us er instru cti onsrs-232/pcm may be requ hardware mtl 4840/e erview sitioner is a two the...

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Digital P Position ner 3200 0MD US SER IN NSTRU M UCTIO Installa Opera Maintena ONS ation ation ance

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Page 1: US ER INSTRU CTI ONSRS-232/PCM May be requ hardware MTL 4840/E erview sitioner is a two The positioner e. The Logix 3 o-way remote x 3200MD pos le-acting actua ner is complet p current

Digital P

Position

ner 3200

0MD

US

SER INNSTRU

M

UCTIO

InstallaOpera

Maintena

ONS

ationationance

Page 2: US ER INSTRU CTI ONSRS-232/PCM May be requ hardware MTL 4840/E erview sitioner is a two The positioner e. The Logix 3 o-way remote x 3200MD pos le-acting actua ner is complet p current

2

Conten 1 Terms Con2 General Inf3. Unpacking

3.1 Unpac

3.2 Storag

3.3 Pre-in

4 Logix 3200

4.1 Specif

4.2 Positio

4.3 Detail

5 Mounting a

5.1 Mount

5.2 Mount

5.3 Option

5.4 Tubing

6 Wiring and

6.1 4-20 m

6.2 Groun

6.3 Comp

6.4 Cable

6.5 Intrins

7 Startup

7.1 Logix

7.2 Initial

7.3 Opera

7.4 SetupCalibr

7.5 QUIC

7.6 Local

7.7 Facto

7.8 Comm

7.9 Versio

7.10 Logix

7.11 Valveand H

nts

cerning Safetyormation and Storage

cking

ge

nstallation Inspe

MD Positioner

fications

oner Operation

ed Sequence o

nd Installation

ting to Valtek L

ting to Standar

nal Valtek Rota

g Positioner to

Grounding Gu

mA Command

nding Screw

pliance Voltage

e Requirements

sically Safe Bar

3200MD Loca

DIP Switch Se

ation of Configu

p of the Cal Dipation operating

K-CAL Operati

control of valve

ry Reset

mand Reset

on number che

x 3200MD Stat

eSight ConfiguHART 375 Han

ection

Overview

n

of Positioner O

Linear Mark On

rd Valtek Rotar

ary Mounting P

Actuator

idelines

Input Wiring

s

rriers

l Interface

ettings Operatio

uration DIP Sw

-Switch for theg mode

ion

e position

cking

tus Condition

uration and Diandheld Commu

Use

Operations

ne Valves

ry Valves

Procedure

on

witch Settings

e Quick

gnostic Softwaunicator

er instructions –

3 3 3

3

3

3

4

4

6

7

8

8

9

10

11

11

12

12

12

12

13

13

13

13

13

15

15

15

15

15

16

16

are 16

8 Main

8.1

8.2

8.3

8.4

8.5

8.6

8.7

8.8

8.9

9 Optio

9.1

9.2

9.3

10 Req

10.1

10.2

10.3

10.4

10.5

10.6

10.7

10.8

10.9

10.1

10.1

10.1

10.1

10.1

10.1

11 Par

12 Log

13 Log

13.1

13.2

13.3

14 Fre

15 How

16 Tro

– Digital Positio

ntenance and R

Driver Module

Regulator

Checking or S

Spool Valve

Spool Valve C

Stem Position

Main PCB Ass

Pressure Sen

Customer Inte

onal Hardware

Vented Desig

HART Modem

4-20 mA Anal

quirements for

1 Fail Safe Sta

2 Safety Funct

3 Fail Safe Sta

4 Diagnostic A

5 Maximum Ac

6 Model Selec3200MD Pos

7 Installation

8 Firmware Up

9 Required Co

10 Reliability D

11 Lifetime Lim

12 Proof Testi

13 Maintenanc

14 Repair and

15 Training Re

rts List

gix 3200MD Sp

gix 3200MD Mo

1 Valtek Moun

2 Logix O.E.M

3 NAMUR Acc

quently Asked

w to Order

ubleshooting

oner 3200MD

Repair

e Assembly

Setting Internal

Cover

n Sensor

sembly

nsor Board

erface Board

n

m

log Output Boa

Safety Integrity

ate

tion

ate Response T

Annunciation an

chievable SIL

ction and Specisitioner

pdate

onfiguration Se

Data

mits

ng

ce

Replacement

equirements

pare Parts Kits

ounting Kits

nting Kits

M. Mounting Kits

cessory Mountin

Questions

LGENIM0059-

flowse

Regulator Pres

ard

y

Time

nd Response T

ification of Flow

ettings

s

ng Kit Part Num

-04 09/11

erve.com

20

20

22

ssure 22

23

23

24

25

25

26

27

27

27

28

29

29

29

29

Time 29

30

wserve 30

30

30

30

31

31

31

31

31

31

33

34

35

35

36

bers 36

37

38

39

Page 3: US ER INSTRU CTI ONSRS-232/PCM May be requ hardware MTL 4840/E erview sitioner is a two The positioner e. The Logix 3 o-way remote x 3200MD pos le-acting actua ner is complet p current

flowserve.com

1 TermThe safety NOTE are dangers anaspects tha DANGER:and/or subprecaution

WARNINGand/or subprecaution

WARNINGintrinsic sa

CAUTION:

property damag NOTE: Indicatinformation, wqualified persoemphasized noperation anddocumentationdocumentationto avoid faultsindirectly caus

2 GenThe following iinstalling and pLogix® 3200Mused for all theindicate featurethat the positioModel Numbermodel numbershould thorougoperating, or p Separate ValteMaintenance inIOM 27) and athe system andinstructions wh To avoid possiWARNING anModifying this maintenance paffect performaequipment, an

WARNINGadhered toproduct. Sdevices m

ms Conceterms DANGEused in these in

nd/or to provide at may not be re

: Indicates thatbstantial properns are not taken

G: Indicates thabstantial properns are not taken

G: Substitution afety.

Indicates that mge can occur if p

tes and providewhich may not bonnel. Complia

notes, with rega maintenance an (e.g., in the on or on the pro

s, which in themse severe perso

eral Informnstructions are performing main

MD digital positioe positioners hees specific to m

oner has HART®r table in this mars. Product useghly review this performing any m

ek Flow Control nstructions covectuator (such asd other accessohen this informa

ible injury to perd CAUTION noproduct, substit

procedures otheance and be had may void exis

G: Standard indo when workingSpecifically, peust be used as

rning SafeR, WARNING, nstructions to hiadditional infor

eadily apparent

death, severe rty damage wiln.

at death, severrty damage cann.

of components

minor personal inproper precautio

es additional tebe very obviousance with otheard to transportand with regardoperating instruoduct itself) is emselves might donal injury or p

mation designed to ass

ntenance as reqoners. Series 30rein; however, sodel (i.e., Logix® protocol). Seanual for a brears and maintenabulletin prior to

maintenance on

Products Instaler the valve (sucs IOM 2 or IOMories. Refer to tation is needed.

rsonnel or damaotes must be strtuting non-factoer than outlined zardous to pers

sting warranties

dustry safety prg on this or anyrsonal protectiv

s warranted.

Use

ety CAUTION and ighlight particularmation on .

personal injuryl occur if prope

e personal injun occur if prope

s may impair

njury and/or ons are not take

echnical s even to r, not particulat, assembly, d to technical uction, product essential, in orddirectly or

property damag

sist in unpackinquired on Valtek000 is the term specific numberx 3200 indicatese Logix 3200M

akdown of specance personnelinstalling,

n the valve.

llation, Operatioch as IOM 1 or

M 31) portions ofthe appropriate

age to valve parrictly followed. ry parts or usingcould drasticall

sonnel and .

ractices must by process contrve and lifting

er instructions

ar

y er

ury er

n.

rly

der

ge.

g, k®

rs s D ific l

on,

f

rts,

g y

be rol

3

3.1

1. Whithe deseac

2. Whe

posaccebe lunit and

Ww

3. In th

imm 4. Sho

Con

3.2

Controlinstrumbuildingnot requsuitablelocation

3.3

If a valvone yeaapproprInstruct If O-ringbe replabe disasreplace 1. Rep 2. Insp

repl

– Digital Positi

Unpackin

Unpacking

ile unpacking tpacking list agcribing the sys

ch shipping con

en lifting the syition lifting straessories. Systifted by actuato

t using lifting std outer end of b

WARNING: Wwith lifting strabe above the libe given to preFailure to do spersonnel or d

he event of shimediately.

ould any problentrol Division re

Storage

valve packagementation) can bg that affords euired. Control e skids, not diren must also be

Pre-installa

ve control packar, inspect oneriate Installatiotions (IOM) prio

gs are out-of-roaced and the acssembled and

ed, complete the

place the press

pect the solenolace as necess

ioner 3200MD

ng and Sto

he Logix 3200Mgainst the matestem and accesntainer.

ystem from theaps to avoid datems with valveor lifting ring. Otraps or hooks body.

When lifting a vaps, be aware thifting point. Thevent the valveo can cause seamage to near

pping damage

ems arise, contepresentative.

es (a control vabe safely store

environmental pvalve package

ectly on the floofree from flood

ation Inspec

kage has been e actuator by dion, Operation, aor to valve insta

ound, deterioratctuator rebuilt. inspected. If the following step

sure-balance pl

oid and positionsary.

LGENIM0059

orage

MD positioner,rials received. ssories are incl

shipping contamage to mounes up to six incOn larger systethrough the yo

alve/actuator ashe center of gr

herefore, suppoe/actuator from erious injury to rby equipment.

, contact the sh

tact a Flowserv

alve and its d in an enclose

protection; heaes must be storor. The storagding, dust, dirt e

ction

stored for morsassembling it and Maintenanallation.

ted, or both, the All actuators m

he actuator O-rips:

lug O-rings.

ner soft goods

9-04 09/11

3

check Lists

luded in

ainer, ted

ches may ems, lift oke legs

ssembly ravity may ort must rotating.

.

hipper

ve Flow

ed ting is red on

ge etc.

re than per the ce

ey must must then ings are

and

Page 4: US ER INSTRU CTI ONSRS-232/PCM May be requ hardware MTL 4840/E erview sitioner is a two The positioner e. The Logix 3 o-way remote x 3200MD pos le-acting actua ner is complet p current

4

4 LogiPosi

The Logix 320input digital vathrough the locthe HART protwith the positiocontrol both dorotary mountinthe 4-20 mA input mA without AO

4.1 Spec

Table I: Electr

Power Supply

Compliance Vo

Effective Resist

Communication

Minimum OperaCurrent

Maximum Volta

Table II: Valve

Computer

Ports

HART Modem

HART Filter

HART MUX

x 3200MDtioner Ov

00MD digital poalve positioner. cal user interfactocol to allow twoner. The Logiouble- and singngs. The positio

signal. Start uO card or 3.85 m

cifications

rical SpecificatiTwo-w

10.0 to

ltage 10.0 V

tance 495 Ω

Add 20active

ns HART

ating 3.6 mA

3.85 m

ge 30.0 V

eSight Suite So

Minimum Pe95, 98, NT, 2(64 MB recodisk space, C

1 minimum a(Can also coconnections

RS-232/PCM

May be requhardware

MTL 4840/E

D verview

sitioner is a two The positionerce. The Logix 3wo-way remote x 3200MD pos

gle-acting actuaoner is complet

up current must mA with AO car

ions wire, 4-20 mA

o 30.0 VDC

VDC @ 20 mA

@ 20 mA Typica

0 Ω when HART

Protocol

A without AO boa

mA with AO board

VDC

oftware Specific

entium processor2000, XP, 32 MB

ommended), 30 MCD-ROM drive

available with 8 mommunicate via P)

MCIA card/USB

uired in conjuncti

ELCON 2700

Use

o-wire 4-20 mAr is configurable3200MD utilizecommunicationitioner can

ators with lineartely powered by

be at least 3.6rd.

