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Electric Drives and Controls Hydralics Linear Motion and Assembly Technologies Pneumatics Service Valves, pneumatic actuation, series CD01 Technical data

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Electric Drives and Controls Hydralics

Linear Motion and Assembly Technologies Pneumatics Service

Valves, pneumatic actuation, series CD01

Technical data

Valves, pneumatic actuation, series CD01 3/2 Twin valve, pneumatic actuation, single air pilot, for subplate mounting, ATEX

1

Technical Data

Type Spool valveStandard ISO 15407-1; 26 mmWorking pressure 2,5-16 barPilot pressure range see diagramNominal flow rate Qn at 6 bar (87 psi), see table∆p = 1 bar (15 psi)Ambient temperature range -15 °C to +50 °C (+5 °F to +122 °F)Medium Compressed air according to

[class 3-3-2 according to ISO 8573-1:2001]Weight 0,160 kg (0.353 lbs)

Materials Body/Cover PA (Polyamide)Seals NBR, PU

(Nitril Butadiene Rubber,Polyurethane)

Application areaNon-overlapping.1) Effective stacking dimensions based on single valve: 13,5 mm.2) Valves actuated independently.Taking into consideration the common directives for equipment in ex-areas can be used inEx areas zones IIA and IIB (category 3GD).

Part no.

Pilot Nominal flow rate* Part no.

internal 1010 l/min (1.01 Cv) 5714003990

*when using subplates for pipe connection 10x1

Diagramm

Working pressure PB: MIN 2,5 bar (36 psi), MAX 16 bar (232 psi)Pilot pressure PS: MIN see diagram, MAX 16 bar (xxx psi)

Accessories (to be ordered separately)

Accessory Type Part no.Subplate left 8985121002

Subplate right 8985121012Intermediate plates ... ¹)

Single plates ... ¹)Other accessories ... ¹)

Spare parts kit 5763520002

Spare parts see separate spare parts catalogue

¹) ... see product overview.

2

Valves, pneumatic actuation, series CD01 3/2 Twin valve, pneumatic actuation, single air pilot, for subplate mounting, ATEX

Valves, pneumatic actuation, series CD01 5/2, pneumatic actuation, single or double air pilot, for subplate mounting, ATEX

1

Technical Data

Type Spool valveStandard ISO 15407-1; 26 mmWorking pressure see tablePilot pressure range see table, diagramNominal flow rate Qn at 6 bar (87 psi), 1010 l/min.* (1.01 Cv)∆p = 1 bar (15 psi)Ambient temperature range -15 °C to +50 °C (+5 °F to +122 °F)Medium Compressed air according to

[class 3-3-2 according to ISO 8573-1:2001]Weight 0,160 kg (0.353 lbs)

Materials Body/Cover PA (Polyamide)Seals NBR, PU

(Nitril Butadiene Rubber,Polyurethane)

Application areaCompact subplate-mounted valve with exceptionally high flow.The valve is non-overlapping and suitable for double pressure.*when using subplates for pipe connection 10x1Taking into consideration the common directives for equipment in ex-areas can be used inEx areas zones IIA and IIB (category 3GD).

Part no.

Working pressure range [bar] (psi) Pilot pressure range [bar] (psi) Part no.

0 - 16 (0 - 232)** see diagram 5714003500

5714003520-0,95 - 16* (-14 - 232)* 2 - 16 (29 - 232)

5714003530

* with differential piston, Signal , side 14 has priority** -0,95 bis 16 bar bei Druckversorgung an Anschlüssen 3 und 5

Diagramm

2

Valves, pneumatic actuation, series CD01 5/2, pneumatic actuation, single or double air pilot, for subplate mounting, ATEX

Accessories (to be ordered separately)

Accessory Type Part no.Subplate left 8985121002

Subplate right 8985121012Intermediate plates ... ¹)

Single plates ... ¹)Other accessories ... ¹)

Spare parts kit 5763520002

Spare parts see separate spare parts catalogue

¹) ... see product overview.

