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FOR OFFICIAL USE ONLY USS MOMSEN (DDG 92) PERSONNEL QUALIFICATION STANDARDS (PQS) QUALITY MAINTENANCE PROGRAM (NAVEDTRA 43523-B) April 2001 __________________________________________________ APPROVED BY COMMANDING OFFICER Tailored 28 March 2003 This document shall be used for official purposes only. Tailored to USS MOMSEN (DDG 92). If found please return to trainee. TRAINEE: FOR OFFICIAL USE ONLY

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Page 1: USS MOMSEN (DDG 92) PERSONNEL QUALIFICATION STANDARDS (PQS)momnav.pbworks.com/f/43523-B.pdf · for official use only uss momsen (ddg 92) personnel qualification standards (pqs) quality

FOR OFFICIAL USE ONLY

PER

TRAINEE:

USS MOMSEN (DDG 92) SONNEL QUALIFICATION

STANDARDS (PQS)

QUALITY MAINTENANCE PROGRAM (NAVEDTRA 43523-B) April 2001

__________________________________________________

APPROVED BY COMMANDING OFFICER

Tailored 28 March 2003

This document shall be used for official purposes only. Tailored to USS MOMSEN (DDG 92). If found please return to trainee.

FOR OFFICIAL USE ONLY

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Although the words “he”, “him,” and “his” are used sparingly in this manual to enhance communication, they are not intended to be gender driven nor to affront or discriminate against anyone reading this material.

DISTRIBUTION STATEMENT A: Approved for public release; distribution is unlimited.

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TABLE OF CONTENTS

Page ACKNOWLEGEMENTS...............................................5 INTRODUCTION..................................................7 SUMMARY OF CHANGES............................................9 ACRONYMS ....................................................11 100 INTRODUCTION TO FUNDAMENTALS.............................13 101 Quality Maintenance Safety Precautions...................15 102 Quality Maintenance Administration.......................21 103 Quality Maintenance Program..............................23 104 Craftsman................................................27 105 Controlled Material Petty Officer/Controlled Material

Handler (CMPO/CMH).......................................35 106 Steam Plant Systems Cleanliness Inspector/Certifier (SCI)....................................................35 107 Reactor Plant Cleanliness Inspector/Certifier (RCI)......35 108 Gas Systems Cleanliness..................................37 109 Quality Assurance Inspector (QAI)........................43 110 Planner..................................................55 111 Work Center Supervisor (WCS).............................57 112 Quality Assurance Supervisor (QAS).......................59 300 INTRODUCTION TO WATCHSTATIONS............................61 301 Craftsman................................................63 302 Controlled Material Petty Officer/Controlled Material Handler (CMPO/CMH).......................................71 303 Steam Plant Systems Cleanliness Inspector/Certifier (SCI)....................................................71 304 Reactor Plant Cleanliness Inspector/Certifier (RCI)......71 306 Fleet Maintenance Activity (FMA) Planner.................71 308 Quality Assurance Supervisor (QAS).......................71 305 Quality Assurance Inspector (QAI)........................73 307 Work Center Supervisor (WCS).............................81 QUALIFICATION PROGRESS SUMMARY...............................87 LIST OF REFERENCES ..........................................89

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ACKNOWLEDGEMENTS

The PQS Development Group gratefully acknowledges the assistance of the following personnel in writing this PQS:

LCDR LT DCC (SW) GSMC (SW) MM1 (SS) MM1 (SW) Mr. Mr. Mr. Mr.

Michael H. SUMRALL Peter M. CYR Benjamin R. HEARD Harry L. RUF James R. BENEFIEL Joseph S. CANNON William E. FERGUSON Edward J. KRUER JR. Ronald R. REEVES Gregory L. RICHARDS

COMSUBPAC (QAO), Pearl Harbor, HI COMSUBLANT (QAO), Norfolk, VA COMNAVSURFPAC, San Diego, CA USS THOMAS S. GATES (CG 51) USS MARYLAND (SSBN 738 BLUE) USS JOHN F. KENNEDY (CV 67) CINCLANTFLT, Norfolk, VA COMNAVAIRLANT, Norfolk, VA COMNAVSURFLANT, Norfolk, VA COMNAVAIRPAC, San Diego, CA

PQS Development Group personnel who provided direct support for this PQS.

AVCM (AW) GMC (SW) EMCS (SW) ENC (SW) ATC (AW) Ms. Ms.

Robert CLAIRE James ALLEN Oscar MERINO Edward CONNOR Raymond LEAMONS Delphine LONG Gail L. GRUSENSKI

LCPO Production Officer Branch Head Workshop Supervisor Asst. Workshop Supervisor Editor Editorial Assistant

The Model Manager for this PQS:

CINCLANTFLT (N4342) DSN # 836-3754

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INTRODUCTION

PQS PROGRAM

This PQS program is a qualification system for officers and enlisted personnel where certification of a minimum level of competency is required prior to qualifying to perform specific duties. A PQS is a compilation of the minimum knowledge and skills that an individual must demonstrate in order to qualify to stand watches or perform other specific routine duties necessary for the safety, security or proper operation of a ship, aircraft or support system. The objective of PQS is to standardize and facilitate these qualifications.

CANCELLATION

This Standard cancels and supersedes NAVEDTRA 43523-A.

APPLICABILITY

This PQS is applicable to all personnel under the cognizance of CINCLANTFLT and CINCPACFLT.

TAILORING

To command tailor this package, first have it reviewed by one or more of your most qualified individuals. Delete any portions covering systems and equipment not installed on your ship, aircraft or unit. Next, add any line items, fundamentals, systems and watchstations/workstations that are unique to your command but not already covered in this package. Finally, the package should be reviewed by the cognizant department head and required changes approved by the Commanding Officer or his designated representative. Retain the approved master copy on file for use in tailoring individual packages.

QUALIFIER

The PQS Qualifier is designated in writing by the Commanding Officer to sign off individual watchstations. Qualifiers will normally be E-5 or a. Weight handling equipment inspection and testing above and, as a minimum, must have completed the PQS they are authorized to sign off. The names of designated Qualifiers should be made known to all members of the unit or department. The means of maintaining this listing is at the discretion of individual commands. For more information on the duties and responsibilities of PQS Qualifiers, see the PQS Management Guide.

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INTRODUCTION (CONT’D)

CONTENTS

PQS is divided into three sections. The 100 Section (Fundamentals) contains the fundamental knowledge from technical manuals and other texts necessary to satisfactorily understand the watchstation/workstation duties. The 200 Section (Systems) is designed to acquaint you with the systems you will be required to operate at your watchstation/workstation. The 300 Section (Watchstations) lists the tasks you will be required to satisfactorily perform in order to achieve final PQS qualification for a particular watchstation/workstation. All three sections may not apply to this PQS, but where applicable, detailed explanations are provided at the front of each section.

REFERENCES

The references used during the writing of this PQS package were the latest available to the workshop; however, the most current references available should be used when qualifying with this Standard.

NOTES

Classified references may be used in the development of PQS. If such references are used, do not make notes in this book as answers to questions in this Standard may be classified.

TRAINEE

Your supervisor will tell you which watchstations/workstations you are to complete and in what order. Before getting started, turn to the 300 Section first and find your watchstation/workstation. This will tell you what you should do before starting your watchstation/workstation tasks. You may be required to complete another PQS, a school, or other watchstations/workstations within this package. It will also tell you which fundamentals and/or systems from this package you must complete prior to qualification at your watchstation/workstation. If you have any questions or are unable to locate references, contact your supervisor or qualifier. Good luck!

PQS FEEDBACK REPORTS

This PQS was developed using information available at the time of writing. When equipment and requirements change, the PQS needs to be revised. The only way the PQS Development Group knows of these changes is by you, the user, telling us either in a letter or via the Feedback Report contained in the back of this book. You can tell us of new systems and requirements, or of errors you find.

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SUMMARY OF CHANGES CHANGES TO FUNDAMENTALS, SYSTEMS, AND WATCHSTATIONS: Fundamental Title Action Comment Quality Maintenance Program Deleted N/A Fundamentals 103.3 Craftsman Fundamentals Deleted N/A 104.11, 104.12, 104.13, 104.21 104.34, 104.35 (CMPO/CMH) Fundamentals 105 Deleted Entire N/A

Section Steam Plant Systems Cleanliness Inspector/ Deleted Entire N/A Certifier Fundamentals 106 Section Reactor Plant Cleanliness Inspector/ Deleted Entire N/A Certifier (RCI) Fundamentals 107 Section QAI Fundamentals 109.14, 109.15, 109.17, Deleted N/A 109.20, 109.21, 109.22, 109.25, 109.27, 109.42, 109.43, 109.44, 109.45, 109.46, 109.47, 109.48, 109.49, 109.50, 109.51, 109.52, 109.53, 109.54, 109.56 Planner Fundamental 110 Deleted Entire N/A Section Quality Assurance Supervisor 112 Deleted Entire N/A Section Watchstation Title Action Comment Craftsman 301.2.9, 301.2.10, 301.2.13, Deleted N/A 301.2.14, 301.2.16 (CMPO/CMH) 302 Deleted Entire N/A Section

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Watchstation Title (Cont) Action Comment Steam Plant Systems Cleanliness Inspector/ Deleted Entire N/A Certifier (SCI) 302 Section Reactor Plant Cleanliness Inspector/ Deleted Entire N/A Certifier (RCI) 304 Section QAI 305.1.1, 305.1.2 (302, 303, 304) Deleted N/A 305.2.1, 305.2.2, 305.2.3, 305.2.3, 305.2.4, 305.2.5, 305.2.6, 305.2.7, 305.2.8, 305.2.11, Pass an oral board by QAS FMA Planner 306 Deleted Entire N/A Section WCS 307.1.2 (105, 106, 107, 108) Deleted N/A 307.1.2 (110) QAS 308 Deleted Entire N/A Section WATCHSTATION REQUALIFICATIONS Due to significant changes in policies, systems, or procedures, it is recommended that all personnel dealing with the subject matter of this PQS requalify in the following watchstations regardless of qualifications achieved in previous versions.

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ACRONYMS USED IN THIS PQS

Not all acronyms or abbreviations used in this PQS are defined here. The Subject Matter Experts from the Fleet who wrote this Standard determined the following acronyms or abbreviations may not be commonly known throughout their community and should be defined to avoid confusion. If there is a question concerning an acronym or abbreviation not spelled out on this page nor anywhere else in the Standard, use the references listed on the line item containing the acronym or abbreviation in question.

2M CAD CMPO/CMH CSB CSCA CWP DFS FMA FMAV FME FWP JFMM LAR LGI LI MCD MCR MIC MP MQPL MRP MS NDT OQE ORM QAI QAL QAO QAS Q-Point RCI REC RFI RPWAR SAED SCI SMIC SOC

Micro Miniature Certifying Activity Designator Controlled Material Petty Officer/Controlled Material Handler Certification Signature Block Controlled Surface Contamination Area Controlled Work Package Departure From Specification Fleet Maintenance Activity Fleet Maintenance Activity Availability Foreign Material Exclusion Formal Work Package Joint Fleet Maintenance Manual Liaison Action Request Local Government Inspector Level I Material Control Division Maintenance Certification Record Material Identification and Control Maintenance Procedure Master Qualified Product List Maintenance Requirements Page Maintenance Standard Nondestructive Test Objective Quality Evidence Operational Risk Management Quality Assurance Inspector Quality Assurance List Quality Assurance Officer Quality Assurance Supervisor Quality Control Point Reactor Plant Cleanliness Inspector/Certifier Reentry Control Ready For Issue Reactor Plant Work Accomplishment Report Submarine Antenna Engineering Directorate Steam Plant System Cleanliness Inspector/Certifier Special Material Identification Code Scope Of Certification

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ACRONYMS USED IN THIS PQS (CONT’D)

SSCB SUBSAFE TMDE TPD TRF TWD URO WCS WAF

SUBSAFE Certification Boundary Book Submarine Safety Test, Measuring, and Diagnostic Equipment Test Pressure Drawing Trident Refit Facility Technical Work Document Unrestricted Operation Work Center Supervisor Work Authorization Form

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100 INTRODUCTION TO FUNDAMENTALS

100.1 INTRODUCTION

This PQS begins with a Fundamentals section covering the basic knowledge and principles needed to understand the equipment or duties to be studied. Normally, you would have acquired the knowledge required in the Fundamentals section during the school phase of your training. If you have not been to school or if you need a refresher, the references listed at the beginning of each fundamental will aid you in a self-study program. All references cited for study are selected according to their credibility and availability.

