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Value Creation through Digitization SAP’s Strategy for Industrial Machinery & Components Companies
Georg Kube Global Vice President Industrial Machinery & Components Regensdorf, 29.9.2015
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How many things are connected to the Internet? Today: ~25bn (3.5 per every person on earth)
2020: ~50bn (6.5 per every person on earth)
2006: More things connected than humans
2012: More traffic generated by non-humans than by humans source: CISCO
What is the size of the M2M business? Today: ~$121bn
2020: ~$948bn source: CISCO
How well is Industry 4.0 known and understood? 40% of all decision makers in the german industry do not know the term
84% feel that they don‘t fully understand the chances and opportunities source: FAZ
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Digitization– does it matter?
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Digitization– does it matter?
Missed the IoT trend: German Company lays off 1600 employees Source: http://www.maschinenmarkt.vogel.de/themenkanaele/konstruktion/antriebstechnik/articles/474171/?cmp=nl-97
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It‘s not enough to be „good“
Source: Die Welt, 11.05.2015
Of all tested products…
40%
8%
30% Are rated „satisfactory“
Receive a „good“ rating
Are rated „not satisfactory“
Requirements in a
Digitized World
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SOLUTION
COMPLEXITY
Extreme Variability Multi-faceted configuration and highly variable demand with regional and localized requirements
SOLUTION
INDIVIDUALIZATION
The Market of One Customized offerings to meet the unique customer needs. Increase variants and reduce costs
DIGITIZATION &
CONNECTEDNESS
Mechatronic Design and Produce cross domain components into one solution (design, electronic, software,…).
Requirements in a digitized world
Add the need for speed and compliance
PAY PER USE
BUSINESSMODELS
Sharing Economy Build solutions in a way that they create a clearly measurable output.
The Digital
Manufacturer
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SAP Point of View:
The Digital Manufacturing Company
Digital
Core
Sourcing
Sourcing
Digital
products
Intelligent products
Embedded software
Internet of Things
Solution business
Digital content
Suppliers
and partners Collaborative R&D
Supply networks
Networked
procurement
Solution provider
network
Customers
Segment of One
Omni-channel
engagement, sales,
and service
IoT-based
engagement
Workforce Workforce
engagement
Mobility
Collaboration
Contingent labor
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R&D Sales Manufacturing Aftermarket
Service Supply Chain
Digital Core
Value Creation through:
Adaptive logistics
Resilient production
Energy management
Predictive
maintenance and
Service
2. Process Innovation
Serving the “Segment of
One”.
Performance and usage
based contracting and
billing.
3. Business Model Innovation
I4.0 enabled products
and solutions.
Extended product and
solution portfolio.
1. Product Innovation
Smart
Products
Track &
Trace
Connected
Logistics
Performance based
Contracting (BRIM)
Configure,
Price, Quote Connected
Manufacturing
Energy
Management
Predictive
Quality
New Business Scenarios
Remote Service
Management
Predictive
Maintenance
Augmented
Reality Apps
Digitization along the Value Chain
Value creation through deep process and data integration
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Smart Products:
Company
Solution
Technology Innovation
Benefits
ifm electronic, an industrial automation technology manufacturer and producer of sensors
Situation: intention to grow the business through built-in SAP integration
• SAP Plant Connectivity (PCo), embedded in the ifm product Connectivity Port
• Providing integration to SAP solutions like
• SAP MII/ME
• SAP Business Suite
• SAP HANA
• Business model: OEM
• Add value to the technology offering
• Expand the business through innovation
Sensors
Connectivity
IFM-Products
LR-Agent LR-Agent LR-Agent LR-Agent
Line Recorder
Efficiency
Observer
SMART
Observer
Setup
Station Machine
SAP-Products
Connectivity Port (PCo)
Plant
Enterprise
SAP MII SAP
ME
SAP
EWM
SAP
NetWeaver
SAP ERP
SAP
HANA
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Cloud for Industry:
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Company
Solution Benefits
Siemens AG (industry sector), the leading global producer of Industry Automation and Drive Technologies
Situation: Siemens wants to offer an open cloud-based platform as a basis for an industrial ecosystem. This will enable OEMs, application developers and customers to integrate devices and to offer data based services.