Valves, pneumatic actuation, series CD01 5/3, pneumatic actuation, for subplate mounting, ATEX

1

Technical Data

Type Spool valveStandard ISO 15407-1, 26 mmWorking pressure - 0.9 - 16 barPilot pressure range 3 - 16 bar (44 to 232 psi)Nominal flow rate Qn at 6 bar (87 psi), see table∆p = 1 bar (15 psi)Ambient temperature range -15 °C to +50 °C (+5 °F to +122 °F)Medium Compressed air according to

[class 3-3-2 according to ISO 8573-1:2001]Weight 0,160 kg (0.353 lbs)

Materials Body/Cover PA (Polyamide)Seals NBR, PU

(Nitril Butadiene Rubber,Polyurethane)

Application areaThe valve is non-overlapping and suitable for double pressure.Taking into consideration the common directives for equipment in ex-areas can be used inEx areas zones IIA and IIB (category 3GD).

Part no.

Nominal flow rateMid-position[Nl / min] *

Nominal flow rateEnd position[l / min] (Cv) *

Part no.

500 (2;4 to 3;5) 650 (1 to 2;4) 5714003810

750 (2;4 to 3;5)

450 (1 to 2;4) 650 (2;4 to 3;5) 5714003800

750 (1 to 2;4)

– 650 (1 to 2;4) 5714003820

650 (2;4 to 3;5)

*when using subplates for pipe connection 10x1

Accessories (to be ordered separately)

Accessory Type Part no.Subplate left 8985121002

Subplate right 8985121012Intermediate plates ... ¹)

Single plates ... ¹)Other accessories ... ¹)

Spare parts kit 5763520002

Spare parts see separate spare parts catalogue

¹) ... see product overview.

2

Valves, pneumatic actuation, series CD01 5/3, pneumatic actuation, for subplate mounting, ATEX

Valves, pneumatic actuation, series CD01 Subplates and accessories

1

Technical Data

Working pressure p max. 16 bar (232 psi)Standard ISO 15407-1; 26 mm

Material GD-Al/NBR

Part no.

Type Ports Part no.End plate left,

ports 1, 3 and 5 on side, R and X on side ¹) G3/8, G1/8 8985121002

End plate right,ports 1, 3 and 5 on side, R and X on side ²) 8985121012

End plate left,ports 1, 3 and 5 on side, R and X on side ¹) 3/8 - 18 NPTF, 1/8 - 27 NPTF 8985121302

End plate right,ports 1, 3 and 5 on side, R and X on side ²) 8985121312

End plate left,port 1 on side, ports 3 and 5 on top ¹) 4) G3/8, G1/4 R412000630

End plate left,port 1 on side, ports 3 and 5 on top ¹) 5) R412000631

Intermediate plate,ports 2, 4, 12 and 14 on side ³) Push-in Ø8x1, Push-in Ø4x0,75 8985121022

Intermediate plate,ports 2 and 4 on bottom ³) Push-in Ø8x1 8985121032

Intermediate plate,ports 2 and 4 on side ³) 8985121052

Intermediate plate,ports 2 and 4 on bottom ³) 8985121072

Intermediate plate,ports 1, 2 and 4 on bottom ³) 6) G1/8 - ISO228/1 8985121082

Intermediate plate,ports 2 and 4 on side ³) 8985121092

Intermediate plate,ports 2 and 4 on bottom ³) Push-in Ø6x1 8985121102

Intermediate plate,ports 2 and 4 on side ³) 8985121122

Intermediate plate,ports 2 and 4 on side ³) Push-in Ø4x0,75 8985121162

Intermediate plate,ports 2 and 4 on side ³) G1/4 - ISO228/1 R412004384

Intermediate plate,ports 2 and 4 on side ³) 1/4 - 18 NPTF R412004386

Single subbase,ports 1, 2, 4, 3 and 5 on side Push-in Ø6x1 8985121372

Single subbase,ports 1, 2, 4, 3 and 5 on side Push-in Ø8x1 8985121382

Single subbase,ports 1, 2, 4, 3 and 5 on bottom 8985121392

Transition plate: CD01 to ISO1,base plate Series 580 ²) 8985121462

Transition plate: CD01 to ISO1,base plate VDMA ²) 8985121482

R-P-S-subbase Push-in Ø8x1 8985121472Blanking plate instead of a valve 8985121492