100.2 HOW TO COMPLETE

The fundamentals you will have to complete are listed in the watchstation (300 section) for each watchstation. You should complete all required fundamentals before starting the systems and watchstation portions of this PQS, since knowledge gained from fundamentals will aid you in understanding the systems and your watchstation tasks. When you feel you have a complete understanding of one fundamental or more, contact your Qualifier. If you are attempting initial qualification, your Qualifier will expect you to satisfactorily answer all line items in the fundamentals before signing off completion of that fundamental. If you are requalifying or have completed the appropriate schools, your Qualifier may require you to answer representative line items to determine if you have retained the necessary knowledge for your watchstation. If your command requires an oral board or written examination for final qualification, you may be asked any questions from the fundamentals required for your watchstation.

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101 101 QUALITY MAINTENANCE SAFETY PRECAUTIONS FUNDAMENTALS

References:

[a] [b] [c] [d]

NAVEDTRA 12001, Fireman NSTM S9086-RK-STM-010/CH-505, Piping Systems NAVEDTRA 12164, Electrician's Mate 3 & 2 OPNAVINST 5100.19D, Navy Occupational Safety and Health (NAVOSH) Program Manual for Forces Afloat NSTM S9086-GX-STM-020/CH-220, Vol. 2, Boiler Water/Feed water Test and Treatment NAVEDTRA 12146, Machinist's Mate 3 & 2 NSTM S9086-SY-STM-010/CH-551, Compressed Air Plants and Systems NSTM S9086-S3-STM-010/CH-555, Vol. 1, Surface Ship Firefighting NSTM S9086-SX-STM-000/CH-550, Industrial Gases Generating, Handling, and Storage NSTM S9086-CH-STM-030/CH-074, Vol. 3, Gas Free Engineering NSTM S9086-WK-STM-010/CH-670, Stowage, Handling, and Disposal of Hazardous General Use Consumables OPNAVINST 3120.32C, Standard Organization and Regulations Manual of the U.S. Navy (SORM) NSTM S9086-KC-STM-010/CH-300, Electric Plant General OPNAVINST 3500.39, Operational Risk Management NAVSEA S0400-AD-URM-010, Tag-Out Users Manual

[e]

[f] [g] [h] [i]

[j] [k]

[l]

[m] [n] [o]

101.1 Explain the purpose of each of the following:

a. b. c.

Lagging [ref. a, ch. 9, app. I] Flange spray shields [ref. a, ch. 9] Bonding and grounding straps [ref. c, ch. 2; ref. m, sec. 2]

___________________________________ (Signature and Date)

.2 State the safety precautions to be followed when working with rotating machinery. [ref. d, chs. C13, D8]

___________________________________ (Signature and Date)

.3 What are the safety precautions to be followed when using a Compressed Air system? [ref. f, ch. 13; ref. g, sec. 1]

___________________________________ (Signature and Date)

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QUALITY MAINTENANCE SAFETY PRECAUTIONS FUNDAMENTALS (CONT’D)

101

101.4 State good housekeeping practices of work center spaces. [ref. d, chs. C13, D8]

___________________________________ (Signature and Date)

.5 Explain the hazard of oil in the bilges. [ref. h, sec. 6; ref. k, sec. 4]

___________________________________ (Signature and Date)

.6 State the safety precautions applicable for the use, handling, and storage of the following hazardous material and waste at your command:

a. b. c. d. e. f.

Solvents [ref. d, chs. C20, C23, D15] Caustic soda [ref. e, sec. 24] (N/A) Refrigerants [ref. f, ch. 11; ref. k, sec. 3; ref. d, ch. D15] Reagents/corrosive materials [ref. e, sec. 24; ref. k, sec. 6] Synthetic lubricants [ref. k, sec. 4] Petroleum products [ref. k, sec. 4]

___________________________________ (Signature and Date)

.7 State the protection provided by the following safety equipment, and include examples of ships evolutions or maintenance that require their use:

a. b. c. d. e. f. g. h. i. j.

Long-sleeved shirt [ref. d, ch. C13] Hard hat [ref. d, ch. B12] Goggles/safety glasses/face shield [ref. d, ch. B5] Gloves [ref. d, ch. B12] Safety shoes [ref. d, ch. B12] Respirator [ref. d, ch. B6] Hearing protection [ref. d, ch. B4] Safety harness/brake [ref. d, ch. B12] Life jacket [ref. d, ch. B12] Shorting probe [ref. c, ch. 2; ref. m, sec. 2]

___________________________________ (Signature and Date)

.8 What are the safety precautions to be followed prior to and when entering a void or poorly ventilated space? [ref. j, sec. 18]

___________________________________ (Signature and Date)

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QUALITY MAINTENANCE SAFETY PRECAUTIONS FUNDAMENTALS (CONT’D)

101

101.9 State the safety precautions to be observed and/or personnel safety equipment/devices required in the following situations:

a. b. c. d. e. f. g. h. i.

When working aloft [ref. d, chs. C8, D4] During heavy weather [ref. d, chs. C16, D10] While working with electrical/electronic equipment [ref. d, chs. B7, C9, D5] While operating portable electric tools [ref. d, chs. B7, C9, D8] While welding, cutting, and brazing [ref. d, chs. C11, D7] While working with work center equipment [ref. d, chs. C1, C13, D1, D8] While working with synthetic lube oil (MIL-L-23699) [ref. k, sec. 4] While working with pneumatic tools [ref. d, chs. C13, D8] Divers over the side [ref. l, sec. 6]

___________________________________ (Signature and Date)

.10 Explain barrier/isolation criteria. [ref. b, sec. 8]

___________________________________ (Signature and Date)

.11 State the importance of energy isolation (lockout/tag-out) procedures. [ref. b, sec. 8; ref. d, ch. B11; ref. m, sec. 2]

___________________________________ (Signature and Date)

.12 Explain the following as discussed in the Tag-Out User’s Manual: [ref. o]

a. Duties of Authorizing Officer, person attaching tag, person checking tag, and repair activity Use of caution tag Use of danger tag Out-of-calibration label Out-of-commission label Location and custody of Tag-Out Log on your ship Function and use of Instrument Log Function of Tag-Out Log audit Maintenance conditions requiring Commanding Officer's permission

b. c. d. e. f. g. h. i.

___________________________________ (Signature and Date)

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QUALITY MAINTENANCE SAFETY PRECAUTIONS FUNDAMENTALS (CONT’D)

101

101.13 State the safety precautions to follow when working on or close to electrical circuits. [ref. d, chs. C9, D5; ref. m, sec. 2]

___________________________________ (Signature and Date)

.14 State the procedures for removing a victim from an energized circuit. [ref. d, chs. C9, D5; ref. m, sec. 2]

___________________________________ (Signature and Date)

.15 Discuss how changes in the body (i.e. sweat, moisture, etc.) affect the body's resistance to electrical shock. [ref. c, sec. 2; ref. m, sec. 2]

___________________________________ (Signature and Date)

.16 State the first aid procedures for treatment of chemicals on skin and/or in the eyes. [ref. k, sec. 6]

___________________________________ (Signature and Date)

.17 State the first aid procedures for electrical shock. [ref. c, ch.2; ref. d, chs. C9, D5; ref. m, sec. 2]

___________________________________ (Signature and Date)

.18 State the hazardous material labeling requirements. [ref. d, chs. B3, C23; ref. k, sec. 1]

___________________________________ (Signature and Date)

.19 Explain general safety precautions for working on oxygen systems. [ref. i, sec. 1]

___________________________________ (Signature and Date)

.20 Discuss the concept of ORM. [ref. n, Enc. 1]

___________________________________ (Signature and Date)

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QUALITY MAINTENANCE SAFETY PRECAUTIONS FUNDAMENTALS (CONT’D)

101

101.21

Explain the following as they apply to ORM: [ref. n, Enc. 1]

a. b. c. d. e.

Identifying hazards Assessing hazards Making risk decisions Implementing controls Supervising

___________________________________ (Signature and Date)

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102 102 QUALITY MAINTENANCE ADMINISTRATION FUNDAMENTALS

References:

[a] [b]

CINCLANTFLT/CINCPACFLTINST 4790.3, Joint Fleet Maintenance Manual (JFMM) Local Directives

102.1 State the location of and information contained in the following manuals at your command: [ref. b]

a. b. c.

Standard Organization and Regulations Manual of the U.S. Navy (SORM) NAVSEA Technical Publications Joint Fleet Maintenance Manual (JFMM)

___________________________________ (Signature and Date)

.2 State the procedure required at your command to obtain permission to start maintenance. [ref. a, vol. IV, ch. 22]

___________________________________ (Signature and Date)

.3 State the purpose for record keeping and the retention of records for OQE. [ref. a, vol. V, pt. I, ch. 10]

___________________________________ (Signature and Date)

.4 Discuss the purpose of the following: [ref. a, vol. V]

a. b. c. d. e. f. g. h. i. j. k. l. m. n. o.

QA Form 1, Material Receipt Control Record [pt. I, ch. 11] QA Form 2, Non-Nuclear Material ID/Control Tag [pt. I, ch. 11] QA Form 3, Controlled Material Reject Tag [pt. I, ch. 11] QA Form 6, Nuclear Material Control Tag [pt. II, ch. 1, app. D] QA Form 9, MCR/REC [pt. I, ch. 11] QA Form 10, MCR/REC Supplement Sheet [pt. I, ch. 11] QA Form 11, CWP/REC Log [pt. I, ch. 11] QA Form 12, DFS Request [pt. I, ch. 11] QA Form 12A, Departure Clearance Report [pt. I, ch. 11] QA Form 14, Surveillance/Monitoring/Audit Discrepancy Record [pt. I, ch. 11] QA Form 17, Test and Inspection Record [pt. I, ch. 11] QA Form 17A, Epoxy Repair Record [pt. I, ch. 11] QA Form 17B, Electroplating Repair Record [pt. I, ch. 11] QA Form 17C, Component Repair Record [pt. I, ch. 11] QA Form 17SI, Stud Installation Record [pt. I, ch. 11]

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102 QUALITY MAINTENANCE ADMINISTRATION FUNDAMENTALS (CONT’D)

102.4 p. q. r. s. t. u.