• Siemens Industrial Service Backbone (ISB)
• HANA Cloud Platform for the Internet of Things
• SAP analytical tools and apps
• IoT apps from Siemens and partners
• Business model: OEM PaaS
• Combine the best of both worlds
• A unique, end-to-end and global IoT offering for OEMs, app developers and industrial customers
• Set a new industrial standard to access and make sense of machine data
Technology and Business Innovation
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SAP Solutions for the Internet of Things
SAP Predictive Maintenance and
Service
SAP Connected Logistics
SAP Connected
Manufacturing
SAP Augmented
Reality
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SAP HANA Cloud Platform / IoT Services
The Product Perspective
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Software
Mechanics
Electronics
System Thinking
Mobile Comms
Services
Source: Adapted from „Software gibt den Takt vor“, C.Kühnl in „Mechatronic & Fertigung“, 2010
Mechanics
Electronics
SW
It all starts with a culture of “System Thinking”
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The biggest inhibitor today:
Disconnected value chains and multiple solution models
Sales Sourcing Production Service Design
Engineering BoM
Mechanical
Electronical
Software
Services
Sales Configurator Purchased parts lists Manufacturing BoM As installed /
as maintained BoM
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SAP Point of View:
Seamless collaboration on one common solution model
Sales Configurator
Sales decides which options to expose to customers as sales options and valid configurations.
2
1
Engineering BOM
R&D develops the basic product structure with configuration options, new and re-used parts.
Sourcing Purchased parts list
Sourcing will decide on strategic suppliers and alternative parts.
3
As-built / As-maintained BOM
During installation and life of the product, parts will be changed, augmented and improved leading to yet another view of the product structure.
5
Working together seamlessly
All aspects of creating, managing and changing the solution model have to be done in a controlled and collaborative way. No strict serialization of processes.
6
4
Manufacturing BOM
In order to do the actual manufacturing the product structure is re-built to reflect the manufacturing strategies and process.
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Sales Configurator
Sales decides which options to expose to customers as sales options and valid configurations.
2
1
Engineering BOM
R&D develops the basic product structure with configuration options, new and re-used parts.
Sourcing Purchased parts list
Sourcing will decide on strategic suppliers and alternative parts.
3
As-built / As-maintained BOM
During installation and life of the product, parts will be changed, augmented and improved leading to yet another view of the product structure.
5
Working together seamlessly
All aspects of creating, managing and changing the solution model have to be done in a controlled and collaborative way. No strict serialization of processes.
6
4
Manufacturing BOM
In order to do the actual manufacturing the product structure is re-built to reflect the manufacturing strategies and process.
Comprehensive Solution Portfolio:
SAP has invested significantly over the course of the last 18 months
Solution Selling:
SAP Configure, Price, Quote SAP hybris Billing
Strategic Sourcing:
Ariba Supplier Network Collaboration
Manufacturing Operations:
Connected Manufacturing Product Structure Synchronization Visual Manufacturing Planner Shopfloor Dispatcher
Operations and Aftersales Service:
Asset Intelligence Network Remote Monitoring and Diagnostics Predictive Maintenance and Service AR for Service Technicians
Process Orchestration:
SAP Project System (ERP) Engineering Change Management (ERP) JAM Collaboration Project & Portfolio Management
Collaborative Product Design:
SAP Innovation Management SAP Engineering Control Center SAP Product Lifecycle Costing SAP Engineering Product Suite
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IDC Point of View: Find a balance between managing complexity and complication
Complexity:
Inherent technical complexity of products
Needed to fulfill customer requirements
Driven by digitization
CAD centric PLM Strategy
Complication:
Extended enterprise (suppliers, customers)
Fragmented business processes
Inconsistent data structures
ERP centric PLM Strategy
Source: IDC Whitepaper „PLM Selection in SAP Environments“ by Bob Parker and Jeff Hojlo, 2015
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The competition is not always where you think it is
thank you
Georg Kube
Global Vice President
Industrial Machinery & Components
SAP SE