooler

Grinder Grinder Grinder

D . T . D . T . D . T .

Dryer Dryer Dryer

Cooler Cooler Cooler

Grinder Grinder Grinder

D . T . D . T . D . T .

Dryer Dryer Dryer

Sample Date

1/12/19 1/12/19 1/12/19

1/12/19 1/12/19 7/12 /79

7/12/19 7/12/19 7/12/19

7/12/79 1/12/7 9 7/12/79

1/12/l 9 7/12/? 9 7/12/19

7/12/19 7/12 /7 9 1/12 /7 9

7/12/79 7/12/79 1/12/19

1/12/19 7/12/7 9 1/12/19

1/12/19 1/12/79 1/12/19

7/13/19 7/13/79 1/13/19

7/13/19 7/13/19 7/13/19

Time

12:25 12.:25 12:25

1:18 1:18 1:38

1:23 1:23 1:23

1:25 1:25 1:25

1:28 1:28 1:28

2:20 2:20 2:20

2:24 2:24 2:24

2:21 2:21 2:21

2:28 2:28 2:28

9:50 9:52 9:53

9:55 9:57 9:58

-

@ Reanalysis of t h i s sample y ie lded same results I

Wet W t . (9)

1.14 2.08 2.68

2.73 1.17 1.93

2.22 1.16 2.21

2.39 2.33 2.78

2.16 2.31 2.84

1.92 2.18 2.08

3.98 1.99 1.85

2.24 2.6s 2.43

2.32 2 . 1 0 2.54

2.19 3.19 2.11

3.06 3.18 3.00

440 41 0 450

1

-5 55- 260 300 330

390 520 31 0

310 34 0 380

C*' 910 590

440 530 470

630 480 500

380 34 0 400

930 8 1 0 880

4 1 0 530 51 0

570 590 560

2000 660 800

320 380 410

480 610 41 0

380 410 450

3100 1500 810

510 650 580

790 560 620

470 410 480

1300 1100 1200

610 650 610

Page 15: Vegetable Oil Production (Meal Cargill Incorporated ... · Reference Number: 14 Title: Vegetable Oil Production (Meal Processing) Emission Test Report, Cargill Incorporated, Fayetteville,

i - f '

DATA SHEET

Date : 7/12/19 - 1/13/19 lant: Caraill. F8yPttevllle.-

DATA SHEET

lant: Caraill. FsyPttevllle.. Date : 7/12/79 - 1/13/19 Sample Wet Wt. Wet Dry

(us/s) (us/g) (g ) Date Time - _nalysis Sample No.- Location Date

Wet Dry (us/s) (us/g)

Sample Wet wt. Time (g )

Date - _nalysis Sample No.- Location Date

3/6/79 9/6/79 3/6/79

9/6/79 9/6/79 9/6/79

9/6/79 9/6/79 9/6/79

9/6/79 9/6/19 9/6/79

9/6-/79 9/6/19 9/6/79 . 9/6/79 9/6/79 9/6/79

333 336 337

3 3 8 339 340

34 1 342 34 3

344 345 34 6

347 ~ ~

34 6 349

350 351 352

Cooler Cooler Cooler

Grinder Grinder Grinder

D.T. D.T. D.T.

Dryer Dryer Dryer

Cooler,;. Cooler Cooler

Grinder Grinder Grinder

7/13/79 1/13/79 1/13/79

7/13/19 1/13/79 7/13/79

7/13/79 7/13/79 1/13/79

7 /13/79 1/13/79 7/13/79

- 1/13/79 7 /13 /7 9 7/13/79

1/13/79 7/13/79 7/13/7 9

9:59 9:59

1O:Ol

10:02 10:02 10:03

10:55 10:55 10:57

10:58 10:59 10:59

10:59 11:Ol 11 : 02

11:05 11:05 11:05

3.11 3.49 3.16

3.64 2.97 -2.81

3.51 1.90 3.69

3.20 3.13 3.01

2.45 3.17 ~

3.31

3.74 3.84 3.50

4 8 0 5 8 0 6 5 0

350 300 350

600 620 130

550 650 510

100 610 560

380 380 420

560 670 750

400 350 4 30

7 7 0 8 0 0 9 4 0

660 8 2 0 6 2 0

8 4 0 - 7 1 0 660

4 50 450 500

Page 16: Vegetable Oil Production (Meal Cargill Incorporated ... · Reference Number: 14 Title: Vegetable Oil Production (Meal Processing) Emission Test Report, Cargill Incorporated, Fayetteville,