QA Form 18, SilBraze Inspection Record [pt. I, ch. 11] QA Form 18A, Ultrasonic Inspection Report [pt. I, ch. 11] QA Form 20, Welding In-Process Control/NDT Record [pt. I, ch. 11] QA Form 20A, Radiographic Test Inspection Record [pt. I, ch. 11] QA Form 20B, Structural Welding Detailed Record [pt. I, ch. 11] QA Form 20C, Pipe, Machinery, and Pressure Vessel Weld Record/Weld Defect Repair Sheet [pt. I, ch. 11] QA Form 26, Hydrostatic/Pneumatic Test Record [pt. I, ch. 11] QA Form 26A, Hydrostatic/Pneumatic Test Record for Deep Submergence Systems [pt. III, ch. 11] QA Form 27, Drop Test Record [pt. I, ch. 11] QA Form 27A, Drop Test Record for Deep Submergence Systems [pt. III, ch. 11] QA Form 28, Shop Test Record [pt. I, ch. 11] QA Form 34, Joint/Component Torque and Assembly Record [pt. I, ch. 11] QA Form 34A, Joint/Component Assembly Record [pt. I, ch. 11] QA Form 34B, Electrical/Electronic Cable Connector Assembly and Test Record [pt. III, ch. 11] QA Form 35, Thickness Measurement Record [pt. I, ch. 11]

v. w.

x. y. z. aa. ab. ac.

ad.

___________________________________ (Signature and Date) Forms (2,11,12,12A, 14,17,20,34A Only)

.5 Explain the purpose and use of the WAF. [ref. a, vol. IV, ch. 21]

___________________________________ (Signature and Date)

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103 103 QUALITY MAINTENANCE PROGRAM FUNDAMENTALS

References:

[a] [b]

CINCLANTFLT/CINCPACFLTINST 4790.3, Joint Fleet Maintenance Manual (JFMM) NSTM S9086-CH-STM-020/CH-074, Vol. 2, Nondestructive Testing of Metals/Qualification and Certification Requirements for Naval Personnel NSTM S9086-CH-STM-010/CH-074, Vol. 1, Welding and Allied Processes NSTM S9086-UU-STM-010/CH-613, Wire and Fiber Rope and Rigging NAVSEA 0967-LP-000-0110, Electronics Installation and Maintenance Book, Instrument Standard NAVSEA TE 000-AA-HBK-010/2M, Microminiature Electronic Repair Program NSTM S9086-VD-STM-020/CH-631, Vol. 2, Preservation of Ships in Service Surface Preparation and Painting MIL-STD-2197(SH), Brush Electroplating on Marine Machinery MIL-STD-1330, Cleaning and Testing of Shipboard Oxygen, Nitrogen, and Hydrogen Gas Piping Systems

[c] [d] [e]

[f] [g]

[h] [i]

103.1 Discuss maintenance principles of the Quality Maintenance Program. [ref. a, vol. V, Foreword]

___________________________________ (Signature and Date)

.2 State the responsibilities of the following personnel in the shipboard QA organization: [ref. a, vol. V, pt. I, ch. 1]

a. b. c. d. e. f. g. h. i. j. k. l. m. n.

Commanding Officer Executive Officer Department Head Supply Officer Engineer Officer Maintenance Manager DIV O WCS Craftsman QAO QAS (N/A) QAI CMPO/CMH (N/A) NDT Inspector (N/A)

___________________________________ (Signature and Date)

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103 QUALITY MAINTENANCE PROGRAM FUNDAMENTALS (CONT’D)

103.3 State the responsibilities of the following personnel in the FMA QA organization: [ref. a, vol. V, pt. I, ch. 1]

a. b. c. d. e. f. g. h. i. j. k. l. m. n. o. p. q. r.

Commanding Officer Executive Officer Repair Officer Production Officer Supply Officer Nuclear Repair Officer Planning and Estimating Officer Hull Repair Officer Division Officer WCS Craftsman QAO Assistant QAO QAS QAI CMPO/CMH Cleanliness Inspector/Certifier NDT Inspector

Not Applicable ___________________ (Signature and Date)

.4 Discuss the purpose of the QA Audits, Surveillance, Evaluations, and Assessments Program. [ref. a, vol. V, pt. I, ch. 9]

___________________________________ (Signature and Date)

.5 Discuss the purpose of the Quality Maintenance training and qualification requirements. [ref. a, vol. V, pt. I, ch. 3]

___________________________________ (Signature and Date)

.6 Discuss the purpose of the DFS Program. [ref. a, vol. V, pt. I, ch. 8]

___________________________________ (Signature and Date)

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103 QUALITY MAINTENANCE PROGRAM FUNDAMENTALS (CONT’D)

103.7

Discuss the following work center maintenance processes, which require special qualifications:

a. b. c. d. e. f. g.

NDT [ref. b, sec. 15] (N/A) Welding/brazing [ref. c, sec. 2] Wire rope sockets [ref. d, sec. 1] (N/A) Thermal spray [ref. g, sec. 7] (N/A) 2M repair [ref. e, ch. 1; ref. f, sec. 1] Electroplating [ref. c, sec. 4; ref. h, par. 4] (N/A) Oxygen, nitrogen, and hydrogen repair [ref. i, ch. 5]

___________________________________ (Signature and Date)

.8 Discuss the purpose and use of a rework addendum. [ref. a, vol. V, pt. 1, ch. 2]

___________________________________ (Signature and Date)

.9

Discuss FMA work center responsibilities while working shipboard. [ref. a, vol. IV, pt. I, ch. 22]

___________________________________ (Signature and Date)

25

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104 104 CRAFTSMAN FUNDAMENTALS

References:

[a] [b]

CINCLANTFLT/CINCPACFLTINST 4790.3, Joint Fleet Maintenance Manual (JFMM) NAVSEA 0900-LP-094-010, Noise Control Guide for Installation and Inspection Personnel Local Instructions NSTM S9086-CJ-STM-000/CH-075, Fasteners NAVSEA 0948-LP-045-7010, Material Control Standard (Non-Nuclear) NAVSEA S9505-AM-GYD-010, Submarine Fastening Criteria for Pressure Systems NAVEDTRA 12085, Tools and Their Uses NAVEDTRA 12204-A, Machinery Repairman

[c] [d] [e] [f] [g] [h]

104.1 Discuss levels of essentiality as they pertain to maintenance and repair. [ref. a, vol. V, Foreword, app. B]

___________________________________ (Signature and Date)

.2 Identify maintenance which must be controlled by use of a CWP. [ref. a, vol. V, pt. I, ch. 2]

___________________________________ (Signature and Date)

.3 Identify maintenance tasks that must be accomplished using a TWD. [ref. a, vol. V, pt. I, ch. 2]

___________________________________ (Signature and Date)

.4 Explain the relationship between an MP, FWP, and a CWP. [ref. a, vol. V, pt. I, ch. 2, app. A]

___________________________________ (Signature and Date)

.5 Explain the use of the following margin symbols: [ref. a, vol. V, pt. I, ch. 2]

a. b. c. d.

(R) (S) (C) (I)

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104 CRAFTSMAN FUNDAMENTALS (CONT’D)

104.5 e. f. g. h.

(CI) (Q) (V) (G)

___________________________________ (Signature and Date)

.6 Discuss signature requirements as used in CWPs. [ref. a, vol. V, pt. I, ch. 2, app. D]

___________________________________ (Signature and Date)

.7 Discuss CSBs as used in CWPs. [ref. a, vol. V, pt. I, chs. 2, 10, pt. II, ch. 1, app. B]

___________________________________ (Signature and Date)

.8 Identify the general format and content of an FWP. [ref. a, vol. V, pt. I, ch. 2]

___________________________________ (Signature and Date)

.9 Discuss the processes for changing an FWP after maintenance has been authorized. [ref. a, vol. V, pt. I, ch. 2]

___________________________________ (Signature and Date)

.10 Discuss the purpose and use of Q-points. [ref. a, vol. V, pt. I, ch. 2]

___________________________________ (Signature and Date)

.11 Discuss the following types of controlled material: [ref. a, vol. V]

a. b. c. d.

LI [pt. I, ch. 6] SUBSAFE [pt. I, ch. 6] Nuclear LI [pt. II, ch. 1, app. C] SOC MCDs: [pt. III, ch. 6]

MCD-A MCD-B MCD-C

1. 2. 3.

Not Applicable_______________________ (Signature and Date)

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104 CRAFTSMAN FUNDAMENTALS (CONT’D)

104.12 Identify elements of MIC markings. [ref. a, vol. V, pt. I, ch. 6]

Not Applicable ______________________ (Signature and Date)

.13 Discuss the use of controlled work areas. [ref. a, vol. V, pt. I, ch. 6]

Not Applicable ______________________ (Signature and Date)

.14 Discuss storage, issue, and handling requirements for controlled material. [ref. a, vol. V, pt. I, ch. 6]

___________________________________ (Signature and Date)

.15 Discuss when a DFS is required. [ref. a, vol. V, pt. I, ch. 8]

___________________________________ (Signature and Date)

.16 Discuss the Calibration Program in your work center. [ref. a, vol. V, pt. I, ch. 5; vol. IV, pt. I, ch. 12; ref. c]

___________________________________ (Signature and Date)

.17 Explain how to determine if a tool or measuring device has been calibrated. [ref. a, vol. V, pt. I, ch. 5]

___________________________________ (Signature and Date)

.18 Discuss the process for handling out-of-calibration tools or measuring devices. [ref. c]

___________________________________ (Signature and Date)

.19 Discuss the WARNING regarding the use of black oxide coated brass threaded fasteners aboard naval vessels. [ref. a, vol. V, pt. I, ch. 5]

___________________________________ (Signature and Date)

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104 CRAFTSMAN FUNDAMENTALS (CONT’D)

104.20 Discuss methods of fastener identification. [ref. d, Table 075-1]

___________________________________ (Signature and Date)

.21 Identify the special markings on MIC LI/SUBSAFE fasteners. [ref. e, Table C-1]

Not Applicable_______________________ (Signature and Date)

.22 Discuss the requirements for thread engagement and protrusion. [ref. d, sec. 7]

___________________________________ (Signature and Date)

.23 Discuss fastener/plug/locking device replacement. [ref. a, vol. V, pt. I, ch. 5]

___________________________________ (Signature and Date)

.24 Discuss specific joint make-up criteria for the following: [ref. a, vol. V, pt. I, ch. 5]

a. b. c. d. e.

Flexitallic gasket surfaces/flanges Flat gasket surfaces/flanges Flat O-ring surfaces/flanges Raised face O-ring surfaces/flanges Union joints

___________________________________ (Signature and Date)

.25 Discuss specific inspections requiring a QAI. [ref. a, vol. V, pt. I, ch. 5]

___________________________________ (Signature and Date)

.26 Discuss the following general O-ring characteristics: [ref. a, vol. V, pt. I, ch. 5, app. A]

a. b. c. d.

Required information on O-ring packages How to determine shelf-life and expiration date The meaning of O-ring dash numbers O-ring failure modes, especially those that can be prevented by proper installation.

___________________________________ (Signature and Date)

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104 CRAFTSMAN FUNDAMENTALS (CONT’D)

104.27 Discuss proper software installation to include the following: [ref. a, vol. V, pt. I, ch. 5]

a. b. c. d. e. f. g. h. i.

Inspection Lubrication Procedure Documentation Proper O-ring removal Splicing procedure Typical V-ring packing applications V-ring procurement and identification V-ring packing replacement, including: 1. Split versus unsplit packing 2. Cutting rings 3. Lubrication 4. Gland condition 5. Stack height 6. Crush or float 7. Insertion and seating 8. Obtaining proper crush or float 9. Final inspection Quad ring installation and identification U-cup materials, identification, and installation U-packing materials, identification, and installation

j. k. l.

___________________________________ (Signature and Date)

.28 Discuss the following fastener fundamentals: [ref. d, secs. 1 thru 3; ref. f, sec. 2]

a. b. c. d. e. f.