al

communication

ard

d

cations

r running WindowB total memory MB available hard

maximum possibPCMCIA and US

on with some DC

er instructions –

A e s ns

r or y

ws

d

ble. SB

CS

Table II

Operatin

TranspoTempera

Operatin

Note: Th(a dew ptemperarecomm Table IV

Housing

Soft Goo

Weight

Table VDeadban

Repeata

Linearity

Air Cons

Air Capa

Table VPotentia

Power S

Maximum(ohms)

Current

Linearity

Repeata

Hysteres

Operatin

– Digital Positio

II: Environmen

ng Temperature

ort and Storage ature Range

ng Humidity

he air supply muspoint at least 18 dature, particle siz

mended - and oil c

V: Physical Sp

g Material Caste

ods Bu

8.3

20

V: Positioner Spnd < 0

ability < 0

y < 0

< 0

sumption < 0

acity 12

VI: 4 to 20 mA Aal Range of Rotat

Supply Range

m Load Resistan

Signal Output

y

ability

sis

ng Temperature

oner 3200MD

tal Conditions

Range Stan

-40 to

0 to 1

st conform to ISAdegrees Fahrenh

ze below five miccontent not to ex

pecifications

ast, powder-painteel

una-N / Florosilico

3 pounds (3.9 kg

.5 pounds (9.3 k

pecifications 0.1 % full scale

0.05 % full scale

0.5 % (rotary)

0.8 %, (sliding ste

0.3 SCFM (0.5 N

SCFM @ 60 ps

Analog Output tion 40 ° - 9

12.5 to

nce (Supply

4 - 20 m

1.0 % F

0.25 %

1.0 % F

-40 to 1

LGENIM0059-

flowse

dard -40 to(-40 t

o 176 °F (-40 to

100 % non-cond

A Standard ISA 7heit below ambierons - one micro

xceed one part pe

ted aluminum, st

one

) aluminum

kg) stainless stee

em) full scale

Nm3/hr) @ 60 psi

i (4 bar g) (0.27 C

Specifications95 °

o 40 VDC, (24 VD

y voltage - 12.5)

mA

F.S.

% F.S.

F.S.

176 °F (-40 to 80

-04 09/11

erve.com

o 176 °F to 80 °C)

80 °C)

ensing

7.0.01 ent on er million).

tainless

el

(4 bar g)

Cv)

s

DC typical)

/ 0.02

0°C)

Page 5: US ER INSTRU CTI ONSRS-232/PCM May be requ hardware MTL 4840/E erview sitioner is a two The positioner e. The Logix 3 o-way remote x 3200MD pos le-acting actua ner is complet p current

flowserve.com

Table VII: Haz

Flame Proof SIRA 03 ATEXII 2 GD Ex d IIB + H2 Ex tD A21 IP6T5 (Ta = -40 ˚

Intrinsically SaSIRA 03 ATEXII 1 GD Ex ia IIC T4 (Ta = -52 ˚T5 (Ta = -52 ˚ Entity ParameUi = 30 V Ii = 100 mA Pi = 800 mW Ci = 30 nF CoLi = 0

Non-IncendiveSIRA 08 ATEXII 3 GD Ex nL nA IIC Ex tD A22 T95T4 (Ta = -52 ˚T5 (Ta = -52 ˚

Explosion ProIECEx SIR 04Ex d IIB+H2 TTa = -40 ˚C to

Intrinsically SaIECEx FMG 0Ex ia IIC T4 Ta = -40 ˚CT5 Ta = -40 ˚C Entity ParameUi = 30 V Ii = 100 mA Pi = 800 mW Ci = 30 nF Li = 0

Explosion Pro10-AV4BO-05Ex d IIB+H2 T

Special Cond The equ To avoid In order For Intrin

in accord Substitut

zardous Area C

X1387

T5 IP65 65 T95 ˚C C to +80 ˚C

afe X2299X

EC to +85 ˚C) (TC to +55 ˚C)

eters

= 36 nF

e X4006

5 ˚C C to +85 ˚C) C to +55 ˚C)

of .0023X

T5 +55 ˚C

afe 5.0003X E

C to +85 ˚C TC to +55 ˚C

eters

of 60X

T5

ditions for Safe ipment must be i

d possibility of stato maintain the e

nsically Safe instdance with intrinstion of componen

Certifications ATEX

Ex iaD 20 T95 ˚CTa = -52 ˚C to +8

IECEx

Ex iaD 20 T95 ˚CTa = -40 ˚C to +8

KOSHA

Use: installed in such atic discharge cleexplosion proof ctallations the possically safe instants may impair In

Use

C 80 ˚C)

C 80 ˚C

a manner as to ean only with a dcertifications do nsitioner must be cllation standardsntrinsic Safety.

er instructions

ExplosioClass I,DIP ClaClass I,T5 TamT6 TamType 4X

IntrinsicClass I,Class I,T4 TamT5 TamType 4X Entity PUi = 30Ii = 100Pi = 800Ci = 30Li = 0

Non-IncClass I,T4 TamT5 TamType 4XBarriers

ExplosioTUV 11Ex d IIBTa = -40

InstrinsiTUV 11Ex ia IICT4 Ta =T5 Ta = Entity PUi = 30Ii = 100Pi= 800Ci = 30Li = 0

Gost R Gost K

minimize the riskdamp cloth. not remove or looconnected to suits.

– Digital Positi

No

on Proof Div 1, Groups B

ass II, III, Div 1 G Zone 1, Ex d IIB

mb = -55 ˚C ≤ Ta mb = -55 ˚C ≤ Ta X

cally Safe II, III, Div 1, Gro Zone 0, AExia I

mb = -55 ˚C ≤ Ta mb = -55 ˚C ≤ Ta X

Parameters V

0 mA 0 mW nF

cendive Div 2, Groups A

mb = -55 ˚C ≤ Ta mb = -55 ˚C ≤ Ta X s Not Required

on Proof .0070

B+H2 T5 Gb IP650 ˚C -Ta - +80 ˚C

ically Safe .0071X

C Ga IP65 = -40 ˚C-Ta- +85= -40 ˚C-Ta- +55

Parameters Vcc

0 mA 0 mW

nF

- –

k of impact or fric

osen covers whiltably rated intrins

ioner 3200MD

orth America (F

B, C, D Groups E, F, G B + H2 (CSA On≤ +80 ˚C (CSA O≤ +60 ˚C

oups A, B, C, D, IC (FM Only) ≤ +85 ˚C ≤ +55 ˚C

A, B, C, D ≤ +85 ˚C ≤ +55 ˚C

InMetro

5 C

Ex ia IIIC˚C Ta = -40˚C

Gost

ction with other m

le circuits are livesically safe equip

LGENIM0059

FM⁄CSA)

ly) Only)

E, F, G

C T95 ˚C Da IP60 ˚C-Ta- +85 ˚C

metal surfaces.

e. pment, and must

9-04 09/11

5

65

t be installed

Page 6: US ER INSTRU CTI ONSRS-232/PCM May be requ hardware MTL 4840/E erview sitioner is a two The positioner e. The Logix 3 o-way remote x 3200MD pos le-acting actua ner is complet p current

6

4.2 Posit

The Logix 320instrument. Finstalled on a action. The Logix 320mA input signacommunicationsignal: Analog signal is used flevel of the inpsent via HARTcommand southe HART 375 Whether in Anas the valve clthe valve opensignal is convethe signals corThe input signcharacterizatiolonger uses Ccharacterize thdone in softwaadjustment. TEqual Percent Figure 1: Logi

tioner Oper

00MD positioneigure 1 shows double-acting

0MD receives pal. However, sinns, two sourcesand Digital. In for the commanut 4-20 mA sign

T, is used as therce can be accecommunicator,

nalog or Digital losed position an position. In Aerted to a percerresponding to nal in percent pon/limits modifi

CAMs or other mhe output of theare, which allowThe positioner ht (= %) and Cu

ix 3200MD Dig

ation

er is an electrica Logix 3200Mlinear actuator

power from the tnce this positions can be used foAnalog source,

nd source. In Dnal is ignored ane command souessed with Valv, or other host s

Source, 0 % is and 100 % is al

Analog source, tentage. During 0 % and 100 %

passes throughier block. The mechanical mee positioner. Tws for in-the-fiehas three basic

ustom characte

ital Positioner S

Use

c feedback MD positioner

for air-to-open

two-wire, 4-20 ner utilizes HARor the command the 4-20 mA igital source, thnd a digital signrce. The

veSight softwaresoftware.

always definedways defined athe 4-20 mA loop calibration

% are defined. a positioner no

eans to This function is eld customer c modes: Linearization.

Schematic (air-

er instructions –

n

RT d

e nal,

e,

d as

n,

ar,

In Lineato the c(= %) mrangeabenabledoutput ccurve. definedaddition(MinimuThe actany chacalled t The Logalgorithcontrol again tomeasurCommadeviatioinner-loupon thspool pstem bedeviatioThis pro

r-to-open config

– Digital Positio

ar mode, the incontrol algorithmmode, the inputbility = % curved, the input sigcurve or a custThe custom us

d using a handhn, two user-defum Position Cutual command aracterization othe Control Com

gix 3200MD ushm. The two stand an outer-loo Figure 1, a strement of the sand is compareon exists, the coop control to mhe deviation. Tposition. The aegins to move. on between Coocess continue

guration)

oner 3200MD

nput signal is pam in a 1:1 transt signal is mappe. If Custom chnal is mapped tom, user-definser-defined 21-held or ValveSfined features, utoff), may affebeing used to

or user limits hammand.

ses a two-stagetages consist ooop, stem positem position sestem movemened against the control algorithmmove the spoolThe inner-loop tctuator pressu The stem mo

ontrol Commanes until the dev

LGENIM0059-

flowse

assed straight sfer. In Equal ped to a standaharacterizationto either a defa

ned 21-point ou-point output cuight software. Soft Limits and

ect the final inpuposition the steave been evalu

e, stem-positioof an inner-loopition control. Rensor provides nt. The ControStem Position.m sends a sign up or down, dthen quickly adres change an

ovement reducend and Stem Poviation goes to z

-04 09/11

erve.com

through Percent ard 30:1 n is ault = %

utput urve is In

d MPC ut signal. em, after uated, is

oning p, spool Referring

a l If any

nal to the epending

djusts the d the es the osition. zero.

Page 7: US ER INSTRU CTI ONSRS-232/PCM May be requ hardware MTL 4840/E erview sitioner is a two The positioner e. The Logix 3 o-way remote x 3200MD pos le-acting actua ner is complet p current

flowserve.com

Figure 2: Syst

The inner-loopmeans of a drtemperature-cvalve pressuremodulator conmeans of a piein response toelectronics. Athe piezo beamthe pressure upressure undespool valve msensor transmloop electronic 4.3 Detai

Oper

A more detaileAssume the u Unit is in A

Custom chcharacteriz

No soft lim

Valve has 12 mA.

Loop calibcommand.

Actuator isopen.

Given these csource of 50 pso the CommaCommand. Sis also at 50 pthe spool valvthe pressures This is commo

tem Positioning

p controls the priver module. Tcompensated he modulator. Tntrols the air prezo beam bend

o an applied voAs the voltage tm bends, closiunder the diapher the diaphragoves up or dow

mits the positioncs for control p

iled Sequenrations

ed example exnit is configure

Analog comman

haracterization zation is Linear

mits enabled. N

zero deviation

bration: 4 mA = .

s tubed and po

conditions, 12 mpercent. Custoand source is pince zero devia

percent. With thve will be at a m

above and beonly called the

g Algorithm

position of the sThe driver modhall effect sensoThe piezo valveessure under ader. The piezo

oltage from the to the piezo valng off against ahragm to increagm increases own respectivelyn of the spool bpurposes.

nce of Posi

plains the conted as follows:

nd source.

is disabled (thr).