Included in delivery: ¹) 2 Mounting screws ²) 1 Seal ³) 2 Mounting screws, 1 Seal4) Air supply for 12/14 intern from 1 5) Air supply for 12/14 extern via right subbase 6) Material: Aluminium

2

Valves, pneumatic actuation, series CD01 Subplates and accessories

1) Subplate left 5) Subplate right2) Intermediate plate 6) Fits DIN rails (EN 50 022)3) Blocking disc 7) External air supply4) Blanking plate 8) Piped pilot exhaust for all valves

X1 X2 Dimension X

depends on the number of intermediate plates30 27 example for 4 intermediate plates

2 x X1 + 4 x X2 = X2 x 30 + 4 x 27 = 168

Connection dimensions at BUS-pilot on request.

1

Subplate, left

Material Weight [kg] (lbs) Part no.

Al-diecasting, NBR (Nitril Butadien Rubber) 0,14 (0.31) 8985121002

1

Subplate, right

Material Weight [kg] (lbs) Part no.

Al-diecasting, NBR (Nitril Butadien Rubber) 0,14 (0.31) 8985121012

1

Intermediate plate, ports 2, 4, 12 and 14 side ported

a) Ports 12 and 14, push-in fitting for plastic tube 4 x 0,75 b) Ports 2 and 4, push-in fitting for plastic tube 8 x 1

Material Weight [kg] (lbs) Part no.

PAmXD6-GF50, NBR (Nitril Butadien Rubber) 0,12 (0.27) 8985121022

1

Adapter plate CD01 / ISO 1

Type Working pressuremax. [bar] (psi)

Material Weight [kg] (lbs) Part no.

CD01 / ISO 1 VDMA subbases 16 (232) Al 0,3 (0.66) 8985121482CD01 / ISO 1 581 subbases 16 (232) Al 0,3 (0.66) 8985121462

1

Blocking (for 1, 3, 5 subplate channels)

Material Part no.

Al / NBR (Nitril Butadien Rubber) 8985129002

1

Manifold subplates

Standard ISO 15 407-1, 26 mmWorking pressure 12 bar (174 psi)Ambient and medium temperature range 0 °C to +50 °C (+32 °F to +122 °F)Medium Compressed air, lubricated *)

or non lubricated **)[*) class 5-4-5 acc. to ISO 8573-1:2001;**) class 3-4-3 acc. to ISO 8573-1:2001]

Weight See table

Materials Body AluminumSeals NBR (Nitril Butadiene Rubber)

Technical informationConstruction of end plates left and right (B) and intermediate plate (C).Position of connection 2 and 4 on the side or on the bottom;connections 12 and 14 with/without M5.Intermediate plates are delivered in various designs (C1 ... C2).Metric or NPTF thread.

End plate

Intermediate plate

Intermediate plate

Part no.

Fig. Pack unit Ports Weight [kg] (lbs) Part no. Part no. (NPTF)

B 2 G 3/8 0,360 (0.79) 1825504031 1825504032C2 1 G 1/4 0,184 (0.41) 1825504026 1825504027

C2 1 Push-in fittings 10/8 0,184 (0.41) 1825504026 –C4 1 G 1/4 0,184 (0.41) 1825504030 –

2

1

Intermediate supply plate

Ports Material Weight[kg] (lbs)

Part no.

1, 3, 5 Aluminum 0,266 (0.59) 1825504034

1

Supply plate

Ports Material Weight[kg] (lbs)

Part no.

1 Aluminum 0,112 (0.25) 1825504035

1

Blocking disc (for 1, 3, 5 subplate channels)

Ports Material Weight[kg] (lbs)

Part no.

1, 3, 5 Al / NBR (Nitril Butadien Rubber) 0,060 (0.13) 182022003912, 14 Al / NBR (Nitril Butadien Rubber) – (–) 1820220040

1

Mounting kit for assembling the valve block on the support rail

Support rail dia. Support railstandard

Weight[kg] (lbs)

Pack unit Part no.