Recommended fastener materials Types of threaded fasteners and uses Types and uses of self-locking nuts Miscellaneous nut locking methods Class 3 fit versus Class 5 fit Thread inserts

___________________________________ (Signature and Date)

31

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104 CRAFTSMAN FUNDAMENTALS (CONT’D)

104.29 Discuss torquing requirements for threaded fasteners as they apply to:

a. b. c. d. e.

Torque values [ref. d, ch. 4] Torque sequence [ref. a, vol. V, pt. I, ch. 5] Thread lubricants [ref. a, vol. V, pt. I, ch. 5] Torque methods [ref. a, vol. V, pt. I, ch. 5] Thread sealants [ref. d, sec. 5; ref. f, sec. 3]

___________________________________ (Signature and Date)

.30 Discuss the use of torque wrench extensions and adapters including the use of formulas for determining actual torque. [ref. a, vol. V, pt. I, ch. 5]

___________________________________ (Signature and Date)

.31 Explain threaded fastener inspection requirements prior to reinstallation. [ref. a, vol. V, pt. I, ch. 5]

___________________________________ (Signature and Date)

.32 Discuss the following elements of torque measurements: [ref. d]

a. b. c. d.

Torque wrench requirements [sec. 4] Angular turn of the nut [sec. 4] Feel [sec. 5] Micrometer [sec. 4]

___________________________________ (Signature and Date)

.33 Discuss the requirements for the make-up of Submarine Piping system O-ring unions. [ref. a, vol. V, pt. I, ch. 5; ref. e, app. D]

Not Applicable_______________________ (Signature and Date)

32

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104 CRAFTSMAN FUNDAMENTALS (CONT’D)

104.34 Discuss the installation of new controlled material including the following: [ref. a, vol. V, pt. I]

a. b.

Required verification [ch. 6] Records requirements [ch. 11]

QA Form 2 Other QA forms

1. 2.

Not Applicable______________________ (Signature and Date)

.35 Discuss the handling of existing controlled material including the following: [ref. a, vol. V, pt. I, ch. 6; ref. e, sec. 3]

a. b.

Control of removed material Reinstallation verification required

Not Applicable ______________________ (Signature and Date)

.36 Discuss the consequences of poor workmanship or when material specification requirements are not met. [ref. a, vol. V, Foreword]

___________________________________ (Signature and Date)

.37 Discuss the application and use of the following as applicable to your work center:

a. b. c. d. e. f. g. h. i.

Inside micrometer [ref. g, ch. 3] Outside micrometer [ref. g, ch. 3] Depth micrometer [ref. g, ch. 3] Telescoping gauges [ref. g, ch. 3] Vernier caliper [ref. g, ch. 3] Thread gauges [ref. g, ch. 3] Surface finish comparators [ref. h, ch. 2] Bevel protractor [ref. g, ch. 3] Torque wrenches/multipliers [ref. g, ch. 1]

___________________________________ (Signature and Date)

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104 CRAFTSMAN FUNDAMENTALS (CONT’D)

104.38 Discuss post-maintenance testing requirements for tasks performed in your work center including: [ref. a]

a. b. c. d. e.

Test rig requirements including calibration [vol. V, pt. I, ch. 7] Test pressure drawings [vol. V, pt. I, ch. 7, p. 4] Air blast/vacuum box and other tests [vol. V, pt. I, ch. 7, app. B] System test checklists [vol. IV, ch. 20] Conducting hydrostatic testing [vol. IV, ch. 20]

___________________________________ (Signature and Date)

.39 Discuss the general cleanliness requirements for systems applicable to your work center while conducting maintenance. [ref. a, vol. V, pt. I, ch. 5]

___________________________________ (Signature and Date)

.40 Discuss tool accountability in your work center. [ref. a, vol. V, pt. I, ch. 5]

___________________________________ (Signature and Date)

.41 Discuss the following additional subjects as applicable to your work center:

a. Weight handling equipment inspection and testing [ref. a, vol. IV, pt. I, ch. 26]

___________________________________ (Signature and Date)

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Sections 105, 106, 107 are Not Applicable for USS MOMSEN

105 CONTROLLED MATERIAL PETTY OFFICER/CONTROLLED

MATERIAL HANDLER (CMPO/CMH) FUNDAMENTALS 106 STEAM PLANT SYSTEMS CLEANLINESS

INSPECTOR/CERTIFIER (SCI) FUNDAMENTALS (CONT’D) 107 REACTOR PLANT CLEANLINESS INSPECTOR/CERTIFIER

(RCI) FUNDAMENTALS

35

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108 108 GAS SYSTEMS CLEANLINESS FUNDAMENTALS

References:

[a] CINCLANTFLT/CINCPACFLTINST 4790.3, Joint Fleet Maintenance Manual (JFMM), Vol. V, Pt. II MIL-STD-1330, Cleaning and Testing of Shipboard Oxygen, Nitrogen, and Hydrogen Gas Piping Systems MIL-STD-1622, Cleaning of Shipboard Compressed Air Systems

[b]

[c]

108.1 State the reasons for gas system control measures. [ref. b]

___________________________________ (Signature and Date)

.2 State the qualification requirements for an oxygen clean worker. [ref. a, ch. 2, Forward]

___________________________________ (Signature and Date)

.3 State general requirements for cleanliness of oxygen, nitrogen, and hydrogen systems. [ref. b]

___________________________________ (Signature and Date)

.4 State the preferred cleaning solvents for oxygen and nitrogen systems. [ref. b]

___________________________________ (Signature and Date)

.5 State the authorized cleaning solvents for oxygen and nitrogen systems. [ref. b]

___________________________________ (Signature and Date)

.6 State the cleaning solvent moisture and hydrocarbon purity requirements. [ref. b]

___________________________________ (Signature and Date)

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108 GAS SYSTEMS CLEANLINESS FUNDAMENTALS (CONT’D)

108.7 State the allowable contamination levels for oxygen, nitrogen, and hydrogen systems. [ref. b, sec. 5.13]

___________________________________ (Signature and Date)

.8 State the packaging requirements for oxygen, nitrogen, and hydrogen system components. [ref. b]

___________________________________ (Signature and Date)

.9 Discuss the safety precautions associated with oxygen, nitrogen, and hydrogen systems. [ref. b]

___________________________________ (Signature and Date)

.10 State the procedure for removal and replacement of components of oxygen, nitrogen, and hydrogen systems. [ref. b, sec. 5.10]

___________________________________ (Signature and Date)

.11 State the purge, work, test, and flush sequence for oxygen, nitrogen, and hydrogen systems. [ref. b, sec. 5.10]

___________________________________ (Signature and Date)

.12 State the detailed requirements for cleaning and certifying system components for oxygen, nitrogen, and hydrogen systems. [ref. b, sec. 4]

___________________________________ (Signature and Date)

.13 State the detailed cleanliness flush requirements for oxygen and nitrogen systems. [ref. b, sec. 5]

___________________________________ (Signature and Date)

.14 State the detailed cleanliness flush requirements for hydrogen systems. [ref. b, sec. 5.5]

___________________________________ (Signature and Date)

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108 GAS SYSTEMS CLEANLINESS FUNDAMENTALS (CONT’D)

108.15 State the testing requirements for oxygen and nitrogen gas systems. [ref. b, sec. 5.9]

___________________________________ (Signature and Date)

.16 State the testing requirements for hydrogen gas systems. [ref. b, sec. 5.9]

___________________________________ (Signature and Date)

.17 State the retest required for component replacement involving mechanical joints only. [ref. b, sec. 5.9]

___________________________________ (Signature and Date)

.18 State the cleanliness requirements for an oxygen clean room. [ref. b, sec. 5.1]

___________________________________ (Signature and Date)

.19 State the cleanliness requirements for an oxygen clean area. [ref. b, sec. 5.1]

___________________________________ (Signature and Date)

.20 State the cleanliness requirements for tools and handling equipment. [ref. b, sec. 5.1.7]

___________________________________ (Signature and Date)

.21 State the cleanliness and record keeping requirements for temporary plugs and caps. [ref. b, secs. 5.16.1.3, 5.17.14]

___________________________________ (Signature and Date)

.22 State the cleanliness requirements for clothing. [ref. b, sec. 5.1.6]

___________________________________ (Signature and Date)

.23 State the requirements for certification of stored equipment. [ref. b, sec. 5.16.23]

___________________________________ (Signature and Date)

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108 GAS SYSTEMS CLEANLINESS FUNDAMENTALS (CONT’D)

108.24 State the certification requirements for materials used in oxygen, nitrogen, and hydrogen systems. [ref. b, app. A]

___________________________________ (Signature and Date)

.25 State the certification requirements for oxygen clean rooms. [ref. b, sec. 5.1]

___________________________________ (Signature and Date)

.26 State the certification requirements for oxygen clean areas. [ref. b, sec. 5.1]

___________________________________ (Signature and Date)

.27 State the use of acceptance forms in oxygen, nitrogen, and hydrogen systems. [ref. b, sec. 5.16.2.1]

___________________________________ (Signature and Date)

.28 State the cleanliness requirements and restrictions for components that supply life support, such as helium and helium-oxygen systems. [ref. b, sec. 1.2.3]

___________________________________ (Signature and Date)

.29 State the situations when an independent verification is required. [ref. b, sec. 5.17]

___________________________________ (Signature and Date)

.30 Discuss the following as they apply to the cleaning of shipboard compressed air systems: [ref. c, secs. 3.1 thru 3.20]

a. b. c. d. e. f.

Cleaning solvent Clean area Critical Application Compressed Gas system General Application Compressed Gas system High Pressure Air system Low Pressure Air system

___________________________________ (Signature and Date)

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108 GAS SYSTEMS CLEANLINESS FUNDAMENTALS (CONT’D)

108.31

List the various approved cleaning solutions for compressed air systems. [ref. c, sec. 4.2]

___________________________________ (Signature and Date)

.32 Discuss safety precautions associated with the approved cleaning solutions. [ref. c, sec. 4.2]

___________________________________ (Signature and Date)

.33

Discuss the component cleaning process for general application compressed gas systems. [ref. c, sec. 5.2]

___________________________________ (Signature and Date)

.34 Discuss the component cleaning process for critical applications compressed gas systems. [ref. c, sec. 5.3]

___________________________________ (Signature and Date)

.35

Discuss methods to determine extent of loss of cleanliness and associated corrective actions to regain cleanliness. [ref. c, sec. 5.13]

___________________________________ (Signature and Date)

.36 Discuss the visual surface inspection methods. [ref. c, sec. 5.14]

___________________________________ (Signature and Date)

.37

Discuss packaging requirements and inspection of packaging for cleaned materials. [ref. c, secs. 5.16.4 thru 5.16.5]

___________________________________ (Signature and Date)

41

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109 109 QUALITY ASSURANCE INSPECTOR (QAI) FUNDAMENTALS

References:

[a] [b] [c] [d] [e] [f] [g] [h] [i] [j] [m]

CINCLANTFLT/CINCPACFLTINST 4790.3, Joint Fleet Maintenance Manual (JFMM) NAVSEA 0924-LP-062-0010, Submarine Safety (SUBSAFE) Requirements Manual NAVSEA 0948-LP-012-5000, Standard Navy Valves NAVSEA S9520-AA-MMA-010/020, Submarine Seawater Ball Valve Repair Manual NAVSEA S9505-AM-GYD-010, Submarine Fastening Criteria for Pressure Systems NSTM S9086-CJ-STM-000/CH-075, Fasteners NAVEDTRA 12085, Tools and Their Uses NAVEDTRA 12204-A, Machinery Repairman Local Instructions NAVSEA Ship/Class Specific Test Drawings NAVSEA 0387-046-8000, System Hydrostatic Test Requirements

109.1 State the duties and responsibilities of the QAI. [ref. a, vol. V, pt. I, ch. 1]

___________________________________ (Signature and Date)

.2 Discuss any local instructions pertaining to the duties of the QAI. [ref. i]

___________________________________ (Signature and Date)

.3 State the process for accomplishment of emergent controlled work. [ref. a, vol. V, pt. I, ch. 2]

___________________________________ (Signature and Date)

.4 Discuss fastener/plug/locking device replacement. [ref. a, vol. V, pt. I, ch. 5]

___________________________________ (Signature and Date)

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109 QUALITY ASSURANCE INSPECTOR (QAI) FUNDAMENTALS (CONT’D)

109.5 Discuss specific joint make-up criteria for the following: [ref. a, vol. V, pt. I, ch. 5]

a. b. c. d. e.