No MPC set.

with a present

0 % command

sitioner is conf

mA represents om characterizapassed 1.1 to thation exists, thehe stem at the

middle position low the piston null or balance

Use

spool valve by ule consists ofor and a piezoe pressure a diaphragm byo beam deflectsinner-loop lve increases, a nozzle causinase. As the r decreases, th

y. The hall effeback to the inne

tioner

trol function.

erefore

t input signal of

d, 20 mA = 100

figured air-to-

a Command ation is disablehe Control e Stem Positiodesired positiothat balances in the actuatored spool positio

er instructions

f a

y s

ng

he ect er-

f

0%

d

n on,

. on.

AssumeThe pospercentbecomeControl50 % = positionsends apositionto the btop of ththe stem75 percdecreasopeningzero. Abalancedesired One impoint: Incalled Ialgorithbalancezero spoffset. that mua null pimportaautoma

– Digital Positi

e the input signsitioner sees tht. Linear charaes 75 percent. Command an+25 %, where

n. With this poa signal to movn. As the spoobottom of the ache actuator. Tm to start movicent. As the stese. The controg. This procesAt this point, theed position. Std stem position

mportant paramenner loop offseInner loop offsehm. In order foed position, thepool command.

The value of thust be sent to thposition with zeant for proper catically during s

ioner 3200MD

nal changes frohis as a Commacterization, the Deviation is thd Stem Positio

e 50 percent is sitive deviation

ve the spool upol moves up, thectuator and air

This new pressuing towards theem moves, the

ol algorithm begss continues une spool will be tem movementis now achieve

eter has not beet. Referring toet is added to tr the spool to r

e control algorit This is the puhis number is ehe spool positioro deviation. T

control and is ostroke calibratio

LGENIM0059

om 12 mA to 16mand source of

e Control Commhe difference bon: Deviation = the present ste

n, the control ap from its presee supply air is

r is exhausted fure differential e desired positie Deviation beggins to reduce

ntil the Deviatioback in its null

t will stop and ted.

een discussed o Figure 2, a nuhe output of thremain in its nuthm must outpuurpose of the Inequivalent to thon control to brThis parameterptimized and son.

9-04 09/11

7

6 mA. 75 mand

between 75 % -

em lgorithm

ent applied from the causes ion of gins to the spool

on goes to or

the

to this umber e control

ull or ut a non-nner loop he signal ring it to r is set

Page 8: US ER INSTRU CTI ONSRS-232/PCM May be requ hardware MTL 4840/E erview sitioner is a two The positioner e. The Logix 3 o-way remote x 3200MD pos le-acting actua ner is complet p current

8

Figure 3: Line

5 Mou

5.1 MounValve

To mount a LoMark One valvbelow. The fo

9/16 in. opeand smalle

7/16 in. box

3/8 in. open 1. Remove w

Insert pin inon stroke letheir corresthe unthreaarm. Reinsfollower arm

2. Slide the d

over the flaof the posithe customwasher ovthe nut.

ar Mark One C

nting and

nting to Valtes

ogix 3200MD pve, refer to Figollowing tools a

en-end wrench er)

x wrench

n-end wrench

washer and nut fnto the approprength. The strosponding holes aded end of thestall lock washem assembly.

double-D slot inats on the posiitioner. Make s

mer interface siver the threads

Control Valve M

d Installatio

tek Linear M

positioner to a Vure 3 and proc

are required:

(or 1/2 in. for sp

from follower piniate hole in follo

oke lengths are in the follower a

e pin is on the ster and tighten nu

n the follower ation feedback ssure the arm isde of the positon the shaft an

Use

Mounting

on

Mark One

Valtek linear ceed as outlined

pud sizes 2.88

n assembly. ower arm, basedstamped next toarms. Make sutamped side of tut to complete

arm assembly shaft in the bac

s pointing towarioner. Slide locnd tighten dow

er instructions –

d

d o re the

ck rd ck n

3. Aligthe

4. Scre

mouapp

5. Slip

the mouthe

6. Inse 7. Pos

clamarmLea

8. Slid

strostro

9. Cen

follo 10. Alig

clam

– Digital Positio

gn the bracket wpositioner. Fa

ew one mountinunting pad near

proximately 3/16 i

the large end oback of the posunting bolt. Slidmounting bolt a

ert the lower m

sition the take-omp mounting pa

m bolting and inave bolts loose.

e the appropriake length, over ke lengths are s

nter the take-ofower pin.

gn the take-off amp and tighten

oner 3200MD

with the three oasten with ¼ in.

ng bolt into the hrest the cylinderin. from being fl

of the teardrop ssitioned/bracket de the small endand align the low

ounting bolt an

off arm mountinad. Apply Loctsert through w.

ate pin slot of thethe follower armstamped by eac

ff arm on the ro

arm with the tobolting. Torqu

LGENIM0059-

flowse

outer mounting. bolts.

hole on the yoker. Stop when thush with mount

shaped mountinassembly over

d of the teardropwer mounting ho

nd tighten the b

ng slot against tite 222 to the t

washers into ste

e take-off arm, bm pin. The appch pin slot.

olling sleeve of

op plane of the ue to 120 in.•lb

-04 09/11

erve.com

g holes on

e he bolt is ting pad.

ng hole in r the p under ole.

bolting.

the stem take-off

em clamp.

based on propriate

f the

stem b.

Page 9: US ER INSTRU CTI ONSRS-232/PCM May be requ hardware MTL 4840/E erview sitioner is a two The positioner e. The Logix 3 o-way remote x 3200MD pos le-acting actua ner is complet p current

flowserve.com

NOTE: If mhorizontal wmove apprstroke of thcalibration a RGGY coof range onlinkage or r

5.2 MounValve

(See Figure 4The standard valve/actuatorvolume tanks a linkage direchas been desibetween the prequired for th

5/32 in. Alle

1/2 in. open

7/16 in. ope

3/8 in. sock

3/16 in. nutd

Figure 4: Stan

mounted properlwhen the valve roximately ± 30°he valve. If mouerror will occur ode indicating thn one end of trarotate the positi

nting to Staes

.) rotary mountin

r assemblies thor handwheelsctly coupled to igned to allow f

positioner and the following pro

en wrench

n-end wrench

en-end wrench

ket with extensi

driver

ndard Rotary M

ly, the follower ais at 50 % strok

° from horizontaunted incorrectlyand the indicatohe position sens

avel. Repositionon sensor to co

ndard Valte

ng applies to Vahat do not haves. The standarthe valve shaftfor minimal misthe actuator. Tocedure are:

ion

Mounting

Use

arm should be ke and should al over the full y, a stroke or lights will blinsor has gone oun the feedback orrect the error.

ek Rotary

altek e mounted rd mounting useft. This linkagesalignment The tools

er instructions

nk ut

es e

1. Fasusin

2. Slid

adathrowaslightbe t

3. Atta

the NOTthe

4. Usin

univ(sta

5. Usin

attabolts

6. Rota

slot neethe appprop

– Digital Positi

sten the spline ng two 6 x 1/2 in

de the take-off aapter shaft. Insough the take-osher and nut. Ttly snug on thetightened after

ach follower armstar washer an

TE: The arm wfree position.

ng four 1/4 -20 xversal bracket uamped on brack

ng a 1/2 in. end wch bracket to acs slightly loose

ate take-off armon the take-of

eded noting thetake-off arm sl

proximately 1/16

perly adjusted,

ioner 3200MD

lever adapter tn. self-tapping s

arm assembly sert the screw woff arm and addTighten nut withe shaft but still alinkage is corr

m to positionernd 10-32 nut.

will point up whe

x 1/2 in. bolts, fusing appropriaket).

wrench and twoctuator transfer until final adjust

m so the followff arm. Adjust te engagement olot. The pin shin. past the tak securely tighte

LGENIM0059

to the splined lescrews.

onto the splinewith star washed the second sth socket so armable to rotate. ectly oriented.

r feedback shaf

en feedback sh

fasten positioneate hole patter

o 5/16-18 x 1/2 in.case pad. Leatments are mad

wer pin will slidethe bracket posof the follower

hould extend ke-off arm. When the bracketi

9-04 09/11

9

ever

e lever er tar m is This will

ft using

haft is in

er to n

bolts, ave these de.

e into the sition as pin and

hen ing bolts.

Page 10: US ER INSTRU CTI ONSRS-232/PCM May be requ hardware MTL 4840/E erview sitioner is a two The positioner e. The Logix 3 o-way remote x 3200MD pos le-acting actua ner is complet p current

10

Orienting the1. Tube the L

according Positioner

2. With supp

same direcsupply prefollower arapproxima

3. Hold the ta

take-off ar NOTE: Ththe followepushed.

4. Connect r

manifold. 5. Remove m

QUICK-CA 6. Refer to st

switches athe DIP sw

7. Press the

seconds opositioner

8. If the calib

GGGG or

Figure 5: Opti

e Take-off ArmLogix 3200MD to the instructi

r to Actuator.

ly pressure off,ction the shaft

essure. When trm (positioner) ately 15 degree

ake-off arm in prm.

e take-off arm er arm in place

regulated air s

main cover anAL button.

ticker on main accordingly. (Awitch settings is

QUICK-CAL bor until the posr will now perfo

bration was sucGGGY and the

ional Rotary Mo

m for Final Locpositioner to thons given in Se

, rotate the followould rotate uthe mechanicais reached, rot

es.

place; tighten t

should be snubut allow mov

upply to appro

d locate DIP s

board cover anA more detaileds given in Sect

button for thresitioner beginsorm a stroke c

ccessful the gree valve will be i

ounting

Use

ck Down he actuator ection 5.5, Tub

ower arm in thepon a loss of l stop of the tate back

he screw of the

g enough to hoement when

opriate port in

switches and

nd set DIP d explanation oion 7, Startup.)

ee to four s to move. Thcalibration.

een LED will bliin control mode

er instructions –

bing

e

e

old

of )

e

ink e.

Conta RGexcepositback NOTadjus

9. Tight

screw NOTrecal

Winao

5.3 OP

(See FigThe optioactuator tanks or bar linkaare requ

3/8 in

7/16 in

1/2 in

– Digital Positio

tinue with step GGY blink codeeeded and the ationers limits. Rk approximately

TE: Remember sting takeoff ar

ten the nut on tw of the take-o

TE: If the take-olibrated.

WARNING: Fain positioner anaction and strokoff arm to spline

Optional VaProcedure

gure 5.) onal rotary mo

r assemblies thhandwheels.

age coupled to uired:

. open-end wre

n. open-end wr

. open-end wre

oner 3200MD

9. If calibratioe, the A/D feedarm must be adReturn to step y 10 degrees.

to remove therm.

the take-off armoff arm must be

off arm slips, th

ilure to follow thd/or linkage dake carefully befe lever adapter

altek Rotary

ounting applies at are equippeThe optional mthe valve shaft

ench

rench

ench

LGENIM0059-

flowse

n failed, as indback values wedjusted away f2 and rotate th

air supply befo

m. The sockete tight, about 40

he positioner m

his procedure wamage. Checkfore lockdown r.

y Mounting

to Valtek valveed with mountemounting uses at. The followin

-04 09/11

erve.com

dicated by ere rom the

he arm

ore re-

t head 0 in.•lb.

must be

will result k air-of take-

e/ d volume a four-g tools

Page 11: US ER INSTRU CTI ONSRS-232/PCM May be requ hardware MTL 4840/E erview sitioner is a two The positioner e. The Logix 3 o-way remote x 3200MD pos le-acting actua ner is complet p current

flowserve.com

1. Using a 1/2bolts, attacLeave brac

2. Using four

wrench, fafour-hole pfrom the vanormal so

3. Attach follo

the star wa 4. Attach trip

1/4-20 boltson shaft un

5. Thread ba(Thread lorecommenlength of tiparallel to length). Cusing a sta

6. Tighten br 7. Check for

WARNdamagCheck before

5.4 Nam

The Logix 320mounting. Thstandard bracis not recommnormal alignmvalve performthe positioner damage to theposition using

LogActuator RoFAIL POSI

viewed frommountin

Counter C

Clock

2 in. open-end wch bracket to acket loose to a

r 1/4-20 x 1/2 in. asten positionerpattern that localve. Rotate pgauges are fac

ower arm to poasher and 10-3

per and trippers and two 1/4-2ntil final adjustm

all joint linkage ocking compounnded to preventie rod so followeach other (the

Connect the othar washer and

racket and tripp

proper operatio

NING: If rotatingge will occur to

air action and initiating opera

ur Rotary M

00 MD includese Namur shaft

ckets for valve amended for highment tolerances

ance. Care muusing a Namu

e shaft. Moun the following t

ix 3000 Positiootation from ITION (as

m positioner ng end )

Clockwise

kwise

wrench and twctuator transfellow for adjustm

bolts and a 7/16

r to universal bates the positioositioner 90 decing upward.

ositioner feedba32 nut.

r clamp to valve0 locknuts. Lement. end to tripper and such as Loct back threadin

wer arm and tripe rod must be c

her ball joint enda 10-32 nut.

per bolting.

on, note directi

g in wrong direthe positioner stroke directio

ation.

