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  • 8/20/2019 Value of Concurrent Engineering

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    P E E R R E V I E W E D P A P E R

    VALU E OF CONCURR ENT ENG INEERING

    FO R A E C IN D U S TR Y

    B y J e s u s M . d e la G a r z a 1 A s s o c i a t e M e m b e r A S C E P r i m o A l c a n t a r a J r . 2

    M u n i s h K a p o o r 3 a n d P . S . R a m e s h 4

    ABSTRACT

    Produ cing con structed facilities of the high est quality in a cost-effective envi-

    ronm ent wil l benefi t not o nly owners and end users , bu t a lso a l l part ic ipants engaged in th e

    conception, des ign, co ns truct ion, operat ion, maintenan ce, rehabi l i ta t ion, or d ecommiss ion

    phase o f its life cycle. Cost-effective and top -qua lity facilities can be conceiv ed, desig ned ,

    bui l t , and op erated i f these act ivi ties are not perform ed in a vacuum, but ra ther, p erform ed

    in a l ife-cycle context . C oncurren t engineering is a phi losophy, which is conducive to t rue

    life-cycle analysis. It brings togeth er, from pr oject incep tion, mu ltiple individuals to a ddress

    al l angles of a project and enables the accumulat ion of knowledge and inform ation so as to

    reduce downstream risks and ant ic ipate constructabi l i ty , operabi l i ty , and maintainabi l i ty

    expectations. Aspects of concurrent engineering are a lrea dy pract iced in the archi tecture/

    engineering-construct ion (A/E/C) industry in the form of Total Qu al i ty Man agem ent (TQ M),

    constructabi l ity reviews, and p artnering. O ther aspects l ike mu lt i funct ional team form ation,

    macrolevel reorganizat ion, and computer-based co operat ive and dis tr ibuted des ign s t i ll have

    not been adopted. This paper sugges ts that the

    A E C

    industry should cont inue adopting

    more facets of the concurrent engineering paradigm. Con current engineering can turn the

    industry ' s high degree o f fragmentat ion and specia lizat ion into a s t rength, as opposed to a

    curre nt debility.

    I N T R O D U C T I O N

    T h e a r c h i t e c t u r e - e n g i n e e r i n g - c o n s t r u c t i o n ( A / E / C )

    i n d u s t r y i s o n e o f t h e l a r g e s t i n d u s t r i e s i n t h e U n i t e d

    S t a te s a c c o u n t i n g f o r a s m u c h as 9 - 1 0 o f t h e g r o s s

    n a t io n a l p r o d u c t ( G N P ) ( O g l e s b y 1 9 89 ; U . S . B u r e a u

    1 9 9 1 ) . T h e A / E / C i s b r o a d l y d i v i d e d i n t o f i v e p r o j e c t -

    t y p e c a t e g o r i e s : r e s i d e n t i a l , c o m m e r c i a l , i n d u s t r i a l ,

    h i g h w a y a n d h e a v y , a n d m a r i n e . S t r u c t u r es t y p i c al l y

    h a v e l if e s p a n s o f 2 5 y r o r m o r e . C o n c e p t i o n , d e s i g n ,

    c o n s t ru c t i o n , o p e r a t i o n , m a i n t e n a n c e , r e h a b i l i ta t i o n ,

    r e n e w a l , a n d d e c o m m i s s i o n i n g a re t h e v a r i o u s p h a s e s

    i n t h e l i f e c y c l e o f c o n s t r u c t e d f a c i l i t i e s . T h e a v e r a g e

    tA s s t . P r o f . , D ep t . o f C iv . En g r g . , V i r g in i a Tech , 2 0 0 P a t to n H a l l ,

    Blacksburg, VA 24061-0105.

    ZG r ad . R es . A s s t . , D ep t . o f C iv . En g r g . , V i r g in i a Tech , 2 0 0 P a t to n

    H a l l , B lack s b u r g , V A .

    3 G r ad . R es . A s s t . , D ep t . o f C i r . En g r g . , V i r g in i a Tech , 2 0 0 P a t to n

    H a l l , B lack s b u r g , V A .

    4 G r ad . R es . A s s t . , D ep t . o f C iv . En g r g . , V i r g in i a Tech , 2 0 0 P a t to n

    H a l l , B lack s b u r g , V A .

    N o te . D i s cu s s io n o p en u n t i l N o v emb er I , 1 9 9 4 . To ex ten d th e

    c lo s in g d a te o n e mo n th , a w r i t t en r eq u es t mu s t b e f i l ed w i th th e

    A S C E M a n a g e r o f J o u r n a l s. T h e m a n u s c r i p t f o r t h is p a p e r w a s s u b -

    mi t t ed f o r r ev iew an d p o s s ib l e p u b l i ca t io n o n J u ly 1 6 , 1 9 9 3 . Th i s

    p ap e r i s p a r t o f t h e

    Journal o f Management in Engineering

    Vol. 10 ,

    No. 3 , Ma y/Jun e, 1994. 9 ISSN 0742-597X/94/0003-0046/$2.00

    + $ . 2 5 p e r p ag e . P ap e r N o . 6 5 7 3 .

    4 6 J O U R N A L O F M A N A G E M E N T I N E N G I N E E R I N G

    n u m b e r o f e m p l o y e e s i n a c o n s t r u c t i o n f i rm i s a b o u t 1 0

    a n d 7 5 o f t h e fi r m s h a v e f o u r o r le s s e m p l o y e e s

    ( O g l e s b y 1 98 9 ). G i v e n t h i s a s p e c t o f t h e i n d u s t r y , i t

    i s n o t p o s s i b l e f o r a s in g l e A / E / C f i r m t o p e r f o r m d i v e r s e

    w o r k i n a l l l i f e- c y c l e p h a s e s o f a p r o j e c t o r e v e n t o

    c l a i m a n e x p e r t i s e n i c h e i n a l l f i v e p r o j e c t - t y p e c a t e g o -

    ries .

    T h i s p a p e r a d v a n c e s t h e c o n c e p t o f c o n c u r r e n t e n -

    g i n e e r i n g a s a p h i l o s o p h y w h i c h h a s t h e p o t e n t i a l t o

    r e o p t i m i z e , r e e n e r g iz e , a n d r e f u e l t h e A / E / C i n d u s t r y .

    C o n c u r r e n t e n g i n e e r i n g i s a p h i l o s o p h y t h a t s y s t e m a t -

    i c a l ly i n c o r p o r a t e s p l a n n i n g f o r a l l p h a s e s o f t h e l i f e-

    c y c l e p r o j e c t a t i t s v e r y i n c e p t i o n . C o n c u r r e n t e n g i -

    n e e r i n g a d v o c a t e s t h a t p a r t i c i p a n t s f r o m a l l p h a s e s o f

    t h e l i f e c y c l e p l a y a n a c t i v e r o l e r i g h t f r o m t h e c o n c e p -

    t i o n a n d p l a n n i n g p h a s e s . I f a d a p t e d a n d a d o p t e d p r o p -

    e r l y , c o n c u r r e n t e n g i n e e r i n g c o u l d m a k e i t p o s s ib l e f o r

    t h e e n t i r e

    A E C

    i n d u s t r y t o o n c e a g a i n r e a p t h e b e n -

    e f it s d e r i v e d f r o m i ts h i g h l y f r a g m e n t e d a n d s p e c ia l iz e d

    n a t u r e .

    T h i s p a p e r s u m m a r i z e s f e a tu r e s o f t h e A / E / C i n d u s-

    t r y , w h i c h a r e r e l e v a n t in a c o n c u r r e n t - e n g i n e e r i n g c o n -

    t e x t , o u t l i n e s c o r e p r i n c i p l e s o n w h i c h c o n c u r r e n t

    e n g i n e e r i n g is b a s e d , a n d b e g i n s a n o p e n - e n d e d d i sc u s-

    s i o n a b o u t s o m e c h a n g e s t h a t n e e d t o t a k e p l a c e in t h e

    A / E / C s t a t e o f t h e p r a c t ic e t o a d o p t a n d a d a p t t o c o n -

    c u r r e n t e n g i n e e r i n g .

    Downloaded 15 May 2010 to 128.173.205.235. Redistribution subject to ASCE license or copyright. Visithttp://www.ascelibrary.org

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    S T A T E O F T H E P R A C T I C E IN

    U S A / E /C I N D U S T R Y

    To p ro v i d e a c o n t e x t f o r o p e n -e n d e d c o n c l u s i o n s ,

    p ro s a n d c o n s o f f r a g m e n t a t i o n a n d s p e c i a li z a ti o n , t h e

    s p e c t ru m o f o rg a n i z a t i o n a l s t r u c t u r e s , u p s t r e a m a n d

    dow ns t ream l i fe -cyc le ac t iv i ti es , t rad i t iona l co n t rac tua l

    a r r a n g e m e n t s , m e a n s o f e x c h a n g i n g p ro j e c t i n fo rm a -

    t io n , a n d t h e ro l e o f c o m p u t e r s a r e e x a m i n e d .

    ragmentat ion

    Owners , des ign f i rms , cons t ruc t ion f i rms , mater ia l

    s u pp l ie r s, b a n k e r s , l a w y e r s , g o v e rn m e n t a g e n c i e s , e n d

    u s e rs , f ac i li ty o p e ra t o r s , m a i n t e n a n c e t e a m s , a n d d e m -

    o l i t ion f i rms a re some o f the par t i c ipan t s invo lved in

    the l i fe cyc le o f any con s t ruc te d fac i li ty . Th e d egre e o f

    f r a g m e n t a t i o n in t h e A / E / C i n d u s t ry is e x e m p l i f i e d b y

    the fo l lowing two exam ples : 2 ,400 con t ra c to rs , subcon -

    t rac to rs , fab r ica to rs , supp l ie rs , and vendors were in -

    v o l v e d i n t h e n e w P i t t s b u rg h In t e rn a t i o n a l A i rp o r t

    (Moorc rofl 1993) and 125 contracto rs and suppliers were

    i n vo l v ed i n t h e M a l l o f A m e r i c a p ro j e c t i n M i n n e a p o l is

    (Cosgrove 1991). Cu rren t pract ice, thoug h, involves only

    a f rac t ion o f these par t i c ipan t s w i th in each p ro jec t s l i fe -

    cycle phase. T radi t ional ly , for exam ple, the design phase

    o n l y i n vo l v es t h e o w n e r a n d t h e d e s ig n t e a m w i t h n e g -

    l ig ib le par t i c ipa t ion f rom the cons t ruc t ion t eam. How-

    ard e t al . (1989) no ted tha t the A /E/C indus t ry s em-

    phas is on spec ia l i za t ion caused f ragm en ta t io n . The go a l

    o f d i f fe ren t ia t ion and spec ia l i za t ion wi th in the ind us t ry

    w a s t o p ro m o t e t e c h n o l o g ic a l in n o v a t i o n . A s y s t e m w a s

    d i v id e d i n to s u b s y s te m s w i t h i n w h i c h w e re p e o p l e w h o

    were expe rts in their f ields. Special izat ion al lowed gre ater

    f l ex ib i li ty and increa sed p rod uct iv i ty du r ing t he 1960s .