Flexitallic gasket surfaces/flanges Flat gasket surfaces/flanges Flat O-ring surfaces/flanges Raised face O-ring surfaces/flanges Union joints

___________________________________ (Signature and Date)

.6 Discuss specific inspections requiring a QAI. [ref. a, vol. V, pt. I, ch. 5]

___________________________________ (Signature and Date)

.7 Discuss the following O-ring fundamentals: [ref. a, vol. V, pt. I, ch. 5, app. A]

a. b. c. d.

Required information on O-ring packages How to determine shelf-life and expiration date The meaning of O-ring dash numbers O-ring failure modes, especially those that can be prevented by proper installation.

___________________________________ (Signature and Date)

.8 Discuss proper software installation to include the following: [ref. a, vol. V, pt. I, ch. 5]

a. b. c. d. e. f. g. h. i.

Inspection Lubrication Procedure Documentation Proper O-ring removal Splicing procedure Typical V-ring packing applications V-ring procurement and identification V-ring packing replacement, including:

Split vs. unsplit packing Cutting rings Lubrication Gland condition Stack height Crush or float Insertion and seating Obtaining proper crush or float Final inspection

1. 2. 3. 4. 5. 6. 7. 8. 9.

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109 QUALITY ASSURANCE INSPECTOR (QAI) FUNDAMENTALS (CONT’D)

109.8 j. k. l.

Quad ring installation and identification U-cup materials, identification, and installation U-packing materials, identification, and installation

___________________________________ (Signature and Date)

.9 Discuss the following fastener fundamentals: [ref. e, sec. 2; ref. f, secs. 1 thru 3]

a. b. c. d. e. f. g. h. i.

Recommended fastener materials Types of threaded fasteners and uses Types and uses of self-locking nuts Miscellaneous nut locking methods Class 3 fit versus Class 5 fit Thread inserts Thread engagement/protrusion Thread sealants Thread lubricants

___________________________________ (Signature and Date)

.10 Discuss the use of torque wrench extensions and adapters including use of formulas for determining actual torque. [ref. a, vol. I, ch. 5]

___________________________________ (Signature and Date)

.11 Discuss the elements for torque measurements:

a. b. c. d. e.

Torque wrench requirements [ref. f, sec. 4] Angular turn of the nut [ref. f, sec. 4] Feel [ref. f, sec. 5] Micrometer [ref. f, sec. 4] Torque multipliers [ref. i]

___________________________________ (Signature and Date)

.12 Explain threaded fastener inspection requirements prior to reinstallation. [ref. a, vol. V, pt. I, ch. 5]

___________________________________ (Signature and Date)

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109 QUALITY ASSURANCE INSPECTOR (QAI) FUNDAMENTALS (CONT’D)

109.13 Discuss the reuse requirements for self-locking fasteners. [ref. a, vol. V, pt. 1, ch. 5]

___________________________________ (Signature and Date)

.14 Discuss the installation of new controlled material including the following: [ref. a, vol. V, pt. I]

a. b.

Required verification [ch. 6] Records requirements [ch. 11]

QA Form 2 Other QA forms

1. 2.

Not Applicable______________________ (Signature and Date)

.15 Discuss the handling of existing controlled material including the following: [ref. a, vol. V, pt. I, ch. 6]

a. b.

Control of removed material Installation verification required

Not Applicable______________________ (Signature and Date)

.16 Discuss the retention of inspection records. [ref. a, vol. V, pt. I, ch. 10]

___________________________________ (Signature and Date)

.17 Discuss the requirements/procedures to maintain material control from raw stock to finished product. [ref. a, vol. V, pt. I, ch. 6]

Not Applicable______________________ (Signature and Date)

.18 Discuss the in-process control of unmarked, certified parts. [ref. a, vol. V, pt. I, ch. 6]

___________________________________ (Signature and Date)

.19 Discuss the reuse of previously certified material. [ref. a, vol. V, pt. I, chs. 5, 6]

___________________________________ (Signature and Date)

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109 QUALITY ASSURANCE INSPECTOR (QAI) FUNDAMENTALS (CONT’D)

109.20 Discuss the methods for determining the correct material composition. [ref. a, vol. V, pt. I, ch. 6]

Not Applicable_______________________ (Signature and Date)

.21 Discuss the use of the QAL. [ref. a, vol. V, pt. I, ch. 6]

Not Applicable_______________________ (Signature and Date)

.22 Discuss the in-process use of a QA Form 3. [ref. a, vol. V, pt. I, ch. 11]

Not Applicable_______________________ (Signature and Date)

.23 Discuss the documentation of materials consumed in fabrications. [ref. a, vol. V, pt. I, ch. 6]

___________________________________ (Signature and Date)

.24 Discuss in detail the use of all QA Form 17s. [ref. a, vol. V, pt. I, ch. 11]

___________________________________ (Signature and Date)

.25 Discuss in detail the use of the QA Form 26. [ref. a, vol. V, pt. I, ch. 11]

Not Applicable______________________ (Signature and Date)

.26 Discuss in detail the use of the QA Form 27. [ref. a, vol. V, pt. I, ch. 11]

___________________________________ (Signature and Date)

.27 Discuss in detail the use of the QA Form 28. [ref. a, vol. V, pt. I, ch. 11]

Not Applicable_______________________ (Signature and Date)

.28 Discuss in detail the use of all QA Form 34s. [ref. a, vol. V, pt. I, ch. 11, pt. III, ch. 11]

Not Applicable_______________________ (Signature and Date)

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109 QUALITY ASSURANCE INSPECTOR (QAI) FUNDAMENTALS (CONT’D)

109.29 State the exemptions/alternatives to non-nuclear test requirements. [ref. a, vol. V, pt. I, ch. 7]

___________________________________ (Signature and Date)

.30 Discuss tank and compartment testing including completion and acceptance tests. [ref. a, vol. V, pt. I, ch. 7, apps. A, B]

___________________________________ (Signature and Date)

.31 Discuss the consequences of poor workmanship or when material specification requirements are not met. [ref. a, vol. V, Foreword]

___________________________________ (Signature and Date)

.32 State the DFS reporting process. [ref. a, vol. V, pt. I, ch. 8]

___________________________________ (Signature and Date)

.33 Identify the types of DFSs. [ref. a, vol. V, pt. I, ch. 8]

___________________________________ (Signature and Date)

.34 Discuss in detail the use of QA Forms12 and 12A. [ref. a, vol. V, pt. I, ch. 8]

___________________________________ (Signature and Date)

.35 Discuss the Audit, Surveillance, Evaluation, and Assessment Program including the following: [ref. a, vol. V, pt. I, ch. 9]

a. b. c. d.

Attribute list Surveillance preparations Documentation Situations for conducting a surveillance

___________________________________ (Signature and Date)

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109 QUALITY ASSURANCE INSPECTOR (QAI) FUNDAMENTALS (CONT’D)

109.36 Discuss the application and the use of the following:

a. b. c. d. e. f. g. h.

Inside micrometer [ref. g, ch. 3] Outside micrometer [ref. g, ch. 3] Depth micrometer [ref. g, ch. 3] Telescoping gauges [ref. g, ch. 3] Vernier caliper [ref. g, ch. 3] Thread gauges [ref. g, ch. 3] Surface finish comparators [ref. h, ch. 2] Bevel protractor [ref. g, ch. 3]

___________________________________ (Signature and Date)

.37 Discuss ball valve repairs including the following: [ref. d, chs. 1 thru 10]

a. b. c.

Typical ball valve construction Procedures, inspections, and testing for ball valve repairs Limitations, documentation, and testing for epoxy and shim repairs

___________________________________ (Signature and Date)

.38 Discuss the routing and signature requirements for CWPs. [ref. a, vol. V, pt. I, ch. 2, app. D]

___________________________________ (Signature and Date)

.39 Discuss the following in regard to controlled assembly: [ref. a, vol. V, pt. I, ch. 5]

a. b. c.

Definition When is it required Documentation required

___________________________________ (Signature and Date)

.40 Discuss stop work authority including the following: [ref. a, vol. V, pt. I, ch. 1]

a. b. c. d.

When to use it How to implement/required actions Whom to inform When work can restart

___________________________________ (Signature and Date)

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109 QUALITY ASSURANCE INSPECTOR (QAI) FUNDAMENTALS (CONT’D)

109.41 Discuss the following in regard to pressure testing:

a. b. c. d.

How to determine test pressure [ref. a, vol. V, pt. I, ch. 7] How to determine test pressure boundaries [ref. m] General hydrostatic test precautions and limitations [ref. n, ch. 2] Maximum allowable rate of pressurization and depressurization [ref. a, vol. IV, pt. I, ch. 20, app. D] Exceptions to hydrostatic test acceptance criteria [ref. n, ch. 2] Sea connected systems hydrostatic testing requirements [ref. a, vol. V, pt. I, ch. 7, apps. A, B; ref. m] Safety precautions for personnel during hydrostatic testing [ref. a, vol. IV, pt. I, ch. 20, apps. A thru D] Pretest inspections including the following: [ref. a] 1. Attributes [vol. IV, pt. I, ch. 20, apps. A thru D] 2. Documentation [vol. V, pt. I, ch. 7] Hydrostatic/pneumatic test rig requirements including the following: [ref. a, vol. IV, pt. I, ch. 20, apps. A thru D] 1. Rig testing 2. Cleanliness 3. Gages 4. Relief valves Blanking requirements [ref. a, vol. IV, pt. I, ch. 20, apps. A thru D] Hose requirements [ref. a, vol. IV, pt. I, ch. 20, apps. A thru D] Overpressure protection including the following: [ref. a, vol. IV, pt. I, ch. 20, apps. A thru D] 1. Types of protection required 2. Requirements for manual relief 3. Requirements for automatic relief Hydrostatic test gages including the following: [ref. a, vol. IV, pt. I, ch. 20, apps. A thru D]

Master gage requirements Back-up gage requirements

1. 2.

e. f.

g.

h.

i.

j. k. l.

m.