I 1 II

I I I I 1

PEDCO ENVIRONMENTAL, INC. 1 1 ADD CHESTER ROAD

CINCINNATI. OHIO 45246

TELEX I51 3) 782-4807 IS1 3) 782-4700

DRAFT .~

VEGETABLE OIL EXTRACTION PLANT MEAL SAMPLING AND OPACITY TEST

CARGILL, INC. FAYETTEVILLE, NORTH CAROLINA

JULY 12 AND 13, 1979

Prepared by:

PEDCo Environmental, Inc. 11499 Chester Road

Cincinnati, Ohio 45246

7 9 - VEG - 6 H Contract No. 68-02-2811

Task No. 19

PN 3333-S

I i

Project Technical Manager: Nancy McLaughlin

U.S. Environmental Protection Agency Emission Measurement Branch

L . . BRANCH OFFICES . ..

I . i .. . r :

,L i_

' it. DALLAS. TEXAS COLUMBUS. W I O i I . :. c . / . . . . . i:.. .. .

?L.>>,'.,.. ..: ':;. . . . . . . . KANSAS Cln. MISSOURI DURHAM. NORTH CAROLINA

CHESfER TOWERS

I

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I b I I E i I 1 6 I

L

TABLE OF CONTENTS

1 INTRODUCTION

2 SUMMARY OF RESULTS 2.1 Meal Samples 2.2 Stack Opacity

3 SAMPLING AND ANALYTICAL PROCEDURE

APPENDICES A Meal Sampling Log Sheet B Meal Samples Laboratory Analysis Report C Opacity Data Sheets

Page

1

2 2 4

5

A-1 B-1 c-1

I 1 I ii

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I a t I c s I 1 I I I 1 I I I I 1 ! I I

I

SECTION 1

INTRODUCTION

As part of the program to gather emissions data from vegeta-

ble oil extraction plants, on July 12 and 13, 1979, personnel

from PEDCo Environmental, Inc., and the Research Triangle Insti-

tute conducted a survey at the Cargill, Inc. vegetable oil

extraction plant in Fayetteville, North Carolina. The purpose of

this visit was to collect meal samples (to be analyzed for hexane

content), monitor processing conditions, and to check selected

stacks for visible emissions. Meal samples and stack opacity

readings were taken by personnel from PEDCo Environmental, Inc.

Research Triangle Institute personnel were on hand to monitor the

process conditions.

Meal samples were taken from conveyors after each of the

following process steps:

1. Desolventizer-toaster (D T )

2. Meal dryer

3 . Meal cooler

4 . Meal grinder 3 r n , r J c o .',.c

Meal samples were taken in triplicate each hour for five hours on

July 12 and two hours on July 13. A total of nine different

sites were checked for stack opacity according to the procedures

of EPA Method 9 in the Federal Register.* - Federal Register, Vol. 4 2 , No. 160, August 18, 1977

1

Page 19: Vegetable Oil Production (Meal Cargill Incorporated ... · Reference Number: 14 Title: Vegetable Oil Production (Meal Processing) Emission Test Report, Cargill Incorporated, Fayetteville,

SECTION 2

SUMMARY OF RESULTS

2.1 MEAL SAMPLES

Table 2-1 presents the average hexane content for each of

the triplicate samples on both a wet and dry meal basis. The

dry weight of the meal was determined by placing the sample in

a drying oven after analysis and reweighing the sample after the

moisture and hexane had been driven off. The average change in

hexane concentration from wet to dry meal basis was 29 percent

for the D.T., 20 percent for the meal dryer, 16 percent for the

meal cooler, and 4 percent for the grinder samples.