    H o w e v e r , a s t h e d e g re e o f s p e c i a li z a ti o n i n c r e a s e d , t h e

    p ro b l e m s a s s o c i a t e d w i t h f r a g m e n t a t i o n , l i k e b r e a k -

    d o w n s i n t h e c o m m u n i c a t i o n i n f r a s t ru c t u r e , b e g a n t o

    negate the benefi ts of specializat ion (H ow ard et al . 1989).

    I t c a n b e fu r t h e r s p e c u l a t e d t h a t d i m i n i s h e d l o y a l ty t o-

    w a rd t h e u l t i m a t e c u s t o m e r o f c o n s t ru c t e d f a c i l i t i e s ,

    i . e ., t h e o w n e r , h a s a l s o b e e n a b y -p ro d u c t o f e x c es s iv e

    f r a g m e n t a t i o n . Th e c l a i m -c o n s c i o u s a t t i t u d e o f m o s t

    p ro jec t par t i c ipan t s a t t es t s to th i s specu la t ion .

    F ra g m e n t a t i o n h a s a l so r e s u l t e d i n i n t e n s e c o m p e t i -

    t i o n b e c a u s e o f t h e l a rg e n u m b e r o f s p e c i a l i z e d f i rm s

    in the A/E/C indus t ry . B idd ing on a p ro jec t i s h igh ly

    c o m p e t i t i v e , y e t e x p e c t e d p ro d u c t i v i t y i m p ro v e m e n t s

    a s s oc i a te d w i th c o m p e t i t i o n a r e n o t a p p a re n t . I n f a c t ,

    p ro d u c ti v it y h a s b e e n s t a ti c f o r a l m o s t t w o d e c a d e s

    (Muspra t t 1988) . A h igh ly com pet i t ive env i ro nm en t has

    fo rc e d c o m p a n i e s t o a v o i d r i sk s a n d a d h e re t o i n d u s t ry

    n o rm s w h e n e v e r p o s s ib l e (M o h a n 1 99 0) . C o n d u c t i n g

    re s e a r c h a n d d e v e l o p m e n t a s w e l l a s i nv e s t in g i n n e w

    a n d u n t r i e d t e c h n o l o g i e s a r e n o t u s u a l i n d u s t ry p r a c -

    t i ces (De La Garza e t a l . 1991) . Howard e t a l , (1989)

    n o t e d t h a t t h e r e is a s h a rp c o n t r a s t b e t w e e n t h e r e s e a r c h

    a n d d e v e l o p m e n t po l ic i e s o f t h e U .S . A / E / C f i rm s a n d

    t h e i r fo r e i g n c o u n t e rp a r t s . Th e s e fo r e i g n f i rm s i n v e st

    l a rg e a m o u n t s o f t i m e a n d m o n e y i n r e s e a r c h a n d d e -

    v e l o p m e n t a n d a s a r e s u l t , t h e y h a v e a l r e a d y s u rp a s s e d

    t h e U .S . f i rm s i n a d v a n c e d c o n s t ru c t i o n t e c h n o l o g i e s ,

    l i k e b u i l d i n g -c o n st ru c t io n a u t o m a t i o n .

    C a n c o n c u r r e n t e n g i n e e r i n g r e a l i g n t h e A / E / C i n -

    d u s t ry b y o v e rc o m i n g t h e d i s a d v a n t a g e s o f , w h i le b e n -

    ef i t t ing f rom, i t s ex i s t ing f ragmen ta t ion and spec ia l i -

    z a t i o n ?

    Organizational Structures

    Th e re a r e t h r e e t y p e s o f o rg a n i z a t i o n a l s t r u c t u r e s

    p o p u l a r t o d a y , p ro j e c t o rg a n i z a t i o n , f u n c t i o n a l o rg a -

    n i z a ti o n , a n d m a t r i x o rg a n iz a t i o n . F i gs . 1 -3 d e p i c t t h e

    thre e types of organizat ional s t ructures (Blanch ard 1990)

    Ta b l e s 1 -3 (B l a n c h a rd 1 99 0) e n u m e ra t e t h e a d v a n t a g e s

    a n d d i s a d v a n t a g e s o f e a c h o f t h e s e s t r u c t u r e s . A l l f irm s

    in the A E C i n d u s t ry fa l l w i t h i n t h e s p e c t ru m b o u n d e d

    by these o rgan iza t iona l types . Whi le smal l f i rms typ i -

    c a l l y h a v e a p ro j e c t -o rg a n i z a t i o n a l s t r u c t u r e , m e d i u m

    a n d l a rg e A / E / C f i rm s ty p i c a ll y h a v e e i t h e r t h e fu n c -

    t i o n al o r t h e m a t r i x -o rg a n i z a ti o n a l s t r u c t u r e .

    I C o m p a n y X Y Z

    I I P r o

    Funct ion Q Funct ion Q Funct ion Q

    Funct ion R Funct ion R Funct ion R

    Funct ion S Funct ion S Funct ion S

    F IG 1 Pro ject Organ izat ion

    [ C o m p a n y X y Z [

    unction Q

    Project A

    Project B

    Project

    C

    F I G 2

    unction R

    roject A

    Project B

    Project

    C

    unction

    S

    Project A

    Project B

    Project

    C

    Funct ional Organizat ion

    f Project A

    Project B

    Project

    C

    I F u u e o n Q I I F u n e t i o n I I F u n e t i o ~ I

    F IG 3 Mat r ix Organ izat ion

    TABLE 1 Pro ject Organ izat ion St ructure

    A d v a n t a g e s

    Disadvantages

    1 ) 2 )

    C l e a r l y d e f i n e d l i n e s o f a u t h o r

    i ty a n d r e s p o n s i b i l i t y f o r a

    g i v e n p r o j e c t

    S t r o n g c u s t o m e r o r i e n t a t io n

    P e r s o n n e l l o y a l t y t o a p r o j e c t i s

    h i g h

    R e q u i r e d e x p e r t i s e c a n b e a s

    s i g n e d a n d r e t a i n e d

    A p p l i c a t i o n o f n e w t e c h n o l o g ie s

    t e n d s t o s u f f e r w i t h o u t s t r o n g

    f u n c t io n a l g r o u p s a n d o p p o r

    t u n i ti e s f o r c o m m u n i c a t i o n

    D u p l i c a t i o n o f e f f o r t i n l ar g e

    c o n t r a c t o r o r g a n i z a t i o n s

    D i f f i c u l t t o s h i f t p e r s o n n e l i n r e

    s p o n s e t o n e e d s

    I n d i v i d u a l c a r e e r g r o w t h m a y

    s u f f e r

    M A Y / J U N E 1 9 9 4 / 4 7

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    T A B L E 2 F u n c t i o n a l O r g a n i z a t i o n S t r u c t u re

    A d v a n t a g e s D i s a d v a n t a g e s

    1 ) 2 )

    Better technical capability

    Quicker organ izational re-

    sponse

    Easier budgeting and control

    Good communicationchannels

    Lack of custom er orientation

    Tailoring technical requirements

    to a particular project is dis-

    couraged

    Difficult to maintain identity with

    a specific project

    Less personal motivation to excel

    (because of group orientation

    of expertise)

    T A B L E 3 M a t r ix O r g a n i z a t i o n S t r u c tu r e

    A d v a n t a g e s D i s a d v a n t a g e s

    1 ) 2 )

    Project manager can pro vide

    strong project con trols while

    having ready access to re-

    sources from man y technical

    departments.

    Technical expertise can be ex-

    changed between projects

    with minimum con flict.

    Autho rity and responsibility for

    task accomplishment are

    shared between project

    manage r and functional

    manager. There is mutual

    comm itment in fulfilling

    project requirements.

    Key personnel can b e sh ared

    and assigned to work on a

    variety of problems (more

    effective use of personnel

    from com pany standpoint).

    F r o m w o r k e r p e r s p e c ti v e t h e r e

    i s o f t e n a s p l i t i n t h e c h a i n o f

    comm and for reporting pur-

    poses (project boss versus

    functional boss).

    Each p roject organization oper-

    ates independently--possible

    duplication of resources.

    Both project and fun ctional areas

    of activity require similar ad-

    ministrative controls (m ore

    costly from com pany view).

    Balance of p ower between proj-

    ect and functional organiza-

    tions must be clearly defined

    and maintained.

    F I G 4 P a r t ia l A / E / C M a c r o f ir m F u n c t i o n a l O r g a n i z a t i o n a l

    S t r u c t u r e

    A t t h e m a c r o l e v e l , h o w e v e r , t h e A / E / C i n d u s t r y o p -

    e r a t e s p r i m a r i l y a s a f u n c t i o n a l o r g a n i z a t i o n . F i g . 4 i l -

    l u s t r a t e s t h i s c o n c e p t b y c o n s i d e r i n g a l l t h e p r o j e c t p a r -

    t ic i p an t s w i t h in o n e m a c r o f i r m . A s s h o w n i n T a b l e 2 ,

    l ac k o f c u s t o m e r o r i e n t a t i o n i s o n e o f t h e d i s a d v a n t a g e s

    o f f u n c t i o n a l o r g a n i z a t i o n s s i n c e th e v a r i o u s f i r m s a c t

    m e r e l y a s r e p r e s e n t a t i v e s o f t h e i r i n d i v i d u a l o r g a n i z a -

    t i o n s r a t h e r t h a n a s p a r t n e r s i n t h e m a c r o f i r m w o r k i n g

    f o r t h e b e n e f i t o f t h e o w n e r . F o r e x a m p l e , a s e x p l a i n e d

    i n t h e f il m S k y s c r a p e r : T h e W o r l d w i d e P l a z a , w h i l e

    d e s i g n e r s p r i d e t h e m s e l v e s i n d e s i g n i n g a f a c i li t y t h a t

    m e e t s o r e x c e e d s t h e o w n e r ' s r e q u i r e m e n t s , c o n s t r u c -

    t o r s p r i d e t h e m s e l v e s i n b u i l d i n g s u c h a f a c i l it y w i t h i n

    48 J OURNAL OF MANAGEMENT tN ENGINEERING

    t h e i m p o s e d c o n s t r a i n t s o f t i m e , c o s t , a n d q u a l i t y . H o w -

    e v e r , a n e v e n b e t t e r a n d m o r e e f f i c ie n t f a c il i ty m a y b e

    p o s s i b l e i f d e s i g n e r s a n d c o n s t r u c t o r s w e r e t o c o o p e r a t e

    a n d c o l l a b o r a t e f o r t h e b e n e f i t o f t h e p r o j e c t , i n s t e a d

    o f p r i m a r i ly r e p r e s e n t i n g t h e i r r e s p e c t i v e o r g a n i z a t i o n s .