Mounting

s an option for option provide

automation. Thh performance s can cause a dust be taken wr configuration t the positionertable:

oner Namur Mo

NAMUR Positipreloading ins

Insert positionefeedback slot wthe FAIL POSrotate positionand bolt in placInsert positionefeedback slot wFAIL POSITIOpositioner CCWin place.

Use

wo 5/16-18 x 1/2 iner case pads. ment.

6 in. open-end bracket, using toner the farthesegrees from

ack shaft, using

e shaft using twave tripper loo

and tighten. ctite is ng.) Adjust the pper rotate cut to the desird to follower ar

ion of rotation.

ction, serious and/or linkagen carefully

Namur Rotary es mounting to he Namur optiovalves since th

degradation in hen mounting to prevent

r and rotate into

ounting

ioner shaft structions

er shaft into with valve in ITION and er CCW 105° ce. er shaft into with valve in

ON and rotate W 15° and bolt

er instructions

n.

he st

g

wo se

red rm

.

on he

o

W

d

5.5 T

The Logpressur150 psiwill be uis not rehigher tregulatomaximuair filter air is a p NOTE:7.0.01 (particle and oil c Air-to-otubing, during cthe actuOutput must resignal. calibratpositionmode. Linear For a lipositionactuatotubed tclose a Rotary For a romanifoOutput top sidefollowethe tran Single-For singtubed toaction.

– Digital Positi

WARNING: If tpreloaded, serpositioner shafdirection carefu

Tubing Pos

gix 3200MD digre changes and g. A supply reg

using the diagnoequired. In applthan the maximuor is required to um rating (not tois highly recom

possibility.

The air supply (a dew point at lsize below five content not to e

open and air-to-not the softwarconfiguration, thuator has been 1. It should be

eceive air to begVerify that tubiion. Proper tub

ner to function cRefer to Figure

Double-actinginear air-to-opner manifold isor. The Outputo the top sideactuator the ab

Double-actinotary actuatorld is tubed to t

t 2 port of the pe of the actua

ed regardless onsfer case orie

-acting Actuatgle-acting actuo the pneumat The Output 2

ioner 3200MD

the positioner srious damage wft. Check air aully before initi

sitioner to A

gital positioner iscan handle sup

gulator is recomostic features oflications where um actuator prelower the press

o be confused wmmended for all

must conform toleast 18 °F belomicrons - one m

exceed one part

-close are deterre. When air achat selection tetubed. The top

e tubed to the sigin the correct aing is correct prbing orientationcorrectly and hae 5 and follow th

g Actuators pen actuator, ths tubed to the ut 2 port of thee of the actuatobove configura

g Actuators r, the Output 1the bottom sidpositioner mantor. This tubinof air action. Oentation deter

tors uators, the Outpic side of the aport must be p

LGENIM0059

shaft is not prowill occur to thection and strokating operation

Actuator

s insensitive to spply pressures f

mmended if the f the Logix 3200the supply pres

essure rating a ssure to the actuwith operating raapplications wh

o ISA Standardow ambient temmicron recommt per million).

rmined by the action selection i

ells the control wp output port is ide of the actuaaction on increarior to a stroke

n is critical for thave the proper he instructions

he Output 1 pobottom side o

e positioner maor. For a lineaation is reverse

port of the pode of the actuanifold is tubedng convention On rotary actumines the air a

put 1 port is alwactuator regardplugged.

9-04 09/11

11

operly e ke n.

supply from 30 to customer 0MD but ssure is supply

uator’s ange). An here dirty

d ISA perature,

mended -

actuator is made which way called

ator that asing

he failure below:

ort of the of the anifold is ar air-to-ed.

ositioner ator. The to the is

uators, action.

ways less of air

Page 12: US ER INSTRU CTI ONSRS-232/PCM May be requ hardware MTL 4840/E erview sitioner is a two The positioner e. The Logix 3 o-way remote x 3200MD pos le-acting actua ner is complet p current

12

6 Wirin(See Figure 6

WARNINGconnectionwhich appHousings wM20 abovethreads togpersonal incertificatiohousing thmatch, obtrepresenta

6.1 4-20

Verify polarity The Logix 320current sourceon the user inta voltage sourterminals. Thoperation. Mi The input loop positioner shoua ground at onenvironmental In general, shie NOTE: The Losafe barrier raexceed 100 m

6.2 Grou

The green grocap, should beand reliable eatied to the samAdditionally, thgrounded at b

WARNINGused to ter

6.3 Comp

(See figure 7.)Output complican be providesystem consisbarrier resistapositioner imprequires that tdrop across th10.0 VDC dro

ng and Gr.)

G: This productns in either threear identical buwith M20 threae the conduit ogether will damnjury and void ns. Conduit fit

hreads before intain suitable adative.

mA Comm

when making 00 is reverse poe to the input teterface board (rce directly acre current mustnimum operati

current signal tuld be in shielde

nly one end of thelectrical noise

eld wire should

ogix 3200MD pating of 100 mAmA.

nding Scre

ounding screw, e used to proviarth ground ref

me ground as the electrical co

both ends of its

G: The green grminate signal

pliance Vol

) iance voltage red by the currests of the currence (if present

pedance. The Lthe current loophe positioner atp across the Lo

rounding G

t has electrical ead sizes 1/2 inut are not interc

ads are stampeopening. Forcinmage equipmenhazardous locattings must matnstallation. If tdapters or cont

and Input W

field terminatioolarity protecteerminal labeled(see Figure 6). oss the Logix 3always be limi

ng current is 3

to the Logix 320ed cable. Shieldhe cable to prove to be removed

be connected a

positioner carrieA. Input curren

w

located insidede the unit withference. This ghe electrical co

onduit should brun.

rounding screwshield wires.

tage

refers to the voent source. A cnt source, wirin), and the LogiLogix 3200MD p system allowt maximum looogix 3200MD p

Use

Guideline

conduit . NPT or M20 changeable.

ed with the letteng dissimilar nt, cause ation tch equipment hreads do not act a Flowserv

Wiring

on connection. ed. Wire 4-20 md 4-20 mA Inpu

Never connec3200MD ited for 4-20 mA.6 mA.

00MD digital ds must be tied

vide a place for d from the cableat the source.

es an intrinsicats should not

the terminatioh an adequate ground should onduit. e earth

w must not be

ltage limit that current loop ng resistance, x 3200MD digital position

s for a 10.0 VDp current. The

positioner

er instructions –

es

ers

ve

mA t ct

A

to

.

ally

n

be

ner DC e

terminaloop cuvaries fsignal, Figure 6

– Digital Positio

als is generatedrrent input. Th

from 9.8 to 10.0HART commun

6: Field Termin

oner 3200MD

d by the positiohe actual voltag0 VDC dependnications, and

nation

LGENIM0059-

flowse

oner from the 4ge at the terminding on the currambient tempe

-04 09/11

erve.com

4-20 mA nals rent mA erature.

Page 13: US ER INSTRU CTI ONSRS-232/PCM May be requ hardware MTL 4840/E erview sitioner is a two The positioner e. The Logix 3 o-way remote x 3200MD pos le-acting actua ner is complet p current

flowserve.com

WARNacross thepermanen

Determine if thpositioner by p

Voltage = ComCurrent max • (R

The calculatedorder to safely Example:

DCS Complia

R barrier = 300 Ω

R wire = 25 Ω

Current max = 2

Voltage = 19 V

Figure 7: Com

NING: Never coe positioner termt circuit board d

he loop will supperforming the

mpliance VoltageR barrier + R wire)

d voltage musty support the L

nce Voltage =

Ω

20 mA

VDC – 0.020 A

mpliance voltag

onnect a voltagminals. This codamage.

pport the Logixfollowing calcu

e (@ Current max)

be greater thaogix 3200MD d

19 VDC

A • (300 Ω + 25

e

Use

e source directould cause

x 3200MD digitaulation:

– Equation

an 10 VDC in digital positione

Ω) = 12.5 VDC

er instructions

tly

al

n 1

er.

C

The voltthereforpositioninput res

6.4

The LogCommusuperimfrequen2200 Hcommurestrictilimited lower cIn additalso aff

– Digital Positi

tage 12.5 VDC re, this system wner. The Logix 3sistance equiva

Cable Req

gix 3200MD diunication protomposed on the ncies used by tz. In order to p

unication signalions must be caif the capacitanapacitance/footion to the cablfects the allowa

ioner 3200MD

is greater than will support the 3200MD positioalent to 500 Ω a

uirements

gital positionercol. This comm4-20 mA curre

the HART protoprevent distortil, cable capacitalculated. Thence is too highot rating will alloe capacitance,able cable leng

LGENIM0059

the required 10Logix 3200MD

oner has a worsat a 20 mA input

r utilizes the HAmunication signent signal. Theocol are 1200 Hion of the HARtance and cable cable length m. Selecting a cow longer cable, the network regth.

9-04 09/11

13

0.0 VDC; digital

st case t current.

ART nal is

e two Hz and

RT e length

must be cable with e runs. esistance

Page 14: US ER INSTRU CTI ONSRS-232/PCM May be requ hardware MTL 4840/E erview sitioner is a two The positioner e. The Logix 3 o-way remote x 3200MD pos le-acting actua ner is complet p current

14

In order to caluse the follow

C network (µF) ≤ [

Example:

[

65

(300 + 50 390)

Maximum cable

Maximum cable

To control cabfor runs less th5 000 feet, 20

6.5 Intrin

When selectinbarrier is HARthe loop currecompatible, it

7 Start

7.1 LogixOper

The Logix 320configure the bresponse, and or configuratorcalibration buttwith two jog buinternal stop incontaining 8 swconfiguration sis also a gain ssettings. For inconditions ther

culate the maxwing formula:

[

65

(R barrier + R wire

R barrier = 30

R wire = 50

C cable = 22 fo

+ ] - 0.002

e length = C m

e length = 0.00

ble resistance, han 5 000 feet AWG cable sh

sically Safe

ng an intrinsicaRT compatible.

nt and allow nomay prevent H

tup

x 3200MD Lration

0MD local user basic operation calibrate the po

rs. The Local inton for automatiuttons for spannn the open positwitches. Six of settings and oneselector switch fndication of the re are also 3 LE

ximum network

+ 390) ] - 0

3

00 Ω

0 Ω

pF oot

= 0.0

03 = 0.0032 = 0.0(µF)

max network (µF)

C cable

0.08 µF

00022 µF/foot =

24 AWG cable. For cable runhould be used.

e Barriers

lly safe barrier, Although the bormal positione

HART commun

Local Interfa

interface allowsof the positioneositioner withounterface consistsc zero and span

ning valve/actuaion. There is althe switches ar

e is for calibratiofor adjusting theoperational sta

EDs on the local

Use

k capacitance,

0.0032

Equation 2

000022 µF foot

08 µF = C max network

= 3 636 ft

e should be usens longer than

, make sure thebarrier will paser control, if notication.

ace

s the user to er, tune the t additional tools of a quick n setting, along

ators with no fixeso a switch bloce for basic

on options. Thee positioner gainatus or alarm user interface.

er instructions –

2

k

ed

e s t

s

ed ck

ere n

Figure 8

7.2

Before the Conoptionssetting, NOTE: activateAuto-tu

7.3

The firs Air ActThis muactuatosince th

ATOprescau ATCprescau

Signal Normaland 20

4 mclossign 20 mclosthe

– Digital Positio

8: Local User I

Initial DIP S

placing the unnfiguration ands. For a detaile see sections 1

The switch seed only by presne adjustment

Operation oSwitch Se

st 7 Dip Switche

tion ust be set to m

or mechanical these determine

O (air-to-openssure from the se the valve to

C (air-to-closessure from the se the valve to

at Closed ly this will be smA for an Air-

mA Selectinsed when the snal is 20 mA.

mA Selectinsed when the ssignal is 4 mA

oner 3200MD

Interface

Switch Sett

it in service, sed Cal boxes to ted description o1 and 2.

ttings in the Cossing the “QUICts that can be m

of Configurettings es are for basic

match the configtubing connectie the air action

) Select ATpositioner port

o open.

e) Select ATpositioner port

o close.

set to 4 mA for to-close actuat

ng 4 mA will msignal is 4 mA a

ng 20 mA will msignal is 20 mA.

