vcc virtuell beredning - iva
TRANSCRIPT
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Virtual Manufacturing @ Volvo Cars
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Virtual Manufacturing Engineeringat Volvo Cars
Anders Carlsson
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Virtual Manufacturing @ Volvo Cars
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Business challengesProduct lifecycle
PVAmazon
P1800140/200
C70
300
700/900850/SV70
SV40S80
V70V70XC
400
S60XC90
S40
V50C70
V70S80
XC70
C30
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Virtual Manufacturing @ Volvo Cars
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Business challengesProduct lifecycleDevelopment
time
Dev.Tool Dev. & Man.
Pre SeriesS80, V70
S60 Tool Dev. & Man.Dev.
Pre Series
Tool Development & ManufacturingDevelopment
Pre Series850
Year
Tool Dev. & Man.Dev.
Pre SeriesXC90, S40
V50, S80'
Tool Dev. & Man.Dev.
Pre Series.
1 2 3 4 5
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Business challengesProduct lifecycleDevelopment
timeFewer plants,
higher volume
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Virtual Manufacturing @ Volvo Cars
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Business challengesProduct lifecycleDevelopment
lead timeFewer plants,
higher volume,offline changeover
Globaldevelopment
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Business challengesProduct lifecycleDevelopment
lead timeFewer plants,
higher volume,offline changeover
Globaldevelopment
More cars In shorter time
With fewer plants With global usage
Variants &changes
Resources
Lead Time
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S t r a t e g i c P l a n n i n g
V i r t u a l C o m p a t i b i l i t y
P h y s i c a l C o m p a t i b i l i t y
Concept
Clamping
Rough design
Detailed design
Complete station
Virtual production development
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Virtual Manufacturing @ Volvo Cars
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S t r a t e g i c P l a n n i n g
V i r t u a l C o m p a t i b i l i t y
P h y s i c a l C o m p a t i b i l i t y
Concept
Clamping
Rough design
Detailed design
Complete station
Virtual production development
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Virtual Manufacturing @ Volvo Cars
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Body Assembly
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Paint
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Final Assembly
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Sida 12Utfrdardatum: 21/09/2009
A long journey!
Evaluation:ROBCADselected
Body in
White~100% spotweld
OLP
Painting
AE -
Production
Start with
CATIAROBOTICS
Teamcenter
Catia V5,Tecnomatix
1984 1988 1990 1993 1997 2006VMC1999
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Information concept from 1999Product structure Process structure
Sequence
Hierarchy
Plant & Resource structure
S80
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TCVis / IPS PathPlanner
Teamcenter
Tecnomatix
Product structure for CAD Process stepsProcess sequence
Equipment
CATIA V5
Toolset Family, Manufacturing Engineering
eM-PlannereM-EngineerProcess DesignerProcess Simulate
Tight integration toPD
Plant & Resourceintegrated in Process
Planning &Simulation
Instant updates fromPD
PD full visibility intothe Process
Associativedesignproduct & tool
PC instead of UNIX
JT instead of CATIA(CAD independent)
Templatesenables faster
engineering
Integrated Planning& Simulation
application for BiW
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Virtual Manufacturing @ Volvo Cars
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Teamcenter ManufacturingC3PNG for Final Assembly, Tooling, MP&L, QA
4 days
Process DesignerC3PNG for Painted Body
3 days
Process SimulateRobotics and Ergonomics Simulation
Simulation Engineers3 days
Building a process Process Templates Configure variants Incremental change Classification and
Resource Management
eBOP Data model Part &Weldpoint Process review distribution Report creation/export Resourcesearch 3D rough layout
TCVisAdvanced studies
2 days
IPSPathplanner
Automatic path planning toolManufacturing Engineers, FA
1 day
Training for Manufacturing Engineering
Teamcenter BasicsAll staff participating in program work at Mfg Eng. Requirement for access to Teamcenter.
2-3 days
Intro to C3PNG Product Structure Version handling PLM, database driven dev Manufacturing Structure Effectivity Teamcenter overview Factory Structure VisMockup
650
125120
55 89
107
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Virtual Manufacturing @ Volvo Cars
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TCVis / IPS PathPlanner
Teamcenter
Tecnomatix
Product structure for CAD Process stepsProcess sequence
Equipment
CATIA V5
Toolset Family, Manufacturing Engineering
eM-PlannereM-EngineerProcess DesignerProcess Simulate
175trained users
650 trained users 125 trained users
250trained users
100trained users
150 trained users