    I n o t la e r w o r d s , t h e r e s u l t o f g o o d p a r t n e r s w o r k i n g

    t o g e t h e r t o w a r d s s h a r e d g o a l s a n d o b j e c t i v e s is fa r g r e a t e r

    t h a n t h e s u m o f t h e p r o d u c t s , h o w e v e r g o o d , o f in d i-

    v i d u a l p a r ti c i p a n t s w o r k i n g i n m a n y i n s t a n c e s w i t h c o n -

    f l i c t i n g a g e n d a s .

    H o w w o u l d t h is m a c r o f i r m l o o k w i th i n a c o n c u r r e n t -

    e n g i n e e r in g p a r a d i g m ?

    Upstream ctivit ies

    U p s t r e a m l i fe - c y c l e a c t i v it i es i n c l u d e c o n c e p t i o n ,

    s p e c i f ic a t i o n , a n d d e s i g n . I n i t i a ll y , t h e o w n e r c o n d u c t s

    a f e a si b i li t y s t u d y a n d d e c i d e s t o p r o c e e d w i t h t h e p r o j -

    e c t b a s e d o n f a v o r a b l e f ac t o r s o b t a i n e d f r o m t h e s t u d y .

    T h e o w n e r d e v e l o p s p r o je c t r e q u i r e m e n t s b a s e d o n n e e d s

    a n d a v a i l a b l e r e s o u r c e s .

    T h e a r c h i t e c t s a n d t h e d e s i g n e n g i n e e r s ( A / E s ) , i n

    c o n s u l t a t i o n w i t h t h e o w n e r , d e v e l o p c o n s t r u c t i o n d o c -

    u m e n t s , w h i c h i n c l u d e d e t a i l e d s p e c i f i c a ti o n s a n d d r a w -

    i n g s . F o r m a l d e s i g n r e v i e w s a r e c a r r i e d o u t d u r i n g d e -

    s i g n d e v e l o p m e n t . V a l u e - e n g i n e e r i n g a n a l y s i s i s a l s o

    p e r f o r m e d d u r i n g d e s i g n - r e v i e w s e s s io n s . O w n e r s u s e

    t h e c o n s t r u c t i o n d o c u m e n t s t o i n v i t e b i d s f r o m q u a l i f i e d

    c o n t r a c t o r s . O w n e r s t y p i c a l l y a w a r d t h e c o n t r a c t t o th e

    l o w e s t b i d d e r w h o i s t h e n t e r m e d a s t h e g e n e r a l c o n -

    t r a c to r . T h e p r e s e n t m e t h o d o f a w a r d in g c o n s t r u c ti o n

    c o n t r a c t s t o l o w b i d d e r s f o r c e s c o n s t r u c t i o n f i r m s t o

    m i n i m i z e o v e r h e a d c o s t s , s u c h a s r e s e a r c h a n d d e v e l -

    o p m e n t c o s t s ( K e n n e d y 1 9 9 2 ) . U s u a l l y , t h e g e n e r a l c o n -

    t r a c t o r e x e c u t e s o n l y a p a r t o f t h e w o r k a n d s u b c o n -

    t r a c ts t h e r e s t t o v a r io u s o t h e r o r g a n i z a t i o n s . O f t e n , t h e

    l is t o f s u b c o n t r a c t o r s h a s t o b e r e v i e w e d b y t h e o w n e r

    b e f o r e t h e c o n t r a c t is a w a r d e d t o t h e g e n e r a l c o n t r a c t o r .

    T h e g e n e r a l c o n t r a c t o r a n d t h e o w n e r t h e n s ig n a c o n -

    t r a c t . C o o r d i n a t i o n b e t w e e n t h e v a r i o u s p a r t i c i p a n t s i s

    u s u al ly a c h i e v e d t h r o u g h a p r e c o n s t r u c t i o n c o n f e r e n c e .

    S c h e d u l e s , a s w e l l a s m e a n s a n d m e t h o d s o f c o n s t r u c -

    t i o n , a r e d i s c u s s e d s o t h a t a n y c o n f l ic t s ca n b e d e t e c t e d

    a n d r e m e d i a l m e a s u r e s t a k e n . U n d e r t h i s m e t h o d , t h e

    A / E is r e t a i n e d b y t h e o w n e r t o a c t a s it s r e p r e s e n t a t i v e

    a n d t h e c o o r d i n a t e a n d i n s p e c t a l l w o r k d o n e b y th e

    c o n t r a c t o r . P r a c t i t i o n e r s h a v e t e r m e d t h i s w a y o f p r o -

    c u r i n g f a c il it ie s t h e t o s s e d o v e r t h e w a l l m e t h o d . I n

    t h is m e t h o d , A / E s p r e p a r e d r a w i n g s a n d s p e c i f ic a t i o n s

    w i t h o u t i n p u t f r o m c o n t r a c t o r s. T h e s e d o c u m e n t s a r e

    t h e n f i g u r a t iv e l y t h r o w n o v e r a n i n v is i b le w a l l t o t h e

    c o n t r a c to r s f o r e x e c u t io n . T h i s m e t h o d is u n p r o d u c t i v e

    y e t o n e o f t h e m o r e p o p u l a r c o n t r a c t u a l a r r a n g e m e n t s .

    C a n c o n c u r r e n t e n g i n e e r i n g c o n t r i b u t e t o t h e t e a r i n g

    d o w n o f th e i n v is i b le w a l l b e t w e e n t h e A r iE s a n d c o n -

    t r a c t o r s ?

    Downs tream c t iv i t i e s

    D o w n s t r e a m a c t iv i t ie s i n c l u d e c o n s t r u c t i o n , o p e r a -

    t i o n , m a i n t e n a n c e , a n d d e c o m m i s s io n i n g . C o n s t r u c ti o n

    i s a f a i rl y c o m p l i c a t e d i n d u s t r y i n t h a t t h e r e is b o u n d

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    t o be cer ta i n ac t ua l con d i t i ons t ha t w i ll be d i f f e r en t f rom

    p r e v io u s l y a g r e e d o n e s . T h i s c o u l d b e d u e t o o w n e r -

    i mposed changes , i ncompl e t e des i gns , d i f f e r i ng s i t e

    cond i t i ons , unava i l ab i l i t y o f r esou rces , mi s i n t e rp re t a -

    t io n o f c o n t r a c t d o c u m e n t s , u n s u c c e s s f u l m e t h o d s o f

    cons t ruc t i on , uncon s t ruc t ab l e des i gns , e t c . It does no t

    t a k e l o n g t o c o n c l u d e t h a t o f t e n t h e s e s c e n a r i o s , n o w

    c o m m o n o n e v e r y p r o j e c t , r e s u l t f r o m a l a c k o f c o o r -

    d i n a ti o n a n d c o l l a b o r a t io n b e t w e e n t h e v a r i o u s p a r t ie s

    r espons i b l e fo r t he concep t i on , des i gn , cons t ruc t i on ,

    and opera t i on o f a f ac i l i t y .

    Ow ner s o f cons t ruc t ed f aci li ti es wou l d be be t t e r se rved

    i f d e s ig n s w e r e d e v e l o p e d t a k i n g i n t o c o n s i d e r a t i o n n o t

    o n l y f u n c ti o n a l, p e r f o r m a n c e , a n d s c o p e r e q u i r e m e n t s ,

    bu t a l so , cons t ruc t ab i l i t y , operab i l i t y , mai n t a i nab i l i t y ,

    and r enew ab i l i t y is sues , i . e . , a t rue l i f e - cyc l ed des i gn .

    D o e s c o n c u r r e n t e n g i n e e r i n g o f f e r a p h i l o s o p h y t h a t

    i s conduc i ve t o t rue l i fe - cyc l e ana l ys i s?

    Contractual rrangements

    T h e U . S . A / E / C i n d u s t r y i m p l e m e n t s m a n y d i f f e r e n t

    k i nd s o f c o n t r a c t u a l a r r a n g e m e n t s . T h e m o s t p o p u l a r

    fo rm is t he t r ad i t iona l s epa ra t e des i gn -cons t ruc t i on con -

    t ra c t . I n th i s t y p e o f c o n t r a c t u a l a r r a n g e m e n t , t h e o w n e r

    re t a i n s an A/ E f i rm t o des i gn a f ac i l i t y and p roduce

    cons truc ti on docum en t s . Th e own er se l ec ts t he A / E f i rm

    b a s e d p r im a r i l y o n t h e f i r m ' s t e c h n ic a l c o m p e t e n c e a n d

    o n a n e g o t i a t e d f e e f o r i ts s e rv i c e s . A f t e r t h e c o m p l e t i o n

    o f th e d e s i g n , t h e o w n e r i n v i te s b i d s f r o m p r e q u a l i f ie d

    o r o t herwi se a t - l a rge con t r ac t o r s . In t r ad i t i ona l l ump-

    s u m o r u n i t - p r i c e c o n t r a c t s , t h e o w n e r c o n t r a c t s w i t h

    t h e l o w e s t b i d d e r . U n l i k e t h e d e s i g n e r - s e l e c t i o n p r o -

    c e s s, th e m a j o r c o n s i d e r a t i o n i n th e c o n t r a c t o r s e l e c t io n

    is price.

    O t h e r l e s s p o p u l a r f o r m s o f c o n t r a c tu a l a r r a n g e m e n t s

    a r e t h e i n t e g r a t e d d e s i g n - b u i l d c o n t r a c t s a n d t h e c o n -

    s t ruc t i on -managemen t con t r ac t s . S i mi l a r t o t he de-

    s i gner - se l ec t i on p rocess i n t he t r ad i t i ona l separa t e de-

    s i g n - c o n s t r u c t i o n c o n t r a c t u a l a r r a n g e m e n t , t h e o w n e r

    se l ec t s an i n t eg ra t ed des i gn -bu i l d f i rm based on p ro fes -

    s i ona l qua l i f i ca t i ons . The des i gn -bu i l d f i rm i s r espon-

    s i b l e fo r t he en t i r e des i gn and cons t ruc t i on o f t he own-

    er ' s r equ i r ed f ac i l i t y . The owner and t he des i gn -bu i l d

    f i rm nego t i a t e on t he f ee fo r t he l a t t e r ' s se rv i ces . Th i s

    a r r a n g e m e n t i s n o t p r e v a l e n t i n t h e f r a g m e n t e d A / E / C

    i n d u s t r y b e c a u s e o f t h e l i m i t e d n u m b e r o f i n t e g r a t e d

    des i gn -bu il d f i rms . In con s t ruc t i o n -m ana gem en t con -

    t r a c t s , t h e o w n e r r e t a i n s a c o n s t r u c t i o n - m a n a g e m e n t

    f ir m t o o v e r s e e t h e d e s i g n a n d c o n s t r u c t i o n o f t h e p r o -

    posed f ac i l i t y . The owner se l ec t s t h i s f i rm based on

    pro fess i ona l qua l i f i ca t i ons and pays a nego t i a t ed f ee .