LGENIM0059-

flowse

tings

et the dip-switcthe desired conof each dip-swi

onfiguration boCK CAL” buttonmade at any tim

ration DIP

c configuration

guration of the ion and spring of the system.

TO if increasint 1 is tubed so

TC if increasingt 1 is tubed so

an Air-to-opentor confi guratio

ake the valve fand fully open w

make the valveA and fully open

-04 09/11

erve.com

hes in ntrol tch

ox are n, except me.

n:

valve/ location .

g output it will

g output it will

actuator, on.

fully when the

e fully n when

Page 15: US ER INSTRU CTI ONSRS-232/PCM May be requ hardware MTL 4840/E erview sitioner is a two The positioner e. The Logix 3 o-way remote x 3200MD pos le-acting actua ner is complet p current

flowserve.com

Figure 9: Defa

Pos. Charact

Linear directly proinherent = characteris Optional which is seOptional P

Optional PosIf the Pos. Chthis switch is a

The = % oto the inpupercent ra Custom characterizusing a proother host modified qcharacteris

ault Custom Ch

terization

Select if the acoportional to th% characterist

stic for most ro

Select if anothet in conjunctio

Pos. Char.

s. Characterizaaracterization sactive with the

option will charaut signal based ngeability curv

If Custom is sezed to a customoperly configursoftware. The

quick open (alsostic for most ro

haracterization

ctuator positionhe input signal. tics, this setting

otary valves.)

her characteriston with the next

ation switch is set tofollowing optio

acterize the acton a standard

ve.

elected, the pom table that mured HART 275 e Default settingo used for a lin

otary valves).

Use

n should be (Due to their

g give an = % C

tic is desired, t switch, labelle

optional then ns:

tuator response30:1 equal

ositioner will beust be set-up handheld or g for this curve

near Cv

er instructions

Cv

ed

e

e is

Table V

% Com

112233445566778899

1 Auto TThis switself or

OnautobasswitdurimeachatherThe Figu

If thwithsettmea If the“H” wsettipara If thnot custFlow

– Digital Positi

VIII: Characteris

mmand =

0 5 0

10 115 220 325 430 535 740 945 150 155 160 265 270 375 380 485 590 695 800 10

une witch controls wr use preset tun

On enables aomatically deteed on the curretch setting anding the last QUaning the settinnging the selecre is a small blae slot is NOT in

ure 10: Adjusta

he selectable Gh the auto tune tings will be useasured during t

e adjustable GAwith the auto tuings will be calcameters measu

he selectable Gbe modified witom tuning will wserve softwar

ioner 3200MD

istic Curve Data% Contr

= % L0

0.62 1.35 2.22 3.25 4.47 5.91 7.63 9.66 2.07 4.92 8.31

22.32 27.08 32.71 39.40 47.32 56.71 67.84 81.03 00.00

whether the posning parameter

an auto tune feermine the posient position of response para

UICK-CAL. Thengs can be adjuctable gain swiack arrow indic

n the indicator.)

able GAIN Swit

GAIN switch is sswitch on, pro

ed based on rethe last QUICK

AIN selector swune switch on, pculated and useured during the l

GAIN switch is sith a QUICK-CAbe done using

re.

LGENIM0059

a rol Command

Linear C0 5

10 15 20 25 30 35 40 45 50 55 60 65 70 75 80 85 90 95

100

sitioner will autrs.

eature that will itioner gain setthe selectable ameters measue gain switch isusted at any timitch position. (cating the selec)

tch

set to “D”, “C”, ogressively loweesponse paramK-CAL.

witch is set to “F”progressively higed based on reslast QUICK-CA

set to “A” the tuAL. Use this s

g a handheld or

9-04 09/11

15

Custom 0

8.66 16.24 23.17 30.11 35.31 40.51 45.42 50.34 54.40 58.47 62.39 66.31 70.27 74.23 78.17 82.11 85.50 88.89 94.45

100.00

o tune

ttings “Gain”

ured s live me by Note that ction.

or “B”, er gain

meters

”, “G”, or gher gain sponse L.

uning will setting if r other

Page 16: US ER INSTRU CTI ONSRS-232/PCM May be requ hardware MTL 4840/E erview sitioner is a two The positioner e. The Logix 3 o-way remote x 3200MD pos le-acting actua ner is complet p current

16

Off Off fofactory pre“Gain” selprogressivThe Gain to modify NOTE: WiGAIN seleRaising or positionednot actuato Spare SwIf special fcontrolled more deta

Stability SwitThis switch adpositioner for friction automa

Placing thelow frictionsetting prowith most Placing thresponse levels. Thwill normafriction va

NOTE: This othe optional pr

7.4 SetupQuick

The eighth DIoptions. The fbelow. Auto Selecinternal stop inpositioner will position and th100 % positiondetailed instruan auto positio Jog Seleccalibration stopositioner will then wait for thbuttons labeledetailed instrumanual calibra

orces the posieset tuning seector switch. vely higher gaselector switcthe tuning par

th Autotune onector switch set

lowering the g/valve responsor size depend

itch features have bby this switch. ils.

tch djusts the posituse with low-frated valves.

e switch to the n, high performovides for optimlow friction con

he switch to thefor valves and

his setting sligally stop limit clves.

ption is more eressure sensor

p of the Cak Calibratio

P switch selectfunction of the

ct Auto if the van the open posfully close the

hen open the vn when perform

uctions in the neoner calibration

ct Jog if the vaop in the open p

fully close the he user to set t

ed with the up auctions in the neation using the

itioner to use oets determined

Settings “A” thin predefined

ch can be adjurameters.

n “E” is the defatting for all actugain setting is ase to the controdent.

been purchased See special d

ion control algoiction control v

left optimizes tance control va

mum response ntrol valves.

e right optimizd actuators withtly slows the

cycling that ca

effective on advrs installed.

l Dip-Switchon operating

ts between twoCal DIP switch

alve/actuator asition. In Auto m

valve and regivalve to the stoming a self-caliext section on n.

lve/actuator asposition. In thevalve for the 0the open positiand down arrowext section on “Jog” buttons.

Use

one of the d by the rotary hrough “H” aretuning sets. sted at any tim

ault adjustable uator sizes. a function of theol signal, and is

d they may be documentation

orithm of the valves or high-

the response foalves. This times when us

zes the th high frictionresponse and

n occur on hig

vanced units w

h for the g mode

o calibration h is described

assembly has amode the ster the 0 % p to register thbration. See how to perform

ssembly has noe Jog mode the0 % position anon using the Jows. See the how to perform

er instructions –

e

me

e s

for

or

ed

n d gh

with

an

e

m

o e d og

m a

WAmaythe prop

7.5

The QUcalibratQUICKthe caliby briefsettings If the Qwith theactuatocalibratcalibratlights flalights recalibratof the vextremecalibratperformattemptthat aftecalibrat If the Qwill initivalve pthe useautomaneededsoftwar When psequenindicatepositionis approbuttonsvalve wY-R seqpositionbuttonsthe a100 % prequiredthe lighthe caliexplana

– Digital Positio

ARNING: Duringy stroke unexpevalve will strokperly isolated.

QUICK-CA

UICK-CAL buttotion of the posit

K-CAL button fobration. A QUfly pressing thes will be retaine

Quick calibratione QUICK-CAL or assembly hation will completion is in progreashing indicatieturn to a seqution is completevarious light seqely large or vertion attempts.

mance and begt ended. On aner the first sucction be complet

Quick calibrationally close the vosition. The jo

er to manually satically always sd a handheld orre is required.

performing a jonce of Y-G-Y-Res that the usern the valve to aoximately 100 %s simultaneouswill then stroke quence again, n a second times. When the steand buttons position and prd while the cal

hts return to a sbration is compation of the var

oner 3200MD

g the QUICK-Cectedly. Notifyke, and make s

AL Operatio

on is used to lotioner. Pressin

or approximatelICK-CAL can b

e QUICK-CAL bed.

n switch (be cabutton) is set tos the necessar

ete automaticaless you will notng the calibrati

uence that starte. (See the tabquences.) Thery small actuatoThe positionerins each calibrn initial installacessful calibratted for optimum

n switch is set valve then causog calibration pset the span; zeset at the seat.r other PC bas

og calibration thR (yellow-green

r must use the approximately 1% open press ly to proceed toand then wait wallowing the use to exactly 10em is properly simultaneousl

roceed. No moibration proces

sequence that splete. (See therious light sequ

LGENIM0059-

flowse

CAL operation ty proper personsure the valve i

on

ocally initiate a ng and holding ly 3 seconds wbe aborted at abutton and the

areful not to cono Auto and thery internal stoplly. While the tice a series of ion progress. Wts with a green ble X for an expe initial calibrators may requirr adapts to the ration where thation it is recomtion that one mm performance

to Jog, the calise a small jump

process will onlyero position is . If an elevateded configuratio

he LEDs will fla-yellow-red) whjog keys to ma

100 %. When both the ando the next stepwhile flashing tser to adjust th0 % using the jpositioned prey again to regisore user actionss is completedstarts with a gre appendix for uences.)