Except for initial high values, concentrations remained

fairly consistant through the sampling period. The average

values were 812 pg/g of wet meal at the D T , 598 pg/g of wet

meal at the dryer; 6 9 7 ug/g of wet meal at the cooler, and 4 4 4

pg/g of wet meal at the grinder.

It should be noted here that the sample stability for this

method has not yet been verified and the initial samples at each

site were analyzed two weeks before the other samples were

analyzed.

The laboratory analysis report showing the concentrations,

sample weights, and dates of analysis for each sample is in

2

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Sample date/ time

Wet lJgI9

1093

777

853

421

537

570

623 -

697

7/12/79

1o:zo li:20

12:20

1:20

2: 20

7/13/79

9: 50

10:55

Average

Dry ug/g

1233

943

1043

500

651

660

737 -

825

TABLE 2-1. HEXANE CONCENTRATION IN MEAL VS. TIME CARGILL, INC. - FAYETTEVILLE, N.C.

JULY 12 AND 13, 1979

D T ~ Wet ugI9

1037

633

950

,740

78OY

893

650 -

81 2

D rY u9/9

1267

873

1300

1400

1155*

1200

837 -

1147

Average hexane Dr.

Wet ug/g -

833

827

677

297

480

503

570

5 98 - __

r D rY u9/9

1030

1097

840

370

580

623

700 - 749

:oncentra t i ona Cooler Grinder

Wet u9/9

793

420

453

343

373

333

393 - 444

a Average o f triplicate samples. D T - Desolventizer-toaster. Dry weight not recorded.

Dry lJ9Ig

C - 477

573

41 3

453

393

467 -

463

Page 21: Vegetable Oil Production (Meal Cargill Incorporated ... · Reference Number: 14 Title: Vegetable Oil Production (Meal Processing) Emission Test Report, Cargill Incorporated, Fayetteville,

Appendix B of t h i s r e p o r t . The sampling l o g s h e e t i s i n

Appendix A. /

J 2 . 2 STACK.OPACITY

S t a c k o p a c i t y was r e a d by a q u a l i f i e d o b s e r v e r a c c o r d i n g t o

t h e p rocedures of Method 9 of t h e F e d e r a l R e g i s t e r * a t t h e

f o l l o w i n g s i tes :

Loca t ion Type of C o n t r o l Device

Dryer v e n t Cyclone

Cooler Cyclone

E x t r a c t i o n b u i l d i n g v e n t None

Hexane e x t r a c t i o n v e n t

Prep. b u i l d i n g g e n e r a l v e n t No. 1

Prep. b u i l d i n g g e n e r a l v e n t N o . 2

Prep. b u i l d i n g g e n e r a l v e n t No. 3

F l a k e r

F l a k e r

None -- Ba€$mse I - l-

- -. ,-:-

- f3ergfsoase :

Cyclone

Cyclone

I n a l l cases o p a c i t y w a s z e r o . Appendix C c o n t a i n s t h e d a t a

s h e e t s f o r t h e o p a c i t y r e a d i n g s .

F e d e r a l R e g i s t e r , Vol. 4 2 , N o . 1 6 0 , August 18 , 1977;

4

Page 22: Vegetable Oil Production (Meal Cargill Incorporated ... · Reference Number: 14 Title: Vegetable Oil Production (Meal Processing) Emission Test Report, Cargill Incorporated, Fayetteville,

SECTION 3

SAMPLING AND ANALYTICAL PROCEDURES

3 . 1 MEAL SAMPLES

The meal sampling and analytical technique was adopted from

a volitilization head-space sampling procedure developed at Texas I A&M University. Sample bottles used were 100 mll glass serum

bottles with septum caps, tare weighed in the lab with two layers

of filter paper in the bottom of each. In the field just prior

to sampling, 0 . 5 mll of water was added to wet the filter paper,

using an automatic pipette. A long handled scoop was used to

take a sample from the conveyor belt. A small portion of this

scoop was then transferred to each of the triplicate samples

using a small spoon and a funnel. Septum caps were replaced

immediately on the samples. An aluminum cap was then crimped

tightly over the septum for a final seal. Each bottle was then

weighed to determine the amount of sample collected. Meal samples

were stored in a cooler with ice for shipment back to the PEDCo

laboratory and stored in a refrigerator until analysis. Ideally

a 2.0 gram sample should be taken each time. However, sampling

had to be done quickly to prevent evaporation losses, and the

actual sample weight varied from 1.0 g to 4 . 0 g.