    Th i s f i rm t hen u t i l i zes e i t her t he t r ad i t i ona l separa t e

    des i gn -cons t ruc t i on app roach o r t he i n t eg ra t ed des i gn -

    bu i l d app roach i n acqu i r i ng des i gn and cons t ruc t i on

    services .

    W o u l d c o n c u r r e n t e n g i n e e r i n g f o s t e r a n e n v i r o n m e n t

    w h e r e b y s m a l l f ir m s c o u l d q u i c k l y f o r m j o i n t v e n t u r e s

    t o e f f ec t ive l y r espo nd t o d es i gn -bu i l d r equ es t fo r p ro -

    p o s a ls ( R F P s ) ?

    M e a n s o f E x c h a n g i n g P r o j e ct I n f o r m a t i o n

    W h e n i t c o m e s to d i s s e m i n a t i n g p r o j e c t i n f o r m a t i o n ,

    com pu t er u sage in t he A/ E/ C i ndus t ry has mere l y changed

    t h e p a p e r - g e n e r a t i o n p r o c e s s . W e h a v e s w i t c h e d d r a f t -

    i n g b o a r d s , l e a d p e n c i l s , a n d i n k p e n s t o c o m p u t e r s

    a r m e d w i t h c o m p u t e r - a id e d d e s ig n ( C A D ) s o f tw a r e a n d

    p l o t te r s . C o m p u t e r s n o t o n l y h a v e a l t e r e d t h e p a p e r -

    p r o d u c i n g p r o c e s s , b u t t h e y h a v e a l s o e x p e d i t e d i t. P r o -

    d u c i ng a C A D - b a s e d D - s i z e d r a w i n g ta k e s a f r a c t io n o f

    t h e t i m e i t t a k e s t o p r o d u c e i t o n a d r a f t in g b o a r d . T h e

    e n d r e s u l t is th a t c o m p u t e r s h a v e a f f o r d e d t h e e f f i c i e n t

    p r o d u c t i o n o f m o r e p a p e r . W h i l e th i s m a y s e e m l i k e a

    s t ep i n t he r i gh t d i r ec t i on , i t is ac t ua l l y becom i ng a s t ep

    b a c k w a r d b e c a u s e t h e p o w e r o f C A D t o o l s i s b e i n g

    s t r a n g le d b y t h e d e l i v e r y m e a n s , i . e . , p a p e r . I t is n o t

    u n c o m m o n a n y m o r e t o f i n d C A D - b a s e d p a p e r - p r i n t e d

    d r a w i n g s p r o d u c e d b y c o l la p s i n g a n u n r e a s o n a b l e n u m -

    b e r o f C A D l a y e r s in a s in g l e s h e e t. T h i s p r a c t ic e r e n -

    d e r s t h e p a p e r - p r i n t e d d r a w i n g s u n r e a d a b l e a n d u s e -

    l ess , wh i ch i n t u rn l ead s to mi s i n t e r p re t a t i on , omi ss i ons ,

    r e w o r k , p o o r q u a l i t y , a n d h i g h e r u n c e r t a i n t y . T h i s p r a c -

    t ic e c e r t a i n ly c o n s t i t u t e s a m i s u s e o f t h e t e c h n o l o g y , y e t

    f o r c e d b y t h e n e e d t o i n c l u d e e v e r y t h i n g in a d r a w i n g

    a n d b y t h e n e e d t o d e l i v e r i t v i a p a p e r . F u r t h e r m o r e ,

    t h e p a p e r i n f o r m a t i o n - e x c h a n g e p r o b l e m r e s u l t s i n i n -

    c r e a s e d p r o j e c t l if e - c y cl e c o s t s , d e c r e a s e d p r o d u c t i v i t y ,

    and decrease d p ro j ec t per fo rmance (Ho wa rd e t a l. 1989).

    T h u s , t h e r e i s a n e e d f o r a b e t t e r m o d e o f e x c h a n g i n g

    p r o j e c t i n f o r m a t i o n .

    D o e s c o m p u t e r - a i d e d c o n c u r r e n t e n g i ne e r in g o f f e r

    a n e n v i r o n m e n t f o r t h e e l e c t r o n i c e x c h a n g e o f p r o j e c t

    i n f o r m a t i o n ?

    U s e o f C o m p u t e r T e c h n o l o gi e s

    T h e A / E / C i n d u s t r y w i d e l y u s e s v a r i o u s c o m p u t e r

    technologies in i ts activit ies. Choi and Ibbs (1990a, 1990b)

    n o t e d t h a t t h e i n d u s t r y u s e s c o m p u t e r s f o r a d m i n is t r a -

    t i on , accoun t i ng , des i gn , eng i neer i ng ana l ys i s , p ro j ec t

    m a n a g e m e n t , a n d m a r k e t i n g a c t i v i t i e s . T h e i r f i n d i n g s

    s h o w e d t h a t t h e u s e o f c o m p u t e r s a l l o w e d i n d i v i d u a l

    compan i es t o i ncrease t he ir p roduct i v it y . Ho we ver , t here

    was no s i gn i f i can t i ncrease i n t he overa l l p roduct i v i t y ,

    cons i der i ng a l l t he par t i c i pan t s i nvo l ved i n a p ro j ec t .

    D e s i g n i n g i n t w o - d i m e n s i o n a l ( 2 D ) g r a p h i c a l - c o m -

    p u t e r r e p r e s e n t a t i o n i s a l r e a d y p r e v a l e n t i n t h e i n d u s -

    t r y . T h e r e a r e , o n t h e o t h e r h a n d , o n l y a l i m i t e d n u m b e r

    o f fi rms em pl oy i ng compu t er i zed t h ree-d i mens i ona l (3D)

    m o d e l i n g t e c h n i q u e s . R e s e a r c h d o n e j o i n t l y b y C o l u m -

    b i a U n i v e r s i t y a n d S t o n e & W e b s t e r E n g i n e e r i n g C o r -

    p o r a t i o n p r o v e d t h a t 3 D m o d e l i n g i s s u p e r i o r t o 2 D .

    T h e i r r e s e a r c h i n v o l v e d t r a n s f o r m i n g a n a l m o s t c o m -

    p l e t e 2 D d e s i g n o f a b u il d in g i n t o a 3 D - c o m p u t e r m o d e l .

    T h i s t r a n s f o r m a t i o n e l i m i n a t e d n u m e r o u s i n c o n s i s t e n -

    c i es in t h e 2 D - d e s i g n r e p r e s e n t a t i o n . T h e i r r e s e a r c h

    a l s o s h o w e d t h a t 3 D m o d e l i n g i n c r e a s e s t h e c o n s t r u c t -

    ab i l i ty and sch edu l ab i l i t y o f des i gns , as wel l as enh ance s

    const ruct ion planning, t rain ing, and moni tor ing. Al l these

    b e n e f i t s u l t i m a t e l y l e a d t o t h e i n c r e a s e o f c o n s t r u c -

    t i o n p r o d u c t i v i t y ( R e i n s c h m i d t e t a l . 1 9 9 1 ) . H o w e v e r ,

    3 D c o m p u t e r m o d e l i n g t e c h n i q u e s a r e a t y p i c a l t o t h e

    M A Y / J U N E 1 9 9 4 / 4 9

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    A / E / C i n d u s t ry , b e i n g i m p l e m e n t e d o n l y b y t h e l a rg e r

    a n d / o r m o r e i n n o v a t i v e f ir m s , B e c h t e l C o r p . , S t o n e a n d

    W e b s t e r E n g i n e e r i n g C o r p . , R u s t I n te r n a t i o n a l , F l u o r

    D a n i e l , B r o w n a n d R o o t , a m o n g o t h e r s .

    What i s t he ro l e o f compu t er s i n suppor t i ng t he i m-

    p l e m e n t a t i o n o f c o n c u r r e n t e n g i n e e r i n g ?

    N e e d f o r T r a n s f o r m a t i o n

    O n e o f t h e m a j o r d r a w b a c k s i n t h e c u r r e n t s t a te o f

    t he p rac t i ce i s t ha t mos t o f t he defec t s i n a f ac i l i t y ' s

    des i gn a re no t no t i ced un t i l t he s t ruc t u re i s ac t ua l l y

    b e i ng c o n s t r u c t e d , o p e r a t e d , o r m a i n t a i n e d . I t h a s b e e n

    e s t im a t e d t h a t r e w o r k c o n s t i t u t e s 1 2 . 4 % o f t h e t o t a l

    instal led-project cos t in industrial pro jec ts ( C os ts 1989).

    I f t h is we re t he case fo r a l l f ive p ro j e c t - t yp e ca t eg o r i es ,

    t h e n c o n s t r u c t i o n r e w o r k c o u l d r e p r e s e n t a s t a g g e r i n g

    1 .2 % o f t h e g r os s n a ti o n a l p r o d u c t ( G N P ) .

    T h e n e e d f o r t r a n s f o r m a t i o n i s a l s o n e c e s s a r y to g e t

    r id o f t he s t e r eo t ype s tha t ha ve b r ed cu l t u ra l i mpe d i -

    m e n t s t o c o o p e r a t i v e - p r o d u c t d e v e l o p m e n t . A n e x -

    ampl e o f such s t e r eo t ypes i s t yp i f i ed by t he r e l a t i ve

    pos i t i on o f a phase i n a p ro j ec t ' s l i f e cyc l e (Sp rague

    1991) . The fu r t her a l ong a func t i on f a l ls i n t he l i f e cyc l e

    o f the f ac i l it y , the l ess i n fo rma t i on i t needs fo r dec i s i on

    mak i ng , hence t he l ower i t s va l ue t o an o rgan i za t i on .

    Concur ren t eng i neer i ng i s conduci ve o f a l eve l ed f i e l d

    so t ha t e very p l ay er i nvo l ved i n a f ac i l it y ' s l if e cyc l e can

    con t r i bu t e on an equal bas i s .

    The cons t ruc t i on i ndus t ry has t o l ook fo r a l t e rna t i ve

    m e t h o d s a n d p h i l o so p h i e s t o r e m a i n c o m p e t i t iv e i n d o -

    m e s t ic a n d f o r e i g n m a r k e t s . O n e o f t h e a l t e r n a t iv e s t o

    rec t ify t he s i t ua t i on i s t o au t om at e t hose t ask s t ha t a r e

    t echno l og i ca l l y and economi ca l l y f eas i b l e . The o t her

    a l t e r n a t i v e i s t o m o d i f y t h e b a s i c A / E / C p r o c u r e m e n t

    p r o c e s s b y a u g m e n t i n g i t w i t h t h e p h i l o s o p h y o f c o n -

    c u r r e n t e n g i n e e r i n g . F o r e i g n f i r m s h a v e i m p l e m e n t e d

    bo t h o f t hese a l t e rna t i ves wi t h g rea t success . A s t udy

    o n c o n c u r r e n t e n g i n e e r i n g p r a c t i c e s w a s c o n d u c t e d i n

    Eu rope wi t h s t a r tl i ng r esu l t s . So m e o f t he m ore s ign if -

    i c an t r e s ul ts a r e a 3 0 % - 4 2 % r e d u c t i o n i n m a n u f a c t u r -

    i ng c o st s, 7 5 % r e d u c t i o n i n s c r a p a n d r e w o r k , 3 5 % -

    60% reduct i on i n t he t i me i t t akes t o deve l op an a r t i -

    f a c t , 3 0 % - 8 7 % r e d u c t i o n i n d e f e c t s , a n d 3 0 % - 6 0 %

    i ncrease i n sav i ngs (Creese i 990 ) . A l t hough t h i s s t udy

    was no t conduct ed fo r t he cons t ruc t i on i ndus t ry , i t p ro -

    v i d e s a n e x a m p l e o f h o w t h e c o n c u r r e n t e n g i n e e r i n g

    p h i lo s o p h y c a n h e l p i n c r e a s e t h e c o m p e t i t iv e n e s s o f a

    c o m p a n y .