-04 09/11

erve.com

the valve nnel that s

the will initiate any time

previous

nfuse e valve/ ps the

f different When the light the planation ion of

re several actuator e last

mmended more e.

ibration p in the y allow

d zero is on

ash in a hich anually the valve d

p. The the Y-G-he valve jog

ess both ster the s are

d. When reen light an

Page 17: US ER INSTRU CTI ONSRS-232/PCM May be requ hardware MTL 4840/E erview sitioner is a two The positioner e. The Logix 3 o-way remote x 3200MD pos le-acting actua ner is complet p current

flowserve.com

7.6 Loca

Local control ointerface by hosimultaneouslseconds. Theposition the vaY-G-Y-Y (yellothe local contrbriefly press th

WARNINGvalve, the Notify propto remote is properly

7.7 Facto

To perform a fapplying powecalibration willmust be re-caother user coninformation wi

WARNINGinability to Notify propmake sure

7.8 Comm

Performing a csource to anamode. This isholding down pressing the Qbe done after

7.9 Versi

The version nchecked at andown the bunit other thanindicating the will give the moperation. Ththe numbers a Table IX: Vers

Color

Green Yellow

Red

l control of

of valve positioolding both jogy pressing the

e and butalve. While in tow-green-yellorol mode and rehe QUICK-CAL

G: When operavalve will not r

per personnel tcommand chan

y isolated.

ory Reset

factory reset, her and all of thel be reset to faclibrated after anfigured limits, ill also be lost a

G: Performing aoperate the va

per personnel te the valve is pr

mand Rese

command reselog if it has bee

s done while a Qboth the an

QUICK-CAL buresetting.

ion number

umber of the eny time except dbutton. This wiln to change themajor version

minor version nuhe version codeassigned accor

sion number chFirst Blink

Value 0 9

18

valve posit

on can be done buttons while QUICK-CAL btons can then bthis mode the Lw-yellow) sequeturn to normaL button.

ating using locaespond to extethat the valve wnges, and mak

hold QUICK-CAe internal variabctory defaults.

a factory reset. alarm settings

and need to be

a factory reset alve until reconthat the valve mroperly isolated

et

et will reset the en inadvertentlQUICK-CAL isd buttons w

utton. A new Q

r checking

embedded codeduring a calibrall not alter the oe blink sequencnumber. Holdiumber without es are interpretrding to the foll

hecking Second

Blink Value0 3 6

Use

tion

e from the user then

button for 3 be used to LEDs will flashuence. To exit l operation,

al control of theernal commandwill not respondke sure the valv

AL button whilebles including The positione Tag names an, and valve

e restored.

may result in thfigured properl

may stroke, andd.

command y left in digital in process by

while briefly QUICK-CAL mu

e may be ation by holdingoperation of thece to 3 blinks ing the buttoaffecting ted by adding uowing table:

e Third Blin

Value 0 1 2

er instructions

a

ds. d ve

e

r nd

he ly. d

st

g e

on

up

k

For exaand holresultinversion

7.10

The blin3200MDtable. (green liindicatediagnosAdvanc

7.11 V

Flowseand diapositionfrom a The LogsupportDevice can be Foundamore in Pro Diagnosand ramsoftwarcalibratsensor Handheas Valv

– Digital Positi

ample if holdinglding the butg version num 2.12.

Logix 3200

nk codes used D digital positio(Table X.) In gight flashing fires that there arstic status resuced or Pro diag

ValveSightDiagnostic Handheld C

rve Corporatioagnostic softwaner called ValveFlowserve repr

gix 3200MD dited by the HARDescription (Dobtained from

ation or from yonformation plea

oduct Manual f

stic features sump tests are pere. Certain calition, analog oucalibrations ar

eld CommunicaveSight.

ioner 3200MD

g the button tton gave a Y-Yber would be (

0MD Status

to convey the oner are descrigeneral, any serst is a normal ore no internal pults are only avgnostics option.

t ConfiguratSoftware a

Communica

n has written care for the LogixveSight. This soresentative.

gital positionerRT 375 HandheDD) files and th

the HART Comour Flowserve ase see the foll

for the HART C

uch as the dataerformed using ibration featuretput calibration

re performed usator or using di

LGENIM0059

gave a G-G-RY-G code then 0+0+2).(9+3+0

s Condition

status of the Libed in the follo

equence startinoperating mode

problems. Somailable with the.

tion and and HART 3ator

custom configux 3200MD digioftware is avai

r supports and eld Communicae manual listedmmunication representativeowing guide:

Communicator.

alog, signature the ValveSigh

es such as loopn, and actuator sing the HARTiagnostic softw

9-04 09/11

17

R code, the

0) or

Logix owing g with a e and

me e

375

ration tal lable

is ator. The d below

. For

tests, ht p pressure

T 375 ware such

Page 18: US ER INSTRU CTI ONSRS-232/PCM May be requ hardware MTL 4840/E erview sitioner is a two The positioner e. The Logix 3 o-way remote x 3200MD pos le-acting actua ner is complet p current

18

Table X: Logix

Blink Code

Desc

GGGG NOR

GGGY

MPC(MPfor tivalveat cooccuvalue

GGYG

LOCDISAthe ltime

GGYY DIGIis ne4-20

GGRR SQUindicsequ

GYGG POSreacindic

GYGY

SOFbeinpositpositlimit

GRGG

CYCthat The usagtravespooiden

YGGY SIGNhas

YGGR INITwhe

YGYG

CALis in locacalibare o

YGYY JOGplacestrok

YGYR JOGcalibvalve

YYGG

POSIndictempthe dinhibthe etemp

YYGY PREdurinpres

x 3200MD Stat

cription

RMAL OPERATIOC ACTIVE MODEC) is active. Theght shutoff featues when closed. ommand signals ur on 3 way valvee has been set.

CAL INTERFACEABLED, indicatesocal interface. T when the QUIC

ITAL COMMANDeeded to change 0 mA input signal

UAWK MODE ONcates a user has uence so that it c

SITION LIMIT ALEhed or is exceedi

cator similar to a liFT STOP LIMIT Ag commanded totion limit and thetion at the limit. stop except it is

CLES or TRAVEone of the cycle criterion and cou

ge of the valve. Tel, total valve cycol valve cycles. Ftify the specific li

NATURE IN PRObeen initiated byIALIZING MODEn the unit is pow

LIBRATION IS INprocess. Calibrlly with the QUIC

brations for the inonly initiated rem

G COMMAND STed in a local oveked using the two

G CALIBRATION bration, the unit is e position to the dSITIONER TEMPcates the internaperature limit. Thdefault setting is bit responsiveneselectronics and dperature may lim

ESSURE OUT OFng a pressure sessures to port 1 w

tus Condition C

ON. Indicates norE (user set). Inde command is bere. This is a nor The factory defbelow 1 %. This

es at both ends o

E DISABLED/ENs PC software ha

This code is only K-CAL button is

D SOURCE. Indthe position com is ignored.

N/OFF (user set)set the positione

can be visually lo

ERT (user set). Inng a user definedmit switch indicatoALERT (user seto exceed a user e internal softwar

The function is snot active if the

L LIMIT ALERT or travel limits h

unt limit are set bThere are accumcles, total spool vFlowserve suppliimit that has bee

OGRESS MODEy Flowserve suppE. Diisplays a bl

wering up. N PROGRESS. ations such as st

CK-CAL button ornputs and outputsmotely. TATE. Indicates rride mode whero local jog buttonSTATE. Indicatewaiting for the use

desired 100 % opePERATURE WARl electronics havhe minimum limit-40 °F (-40 °C).

ss and accuracy.default setting is

mit the life of the p

F RANGE WARNensor calibration, was too small for

Use

Codes

rmal, healthy opeicates that tight s

eyond the user sermal condition forault setting trigges indication may of travel if the hig

NABLED. Whenas been used to present for a shpressed.

dicates a HART smmand and the a

). When ON, thiser to flash a specocated.

ndicates the positd upper or lower por. t). Indicates the defined upper ore is holding the similar to a mechunit is un-powere

(user set). Indicas been exceede

by the user to tramulators for total valve travel, and ies software that

en reached.

E. Indicates that plied software. ink sequence 3 t

Indicates a calibtroke may be initr remotely. Othes or pressure sen

the unit has beere the valve can ons. es that during a joer to manually aden position. RNING (user sete exceeded a t of the electronic Low temperatur. The maximum 185 °F (85 °C).

positioner.

NING. Indicatesthe range of appoptimum perform

er instructions –

Recom

ration shutoff et limit r all ers this also

gh MPC

If tight scorrect MPC vaSee DT

disable ort

If local enabledSee DT

signal analog

A manuback to configurprogresbriefly pdone af

s cial

This mothe Squhour hascreen

ion has osition

Reset thsignal bCustom

unit is r lower

hanical ed.

Reset tsignal bSee DT

cates ed. ck the valve total

t can

For valvmaintenpackingand tighSee DTcan be consumStatus/

a test SignatuSee DT

times Wait fo

ration tiated er nsors

Local cabutton.

en only be

Controlcancell

g just the

Use thefully opQUICK

t).

cs and re may limit of High

RegulareadingHealth

s that plied mance.

Adjust positionBriefly and thecalibrat

– Digital Positio

mmendations

shutoff is not dest values or adjustalue. TM screen: Conf

control is desired from the remotTM screen: Conf

ual Command Souanalog control morator is not availab

ss by holding downpressing the QUICfter resetting. Seeode is cancelled uawk mode is seas passed since : Configuration/Che indicator if mo

back in the specifim/Position Cut-off.

the limit if more tback in the specTM screen: Conf

ve accumulatorsnance when the g tightness, and htness. After maTM screen: Healtdisabled. For sp

mption and signs/Positioner Healtures can only be TM screen: Diagn

or power up to co

alibration may be Remote calibrati

l the valve using led by briefly pus

e buttons on the pen position. SeeK-CAL section of

ate the temperatug is in error, replaStatus/Positione

the supply pressner can properly push the QUICK

e positioner will otion values if vali

oner 3200MD

sired reset the tigt the command s

figuration/Custom

d then the local te software. figuration/Basic L

urce Reset is provode from the local ble. This is done wn both the Jog but

CK-CAL button. A e DTM screen: Das if the QUICK-CA

elected again remthe command w

Custom/LED. re travel is needeied range. See D. This indicator ca

travel is needed ified range. figuration/Custom

s indications follolimit is reached checking linkageaintenance, reseth Status/Positiopool valve accum

s of wear. See Dth. This indicator cancelled by Flonostics

omplete.

e cancelled by brieions can only be c

the jog buttons. shing the QUICK

positioner to adje the explanationmain document

ure of the positioace the main boaer Health. This in

sure to a proper vcalibrate the sen

K-CAL button to aoperate using theid.

LGENIM0059-

flowse

ght shutoff limits signal inside of th

m/Position Cut-of

interface must be

Local Interface.

vided to change theinterface if a PC o

while a QUICK-CAttons (up and downew QUICK-CALshboard. AL button is briefmotely, or more twas issued. See

ed or adjust the coDTM screen: Confian be disabled.

or adjust the com

m/Soft Limits.

ow routine procedsuch as checkines for wear, misaet the cycle accumoner Health. Thismulators inspect

DTM screen: Hear can be disabledowserve supplied

efly pushing the qcancelled by the s

This mode mayK-CAL button.

just the valve to tn of Jog Calibratfor operation.

ner. If the tempeard. See DTM sndicator can be d

value (30-150 psnsors. Then recaacknowledge thise current short st

-04 09/11

erve.com

to the he specified

ff.

e re-

e command or hand held AL is in n) while

L must be

fly pressed, han one DTM

ommand iguration/

mmand

dures for g the

alignment, mulator. s indicator for high air

alth d. d software.

uick-cal software.

y be

the desired e in the

erature creen: disabled.

si g) so the alibrate. s condition troke

Page 19: US ER INSTRU CTI ONSRS-232/PCM May be requ hardware MTL 4840/E erview sitioner is a two The positioner e. The Logix 3 o-way remote x 3200MD pos le-acting actua ner is complet p current

flowserve.com

Blink Code

Desc

YYGR SUPpositthe u

YYYG

SUPthat tLow positpresfail apres

YYYY

ACTdecrbaseactuforce

YRGG

PILOthat tthe rexceloop relayindiccan bcorro

YRGY FRICfrictio

YRGR

PNEpositLeakrespsupp

YRYG

FRICvalvefrictiojerkyfrombeartrim othe

YRRY

ELEIndicthe pcondfor lovalve

YRRR

PNEIndicto theoversystethe swas load

RGGY

FEECALthe rsmaout o

cription

PPLY PRESSURtioner has determuser set warning

PPLY PRESSUREthe supply pressusupply pressure ctioner failure. Thesure is 30 psi (2.1

at less than approxsure indications c

TUATION RATIOreased ability of ted on the ratio ofate. It is affectede and available sOT RELAY RESPthe pilot relay is sresponsiveness, inessive air consum

and consists of thy) which is couplecator correspondsbe caused by a posion, or ice on th

CTION LOW WAon has passed b

EUMATIC LEAK Wtioner has detectekage from the actuonsiveness and e

ply pressure can aCTION HIGH WAe/actuator frictionon can cause looy motion, or valve

m the process on ring or guides in or stem, excessi

er valve/actuator CTRONIC INABI

cates that the piezproper failure posidition may occur bong periods of time held in the open

EUMATIC INABILcates that upon lose fail-safe position

rcome the friction em is relying on pspring is pushing. not sized properlymay have increa

DBACK READINLIBRATION ALArange of motion oll for optimum peof range.