___________________________________ (Signature and Date)

.42 State the purpose of the SUBSAFE Requirements Manual. [ref. b, ch. 1]

Not Applicable_______________________ (Signature and Date)

.43 Discuss the background of the SUBSAFE Requirements Manual. [ref. b, ch. 1]

Not Applicable_______________________ (Signature and Date)

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109 QUALITY ASSURANCE INSPECTOR (QAI) FUNDAMENTALS (CONT’D)

109.44 Identify the applicability of the SUBSAFE Requirements Manual. [ref. b, ch. 1]

Not Applicable_______________________ (Signature and Date)

.45 Discuss the purpose of the SSCB. [ref. b, ch. 4, sec. 4.6.9.1]

Not Applicable_______________________ (Signature and Date)

.46 Discuss the method of maintaining SUBSAFE certification. [ref. a, vol. V, pt. I, ch. 5]

Not Applicable_______________________ (Signature and Date)

.47 Discuss the REC administrative procedures. [ref. a, vol. V, pt. I, ch. 5]

Not Applicable_______________________ (Signature and Date)

.48 Discuss the REC exceptions. [ref. a, vol. V, pt. I, ch. 5]

Not Applicable_______________________ (Signature and Date)

.49 Discuss applications for scope of certification. [ref. l]

Not Applicable_______________________ (Signature and Date)

.50 Discuss the purpose of the RPWAR. [ref. a, vol. V, pt. I, ch. 5]

Not Applicable_______________________ (Signature and Date)

.51 Discuss the certification requirements for nuclear test equipment. [ref. a, vol. IV, pt. I, ch. 20]

Not Applicable_______________________ (Signature and Date)

.52 Discuss the systems designated as nuclear LI and give examples. [ref. j]

Not Applicable_______________________ (Signature and Date)

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109 QUALITY ASSURANCE INSPECTOR (QAI) FUNDAMENTALS (CONT’D)

109.53 Discuss the installation of new nuclear LI material including the following: [ref. a, vol. V, pt. II, ch. 1, apps. C, D]

a. b.

Verification Required records

Not Applicable_______________________ (Signature and Date)

.54 Discuss reinstallation of previously installed nuclear LI material including the following: [ref. a, vol. V, pt. II, ch. 1, app. D]

a. b.

Verification Required records

Not Applicable_______________________ (Signature and Date)

.55 Discuss the following in regard to valves: [ref. c, ch. 1; ref. k, ch. 1]

a. b. c. d. e. f. g. h.

Criteria for inspecting material condition of valves Identification of various defects in valve components Proper tools and authorized compounds to lap valves Proper technique and material to blue check a valve Analysis of a blue check Valve torque requirements and precautions How to determine seat angle How to determine disc angle

___________________________________ (Signature and Date)

.56 Discuss the in-process use of the QA Form 6. [ref. a, vol. V, pt. II, ch. 1, apps. C, D]

Not Applicable_______________________ (Signature and Date)

.57 Discuss the proper procedure for affixing a certification signature. [ref. a, vol. V, pt. I, ch. 2]

___________________________________ (Signature and Date)

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109 QUALITY ASSURANCE INSPECTOR (QAI) FUNDAMENTALS (CONT’D)

109.58 Identify examples of data or work requiring a certification signature. [ref. a, vol. V, pt. II, ch. 1, app. B]

___________________________________ (Signature and Date)

.59 State the types of certification signatures and their meanings. [ref. a, vol. V, pt. II, ch. 1, app. B]

___________________________________ (Signature and Date)

.60 Discuss the following in regard to performing hydrostatic testing: [ref. n, ch. 2]

a. b.

Actions to prevent overpressurization Pressure indication requirements including the following: 1. Primary indication 2. Backup indication 3. Gage location 4. Calibration cross-checks 5. Gage indications and pressure readings Overpressurization protection requirements including the following: 1. Primary overpressure protection 2. Back-up overpressure protection 3. General requirements Preliminary leak checks Hydrostatic test inspections Test records

c.

d. e. f.

___________________________________ (Signature and Date)

.61 Discuss the following hydrostatic test acceptance criteria: [ref. n, ch. 2]

a. b. c.

Acceptance criteria Exceptions to zero leakage criteria Hydrostatic test exceptions

___________________________________ (Signature and Date)

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109 QUALITY ASSURANCE INSPECTOR (QAI) FUNDAMENTALS (CONT’D)

109.62 Discuss the precautions and limitations for the following: [ref. n, ch. 2]

a. b. c. d. e. f.

Personnel safety Component limitations and isolation Isolation to prevent chloride contamination Maximum rate of pressure change Relief valve blockage Cleanliness/water purity

___________________________________ (Signature and Date)

.63 Discuss the following specific hydrostatic test equipment requirements: [ref. n, ch. 2]

a. b. c. d.

Pressure instruments Temperature instruments Relief valves Pump and rigs including the following:

Required testing (what and how often) Cleanliness/alternatives to rig cleanliness

1. 2.

___________________________________ (Signature and Date)

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Section 110 is Not Applicable for USS MOMSEN 110 PLANNER FUNDAMENTALS

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111 111 WORK CENTER SUPERVISOR (WCS) FUNDAMENTALS

References:

[a] CINCLANTFLT/CINCPACFLTINST 4790.3, Joint Fleet Maintenance Manual (JFMM), Vol. V

111.1. Discuss the duties and responsibilities of the WCS. [pt. I, ch. 1]

___________________________________ (Signature and Date)

.2 Discuss the Quality Maintenance philosophy and how it applies to your work center. [Foreword]

___________________________________ (Signature and Date)

.3 Discuss work center maintenance tasks that require the use of TWDs. [pt. I, ch. 2]

___________________________________ (Signature and Date)

.4 Discuss the requirements for commencement of emergent work without formal approval of a CWP. [pt. I, ch. 2]

___________________________________ (Signature and Date)

.5 Discuss the requirements for review of a completed FWP. [pt. I, ch. 2]

___________________________________ (Signature and Date)

.6 Discuss the requirements for review of a completed CWP. [pt. I, ch. 2, app. D]

___________________________________ (Signature and Date)

.7 Discuss personnel training/qualification requirements unique to your work center. [pt. I, ch. 3]

___________________________________ (Signature and Date)

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111 WORK CENTER SUPERVISOR (WCS) FUNDAMENTALS (CONT’D)

111.8 Discuss the administration of the Audit, Surveillance, Evaluation, and Assessment Program in your work center. [pt. I, ch. 9]

___________________________________ (Signature and Date)

.9 Discuss integrated Quality Maintenance training for work center personnel. [pt. I, ch. 3, apps. A, B]

___________________________________ (Signature and Date)

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112 QUALITY ASSURANCE SUPERVISOR (QAS) FUNDAMENTALS

Section 112 is Not Applicable for USS MOMSEN

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300 INTRODUCTION TO WATCHSTATIONS

300.1 INTRODUCTION

The Watchstation section of your PQS is where you get a chance to demonstrate to your Qualifier that you can put the knowledge you have gained in the previous sections to use. It allows you to practice the tasks required for your watchstation and to handle abnormal conditions and emergencies. Before starting your assigned tasks, you must complete the prerequisites that pertain to the performance of that particular task. Satisfactory completion of all prerequisites is required prior to achievement of final watchstation qualification.

300.2 FORMAT

Each watchstation in this section contains:

• A FINAL QUALIFICATION PAGE, which is used to obtain the required signatures for approval and recording of Final Qualification.

• PREREQUISITES, which are items that must be certified completed before you can begin qualification for a particular watchstation. Prerequisites may include schools, watchstation qualifications from other PQS books, and fundamentals, systems, or watchstation qualifications from this book. Prior to signing off each prerequisite line item, the Qualifier must verify completion from existing records. Record the date of actual completion, not the sign-off date.

• WATCHSTATION Performance, which is the practical factors portion of your qualification. The performance is broken down as follows:

Tasks (routine operating tasks that are performed frequently) Infrequent Tasks Abnormal Conditions Emergencies Training Watches

If there are multiple watchstations, a QUALIFICATION PROGRESS SUMMARY will appear at the end of the Standard.

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300 INTRODUCTION TO WATCHSTATIONS (CONT’D)

300.3 OPERATING PROCEDURES

The PQS deliberately makes no attempt to specify the procedures to be used to complete a task or control or correct a casualty. The only proper sources of this information are the technical manuals, Engineering Operational Sequencing System (EOSS), Naval Air Training and Operating Procedures Standardization (NATOPS) or other policy-making documents prepared for a specific installation or a piece of equipment. Additionally, the level of accuracy required of a trainee may vary from school to school, ship to ship, and squadron-to-squadron based upon such factors as mission requirements. Thus, proficiency may be confirmed only through demonstrated performance at a level of competency sufficient to satisfy the Commanding Officer.

300.4 DISCUSSION ITEMS

Though actual performance of evolutions is always preferable to observation or discussion, some items listed in each watchstation may be too hazardous or time consuming to perform or simulate. Therefore, you may be required to discuss such items with your Qualifier.

300.5 NUMBERING

Each Final Qualification is assigned both a watchstation number and a NAVEDTRA Final Qualification number. The NAVEDTRA number is to be used for recording qualifications in service and training records.

300.6 HOW TO COMPLETE

After completing the required prerequisites applicable to a particular task, you may perform the task under the supervision of a qualified watchstander. If you satisfactorily perform the task and can explain each step, your Qualifier will sign you off for that task. After all line items have been completed, your Qualifier will verify Final Qualification by signing and dating the Final Qualification pages.

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FINAL QUALIFICATION NAVEDTRA 43523-B

CRAFTSMAN 301

NAME______________________________RATE/RANK____________________

This page is to be used as a record of satisfactory completion of designated sections of the Personnel Qualification Standard (PQS). Only specified supervisors may signify completion of applicable sections either by written or oral examination, or by observation of performance. The examination or checkout need not cover every item; however, a sufficient number should be covered to demonstrate the examinee’s knowledge. Should supervisors give away their signatures, unnecessary difficulties can be expected in future routine operations.

A copy of this completed page shall be kept in the individual’s training jacket.

The trainee has completed all PQS requirements for this watchstation. Recommend designation as a qualified CRAFTSMAN (NAVEDTRA 43523-B).

RECOMMENDED________________________________________ DATE______________ Supervisor

RECOMMENDED________________________________________ DATE______________ Division Officer

RECOMMENDED________________________________________ DATE______________ Department Head

QUALIFIED___________________________________________ Commanding Officer or Designated Representative

DATE______________

SERVICE RECORD ENTRY_______________________________ DATE______________

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WATCHSTATION 301 301 CRAFTSMAN

Estimated completion time: 12 weeks

301.1 PREREQUISITES

FOR OPTIMUM TRAINING EFFECTIVENESS, THE FOLLOWING PQS ITEMS SHOULD BE COMPLETED PRIOR TO STARTING YOUR ASSIGNED TASKS BUT MUST BE COMPLETED PRIOR TO FINAL WATCHSTATION QUALIFICATION.

301.1.1 FUNDAMENTALS FROM THIS PQS:

101 Quality Maintenance Safety Precautions

Completed ___________________________________ 5% of Watchstation (Qualifier and Date)

102 Quality Maintenance Administration

Completed ___________________________________ 5% of Watchstation (Qualifier and Date)

103 Quality Maintenance Program

Completed ___________________________________ 5% of Watchstation (Qualifier and Date)

104 Craftsman

Completed ___________________________________ 5% of Watchstation (Qualifier and Date)

301.2 TASKS

For the tasks listed below:

A. B. C. D. E.

What are the steps of this procedure? What are the reasons for each step? What safety precautions must be observed? What parameters/operating limits must be monitored? Satisfactorily perform this task.