    In the p rese n t se t up o f t he i ndus t ry , t he no r m i s t o

    des i gn , bu i l d , t hen r ewo rk . S uch a m et ho d i s t i me and

    m o n e y c o n s u m i n g a n d r e d u c e s c o m p e t i t i v e n e s s . T h e

    t im e s e e m s r i g h t f o r a m a j o r r e n a i s sa n c e o f t h e U . S .

    A / E / C / i n d u s t r y . C o n c u r r e n t e n g i n e e r i n g m a y b e i t.

    O N U R R E N T E N G I N E E R I N G

    Fi gs . 5 (a) and 5 (b ) dep i c t t yp i ca l a t t i t udes t owards

    des i gn i ng , eng i neer i ng , bu i l d i ng , and opera t i ng con -

    s t ruc t ed f ac i li t ies du r i ng t he l as t t wo deca des . In t r in s i c

    t o t hese a t t i t udes i s t he no t i on o f i ncreased r ework du r -

    50 JOURNALOF MANAGEMENT N ENGINEERING

    1 9 7 s I B u i l d i t I ] D o e s t w o r k ? I [ I s i t t h e b e s t? I

    (a)

    1 9 8 0 s l W i ll t w 0 r k ? ~ - ~ B u i l d i t H I s i t th ebest? ]

    6)

    1 9 9 0 s [ I s i t t he b e s t ? ~ W i ll it wo r k? ] [ Bu  c )

    FIG 5

    Product Development Phi losophies

    i ng cons t ruc t i on as wel l as i ncreased cos t s du r i ng op -

    era t i on , mai n t enance , and r ehab i l i t a t i on . In t he 1990s

    a n d b e y o n d , t h e r e i s a n e e d t o r e v a m p t h e f a c i l i t y -

    d e v e l o p m e n t p r o c e s s f o r t h e U . S . A / E / C i ndus t ry t o

    r e m a i n c o m p e t i t i v e i n b o t h d o m e s t i c a n d i n t e r n a t i o n a l

    marke t s . F i g . 5 (c) r ep resen t s no t on l y t he nex t l og i ca l

    e v o l u t i o n p h a s e f r o m t h e 1 98 0s p a r a d i g m , b u t a l s o r e p -

    r e s e n t s a c o m p l e t e r e v e r s e p e r s p e c t i v e o n t h e f a c i l i t y -

    d e v e l o p m e n t p r o c e s s , w h i c h p r e v a i l e d i n t h e 1 9 7 0s a n d

    ear l i e r .

    W h a t i s C o n c u r r e n t E n g i n e e r i n g ?

    T h e r e i s n o a g r e e m e n t a m o n g e x p e r t s a s t o t h e e x a c t

    def i n i t i on o f conc ur ren t eng i neer i ng . The fo l l owi ng def -

    i n i t i on t ake n f rom t he m echa n i ca l , e l ec t r i ca l , and i n -

    dus t r i a l - eng i neer i ng d i sc i p l i nes exp l a i ns t he concep t

    r a t her succ i n t l y :

    Con current engineering is defined as a systematic ap-

    proach to the integrated, concurrent design of products

    and their related processes, inc luding manufacturing

    and support . This approach is intended to cause the

    developers, from the ou tset , to consider al l elements o f

    the prod uct l ife cycle from conception through disposal

    including quality, cost, schedule and, user require-

    me nts [CE RC (1992), page 3].

    I n la y m a n t e r m s , c o n c u r r e n t e n g i n e e r i n g c a n b e d e f i n e d

    a s a p h i l o s o p h y w h i c h s y s t e m a t i c a l ly i n c o r p o r a t e s p l a n -

    n i ng fo r a l l phases o f t he p ro j ec t l i f e cyc l e a t i t s very

    i n c e p t io n . C o n c u r r e n t e n g i n e e r i n g a d v o c a t e s th a t p a r -

    t i c i pan t s f rom a l l phases o f t he l i f e cyc l e p l ay an ac t i ve

    r o l e r i g h t f r o m t h e c o n c e p t i o n a n d p l a n n i n g p h a s e s .

    F i g . 6 i l l u s t r a t es t he concur ren t eng i neer i ng concep t

    b y d e p i c t i n g t h e c o n c u r r e n c e n a t u r e i n t h e f a c i l i t y - d e -

    v e l o p m e n t p r o c e s s ( R o s e n b l a t t 1 9 9 1 ) . I t c a n b e s e e n

    f rom t h i s fi gu re t ha t a s i gn if i can t amo un t o f ex t r a w ork

    t akes p l ace du r i ng t he des i gn phase . Th i s i s i n con t r as t

    t o t he t r ad i t i ona l sequen t i a l p rocess dep i c t ed i n F i g . 7

    ( L e e 1 9 9 2 ) . T h e c o n c u r r e n t e n g i n e e r i n g p h i l o s o p h y

    suppor t s t he parad i gm sh i f t ou t l i ned i n F i g . 5 (c) by

    f i r s tl y and d i r ec t l y answ er i ng t he i s i t t he be s t ? and

    wi l l i t wo rk? ques t i ons befo re a f ac i l it y i s ac t ua l l y

    bui l t .

    T h e i m p l e m e n t a t i o n o f s u c h a r a d i c a ll y d i f f e r e n t p h i-

    l o s o p h y r e q u i r e s a d i f f e r e n t k i n d o f o r g a n i z a t i o n a l

    s t r u c tu r e a n d c u l t u r e , a s w e l l a s n e w m e t h o d s o f d e s ig n

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    Performance

    Testability

    Manufacturability

    Design

    Service

    ost

    Quality

    FI G 6

    ~ e v i e w P ro du ce T es t

    Concurren t Eng ineer ing Ph i losophy

    ~ O peration

    F IG 7 Sequent ia l Eng ineer ing Ph i losophy

    Design ]

    Manufacturing [

    p e r a t i

    F I G 8

    Marketing

    I

    ntenance

    [ Rehabilitation ]

    Mul t i funcUonal Teaming

    and manufacturing. The first thing that the concurrent

    engineering philosophy emphasizes is integrated-prod-

    uct development. This is achieved by the use of mul-

    tifunctional teams which consist of experts from both

    upstream and downstream phases of a facility. Such a

    team goes through the conception and design phases

    with due consideration for subsequent phases.

    M u l t i f u n e t io n a l T e a m s

    Implementing concurrent engineering requires the use

    of multifunctional or interdisciplinary teams. Such teams

    aim to break down the barriers that exist between func-

    tional departments in order to promot e communication

    (Lee 1992). Fig. 8 shows how people with different

    functional specialties, e.g., design, manufacturing, mar-

    keting, operation, maintenance, and rehabilitation must

    work together in a single group. Customers and sup-

    pliers are also invited as team members so that real-

    time feedback can be obtained from them.

    The members of such multifunctional teams should

    ideally have a holistic thinking capability and be able

    to analyze concepts, fundamental principles, and the-

    ories of different disciplines. Team members work to-

    gether to confront issues rather than to confront each

    other. To increase the odds of succeeding, it is impor-

    tant that the various team members adopt goals that

    are product--and market--oriented rather than merely

    serve as representatives of their particular functions.

    Lake (1992), quoting Sarchet (1991), said that a team

    should have accountability for its collective actions and

    members should develop a feeling of accountability to

    one another.

    It has been determined that interaction among in-

    dividual members increases the creative and productive

    process. Hence, the size of a team becomes an impor-

    tant variable to consider. An oversized team creates too

    many lines of communication and increases overhead

    costs, while a undersized team is like not having a team

    at all. Wrong people on a team can also lead to making

    wrong decisions, thus defeating the purpose of team

    formation (Carter 1992). When it is not possible to

    collocate, i.e., bring together team members, co mputer

    networks can be used to overcome this problem by

    virtually collocating various team members.

    Concurrent engineering requires that organizations

    develop new performance-measurement systems, new

    career-advancement paths, and new reward systems.

    Members of multifunctional teams should no longer be

    evaluated with respect to existing individual-perfor-

    mance measures presently prevalent in most organi-

    zations. Rather, management should promote the

    teaming philosophy through the creation of team-per-

    formance measures.

    A word of caution is warranted here; the implemen-

    tation of the multifunctional-t eamingphilosophy within

    a system that still rewards individual performance has

    the potential to create more damage than betterment.

    A perfect example of this scenario is found in the Dallas

    Cowboys football team. The Cowboys won the Best

    Defensive Team award during the National Football

    League's (NFLs) 1992 season. However, none of the

    defensive players was awarded the distinction of being

    a member of the Pro-Bowl All-Star Team because nom-

    inations to the All-Star team are based on individual

    accomplishments and not on team performance.

    Just like the Pro-Bowl incentive, existing organiza-

    tional career-advancement paths and reward systems

    are geared towards individual performance. Manage-

    ment of organizations embracing the concurrent engi-

    neering paradigm must devise new career-advancement

    and reward systems consistent with the multifunctional

    team concept.

    For the success of multifunctional teams, it is im-

    portant that there be collaboration, and not just com-

    munication, between team members. While commu-

    nication includes the exchanging of information,

    collaboration means the creation of a shared under-

    standing about the objectives and values of the cus-

    tomer. There are three stages of collaboration that lead

    a team to a consensus about its role, about solving a

    problem, and about finding a solution. These stages are

    to define a common vocabulary, agree on a common

    purpose, and agree on individual priorities. For a team

    to succeed, it is of utmost impor tance that these stages

    be attained at the very inception of the project. When

    a team is collaborating rather than just communicating,

    M A Y / J U N E 1 9 9 4 / 5 1

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  • 8/20/2019 Value of Concurrent Engineering

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    i t i s eas i e r fo r a t eam t o r each a consensus abou t a

    p rob l em and i t s so l u t i ons (Car t e r 1992) .