RE HIGH WARNImined that the sulimit.

E LOW WARNINGure is below the uscan cause poor ve minimum recom1 bar) for proper oximately 17 psi (1

can also be causeO WARNING (usethe system to actf available force td by the process

supply pressure. PONSE WARNINticking or slow to ncreases the chanption. The pilot rehe driver module ad to the spool valvwith inner loop la

artially clogged pie spool, or low su

ARNING (user sebelow the user se

WARNING (user ed a leak in the acuator can cause dexcessive air/gas also trigger this waARNING (user sen has passed theop oscillations, pe sticking. It canthe stem, trim orthe valve and acively tightened pmechanical issuILITY TO FAIL SAzo may be damagition upon loss of briefly on an air-toe in the closed po

n position. LITY TO FAIL SAss of air supply, thn. The spring alonand process loadneumatic force to The failsafe spriny for the applicatiosed.

NG PROBLEM DARM. Indicates tof the position feerformance, or th

Use

NG. Indicates thupply pressure is

G (user set). Indiser set warning limalve response or

mmended supply operation. The un.2 bar). Low supp

ed by pneumatic leer set). Indicatestuate the valve. to required force

s load, friction, sp

G (user set). Indirespond. This affnce of limit cyclingelay is part of the assembly with pieve. The value of

ag. Delayed respoiezo or debris, oil,upply pressure.

et). Indicates theet limit.

set). Indicates thctuation assemblydecreased consumption. Loarning. et). Indicates thee user set limit. Hoor position cont

n be caused by br seat, by a failingctuator, galling ofacking, linkageses. AFE WARNING. ed. This may presignal/power. Th-close valve that iosition, or an air-to

AFE WARNING. he valve may not ne is not adequat in the system. T

o actuate in the dirng may have faileon. Friction or pro

DURING hat during calibraedback arm was

he position senso

er instructions

Recom

he s above

Regulatlimit recCheck tsensor Health.

cates mit.

nit will ply eak.

Regula(2.1 basupply pressurboard ifactuatoThis ind

s a It is to

pring

Increasspring. Health

cates fects g and inner

ezo (I-P this onse

Check limits. corrosioReplacwater-fPosition

e Low fricseals inValve H

at the y.

ow

Repair EnsureActuato

e High trol, uild-up g f the , or

DetermIf not, cfollowinany extstem, rejerky travalve coThis ind

event is is held o-open

If alarmdamag

move te to

The rection

ed, or it ocess

Check process

ation, s too or was

Check fcloser tthe feedtravel aacknowcurrent conditioor feedrange tbriefly pposition

– Digital Positi

mmendations

te the supply prescommended for yothe pressure sensboard if necessar This indicator ca

ate the supply prear). Recalibrate p

is adequate. Rere sensor board f necessary. Ch

or tubing. See Ddicator can be di

se the supply pres Resize the actuaStatus/Actuator

response of the Check supply pron, ice on the sp

ce the piezo or drfree air/gas suppner Health. This

ction is usually an the valve and aHealth. This indi

pneumatic leakse proper supply por Health. This i

mine if the friction isconsider increasinng to reduce frictioternal mechanicalepair or replace thavel can indicate iomponents. Seedicator can be di

m persists for moed and should b

for high friction.s load. This indi

for loose linkagesto the follower armdback rotation is

and recalibrate. Bwledges this cond

short stroke calibon does not clearback potentiomehen restart the capushing the QUICner to use the par

ioner 3200MD

ssure at the positiour actuator. Recsor board connecry. See DTM screan be disabled. essure at the pospressure sensorsepair kinked suppconnections and

heck for pneumatDTM screen: Hea

isabled.

ssure. Reduce theator. Adjust user sHealth. This ind

valve. If OK, adressure. Check tpool. Clean or reriver module ass

ply. See DTM scs indicator can be

an indication of imactuator. See DTicator can be dis

s at the tubing jupressure. See Dndicator can be d

s significantly integ the friction warn

on: Stroke the valvl obstruction, looshe actuator. Highinternal galling. R

e DTM screen: Heisabled.

re than 30 minute replaced. This

Repair or replacicator can be dis

s and/or adjust thm pivot to create less than 15 deg

Briefly pushing thdition and the posbration if otherwisr then adjust the pter to move the palibration. This eCK-CAL button, wrameters from the

LGENIM0059

ioner below the mcalibrate pressurections. Replace preen: Health Status

sitioner above 30s. Ensure systemply tubing. Checd replace pressutic leaks in the ac

alth Status/Actuat

e friction. Check set limits. See DTdicator can be dis

djust Pilot Relay Rthe spool for deb

eplace the spool sembly. Maintainreen: Health Stae disabled.

mproperly loadedTM screen: Healabled.

nctions and actuTM screen: Headisabled.

erfering with the vaning limit. Considve to clear off buil

sen the packing, chly localized frictioRepair or replace ealth Status/Valv

tes, the piezo asss indicator can be

ce actuator sprinabled.

he feedback pin ta larger angle of

grees for the total e QUICK-CAL bu

sitioner will operase a good calibrapositioner mountiposition sensor baerror may be cleawhich will force the last good calibr

9-04 09/11

19

maximum e sensors. ressure s/Actuator

0 psi m air/gas ck the re sensor ctuator and tor Health.

the actuator TM screen: sabled.

Response bris, oil, assembly.

n a clean, atus/

d packing or th Status/

uator seals. lth Status/

alve control. der the ld-up. Clear

clean the n or very internal ve Health.

sembly is e disabled.

ng. Reduce

o a position f rotation if valve utton

ate using the ation. If the ing, linkage ack into red by

he ration.

Page 20: US ER INSTRU CTI ONSRS-232/PCM May be requ hardware MTL 4840/E erview sitioner is a two The positioner e. The Logix 3 o-way remote x 3200MD pos le-acting actua ner is complet p current

20

Blink Code

Desc

RGGR INNEcalibcould

RGYG NONcalib

RGYY NO Mcalibthe c

RGRR

FACfactonot rposit

RYYG

SUPthe ssuppfailur(2.1 apprindic

RRGG

PILOthe paffeccycliof thecoupby a the s

RRGY FRIChas more

RRGR

FRICactuindicfrictiojerkyfrombeartrim othe

RRYG PIEZboar

RRYR

PILOpilot resphall sspoo

RRRY

ELEdata the pwhen

RRRR

POSdiffehas user

cription

ER LOOP OFFSbration the Inner d result in less a

N-SETTLE TIMEbration, the positi

MOTION TIME Obration, there wascurrent stroke tim

CTORY RESET Sory reset and hasrespond to commtion until a calibr

PPLY PRESSUREsupply pressure isply pressure can cre. The minimumbar) for proper op

roximately 17 psi (cations can also bOT RELAY RESPpilot relay is stickincts the responsiveng and excessivee driver module a

pled to the spool vpartially clogged

spool, or low suppCTION LOW ALApassed below the severe conditioCTION HIGH ALator friction has

cates a more sevon can cause looy motion, or valve

m the process on ring or guides in or stem, excessi

er valve/actuator ZO VOLTAGE ALrd that drives the p

OT RELAY POSrelay (spool) ap

ponding. This cosensor that is ouol, or a wire conn

CTRONICS ERRwas not updated

positioner in varioun intermittent ope

SITION DEVIATIOrence between tbeen greater tha

r-set time.

SET TIME OUT ALoop Offset valuccurate positioni

OUT ALARM Ion feedback sen

OUT ALARM. Ins no motion of th

me configuration.

STATE. Indicates not yet been ca

mands and will reration is successfE LOW ALARM (s below the user scause poor valve

m recommended speration. The unit(1.2 bar). Low sue caused by pneu

PONSE ALARM (ng or extremely sleness, increases te air consumption.assembly with piezvalve. Delayed repiezo or debris, o

ply pressure. ARM (user set). e user set limit.

on than the warnLARM (user set). passed the user

vere condition thaop oscillations, pe sticking. It canthe stem, trim orthe valve and acively tightened pmechanical issu

LARM. Indicates piezo is bad, or pi

ITION LIMIT ALApears to be fixeduld be due to low

ut of calibration, anection problem.

ROR OR ALARM. correctly. This mus ways or not at ration occurs wheON ALARM (usehe command an

an the user-set lim

Use

ALARM. During ue did not settle. ing.

ndicates that durnsor did not settle

ndicates that durihe actuator based

es the unit has haalibrated. The unemain in the failsafully completed.user set). Indicat

set alarm limit. Loresponse or positupply pressure is t will fail at less tha

upply pressure umatic leak. (user set). Indicatlow to respond. Tthe chance of limi. The pilot relay czo (I-P relay) whic

esponse can be caoil, corrosion, or ic

Indicates the friThe alarm indicaing. Indicates the vaset limit. The al

an the warning. oor position cont

n be caused by br seat, by a failingctuator, galling ofacking, linkageses. the portion of theezo valve itself is

ARM. Indicates d at a limit and is w supply pressura broken piezo, s

. Indicates the intmay affect the func

all. This can be cen connecting power set). Indicatesd the actual posimit for longer tha

er instructions –

Recom

This

Repeatproceeclearedgain secalibratdevice.

ring e.

Check may bewill forccalibratduring t

ing d on

Check conneclarge thautomaallowedpushinguse the

ad a nit will afe

Calibraactuatocan be

tes that ow tioner 30 psi

an

RegulatRecalibadequaboard cCheck fDTM sc

tes that This t

consists ch is aused

ce on

Check limits. corrosioReplacwater-fPosition

ction ates a

Check See DTbe disa

alve/ arm High trol, uild-up g f the , or

DetermcontrolConsidoff buildpackinglocalizeRepair Health

circuit bad.

If the unoperate

the not

re, a stuck

Check fclearedpositionthe intevalve foreplace

ternal ction of caused wer.

Error mcomplewiring aare fou

s the ition an a

Reviewalarm. indicato

– Digital Positio

mmendations

t the stroke calibd using the less

d by briefly pushietting may help iftion. Gain settin. A lower letter rfor loose linkage

e cleared by briefce the positioner tion. This error mthe initial calibralinkages and air

cted. If the time ohen simply retry tatically adjust ford for movement. g the QUICK-CAe parameters from

ate. Proper Valveor, and friction ca

disabled.

te the supply presbrate pressure senate. Repair kinkedconnections and rfor pneumatic leacreen: Health Stat

response of the Check the supplon, ice on the sp

ce the piezo or drfree air/gas suppner Health. This

for a packing leaTM screen: Healtabled.

mine if the friction. If not, consider

der the following td-up. Clear any g, clean the stemed friction or veryor replace internStatus/Valve He

nit is functioning ae replace the mainfor adequate supp

d by briefly pushinner to use the paraernal wiring harnesor sticking probleme the piezo, driver may self clear withete a QUICK-CALand connectors fond and alarm per

w active alarms a See DTM screeor can be disable

oner 3200MD

bration to get a maccurate ILO va

ing the QUICK-Cf the actuator is ugs can be physic

represents lower es or a loose posfly pushing the Qr to use the parammay appear on sation. Recalibrati

supply to make out occurred becthe QUICK CAL r a larger actuato This error may

AL button, which m the last good c

esight operation alibration to be co

ssure at the positinsors. Ensure syd supply tubing. Creplace pressure saks in the actuatortus/Actuator Heal

valve. If OK, adly pressure. Che

pool. Clean or reriver module ass

ply. See DTM scs indicator can be

ak. Tighten or reth Status/Valve H

n is significantly inr increasing the fto reduce frictionexternal mechan

m, repair or replay jerky travel cannal valve componealth. This indica

and controlling, ren circuit board. Thply pressure. A hg the QUICK-CAL

rameters from the sses for good conms. If the positionmodule assembly

h time. If error peL. If the error still or electrical shortrsists, replace the

and warnings to fen: Alerts/Commaed.