'P. J. Wan, M. Chittwood, C. M. Cater, "Determination of Residual Hexane in Solvent Extracted Meal," Food Protein R&D Center, Texas A&M University. 5

Page 23: Vegetable Oil Production (Meal Cargill Incorporated ... · Reference Number: 14 Title: Vegetable Oil Production (Meal Processing) Emission Test Report, Cargill Incorporated, Fayetteville,

Analysis was done by placing the sample bottle into a sand-

bath for two hours at 125'C and then gradually cooling the sample

to room temperature. A 1.0 ma head space sample is then injected

into a gas chromatograph. Calibration standards are made by

adding a known amount of 99 mole percent n-hexane to processed

meal that has been completely dried. To determine the dry weight

of the meal sampled after analysis, the samples were placed in a

drying oven uncapped and reweighed after the moisture and hexane

had been driven off.

3.2 OPACITY READINGS

Opacity was read by a qualified observer using the procedures

of Federal Register* Method 9. Readings were taken every 15

seconds over e minute periodsat each site. f w o 6

6

Page 24: Vegetable Oil Production (Meal Cargill Incorporated ... · Reference Number: 14 Title: Vegetable Oil Production (Meal Processing) Emission Test Report, Cargill Incorporated, Fayetteville,

APPENDIX A

MEAL SAMPLING LOG

L

Page 25: Vegetable Oil Production (Meal Cargill Incorporated ... · Reference Number: 14 Title: Vegetable Oil Production (Meal Processing) Emission Test Report, Cargill Incorporated, Fayetteville,

A-7

Page 26: Vegetable Oil Production (Meal Cargill Incorporated ... · Reference Number: 14 Title: Vegetable Oil Production (Meal Processing) Emission Test Report, Cargill Incorporated, Fayetteville,

, . .,c . /

l E r J I I 1

I

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Page 27: Vegetable Oil Production (Meal Cargill Incorporated ... · Reference Number: 14 Title: Vegetable Oil Production (Meal Processing) Emission Test Report, Cargill Incorporated, Fayetteville,

g I 0 I I I I

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Page 28: Vegetable Oil Production (Meal Cargill Incorporated ... · Reference Number: 14 Title: Vegetable Oil Production (Meal Processing) Emission Test Report, Cargill Incorporated, Fayetteville,

. ,

Page 29: Vegetable Oil Production (Meal Cargill Incorporated ... · Reference Number: 14 Title: Vegetable Oil Production (Meal Processing) Emission Test Report, Cargill Incorporated, Fayetteville,
Page 30: Vegetable Oil Production (Meal Cargill Incorporated ... · Reference Number: 14 Title: Vegetable Oil Production (Meal Processing) Emission Test Report, Cargill Incorporated, Fayetteville,

j 4 3 3 4

I ( ' . o s '

Page 31: Vegetable Oil Production (Meal Cargill Incorporated ... · Reference Number: 14 Title: Vegetable Oil Production (Meal Processing) Emission Test Report, Cargill Incorporated, Fayetteville,

I I I I I I I I I !