    Organizat ional Requirements

    A n o r g a n i z a t i o n i m p l e m e n t i n g c o n c u r r e n t e n g i n e e r -

    i ng concep t s i s qua l i t y o r i en t ed and focuses on p rocess

    cons i s t ency , wi t h a sound s t r a t egy t o charac t e r i ze each

    process , i t s cos t s , and i t s va l ue . There i s a commi t men t

    t o u n d e r s t a n d i n g t h e v a l u e o f t h e p r o d u c t t o t h e c u s -

    t o m e r . C u s t o m e r r e q u i r e m e n t s r a n k f i r s t a n d f o r e m o s t

    i n t he o rgan i za t i on s p r i o r i t i es . To ach i eve t hese no rm s ,

    o n e o r m o r e o f t h e f o ll o w i n g te c h n i q u e s a r e f r e q u e n t l y

    utilized:

    T o t a l Q u a l it y M a n a g e m e n t ( T Q M ) i s a m a n a g e m e n t

    p h i lo s o p h y t h a t i n c o r p o r a t e s q u a l i ty i n t o e v e r y s t e p o f

    t he p roduct l i f e cyc l e , by everyone i n t he company . I t s

    over r i d i ng pu rp ose i s to i ncrease t h e va l ue o f t he p ro d -

    uc t t o t he cus t omer (Rosenb l a t t 1991) .

    Q u a l i t y F u n c t i o n D e p l o y m e n t ( Q F D ) c o n s i s t s o f a

    p a i r o f s p r e a d s h e e t s t h a t r e l a t e c u s t o m e r a t t r i b u t e s t o

    q u a n t i t a t i v e - e n g i n e e r i n g c h a r a c t e r i s t i c s . T h e f ir s t

    s p r e a d s h e e t s h o w s t h e r e la t i o n b e t w e e n t h e e n g i n e e r i n g

    charac t e r i s t i cs and t he cus t omer a t t r i bu t es . The second

    s p r e a d s h e e t s h o w s t h e r e l a t i o n s h i p a m o n g t h e v a r i o u s

    eng i neer i ng charac t e r i s t i cs (Rosenb l a t t 1991) .

    Jus t - i n -t i me i nve n t o ry ( J IT ) i s t he ph i l o soph y o f p ro -

    v i d i ng t h i ngs , i n fo rmat i on , o r mat er i a l s j u s t when t hey

    a r e n e e d e d w i th t h e p u r p o s e o f r e d u c in g i n v e n t o r y c o s t s

    (Ros enb l a t t 1991).

    S t a t i s t i ca l P rocess Con t ro l (SPC) seeks t o mon i t o r

    qua l i t y i n t he des i gn and manufac t u r i ng s t age , s t a r t i ng

    w i th a th o r o u g h k n o w l e d g e o f t h e l in k b e t w e e n d e f e c t s

    and t he manufac t u r i ng p rocess (Rosenb l a t t 1991) .

    D e s i g n f o r m a n u f a c t u r e a n d a s s e m b l y ( D F M A ) i s a

    ph i l o sophy o f des i gn t ha t a l e r t s des i gn eng i neer s t o t he

    m a n u f a c t u ri n g i m p l i c a t io n s o f t h e i r w o r k ( R o s e n b l a t t

    1991).

    A n o r g a n i z a ti o n i m p l e m e n t i n g t h e a b o v e c o n c e p t s ,

    i n a mu l t i func t i ona l - t eam env i ronmen t , w i l l have t o

    o v e r c o m e t h e g e o g r a p h i c a l d i s t a n c e b e t w e e n t h e v a r -

    i o u s t e a m m e m b e r s . A s o l u t i o n t o t h i s p r o b l e m i s t o

    l in k t e a m m e m b e r s t h r o u g h c o m p u t e r - n e t w o r k i n g t e c h -

    no l og ies i n such a way t ha t geo graph i ca l bar r i e r s a r e

    o v e r c o m e . G e o g r a p h i c a l d i s p e r s io n o f p r o j e c t p a r t ic i -

    p a n t s i s a m a j o r f a c t o r d e f i n i n g t h e r o l e o f c o m p u t e r s

    i n concur ren t eng i neer i ng .

    R o le o f o mpu te r s in o nc ur r e nt Eng ine e r ing

    C a r t e r ( 19 92 ) q u o t e s D e C a s t r o a n d H o o g e r h u i s a s

    fol lows:

    The ev olving design automation environment that

    supports concurrent engineering has seen the pow er and

    scope of its tools expand steadily. One interesting area

    is the relationship between advanced-simulation tools

    and concurrent engineering. As simulation technology

    grows mo re comprehensive, designers are approaching

    the capabil ity to produce virtual prototype s that em-

    body all aspects of the product. I t wil l eventually be-

    come possible to m odel the user interface o f a product

    5 2 J O U R N A L O F M A N A G E M E N T I N E N G I N E E R I N G

    so that customers can interact directly with the virtual

    prototypes. Their feedback can then be incorporated

    into QFD maps, which help redirect the design to ac-

    commodate their suggestions.

    C o l l o c a ti n g m e m b e r s o f m u l t i f u n c t io n a l t e a m s i n a

    s i ng l e room i s no t a l ways poss i b l e , f eas i b l e , o r even

    p r a c t i c a l . C o m p u t e r n e t w o r k s e n a b l e t h e f o r m a t i o n o f

    m u l t i f u n c t i o n a l t e a m s w i t h m e m b e r s l o c a t e d a n y w h e r e

    i n t h e p l a n e t. D a t a a n d i n f o r m a t i o n - e x c h a n g e s t a n d a r d s

    h a v e e v o l v e d o u t o f t h e n e e d f o r e l e c t r o n i c d e s i g n , e n -

    g i n e e r i n g , a n d m a n u f a c t u r i n g t o o l s , e a c h w i t h i t s o w n

    i n t e r f a c e , t o c o m m u n i c a t e d a t a ( C a r t e r 1 9 9 2 ) . E l e c -

    t ron i c-da t a s t andards , wh i ch a l l ow compu t er -based t oo l s

    t o c o l l a b o r a t e , c o o p e r a t e , c o m m u n i c a t e a m o n g t h e m -

    s e l v e s a n d w i t h m a n a g e m e n t s y s t e m s i n a d i s t r i b u t e d

    c o m p u t i n g e n v i r o n m e n t , a r e r e q u i r e d f o r a n e f f e c t i v e

    i m p l e m e n t a t i o n o f c o m p u t e r - a i d e d c o n c u r r e n t e n g i-

    n e e r i n g . A n e m e r g i n g s t a n d a r d t h a t p r o m o t e s t h e e x -

    c h a n g e a n d i n t e g r a t i o n o f p h y s i c a l a n d f u n c t i o n a l p r o d -

    u c t i n f o r m a t i o n o v e r t h e l if e c y c l e o f t h e p r o d u c t is

    P D E S [ P r o d u c t D e f i n i t i o n E x c h a n g e u s i n g S T E P ( i n -

    t e rna ti ona l S t andard fo r t he Exchange o f P rodu ct model

    da t a ) ] .

    I n t e r o p e r a b i l i t y b e t w e e n v a r i o u s c o m p u t e r s , d a t a -

    b a s e s , a n d u s e r i n t e r f a c e s i s a m u s t f o r t h e i m p l e m e n -

    t a t i o n o f a s u c c e s s f u l c o m p u t e r - a i d e d c o n c u r r e n t - e n -

    g i n e e r i n g p h i l o s o p h y . T h i s c a n b e a c h i e v e d b y a

    c o m p u t i n g e n v i r o n m e n t i f t o o l s a n d d a t a b a s e s c o m -

    m u n i c a t e a s p a r t o f a c o m m o n n e t w o r k a n d t h e p r o -

    c e s s in g p o w e r o f c o m p u t e r s c a n b e s h a r e d , t h e s a m e

    d a t a i s a v a i l a b le t o a ll te a m m e m b e r s i n v o l v e d , a n d t h e

    w a y s o f c o m m u n i c a t i n g a n d m a n i p u l a t i n g i n f o r m a t i o n

    a r e c o n s i s t e n t f o r al l t e a m m e m b e r s ( C a r t e r 1 99 2) .

    C o m p u t e r t o o l s f o r d e s ig n , a n a l y s is , s i m u l a t i o n , a n d

    v i s u a li z a ti o n l i n k e d in a c o m p u t e r n e t w o r k t h r o u g h d a t a

    a n d i n t e r f a c e s t a n d a r d s a r e r e a d y t o e n a b l e t h e p r a c t i c e

    o f conc ur ren t eng i neer i ng . Too l s spec i fi ca l l y des i gned

    t o s u p p o r t t h e im p l e m e n t a t i o n o f c o n c u r r e n t e n g i n e e r -

    i n g a r e b e i n g d e v e l o p e d , a m o n g o t h e r p l a c e s , a t t h e

    C o n c u r r e n t E n g i n e e r i n g R e s e a r c h C e n t e r ( C E R C ) a t

    M o r g a n t o w n , W e s t V i r gi ni a. C E R C w a s e s ta b l is h e d b y

    D e f e n s e A d v a n c e d R e s ea r c h P r o je c t A g e n c y ( D A R P A )

    m a i n l y t o h e l p i m p r o v e t h e p r o d u c t - d e v e l o p m e n t c a -

    p a b i li t ie s o f t h e U . S . d e f e n s e - i n d u s t r ia l b a s e . C E R C i s

    t r y i n g t o p r o m o t e a n d f a c i l i t a t e t h e a d o p t i o n o f c o n -

    c u r r e n t - e n g i n e e r i n g t e c h n o l o g y i n t h e U n i t e d S t a t e s

    i n d u s tr y . A n e x a m p l e o f t h e t o o l s b e in g d e v e l o p e d a t

    C E R C i s M e e t in g O n th e N E T w o r k ( M O N E T ) . M O -

    N E T i s a m u l t i m e d i a - c o n f e r e n c i n g s y s t e m w h i c h f a c il -

    i t a te s c o l l o c a t i o n o f p e o p l e a n d p r o g r a m s i n a n e t -

    w o r k e d e n v i ro n m e n t . I n f o r m a t i o n e x c h a n g e w it h

    M O N E T i s e i t h e r p a s s i v e o r a c t i v e . A t p r e s e n t , M O -

    N E T p r o v i d e s c o n f e r e n c e f a c i l i t i e s ; t e x t , a u d i o , a n d

    v i d e o c o m m u n i c a t i o n ; t o o l s f o r s h a r i n g i m a g e s o n t h e

    screen ; t oo l s fo r co l l abo ra t i ve shar i ng o f app l i ca t i on

    p r o g r a m s ; a n d c o o p e r a t i v e - p r o b l e m s o l v i n g ( C E R C

    1992).