35 x 15-2.3 EN 50 022 0,014 (0.03) 2 1821398007

1

Adapter plate

Type Material Part no.

ISO 15407-1,26 mm – > ISO 15407-1, 18 mm Al / NBR (Nitril Butadien Rubber) 1825504036ISO 15407-1,26 mm – > ISO 5599-1, size 2 Al / NBR (Nitril Butadien Rubber) 1825504037

1

Single plate, side ported

Push-in fitting for plastic tube Material Weight [kg] (lbs) Part no.

6 x 1 (ports 1, 2 and 4) PAmXD6-GF50 0,075 (0.165) 89851213724 x 0,75 (ports 12 and 14)

8 x 1 (ports 1, 2 and 4) PAmXD6-GF50 0,075 (0.165) 89851213824 x 0,75 (ports 12 and 14)

Ambient temperature range: –15°C to +50°C (5 °F to +122 °F)

1

Single plate, bottom ported

Push-in fitting for plastic tube Material Weight [kg] (lbs) Part no.

8 x 1 (ports 1, 2 and 4) PAmXD6-GF50 0,075 (0.165) 89851213924 x 0,75 (ports 12 and 14)

Ambient temperature range : -15 °C to +50 °C (+5 °F to +122 °F)

1

Maintenance plate

Working pressure max. 10 bar (145 psi)Nominal flow rate Qn at 6 bar (87 psi), 500 l/min (0.5 Cv).∆p = 1 bar (15 psi)Ambient temperature range -15 °C to +80 °C (+5 °F to +176 °F)Medium Compressed air, lubricated or non-lubricatedWeight 0,13 kg (0.29 lbs)Turn off port Port 1

Materials Body Al / POM (Polyoxymethylene)Screws SteelSeals NBR (Nitril Butadiene Rubber)

Application areaFor mounting between valves and intermediate plates .

Part no.

Size Part no.

ISO 15 407-1, 26 mm 5719000500

1) Hand operation 2) Interface corresponding to ISO 15 407-1, size 26 mm

1

Single subplate, side ported

Material Weight [kg] (lbs) Part no. (metric) Part no. (NPTF)

Aluminum 0,100 (0.22) 1825504016 1825504017

1

Modul with 1, 3, 5 additional (instead of a valve)

1) Port 1, 3 and 5: PUSH-IN fitting for plastic tube Ø 8x1 (3 stopper Ø 8 x 1 will be supplied)

Working pressuremax. [bar] (psi)

Material Weight[kg] (lbs)

Part no.

16 (232) PAmXD6-GF50 / NBR 0,10 (0.22) 8985121472

1

Blanking plate (instead of a valve)

1) with thread cartridge M 2,5

Material Weight [kg] (lbs) Part no.

PAmXD6-GF50 / NBR 0,10 (0.22) 8985121492

Valves, pneumatic actuation, series CD01 Pressure regulator

1

Pressure regulator (regulates one valve)

Type Poppet valve with secondary exhaustStandard ISO 15407-1Primary pressure max. PP 10 bar (145 psi)Secondary pressure range PS 0,8–8 bar (12–116 psi)Nominal flow rate Qn at 6 bar (87 psi), 940 l/min (9.4 Cv).∆p = 2 bar (29 psi)Ambient temperature range -15 °C to +50 °C (+5 °F to +122 °F)Medium Compressed air, lubricated or non-lubricatedWeight 0,21 kg (0.46 lbs)

Materials Body PAmXD6-GF50 / POM (Polyoxymethylene)Seals NBR (Nitril Butadiene Rubber)

Application areaFor mounting between valves type CD01 and intermediate plates to ISO 15407-1, for pressure control of one valve.

Part no.