I 4

I

I I

APPENDIX B

MEAL SAMPLES LABORATORY ANALYSIS REPORT

Page 32: Vegetable Oil Production (Meal Cargill Incorporated ... · Reference Number: 14 Title: Vegetable Oil Production (Meal Processing) Emission Test Report, Cargill Incorporated, Fayetteville,

DATA SHEET

l a n t : Cargill, F a y e t t e v i l l e , N.C. Date: 1/12/19 - 7 / 1 3/19 f - Date

8/16/79 8/16/79 8/36/79

I

I :;z c ' 8/31/19

8/31/19

8 /31 /19 8/31/19 ,I 8/31/19

8/32/79 8/31/79 1 8/31/79

8/31)19 1 8/31/79 8/31/79

I 9/4/19 L. 9/4/79

9/4/19

I 9/4/19 ' 9/4/19

9 / 4 / 1 9 9)4/19 I 9/4/79

Sample No.- L o c a t i o n

264 265 266

267 268 269

270 271 212

274 275 216

211 218 279

280 @ E 0 283 284 285

286 287 288

289 290 291

292 293 294

291 298 299

D.T. D.T. D.T.

Dryer Dryer Dryer

Cooler Cooler Cooler

G r i n d e r G r i n d e r Gr inde r

Dryer Dryer Drye r

D.T. D.T. D.T.

Cooler Cooler Cooler

G r i n d e r G r F n G e r G r i n d e r

D.T. D.T. D.T.

Dryer Dryer Dryer

Cooler Cooler Cooler

Sample Date

1/12/1 9 1/12/7 9 1 / 1 2 / 1 9

1/12/7 9 1/12/19 1/12/19

1/12/19 1/12/19 1/12/19

1/12/79 1/12/79 1 / 1 2 /l 9

1/12/19 1/12/19 1/12/79

1/12/79 1 /12/7 9 1/12/79

1/12/19 1/12/19 1/12/19

1/12/19 1 / 1 2 / 1 9 1/12/19

1 /12/1 9 7 / 1 2 /l 9 1 / 1 2 / 1 9

1/12/19 1/12/19 1/12/19

1 /12 /l 9 1/12/19 1/12/19

Time

10 : 21 10:21 10:21

10:23 10:23 10 :23

1 0 : 30 1 0 : 30 10:30

10:35 10:35 10:35

11:20 11:20 11:20

11:25 11:25 11:25

11:28 11:28 11:28

11:30 11:30 11:30

12:15 12:15 12: 1 5

12:18 12:18 12:18

12:23 12:23 12:23

- Wet Ut.

(g 1

2 .53 2.28 2.09

2.39 2.45 1 . 3 5

2.64 1 .78 2.66

2.10 2.02 1.94

2 .46 1.70 2.33

1.B1 2.51 2.21

2.51 2.42 1 . 1 3

2.32 2.23 2 .31

1 .95 2 .01 2.08

2.50 4.11 2.11

2.6E 1.40 2.12

1 1 0 0 1300 1100 1400

910 1 1 0 0

880 1 0 0 0 130 890 890 1 2 0 0

1300 1000

780 110 830

1 3 0 8 7 0 880

830 600 560

820 180 1 30

420 420 420

1000 940 910

150 660 620

760 990

' 810

890 1200 1200

1 2 0 0 740 680

970 920 940

4 6 0 4 9 0 480

1400 1 3 0 0 1200

9 30 810 180

830 1300 1000

Page 33: Vegetable Oil Production (Meal Cargill Incorporated ... · Reference Number: 14 Title: Vegetable Oil Production (Meal Processing) Emission Test Report, Cargill Incorporated, Fayetteville,

plant: Cargill, Fayetteville, N.C. Date : 1/12/19 - 1/13/79 Date

9/5/79

9/5/19

9/5/79

1 9/6/19 c 9/6/19

9/6/79 r: 9/6/79 9/6/79

I 9/6/79 % 9/6/19

9/6/79 I 9/6/19

Sample No.- Location

300 301 302

303 @ ;E 0 306 307 308

309 310 311

312 313 314

315 @ 316 311 @ 318 319 320

321 322 323

324 325 326

321 328 329

330 331 332

Grinder Grinder Grinder

D.T. D.T. D.T.

Dryer Dryer Dryer

Cooler Cooler Cooler

Grinder Grinder Grinder

D.T. D.T. D.T.