Questions A B C E 301.2.1 Verify correct material for common work center maintenance

___________________________________ (Signature and Date)

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301 CRAFTSMAN (CONT’D)

Questions A B E 301.2.2 Identify general cleanliness requirements for all system maintenance

___________________________________ (Signature and Date)

.3 Identify general cleanliness requirements for a job site A B E

___________________________________ (Signature and Date)

.4 Perform maintenance steps of a TWD A B E

___________________________________ (Signature and Date)

.5 Complete required documentation for a repair task A B E

___________________________________ (Signature and Date)

.6 Demonstrate the use of work center TMDE A B E

___________________________________ (Signature and Date)

.7 Demonstrate the ability to torque and document a multiple fastener assembly A B C D E

___________________________________ (Signature and Date)

.8 Verify correct material for Seawater system maintenance A B E

___________________________________ (Signature and Date)

.9 Verify correct material for Steam Plant system maintenance A B C E

Not Applicable _________________ (Signature and Date)

.10 Identify cleanliness requirements for steam plant maintenance A B E

Not Applicable _________________ (Signature and Date)

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301 CRAFTSMAN (CONT’D)

Questions A B E 301.2.11 Verify correct material for Compressed Gas system maintenance

___________________________________ (Signature and Date)

.12 Identify cleanliness requirements for Compressed Gas system maintenance A B E

___________________________________ (Signature and Date)

.13 Verify correct material for Reactor Plant system maintenance A B E

Not Applicable ___________________ (Signature and Date)

.14 Identify cleanliness requirements for Reactor Plant system maintenance A B E

Not Applicable ______________________ (Signature and Date)

.15 Establish and maintain a Tool Accountability Log/Record A B E

____________________________________ (Signature and Date)

.16 Demonstrate the ability to properly document the assembly of an LI component including new controlled material installation. A B E

Not Applicable _______________________ (Signature and Date)

COMPLETED .2 AREA COMPRISES 40% OF WATCHSTATION.

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301 CRAFTSMAN (CONT’D)

301.3 INFREQUENT TASKS

For the infrequent tasks listed below:

A. B. C. D. E. F.

What are the steps of this procedure? What are the reasons for each step? What control/coordination is required? What safety precautions must be observed? What parameters/operating limits must be monitored? Satisfactorily perform or simulate this infrequent task.

Questions A B F 301.3.1 Identify actions required if unable to comply with work procedure

___________________________________ (Signature and Date)

.2 Perform a hydrostatic test including pretest and post-test documentation (2 times) A B C D E F

___________________________________ (Signature and Date)

___________________________________ (Signature and Date)

.3 Perform visual inspection of weight handling equipment prior to use A B D F

___________________________________ (Signature and Date)

.4 Perform valve blue check and interpret results A B D E F

___________________________________ (Signature and Date)

COMPLETED .3 AREA COMPRISES 20% OF WATCHSTATION.

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301 CRAFTSMAN (CONT’D)

301.4 ABNORMAL CONDITIONS

For the abnormal conditions listed below:

A. B. C. D. E.

What indications and alarms are received? What immediate action is required? What are the probable causes? What follow-up action is required? Satisfactorily perform or simulate the corrective/immediate action for this abnormal condition.

Questions A B C D E 301.4.1 Work fails tests/inspections

___________________________________ (Signature and Date)

.2 Out-of-specification conditions exist A B C D E

___________________________________ (Signature and Date)

.3 Out-of-calibration TMDE conditions exist A B C D E

___________________________________ (Signature and Date)

.4 Potential loss of cleanliness A B C D E

___________________________________ (Signature and Date)

COMPLETED .4 AREA COMPRISES 20% OF WATCHSTATION.

301.5 EMERGENCIES - None to be discussed.

WATCHES - None. 301.6

EXAMINATIONS (OPTIONAL EXCEPT AS REQUIRED BY TYCOM/ISIC, ETC.) 301.7

301.7.1 EXAMINATIONS Pass a written examination

___________________________________ (Signature and Date)

.2 EXAMINATIONS Pass an oral examination by QAO

___________________________________ (Signature and Date)

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Sections 302, 303, 304, 306 , 308 are Not Applicable for USS MOMSEN

302 CONTROLLED MATERIAL PETTY OFFICER/ CONTROLLED MATERIAL HANDLER (CMPO/CMH)

303 STEAM PLANT SYSTEMS CLEANLINESS

INSPECTOR/CERTIFIER (SCI) (CONT’D) 304 REACTOR PLANT CLEANLINESS INSPECTOR/CERTIFIER

(RCI) 306 FLEET MAINTENANCE ACTIVITY (FMA) PLANNER 308 Quality ASSURANCE SUPERVISOR (QAS)

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FINAL QUALIFICATION NAVEDTRA 43523-B

QUALITY ASSURANCE INSPECTOR (QAI) 305

NAME______________________________RATE/RANK____________________

This page is to be used as a record of satisfactory completion of designated sections of the Personnel Qualification Standard (PQS). Only specified supervisors may signify completion of applicable sections either by written or oral examination, or by observation of performance. The examination or checkout need not cover every item; however, a sufficient number should be covered to demonstrate the examinee’s knowledge. Should supervisors give away their signatures, unnecessary difficulties can be expected in future routine operations.

A copy of this completed page shall be kept in the individual’s training jacket.

The trainee has completed all PQS requirements for this watchstation. Recommend designation as a qualified QUALITY ASSURANCE INSPECTOR (QAI) (NAVEDTRA 43523-B).

RECOMMENDED________________________________________ DATE______________ Supervisor

RECOMMENDED________________________________________ DATE______________ Division Officer

RECOMMENDED________________________________________ DATE______________ Department Head

QUALIFIED___________________________________________ Commanding Officer or Designated Representative

DATE______________

SERVICE RECORD ENTRY_______________________________ DATE______________

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WATCHSTATION 305 305 QUALITY ASSURANCE INSPECTOR (QAI)

Estimated completion time: 12 weeks

305.1 PREREQUISITES

FOR OPTIMUM TRAINING EFFECTIVENESS, THE FOLLOWING PQS ITEMS SHOULD BE COMPLETED PRIOR TO STARTING YOUR ASSIGNED TASKS BUT MUST BE COMPLETED PRIOR TO FINAL WATCHSTATION QUALIFICATION.

305.1.1 SCHOOLS:

Quality Assurance Inspector Training Course (A-557-0001) or equivalent

Completed Not Required On MOMSEN_____________ (Qualifier and Date)

.2 WATCHSTATIONS FROM THIS PQS:

301 Craftsman

Completed ___________________________________ (Qualifier and Date)

302 Controlled Material Petty Officer/Controlled Material Handler (CMPO/CMH)

Completed Not Applicable_______________________ (Qualifier and Date)

303 Steam Plant Systems Cleanliness Inspector/Certifier (SCI)

Completed Not Applicable_______________________ (Qualifier and Date)

304 Reactor Plant Cleanliness Inspector/Certifier (RCI)

Completed Not Applicable_______________________ (Qualifier and Date)

.3 FUNDAMENTALS FROM THIS PQS:

109 Quality Assurance Inspector (QAI)

Completed ___________________________________ 10% of Watchstation (Qualifier and Date)

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305 QUALITY ASSURANCE INSPECTOR (QAI) (CONT’D)

305.2 TASKS

For the tasks listed below:

A. B. C. D. E. F. G.

What are the steps of this procedure? What are the reasons for each step? What control/coordination is required? What safety precautions must be observed? What parameters/operating limits must be monitored? What critical inspections and documentation are required? Satisfactorily perform this task.

Questions A B F G 305.2.1 Review an LI CWP during opening

Not Applicable______________________ (Signature and Date)

.2 Review an LI CWP during closeout A B F G

Not Applicable______________________ (Signature and Date)

.3 Review a nuclear CWP during opening A B F G

Not Applicable______________________ (Signature and Date)

.4 Review a nuclear CWP during closeout A B F G

Not Applicable______________________ (Signature and Date)

.5 Review a SUBSAFE CWP during opening A B F G

Not Applicable______________________ (Signature and Date)

.6 Review a SUBSAFE CWP during closeout A B F G

Not Applicable______________________ (Signature and Date)

.7 Review an SOC CWP during opening A B F G

Not Applicable______________________ (Signature and Date)

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305 QUALITY ASSURANCE INSPECTOR (QAI) (CONT’D)

Questions A B F G 305.2.8 Review an SOC CWP during closeout

Not Applicable______________________ (Signature and Date)

.9 Verify that proper fasteners are used in a hull integrity application A B F G

___________________________________ (Signature and Date)

.10 Verify proper torquing procedures and document results A B D E F G

___________________________________ (Signature and Date)

.11 Witness a controlled assembly on a non-nuclear component and document results A B E F G

Not Applicable_______________________ (Signature and Date)

.12 Verify that test equipment inspection devices and gauges used during testing and inspections are in calibration and have up-to-date calibration stickers attached A B C D E F G

___________________________________ (Signature and Date)

.13 Witness a hydrostatic test and document results (2 times) A B C D E F G

___________________________________ (Signature and Date)

___________________________________ (Signature and Date)

.14 Witness/interpret a blue check A B D F G

___________________________________ (Signature and Date)

.15 Witness and document ball valve seat compression A B F G

___________________________________ (Signature and Date)

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305 QUALITY ASSURANCE INSPECTOR (QAI) (CONT’D)

Questions A B F G 305.2.16 Demonstrate ability to properly use outside micrometers

___________________________________ (Signature and Date)

.17 Demonstrate ability to properly use inside micrometers A B F G

___________________________________ (Signature and Date)

.18 Demonstrate ability to properly use depth micrometers A B F G

___________________________________ (Signature and Date)

.19 Demonstrate ability to properly use dial vernier calipers A B F G

___________________________________ (Signature and Date)

.20 Demonstrate ability to properly use vernier height gauges A B F G

___________________________________ (Signature and Date)

.21 Demonstrate ability to properly use thread pitch gauges A B F G

___________________________________ (Signature and Date)

.22 Demonstrate ability to properly use torque wrenches A B F G

___________________________________ (Signature and Date)

.23 Demonstrate ability to properly use snap and bore gauges A B F G

___________________________________ (Signature and Date)

.24 Demonstrate ability to properly use ball micrometers A B F G

___________________________________ (Signature and Date)

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305 QUALITY ASSURANCE INSPECTOR (QAI) (CONT’D)

Questions A B F G 305.2.25 Demonstrate ability to properly use dial indicators

___________________________________ (Signature and Date)

.26 Demonstrate ability to properly use surface finish comparators A B F G

___________________________________ (Signature and Date)

.27 Demonstrate ability to read technical drawings A B G

___________________________________ (Signature and Date)

.28 Perform a surveillance assigned by QAO A B F G

___________________________________ (Signature and Date)

.29 Demonstrate the ability to locate all aspects (i.e. O-ring size, number and size of fasteners, etc.) of a flanged joint using ship’s drawings A B G

___________________________________ (Signature and Date)

COMPLETED .2 AREA COMPRISES 60% OF WATCHSTATION.

INFREQUENT TASKS 305.3

For the infrequent tasks listed below:

A. B. C. D.

What are the steps of this procedure? What are the reasons for each step? What control/coordination is required? Satisfactorily perform or simulate this infrequent task.

Questions A B C D 305.3.1 Prepare and route a DFS

___________________________________ (Signature and Date)

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305 QUALITY ASSURANCE INSPECTOR (QAI) (CONT’D)

Questions A B C D 305.3.2 Document deficiency on a QA Form 14 and route for disposition

___________________________________ (Signature and Date)

.3 Explain the process to follow when test/inspections are unsatisfactory A B C D

___________________________________ (Signature and Date)

.4 Perform a vertical audit of a CWP A B D

___________________________________ (Signature and Date)

COMPLETED .3 AREA COMPRISES 30% OF WATCHSTATION.