Pilot port Part no.without gauge

1 5750020500

3 5750020510 *

*) Application-dependent use of externally piloted valve and main air supply to ports 3 and 5 (double pressure operation), exhaust via port 1.(application example: control of a double acting cylinder with two different pressures)

Accessories (to be ordered separately)

Accessory Type Part no. Pressure range [bar] (psi)

Gauge 3530200300 0 - 10 (0 - 145)

1) Push-in fitting dia. 6 x 1 (for gauge)

Valves, pneumatic actuation, series CD01 Pressure regulator with facility for additional pressure supply

1

Pressure regulator, regulates several valves

Type Poppet valve with secondary exhaustStandard ISO 15407-1Primary pressure max. PP 10 bar (145 psi)Secondary pressure range PS 0,8–8 bar (12–116 psi)Nominal flow rate Qn at 6 bar (87 psi), 2100 l/min (2.1 Cv) (PP->PS)∆p = 2 bar (29 psi) 1900 l/min (1.9 Cv) (PPZ->PS)Ambient temperature range -15 °C to +50 °C (+5 °F to +122 °F)Medium Compressed air, lubricated or non-lubricatedWeight 0,23 kg (0.51 lbs)

Materials Body PAmXD6-GF50/ POM (Polyoxymethylene)Seals NBR (Nitril Butadiene Rubber)

Application areaFor mounting between sandwich plates to ISO 15407-1, for pressure control of several valves flanged to a valve unit.

Part no.

Part no.without gauge

5750020000

Accessories (to be ordered separately)

Accessory Type Part no. Pressure range [bar] (psi)

Gauge 3530200300 0 - 10 (0-145)

1) Flow direction 2) Push-in fitting dia. 6 x 1 (for gauge) 3) Additional pressure feed possible (PUSH-IN fitting dia. 12)PP Primary pressure PS Secundary pressure PPZ Additional primary pressure supply

Valves, pneumatic actuation, series CD01 Precision flow control valve, ND 4, push-in fitting 8x1 mm dia.

1

Precision check-choke valve, ND 4, push-in fitting 8x1 mm dia.

Type Precision flow controlWorking pressure p max. 10 bar (145 psi)Nominal flow rate Qn at 6 bar (87 psi),∆p = 1 bar (15 psi)in choked direction max. 680 l/min (0.68 Cv)in backflow direction 510–810 l/min.*(0.51–0.81 Cv)Ambient temperature range 0 °C to +50 °C (+32 °F to +122 °F)Medium Compressed air, lubricated or non-lubricatedWeight 0,045 kg (0.099 lbs)

Materials Body PA (Polyamide)Seals NBR (Nitril Butadiene Rubber)

Application areaFor direct subplate mounting with push-in side fitting 8 mm dia.* depending on the adjustment of the throttle

Part no.

Part no.

5341300000

1) Push-in fitting dia. 8 x 1

Bosch Rexroth AGPneumaticsUlmer Straße 4DE-30880 LaatzenDeutschlandTel. +49 (0)511-21 36-0Fax. +49 (0)511-21 [email protected]

Bosch Rexroth Pty. Ltd.Pneumatics23 Iverseb TerraceChristchurchNew ZealandTel. +64 (0011) 643 365 9591Fax. +64 (0011) 643 358 9703

Bosch Rexroth LimitedPneumaticsBroadway Lane, South Cerney,CirencesterGloucestershire GL7 5UHGreat BritainPhone: +44-12 85-863 000Fax: +44-12 85-863 [email protected]

Bosch Rexroth CorporationPneumatics1953 Mercer roadLexington, KY 40511-1021USAPhone: +1-859-254 80 31Fax: +1-859-254 41 [email protected]

Bosch Rexroth Canada Corp.Pneumatics3426 Mainway DriveBurlington, Ontario L7M 1A8CanadaTel: +1 905-335-5511Fax. +1 905 [email protected]

Bosch Rexroth Pty. Ltd.Head Office3 Valediction RoadKings Park NSW 2148, SydneyAustraliaTel. +61 (2) 9831-7788Fax. +61 (2) [email protected]

2006-03-07

© This document, as well as the data,specifications and other informations set forth in it, are the exclusive prop-erty of Bosch Rexroth AG. Without their consent it may not be reproduced