Dryer Dryer Dryer

Cooler Cooler Cooler

Grinder Grinder Grinder

D.T. D.T. D.T.

Dryer Dryer Dryer

Sample Date

1/12/79 1/12/19 7/12/79

1 /12/1 9 1/12/1 9 1/12/19

1/12/1 9 1 /12/19 1/12/19

1 /12/7 9 1/12/19 1/12/19

1/12/7 9 1/12/19 1/12/19

1/12/1 9 7/12/19 7/12/19

7/12/19 1/12/19 1/12/19

1/12/19 1/12/79 1 /l2/19

1/12/79 1/12/79 1/12/79

1/13/19 7/13/19 1/13/19

1/13/79 7/13/79 7/13/79

Time

12:25 12:25 12:25

1:18 1:18 1:18

1:23 1:23 1:23

1:25 1:25 1:25

1:28 1:28 1:28

2:20 2:20 2:20

2:24 2:24 2:24

2:21 2:21 2:21

2:28 2:28 2:28

9:so 9:52 9:53

9:55 9:51 9:58

-

I @ Reanalysis of this sample yielded same results.

Wet Ut. (9)

3.74 2.08 2.68

2.13 1.11 1.93

2.22 1.16 2.21

2.39 2.33 2.18

2.76 2.31 2.84

1.92 2.18 2.08

3.98 1.99 1.85

2.24 2.65 2.43

2.32 2.10 2.54

2.19 3.19 2.11

3.06 3.18 3.00

440 ',

:E i 2% 370-

260 300 330

390 520 31 0

310 34 0 380

910 590

440 530 410

630 480 500

380 34 0 400

930 810 E80

410 530

. 510

510 590 560

2000 660 800

320 380 410

480 610 410

380 410 4 50

3100 1500 810

510 6 5 0 580

190 560 620

470 410 480

1300 1100 1200

610 650 610

Page 34: Vegetable Oil Production (Meal Cargill Incorporated ... · Reference Number: 14 Title: Vegetable Oil Production (Meal Processing) Emission Test Report, Cargill Incorporated, Fayetteville,

DATA SHEET

9/6/19 ‘1 9/6/19 i 9/6/19

I I I 1 I L

I I I ..

I

Sample No.- Location

333 Cooler 336 Cooler 331 Cooler

338 Grinder 339 Grinder 34 0 Grinder

34 1 D . T . 342 D.T. 34 3 D . T .

34 4 Dryer 34 5 Dryer 34 6 Dryer

347 Cooler 34 0 Cooler 349 Cooler

350 Grinder 351 Grinder 352 Grinder

Sample Date

1/13/19 7/13/19 7/13/79

7/13/19 7 /13/19 7 /13/19

1/13/79 1/13/19 7/13/19

1/13/79 7/13/19 7 /13/19

7/13/79 1/13/19 1/13/19

7/13/19 1/13/79 1/13/79

Time

9:59 9:59

1O:Ol

10:02 10:02 10:03

10:55 1 0 : 5 5 10:57

10 : 58 10:59 10:59

10:59 11:Ol ll:02

11 : 05 11:05 11: 05

- 3.71 480 3.49 580 3.16 650

3.64 350 2.97 300 2.81 350

3.51 600 1.90 620 3.69 130

3.20 550 3.13 650 3.01 510

2.45 100 3.17 610 3.31 560

3.14 380 3.04 380 3.50 420

Dry (!Js/s)

560 670 750

400 350 4 30

770 800 940

660 820 620

840 710 660

450 4 50 500

Page 35: Vegetable Oil Production (Meal Cargill Incorporated ... · Reference Number: 14 Title: Vegetable Oil Production (Meal Processing) Emission Test Report, Cargill Incorporated, Fayetteville,

I I I I 1 I I I I I

1 3 I I I L

I 4

I I I

APPENDIX C

OPACITY DATA SHEETS

Page 36: Vegetable Oil Production (Meal Cargill Incorporated ... · Reference Number: 14 Title: Vegetable Oil Production (Meal Processing) Emission Test Report, Cargill Incorporated, Fayetteville,

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