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    C O N C U R R E N T E N G I N E E R IN G IN

    A E C I N D U S T R Y

    K n o w i n g l y o r n o t , t h e A / E / C i n d u s t r y h a s a l r e a d y

    a d o p t e d s o m e e l e m e n t s o f t h e C o n c u r r e n t E n g i n e e r i n g

    p h i l o so p h y w h e n i t p ra c t i c e s T Q M , d e s i g n f o r c o n -

    s t ruc t ab i l i t y , va l ue eng i neer i ng , compu t er - i n t eg ra t ed

    cons t ruc t i on , des i gn -bu i l d con t r ac t s , j u s t - i n - t i me-ma-

    t e r i a l d e l i v e r i e s a n d m o r e r e c e n t l y , p a r t n e r i n g . S o m e

    o t h e r e l e m e n t s n o t y e t a d o p t e d p e r t a i n t o t h e m a c r o -

    l eve l -mu l t i func t i ona l t eams , coopera t i ve and d i s t r i b -

    u t ed des i gn , t rue l i f e - cyc l e ana l ys i s o f f ac i l i t i es , med i a

    f o r e x c h a n g in g c o n s t r u c t io n d o c u m e n t s , a n d c o m p u t e r

    ne t work i ng .

    C o n c u r r e n t e n g i n e e r i n g c a n b e i m p l e m e n t e d i n a n y

    organ i za t i on by ba l anc i ng t he fo l l owi ng t h ree concep t s

    (Car ter 1992) .

    Organ i za t i on S t ruc t u res : The o rgan i za t i ona l s t ruc-

    t u re s h o u l d s u p p o r t t h e d e v e l o p m e n t o f t e a m s . T e a m s

    shou l d opera t e as a s i ng l e en t i t y wi t h focus on i s sues

    ra t her t han i nd i v i dua l s .

    C o m m u n i c a t i o n I n f r a s t r u c t u r e : A d v a n c e s i n c o m -

    mun i ca t i ons t echno l ogy are r equ i r ed t o l i nk a l l par t i c -

    i p an t s. T h i s w ill p r o m o t e t h e f r e e a n d s p e e d y e x c h a n g e

    of i deas , spec i f i ca t i ons , and p roce sses . I t w i ll a l so en -

    c o u r a g e r e g u l a r f e e d b a c k f r o m e n d u s e r s .

    P r o d u c t D e v e l o p m e n t : T h e a n a l y si s o f t h e p r o d u c t

    l if e cyc l e shou l d be ca r r i ed ou t du r i ng t he c once p t i on

    a n d d e si g n p h a s e s s o t h a t n o p r o b l e m s a r e e n c o u n t e r e d

    i n d o w n s t r e a m p h a s e s .

    Organizational Structure

    T h e A / E / C i n d u s t r y ' s c u r r e n t m a c r o o r g a n i z a t i o n a l

    p h i l o so p h y d o e s n o t f o s t e r c o n c u r r e n t e n g i n e e ri n g . T o

    i m p l e m e n t c o n c u r r e n t e n g i n e e r in g , t h e A / E / C i n d u s t r y

    mus t swi t ch f rom t he macro f i rm func t i ona l -o rgan i za-

    t i ona l s t ruc t u re (F i g . 4 ) t o a macro f i rm mat r i x -o rgan i -

    za t i ona l s t ruc t u re (F i g . 9 ) . There i s a sub t l e d i f f e r ence

    i n dep i c t i ng t he macro f i rm o rgan i za t i on t o be a mat r i x

    t y p e i n st e a d o f a f u n c t io n a l t y p e . M a c r o f i r m - f u n c t i o n a l

    o rgan i za t i ons a l l ow f i rms t o have a s t ronger a f f i n i t y t o

    t he i r func t i ona l p r i o r i t i es and fos t e r l oca l op t i mi za t i on .

    However , t h i s adherence t o l oca l - func t i ona l p r i o r i t i es

    somet i mes nega t i ve l y a f f ec t s t he g l oba l -p ro j ec t p r i o r i -

    t i es . The mat r i x o rgan i za t i on , on t he o t her hand , i n -

    d i c at e s t h a t t h e n u m e r o u s f i rm s a r e m e m b e r s o f o n e

    p r o j e c t te a m . T h e p l a y e r s in t h is m a c r o f i rm - m a t r ix o r -

    g a n iz a t io n m u s t c a r e f u l ly f i nd a b a l a n c e b e t w e e n t h e i r

    p ro j ec t and t he i r func t i ona l p r i o r i t i es .

    At t he i nd i v i dua l - f i rm l eve l , t here i s no gener i c o r -

    gan i za t iona l s t ruc t u re wh i ch i s app l i cab l e t o a ll f irms i n

    t he A/ E/ C i ndus t ry . Each f i rm i n t he i ndus t ry has i t s

    own app l i cab l e o rgan i za t i ona l s t ruc t u re (p ro j ec t , f unc-

    t i ona l, o r mat r i x ) . Im p l em en t i ng a con cur re n t eng i -

    n e e r i n g p h i l o s o p h y i n t h e A / E / C i n d u s t r y d o e s n o t r e -

    qui re individual f i rms to adop t on e gene r ic organizat ional

    s t r u c t u r e . R a t h e r , i m p l e m e n t i n g c o n c u r r e n t e n g i n e e r -

    i ng r equ i r es t ha t peop l e i n var i ous f i rms opera t e i n t he

    con t ex t o f a macro f i rm hav i ng a mat r i x -o rgan i za t i ona l

    s t ruc t u re .

    FIG 9

    t u r

    I P r o j e c t

    XYZ [

    Owners

    ~ Architect

    ____~ Mechanical

    Engineer [

    ~ Electrical

    Engineer

    _ _ ~

    General

    ontractor

    ~ Stuctural

    Sub

    Par t i a l A JE/ C M acr o f i r m

    Mechanical

    Sub

    Electrical

    Sub

    Facility

    Managers

    ~ t Supplierx

    M a t r i x O r g a n i z a t io n a l S t r u c

    omm unic at ion Infr astr uc tur e

    F u r t h e r a d o p t i o n o f t h e c o n c u r r e n t e n g i n e e r i n g p h i -

    l o s o p h y i n t h e A / E / C i n d u s t r y i n v o l v e s i t s p a p e r i n -

    f o r m a t i o n - e x c h a n g e p r a c t i c e . A s s t a t e d e a r l ie r , t h e

    A / E / C i n d u s t r y is v e r y f ra g m e n t e d . T h e f i r m s in v o l v e d

    i n a s i ng l e p ro j ec t a r e t yp i ca l l y d i sper sed bo t h geo -

    g r a p h ic a l ly a n d o v e r t i m e . C o m p u t e r - n e t w o r k i n g t e c h -

    n o l o g i e s m u s t b e a p p l i e d t o m a s k t h e g e o g r a p h i c a l d is -

    p e r s i o n o f t h e v a r i o u s p r o j e c t p a r t ic i p a n t s t h u s e n a b l i n g

    v i r t u a l c o l l o c a t i o n . T h e i n d u s t r y ' s w i d e a c c e p t a n c e o f

    c o m p u t e r s g i v e s a n o p p o r t u n i t y t o u s e e l e c t r o n i c - c o m -

    m u n i c a t i o n t e c h n o l o g i e s . E l e c t r o n i c c o m m u n i c a t i o n i s

    r e a d i ly a v a i l a b le a s e v i d e n c e d b y t h e n u m e r o u s e l e c -

    t r o n i c m a i l a n d e l e c t r o n i c b u l l e t i n - b o a r d s y s t e m s . A d -

    v a n c e s in c o m p u t e r te c h n o l o g i e s s u c h a s c o m m u n i c a t i o n

    n e t w o r k s , d i s t r i b u t e d p r o c e s s i n g , a n d m u l t i m e d i a c o n -

    f e r e n c i n g c a n r e a d i l y a s s i s t i n t h e i m p l e m e n t a t i o n o f

    c o n c u r r e n t e n g i n e e r i n g p h i l o s o p h y w i t hi n o r g a n i z a t i o n s

    ( Hi gh - en d 1993).

    T h e s w i t c h t o e l e c t r o n i c - i n f o r m a t i o n e x c h a n g e d o e s

    no t s i mp l y i nvo l ve t he li nk i ng o f t he p r o j e c par t i c i-

    p a n t s ' c o m p u t e r s t o e x c h a n g e t e x t u a l d a t a , s u c h a s e -

    m a i l m e s s a g e s , o r t o d o w n l o a d f il e s t h r o u g h f i le - t ra n s f e r

    p r o t o c o l s . S e v e r a l i s s u es s u c h a s t h e e x c h a n g e o f p r o d -

    u c t i n f o r m a t i o n a m o n g t h e v a r i o u s i n c o m p a t i b l e c o m -

    p u t e r t o o l s u s e d b y p r o j e c t p a r t i c i p a n t s , a n d t h e c a p -

    t u re , s t o rage , r e t ri eva l , and owner sh i p o f p ro j ec t- spec i f ic

    i n f o r m a t i o n s t i l l n e e d t o b e a d d r e s s e d . T h e u p c o m i n g

    P D E S s t a n d a r d w i l l a l l o w t h e v a r i o u s i n c o m p a t i b l e

    c o m p u t e r t o o l s t o e x c h a n g e g r a p h i c a s w e l l a s p r o d u c t

    i n f o r m a t i o n t h r o u g h t h e u s e o f a n e u t r a l i n f o r m a t i o n

    f i l e fo rmat (Reed 1992) .

    M A Y J U N E 1 9 94 5 3

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    O t h e r c h a n g e s i n t h e p r a c t ic e o f th e A / E / C i n d u s t ry

    i n c lu d e t h e a u g m e n t a t i o n o f 2 D g r a p h i c a l - r e p r e s e n t a -

    t io n c o m p u t e r t o o l s w i t h 3 D - m o d e l i n g c o m p u t e r t o o l s .

    3D model i ng o f f e r s enhanced v i sua l i za t i on benef i t s fo r

    c o n s t ru c t io n o p e r a t i o n s a s w e l l a s f a c il it y m a n a g e m e n t

    opera t i ons (Rei nschmi d t e t a l . 1991) . The change f rom

    2D t o 3D wi ll have t o o r i g i na t e a t t he des i gn er s ' o f f i ces ,

    o t herwi se i t wou l d make l i t t l e sense t o rou t i ne l y t r ans -

    fo rm 2D d rawings i n t o 3D model s i n downs t r eam phases .

    O n t h e f r i ng e s o f t h e c o m m u n i c a t i o n i n f r a s tr u c t u r e s

    i s Vi r t ua l Rea l i t y Techno l ogy . Vi r t ua l r ea l i t y i s a com-

    puter-generated spat ial s imulat ion of real i ty , al so known

    as t he u l t i mat e CA D t oo l . I t i s an i nhab i t ab l e , a l t e r -

    n a t e e n v i r o n m e n t c r e a t e d e n t ir e l y w i t h in a c o m p u t e r

    ( F i sh e r 1 9 90 ). O n e c a n l e a r n a b o u t t h e v a r i o u s f e a t u r e s

    o f a f ac i l i t y by i mmers i ng i n i t . One can l ook i n a l l

    d i r ec t i ons , app roach an ob j ec t t ha t i s i n t e r es t i ng , f ee l

    i t , a n d e x a m i n e a n y m i n u t e o r c o m p l e x d e t a i l ( M c -

    Avi nne y 1990) . V i r t ua l r ea l i t y wi ll beco m e a concu r ren t

    e n g i ne e r in g t o o l b e c a u s e i t c a n b e u s e d b y d e s i g n e r s i n

    t he p l ann ing s t ages t o fi x p rob l em s w hen i t is eas i e r and

    cheaper (Rhei ngo l d 1991) . Inexpens i ve a l t e rna t i ves i n

    des i gns cou l d be t houg h t o f and exp l o red us i ng t h is t oo l .