305.4 ABNORMAL CONDITIONS- None to be discussed.

305.5 EMERGENCIES - None to be discussed.

305.6 WATCHES - None.

EXAMINATIONS (REQUIRED BY JFMM.) 305.7

305.7.1 EXAMINATIONS Pass a written examination (minimum grade 75%)

___________________________________ (Signature and Date)

.2 EXAMINATIONS Pass an oral board by a QAI ___________________________________

(Signature and Date)

Pass an oral board by a QAS

______Not Applicable_________________ (Signature and Date)

Pass an oral board by QAO

___________________________________ (Signature and Date)

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FINAL QUALIFICATION NAVEDTRA 43523-B

307 WORK CENTER SUPERVISOR (WCS) NAME______________________________ RATE/RANK____________________ This page is to be used as a record of satisfactory completion of designated sections of the Personnel Qualification Standard (PQS). Only specified supervisors may signify completion of applicable sections either by written or oral examination, or by observation of performance. The examination or checkout need not cover every item; however, a sufficient number should be covered to demonstrate the examinee’s knowledge. Should supervisors give away their signatures, unnecessary difficulties can be expected in future routine operations. A copy of this completed page shall be kept in the individual’s training jacket. The trainee has completed all PQS requirements for this watchstation. Recommend designation as a qualified WORK CENTER SUPERVISOR (WCS) (NAVEDTRA 43523-B). RECOMMENDED_________________________________ DATE______________

Supervisor RECOMMENDED_________________________________ DATE______________

Division Officer RECOMMENDED_________________________________ DATE______________

Department Head QUALIFIED______________________________________ DATE______________

Commanding Officer or Designated Representative SERVICE RECORD ENTRY_________________________ DATE______________

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WATCHSTATION 307 307 WORK CENTER SUPERVISOR (WCS)

Estimated completion time: 4 weeks

307.1 PREREQUISITES

FOR OPTIMUM TRAINING EFFECTIVENESS, THE FOLLOWING PQS ITEMS SHOULD BE COMPLETED PRIOR TO STARTING YOUR ASSIGNED TASKS BUT MUST BE COMPLETED PRIOR TO FINAL WATCHSTATION QUALIFICATION.

307.1.1 WATCHSTATIONS FROM THIS PQS:

301 Craftsman

Completed ___________________________________ (Qualifier and Date)

.2 FUNDAMENTALS FROM THIS PQS:

105 Controlled Material Petty Officer/Controlled Material Handler (CMPO/CMH)

Completed Not Applicable_______________________ 3% of Watchstation (Qualifier and Date)

106 Steam Plant Systems Cleanliness Inspector/Certifier (SCI)

Completed Not Applicable_______________________ 3% of Watchstation (Qualifier and Date)

107 Reactor Plant Cleanliness Inspector/Certifier (RCI)

Completed Not Applicable_______________________ 3% of Watchstation (Qualifier and Date)

108 Gas Systems Cleanliness

Completed ___________________________________ 3% of Watchstation (Qualifier and Date)

109 Quality Assurance Inspector (QAI)

Completed ___________________________________ 3% of Watchstation (Qualifier and Date)

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307 WORK CENTER SUPERVISOR (CONT’D)

307.1.2 110 Planner

Completed Not Applicable______________________ 3% of Watchstation (Qualifier and Date)

111 Work Center Supervisor (WCS)

Completed ___________________________________ 3% of Watchstation (Qualifier and Date)

307.2 TASKS

For the tasks listed below:

A. B. C.

What are the steps of this procedure? What are the reasons for each step? Satisfactorily perform this task.

Questions A B C 307.2.1 Review an FWP for technical accuracy (2 times)

___________________________________ (Signature and Date)

___________________________________ (Signature and Date)

.2 Assign Q-points to an FWP (2 times) A B C

___________________________________ (Signature and Date)

___________________________________ (Signature and Date)

.3 Verify an FWP has correct CSB (2 times) A B C

___________________________________ (Signature and Date)

___________________________________ (Signature and Date)

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307 WORK CENTER SUPERVISOR (CONT’D)

Questions A B C 307.2.4 Verify an FWP has correct margin symbols (2 times)

___________________________________ (Signature and Date)

___________________________________ (Signature and Date)

.5 Monitor in-process work for conformity to specifications, completeness, and correctness (2 times) A B C

___________________________________ (Signature and Date)

___________________________________ (Signature and Date)

.6 Review an FWP for satisfactory completion (2 times) A B C

___________________________________ (Signature and Date)

___________________________________ (Signature and Date)

.7 Review a CWP for satisfactory completion (2 times) A B C

___________________________________ (Signature and Date)

___________________________________ (Signature and Date)

COMPLETED .2 AREA COMPRISES 49% OF WATCHSTATION.

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307 WORK CENTER SUPERVISOR (CONT’D)

307.3 INFREQUENT TASKS

For the infrequent tasks listed below:

A. B. C.

What are the steps of this procedure? What are the reasons for each step? Satisfactorily perform or simulate this infrequent task.

Questions A B C 307.3.1 Prepare a DFS

___________________________________ (Signature and Date)

COMPLETED .3 AREA COMPRISES 10% OF WATCHSTATION.

307.4 ABNORMAL CONDITIONS

For the abnormal conditions listed below:

A. B. C. D. E.

What indications and alarms are received? What immediate action is required? What are the probable causes? What follow-up action is required? Satisfactorily perform or simulate the corrective/immediate action for this abnormal condition.

Questions A B C D E 307.4.1 Loss of material control

___________________________________ (Signature and Date)

.2 Potential loss of cleanliness A B C D E

___________________________________ (Signature and Date)

COMPLETED .4 AREA COMPRISES 20% OF WATCHSTATION.

307.5 EMERGENCIES - None to be discussed.

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307 WORK CENTER SUPERVISOR (CONT’D)

307.6 WATCHES - None.

EXAMINATIONS (OPTIONAL EXCEPT AS REQUIRED BY TYCOM/ISIC, ETC.) 307.7

307.7.1 EXAMINATIONS Pass a written examination

___________________________________ (Signature and Date)

.2 EXAMINATIONS Pass an oral examination board by a WCS

___________________________________ (Signature and Date)

Pass an oral examination board by a DIVO

___________________________________ (Signature and Date)

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NAVEDTRA 43523-B

QUALIFICATION PROGRESS SUMMARY FOR QUALITY MAINTENANCE PROGRAM

NAME_______________________________________ RATE/RANK_____________________

This qualification progress summary is used to track the progress of a trainee in the watchstations for this PQS and ensure awareness of remaining tasks. It should be kept by the individual or in the individual's training jacket and updated with an appropriate signature (Training Petty Officer, Division Officer, Senior Watch Officer, etc.) as watchstations are completed.

301 CRAFTSMAN

Completed ___________________________________ (Signature)

Date_______________

302 CONTROLLED MATERIAL PETTY OFFICER/CONTROLLED MATERIAL HANDLER (CMPO/CMH)

Completed __ Not Applicable___________________ (Signature)

Date_______________

303 STEAM PLANT SYSTEMS CLEANLINESS INSPECTOR/CERTIFIER (SCI)

Date_______________ Completed __ Not Applicable________________ (Signature)

304 REACTOR PLANT CLEANLINESS INSPECTOR/CERTIFIER (RCI)

Completed __ Not Applicable_________________ (Signature)

Date_______________

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QUALIFICATION PROGRESS SUMMARY FOR QUALITY MAINTENANCE PROGRAM (CONT’D)

305 QUALITY ASSURANCE INSPECTOR (QAI)

Completed ___________________________________ (Signature)

Date_______________

306 FLEET MAINTENANCE ACTIVITY (FMA) PLANNER

Date_______________ Completed __ Not Applicable___________________ (Signature)

307 WORK CENTER SUPERVISOR (WCS)

Completed ___________________________________ (Signature)

Date_______________

308 QUALITY ASSURANCE SUPERVISOR (QAS)

Date_______________ Completed ___ Not Applicable ___________________ (Signature)

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LIST OF REFERENCES USED IN THIS PQS

CINCLANTFLT/CINCPACFLTINST 4790.3, Joint Fleet Maintenance Manual (JFMM) Local Directives Local Instructions MIL-STD-1330, Cleaning and Testing of Shipboard Oxygen, Nitrogen, and Hydrogen Gas

Piping Systems MIL-STD-1622, Cleaning of Shipboard Compressed Air Systems MIL-STD-2197(SH), Brush Electroplating on Marine Machinery NAVEDTRA 12001, Fireman NAVEDTRA 12085, Tools and Their Uses NAVEDTRA 12146, Machinist's Mate 3 & 2 NAVEDTRA 12164, Electrician's Mate 3 & 2 NAVEDTRA 12204-A, Machinery Repairman NAVSEA 0387-046-8000, System Hydrostatic Test Requirements NAVSEA 0900-LP-070-6010, Material Control Standard NAVSEA 0900-LP-094-010, Noise Control Guide for Installation and Inspection Personnel 0948-LP-012-5000, Standard Navy Valves NAVSEA 0948-LP-045-7010, Material Control Standard (Non-Nuclear) NAVSEA 0967-LP-000-0110, Electronics Installation and Maintenance Book, Instrument NAVSEA S0400-AD-URM-010, Tag-Out Users Manual NAVSEA Ship/Class Specific Test Drawings NAVSEA SS800-AG-MAN-010-P-9290, System Certification Procedure and Criteria Manual for NAVSEA TE 000-AA-HBK-010/2M, Microminiature Electronic Repair Program Requirements for Reporting, Evaluating and Providing Disposition Instructions For NSTM S9086-CH-STM-010/CH-074, Vol. 1, Welding and Allied Processes NSTM S9086-CH-STM-020/CH-074, Vol. 2, Nondestructive Testing of Metals/Qualification and

Certification Requirements for Naval Personnel NSTM S9086-CH-STM-030/CH-074, Vol. 3, Gas Free Engineering NSTM S9086-CJ-STM-000/CH-075, Fasteners NSTM S9086-GX-STM-020/CH-220, Vol. 2, Boiler Water/Feedwater Test and Treatment

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LIST OF REFERENCES USED IN THIS PQS (CONT’D)

NSTM S9086-KC-STM-010/CH-300, Electric Plant General NSTM S9086-RK-STM-010/CH-505, Piping Systems NSTM S9086-S3-STM-010/CH-555, Vol. 1, Surface Ship Firefighting NSTM S9086-SX-STM-000/CH-550, Industrial Gases; Generating, Handling, and Storage NSTM S9086-SY-STM-010/CH-551, Compressed Air Plants and Systems NSTM S9086-UU-STM-010/CH-613, Wire and Fiber Rope and Rigging NSTM S9086-VD-STM-020/CH-631, Vol. 2, Preservation of Ships in Service Surface

Preparation and Painting NSTM S9086-WK-STM-010/CH-670, Stowage, Handling, and Disposal of Hazardous General

Use Consumables OPNAVINST 3120.32C, Standard Organization and Regulations Manual of the U.S. Navy

(SORM) OPNAVINST 3500.39, Operational Risk Management OPNAVINST 5100.19D, Navy Occupational Safety and Health (NAVOSH) Program Manual for

Forces Afloat Ship/Class Test Drawings

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Personal Qualification Standard Feedback Form for NAVEDTRA 43523-B

From____________________________________________________ Date_______________

Via______________________________________________________Date_______________ Department Head

Activity ______________________________________________________________________

Mailing Address_______________________________________________________________

Email Address ____________________________________________DSN_______________

PQS Title____________________________________________NAVEDTRA_______________

Section Affected_______________________________________________________________

Page Number(s)_______________________________________________________________

For faster response, you may email your feedback to the PQS Development Group at: [email protected]. Please include the above information so that we may better serve you.

Remarks/Recommendations (Use additional sheets if necessary):

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(FOLD HERE)

------------------------------------------------------------------------------------------------------------------------------- DEPARTMENT OF THE NAVY

___________________________ OFFICIAL BUSINESS

COMMANDING OFFICER NETPDTC N34 6490 SAUFLEY FIELD ROAD PENSACOLA FL 32509-5237

------------------------------------------------------------------------------------------------------------------------------- (FOLD HERE)

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