    A l s o , t h e n e c e s s i t y o r r e q u i r e m e n t o f a p a r t i c u la r d e s i g n

    p a r a m e t e r o r o b j e c t c o u l d b e r e c o n s i d e r e d w h e n t h e

    des i gn i s i mp l em en t ed i n t he v i r tua l w or l d . V i r t ua l r ea l -

    i ty c a n b e u s e d i n p e r f o r m a n c e e v a l u a t i o n o f b u i l di n g s

    and t o s t udy s i mu l a t i on o f var i ous sys t ems i n a bu i l d i ng

    such as acous t i c , v i sua l , and t hermal . Once t he i n i t i a l

    des i gns o f a bu i l d i ng a re done , a l l a l t e r a t i ons and / o r

    r e c t i f i c a t i o n s c a n b e d o n e i n r e a l t i m e o n a 3 D C A D

    vi r t ua l model . A v i r t ua l -wor l d sys t em t hus he l ps A/ Es

    and t he i r c l ien t s , con t r ac t o r s , and f ac i l i ty ope ra t o r s ex -

    p l o re a p roposed bu i l d i ng du r i ng t he des i gn and de-

    ve l opm en t phas e (C l ev e l and 1988; Rh ei ngo l d 1991) .

    Pr oduc t e ve lopme nt

    Comput er - a i ded concur ren t eng i neer i ng assumes t ha t

    t h e m a j o r i t y o f t h e p r o j e c t p a r t i c i p a n ts a r e i n v o l v e d a s

    ear l y as poss i b l e i n t he l i f e cyc l e o f a p ro j ec t and a re

    l i nked v i a compu t er ne t works . Sh i f t i ng t he con t r ac t o r -

    se l ec t i on bas i s f rom l ow-con t r ac t b i d t o p ro fess i ona l

    qua l i f i ca t i ons wou l d a l l ow fo r t he t i mel y i n t eg ra t i on

    of t i me- sca t t e r ed p ro j ec t par t i c i pan t s and cha nge t he

    A/ E/ C i ndus t ry ' s l ack o f i n t e r es t i n r esearch and de-

    v e l o p m e n t , A m e t h o d o f i m p l e m e n t i n g c o n c u r r e n t

    eng i neer i ng i s t o sh i f t f rom t he t r ad i t i ona l separa t e de-

    s i g n -c o n s t ru c t io n c o n t r a c t u a l a r r a n g e m e n t s t o

    t h e i n t e g r a t e d d e s i g n - b u i l d c o n t r a c t u a l a r r a n g e m e n t s

    (Sch roe der 1992).

    T h e p r e s e n t m e t h o d o f in v o l vi n g th e v a r i o u s p r o j e c t

    par t i c i pan t s a t s t aggered s t ages mus t be changed t o a l -

    l ow t he i nc l us i on o f a maj o r i t y o f t hese par t i c i pan t s

    du r ing t he des i gn phase . S i nce t he conc ep t o f des ign -

    bu i l d i s assoc i a t ed p r i mar i l y wi t h l a rge compan i es , t he

    A / E / C i n d u s t r y c o u l d p r o m o t e t h e f o r m a t i o n o f in s t a n-

    t a n e o u s j o i n t v e n t u r e s b e t w e e n A / E s a n d g e n e r a l c o n -

    t r ac t o r s t o f ac i l i t a t e a p rompt r esponse t o owner -d r i ven

    des i gn -bu i l d RFPs . Th i s p rac t i ce wou l d a l so fo s t e r de-

    s i gn -b i d -bu i l d a r r angemen t s whereby f ac i l i t i es ' owner s

    54 J OURNAL OF MANAGEMENT IN ENGINEERING

    p r o c u r e d e s i g n s i n t h e t r a d i t i o n a l m e t h o d , e x c e p t t h a t

    d e s ig n s m u s t b e d e v e l o p e d w i t h a p r e - d e f i n e d m i n i m u m

    n u m b e r o f h o u r s o f c o n t r a c t o r ' s i n p u t . L o g i c a l ly , a n

    A / E f i r m w o u l d f o r m a j o i n t v e n t u r e w i t h a c o n t r a c t o r

    t o p r o d u c e t h e d e s i g n , a f t e r w h i c h i t w o u l d s u b m i t a

    b i d t o bu i l d t he p ro j ec t .

    S U M M R Y

    B r o w n ( 1 9 9 3 ) , r e f e r r i n g t o c o n c u r r e n t e n g i n e e r i n g

    i m p l e m e n t a t i o n , s a i d it v e r y s im p l y :

    Concurrent engineering has the pu rpose o f increasing

    the amount of information at decision-making t ime. It

    is handled in multiples; referring to multiple aspects of

    the l ife-cycle process, m ult iple p eople working to-

    gether, and multiple accum ulation o f knowledge.

    C e r t a i n l y , n o t h i n g t h e A / E / C c a n ' t h a n d l e .

    C o n c u r r e n t e n g i n e e r i n g i s a p h i l o s o p h y ; h e n c e , i t s

    i m p l e m e n t a t i o n r e q u i r e s o n l y p e o p l e . T o a d o p t c o n -

    c u r r e n t e n g i n e e r i n g i n t h e A / E / C i n d u s t r y , t h o u g h , w e

    n e e d p e o p l e , c o m p u t e r s , a n d c o m p u t e r n e t w o r k s . I n

    t h e A / E / C i n d u s t r y , c o n c u r r e n t e n g i n e e r i n g c a n b r i n g

    c o s t e f f e c t i v e n e s s a n d p r o d u c e n o t h i n g l e s s t h a n t o p

    q u a l i t y f o r t h e u l t i m a t e b u y e r a n d c o n s u m e r o f c o n -

    s t ruc t ed f ac i l i t i es , i . e . , owner s and end user s , r espec-

    t ively .

    W e c l o s e th i s p a p e r b y r e v is i ti n g t h e q u e s t i o n s p o s e d

    t h r o u g h o u t t h e p a p e r :

    Q : C a n c o n c u r r e n t e n g i n e e r in g r e a l ig n t h e A / E / C

    i n d u s t ry b y o v e r c o m i n g t h e d i s a d v a n t a g e s o f ,

    wh i l e benef i t i ng f rom, i t s ex i s t i ng f r agmen t a t i on

    and spec i a l i za t i on?

    A : Y e s . C o m p u t e r n e tw o r k i n g c a n m a k e it p o s s ib l e

    t o m a s k t h e f r a g m e n t a t i o n o f t h e A / E / C p l a y e r s

    b y e l e c t r o n ic a l l y c o l l o c a ti n g m e m b e r s o f m u l t i-

    f u n c t io n a l t e a m s .

    Q : H o w w o u l d t h is m a c r o f i r m l o o k w i t h in a c o n -

    c u r r e n t e n g i n e e r i n g p a r a d i g m ?

    A : A m a c r o f i r m h a vi n g a m a t r i x - o r g a n i z a t i o n a l

    s t r u c t u r e w i l l c r e a t e a n e n v i r o n m e n t w h e r e b y

    t h e n u m e r o u s f i r m s w o u l d f e e l a s m e m b e r s o f

    o n e p r o j e c t t e a m .

    Q : C a n c o n c u r r e n t e n g in e e r i n g c o n t r i b u t e to t h e

    t e a r i n g d o w n o f t h e i n v i s i b l e w a l l b e t w e e n t h e

    A / E s a n d c o n t r a c t o r s ?

    A : Y e s . A / E s p a r t n e r in g s i d e b y s i d e w i t h c o n t r a c -

    t o r s d u r in g t h e d e s i g n - b id - b u i ld p h a s e s a r e m o r e

    l i k e l y t o d e v e l o p a n d c u l t i v a t e r e s p e c t f o r e a c h

    o t h e r s p r o f e s s i o n .

    Q : D o e s c o n c u r r e n t e n g in e e r i n g o f f e r a p h i l o s o p h y

    t ha t i s conduci ve t o t rue l i f e - cyc l e ana l ys i s?

    A : Y e s . B y d e v e l o p i n g m u l t i f u n c t io n a l te a m s s i nc e

    t h e c o n c e p t i o n p h a s e , t h e v i e w s o f u p s t r e a m a n d

    downs t r eam par t i c i pan t s wi l l be t ru l y cons i d -

    ered . Fac i l i t i es o f t he h i ghes t qua l i t y wi l l be t he

    obv i ous r esu l t .

    Q : W o u l d c o n c u r r e n t e n g i n e e r i n g f o s t e r a n e n v i -

    r o n m e n t w h e r e b y s m a l l f i rm s c o u l d q u i c k l y f o r m

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    10/10

    jo in t ven tu res to e f fec t ive ly resp ond to des ign -

    b u i ld r e q u e s t f o r p ro p o s a l s R F P s )?

    A : Y e s . I n d e e d , j o i n t v e n t u r e s w il l e v e n fo rm to

    r e s p o n d t o t r a d i t io n a l d e s i g n -o n l y R F P s s i n c e

    these can be tu rned in to des ign -b id -bu i ld op -

    por tun i t i es .

    Q : D o e s c o m p u t e r - a i d e d c o n c u r r e n t e n g i n e er i n g

    o f f e r a n e n v i ro n m e n t fo r t h e e l e c t ro n i c e x c h a n g e

    o f p ro j e c t i n fo rm a t i o n ?

    A : Y e s . I n d e e d , p ro l i f e r a ti o n o f c o m p u t e r - a i d e d

    c o n c u r r e n t e n g i n e e r i n g w il l a c c e l e r a t e t h e d e f -

    i n i t i o n a n d d e p l o y m e n t o f b a d l y n e e d e d p ro d -

    u c t -d e fi n i ti o n s ta n d a rd s , l i ke P D ES . S u s t a i n e d

    e l e c t ro n ic d a t a i n t e r c h a n g e a m o n g p ro j e c t p a r -

    t i c i p a n t s w i l l r e n d e r p a p e r a n u n d e s i r a b l e m e -

    d i u m fo r d e l i v e r i n g c o n t r a c t d o c u m e n t s .

    Q : W h a t is t h e ro le o f c o m p u t e r s in s u p p o r t i n g t h e

    i m p l e m e n t a t i o n o f c o n c u r r e n t e n g i n e e r i n g ?

    A : V i t al . W i t h o u t c o m p u t e r te c h n o l o g y , c o n c u r -

    r e n t e n g i n e e r i n g w ill m o re l i ke l y b e p r a c t i c e d

    o n l y w i t h in v e r t i ca l l y i n t e g ra t e d f i rm s , w h i c h a r e

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