LGENIM0059-

flowse

more accurate ILOalue, this error maCAL button. Lowunstable during tcally adjusted ongain.

sitioner sensor. TQUICK-CAL buttometers from the some very small ing may clear thesure the system

cause the actuatand the position

or by doubling thebe cleared by brwill force the poscalibration.

will require strokompleted. This i

ioner above 30 psystem air/gas suppCheck the pressusensor board if ner and actuator tublth.

djust Pilot Relay Reck the spool for eplace the spool sembly. Maintainreen: Health Stae disabled.

eplace the valve Health. This indi

nterfering with thfriction warning ln: Stroke the valvnical obstructionce the actuator.

n indicate internanents. See DTMator can be disab

eplace the piezo. his indicator can b

hall sensor problemL button, which wlast valid calibrat

nnections. Checkner still does not oy, and/or spool as

ersists, cycle powpersists, check i

ts or opens. If noe main circuit boa

find root causes and Deviation. T

-04 09/11

erve.com

O value. To ay be

wering the the n the

This error on, which last good actuators e problem. is properly or is very

ner will e time riefly sitioner to

ke, indicator

si (2.1 bar). ply is

ure sensor ecessary. bing. See

Response debris, oil, assembly.

n a clean, atus/

packing. icator can

he valve imit. ve to clear , loosen the Highly

al galling. M screen: bled.

If it does not be disabled.m may be

will force the tion. Check k the spool operate ssembly.

wer and nternal

o problems ard.

of this This

Page 21: US ER INSTRU CTI ONSRS-232/PCM May be requ hardware MTL 4840/E erview sitioner is a two The positioner e. The Logix 3 o-way remote x 3200MD pos le-acting actua ner is complet p current

flowserve.com

8 Main

8.1 Drive

The driver momeans of a difis routed to thflexible hose. the driver modassembly conmodulator to t Driver ModulTo replace the11-15 and 25 following tools

Flat plate

Phillips sc

1/4 in. nut

WARNINGelectrostat

1. Make sure 2. Disconnec 3. Remove th

bar or plat 4. Remove th

and slidingis clear of hydrophobthe spool vparts out o

5. Being care

Phillips-hethe main h

WARNassemwhen hhandleThe tolextremthe spo

6. Remove th

Phillips-hethe spool (

7. Carefully r

spool out obend spoo

8. Remove th

ntenance

er Module A

odule assemblyfferential presse driver module A barbed fittin

dule assembly.nect the hall efthe main PCB a

e Assembly Re driver moduleand proceed a

s are required:

or bar about 1/

crewdriver

tdriver

G: Observe pretically sensitive

e the valve is by

ct the power an

he driver modue in the slot to

he spool valve g the cover assthe slot (figure

bic filter, and Ovalve cover. It of the spool val

eful not to lose ead screw that housing (figure

NING: Spool (exbly) is easily dahandling spoole the spool by tlerances betwe

mely tight. Contool may cause

he spool valve ead screws and(figure 13).

remove the spoof the connectiol.

he main cover.

and Repa

Assembly

y moves the spsure across its e from the regu

ng connects the Wires from thffect sensor anassembly.

Replacement e assembly, refas outlined belo

/8 in. thick

ecautions for hae devices.

ypassed or in a

nd air supply to

le cover (figureturn the cover.

cover by remosembly backwa 12). The shee-ring should beis not necessave cover.

the nylon washattaches the dr13).

xtending from tamaged. Use l and spool valvhe machined peen the block atamination in ththe spool to ha

block by removd carefully slidin

ool by sliding thon clip. Exces

Use

air

ool valve by diaphragm. Aiulator through ae flexible hose he driver modund the piezo va

fer to figures ow. The

andling

a safe condition

the unit.

e 14), using a f.

oving the screwards until the taet metal cap, e removed withary to take thes

her, remove thriver module to

the driver moduextreme cautiove block. Do n

portions of spooand spool are he block or on ang.

ving the two ng the block off

he end of the ssive force may

er instructions

r a to le lve

n.

flat

w b

h se

e o

ule on not ol.

f

y

Figure

Figure

Figure

Figure

– Digital Positi

11: Driver Mod

12: Spool Valv

13: Spool and

14: Driver Mod

ioner 3200MD

dule Assembly

ve Cover Assem

Block

dule Barbed Fit

LGENIM0059

mbly

tting

9-04 09/11

21

Page 22: US ER INSTRU CTI ONSRS-232/PCM May be requ hardware MTL 4840/E erview sitioner is a two The positioner e. The Logix 3 o-way remote x 3200MD pos le-acting actua ner is complet p current

22

9. Remove thretaining s

10. Disconnec

the driver 11. Use the ¼

from the d 12. Unplug the

module as 13. Feed the t

driver moddriver modthe driver cutting the

14. Grasp the

clockwise retract the

15. Remove th

driver mod 16. Verify that

driver moddriver modin position

17. Gently inse

compartmeclockwise rotating the

18. Once the d

threads arcounter clothe flat on screw hole

19. Verify that

driver mod 20. Insert a dr

through thhousing. T

21. Reach thro

module cobarbed fitt¼ in. nutdr NOTE: Doolder Logixthat will noOrifices arcolored.

22. Reconnecthe barbed

he plastic boardscrews. (See fi

ct the flexible tumodule assem

¼ in. nut driver triver module a

e two wiring cossembly to the

wo wires on thdule compartmedule opening. (module to thre

e wires.

base of the drito remove. Aftdriver module

he barbed fittindule using the ¼

the O-ring is indule. Lay the wdule as shown

by hand.

ert the driver ment in the housto thread it intoe driver module

driver module he fully engagedockwise until ththe housing ar

e for the next st

the nylon gaskeule retaining sc

river-to-housinge counter-boreTighten with a

ough the main ompartment of ting on the sideriver.

o not mix the bax positioners. ot work in the Lre brass-colore

t the flexible tud fitting.

d cover by remigure 14.)

ubing from the mbly. (See figur

to remove the bssembly.

nnections that main PCB asse

e driver modulent so that they(See figure 11.ad out without

iver module anter it is threadefrom the hous

g from the side¼ in. nut driver

n place on the wires back alonin figure 11 and

module into the sing. Turn the do the housing. e until it bottom

has bottomed od, rotate the drhe flat on the dre aligned. Thitep.

et is in the councrew hole as sho

g screw into theed hole in positPhillips screwd

compartment ithe positioner a

e of the driver m

arbed fitting witOlder models c

Logix 320000Md, barbed fittin

ube coming from

Use

moving the three

barbed fitting are 14.)

barbed fitting

link the driver embly.

e back into they stick out the ) This will allowtangling or

nd turn it counteed out, carefullying.

e of the new r.

top of the new ng the side of thd hold the wire

driver module driver module Continue

ms out.

out so that the river module river module ans will align the

nter bore in the own in figure 13

e driver housinioner main

driver.

nto the driver and install the

module using th

th those from contain orificesD model. gs are silver-

m the regulator

er instructions –

e

at

e

w

er-y

he es

nd

3.

g

he

s

r to

23. Feethe Ass

24. Ver

the be p

25. Car

top 26. Car

mac(Figuntihole

27. Inst

a Ph 28. Slid

valvInst(See

29. Inst

screandove

30. Rec

perf 31. Rei Figure

– Digital Positio

ed the driver mhousing, and c

sembly.

rify that the thremachined platf

placed. (Figure

refully slide theof the driver m

refully slide thechined surface gure 13.) Slidel the two retaines in the base.

tall two spool-vhillips screwdri

de the spool vave until the tangtall spool valve e figure 12).

tall the plastic bews through thd tighten evenlyr tighten. (See

connect power form a stroke c

nstall all cover

15: Main PCB

oner 3200MD

odule wires intconnect them t

ee O-rings are form where thee 24.)

e spool into themodule assemb

e block over theof the housing

e the block towaning holes line

valve screws aniver. (See figu

alve cover asseg engages intocover screw a

board cover. Ine plastic cover

y, using a Phillie Figure 15.)

and air supplycalibration.

rs.

Assembly

LGENIM0059-

flowse

to the main chao the main PC

in the counterbe spool valve b

connecting clily.

e spool, using tg base as a regard the driver mup with the thre

nd tighten secure 13.)

embly over the o the housing sand tighten sec

nsert the three r into the threadps screwdriver

y to the position

-04 09/11

erve.com

amber of B

bores on block is to

p on the

the gister. module eaded

urely with

spool lot. urely.

retaining ded boss r. Do not

ner and

Page 23: US ER INSTRU CTI ONSRS-232/PCM May be requ hardware MTL 4840/E erview sitioner is a two The positioner e. The Logix 3 o-way remote x 3200MD pos le-acting actua ner is complet p current

flowserve.com

8.2 Regu

The regulator air to a level th Replacing ReTo replace theproceed as ou

Phillips sc

¼ " nutdri

WARNINGelectrostat

1. Make sure 2. Disconnec 3. Remove th 4. Remove th

retaining s 5. Remove th

assembly with the 4-

6. Remove th

assembly 7. Remove th

that as regin the coun

8. Remove tu 9. Install barb 10. Verify O-ri

new regula NOTE: Do notpositioners. Osettings that wregulator presregulator. The 11. Install the

retaining sboss and tDo not ove

12. Reinstall th

the unit is e 13. Install the

screws thrand tightenover tighte

14. Reinstall a

ulator

reduces the prhat the driver m

egulator e regulator, refeutlined below. T

crewdriver

iver

G: Observe pretically sensitive

e valve is bypas

ct the power an

he main cover.

he plastic boardscrews. (See fi

he five wire con(six wire conne-20 mA analog

he retaining scrand lift the mai

he four screws gulator is removnter-bore. (See

ubing and barbe

bed fitting and

ing and filter arator using 8-30

t mix the regulaOlder models cowill not work in ssure setting is e Logix 3200M

main PCB intoscrew through ttighten evenly, er tighten.

e five wire connequipped with th

plastic board crough the plastn evenly, using

en. (See figure

all covers.

ressure of the imodule can use

er to figures 11 The following to

ecautions for hae devices.

ssed or in a sa

nd air supply to

d cover by remigure 15.)

nnections from ections if the unoutput option)

rew from the min PCB out of t

from the regulved, the O-ringe figure 11.)

ed fitting from th

tubing to the n

re in the counte0 x ½ in. screws

ator with thoseontain regulatothe Logix 3200printed on the D regulator is s

o the housing. the board into tusing a Phillip

nections (six wirehe 4-20 mA anal

cover. Insert thic cover into th

g a Phillips scree 15.)

Use

incoming suppe.

and 15 and ools are require

andling

fe condition.

the unit.

moving the three

the main PCBnit is equipped .

main PCB he housing.

ator base. Verg and filter rema

e regulator bas

ew regulator.

erbore. Install s.

from older Logors with differen0MD model. Thtop of the set to 17.4 psi

Insert the the threaded s screwdriver.

e connections if og output option

he three retainie threaded bos

ewdriver. Do n

er instructions

ly

d:

e

B

rify ain

e.

gix nt he

g.

n).

ng ss

not

8.3

To checfigure 1equipmvendors

Ca

1/16

Baequ

3/32

3/8

WAelec

Figure

1. Mak

2. Rem

3. Remreta

4. Remon t

5. Obttubi

6. Posandtubitee.conof thbarb

7. RecinteThe

– Digital Positi

Checking oPressure

ck or set the in6 and proceed

ment used in thes. The followin

alibrated pressu

6 in. flexible tub

arbed Tee (Clipuivalent)

2 in. Allen wren

in. open-end w

ARNING: Obsectrostatically se

16: Driver Mod

ke sure the valv

move the main

move the plastiaining screws.

move the 1/16 inthe side of the

tain a barbed teng, a few inche

sition the barbed the driver modng, found in th. Using one of nect the barbehe driver modubed tee to a 0 t

connect the air rnal regulator p

e internal press

ioner 3200MD

or Setting In

nternal regulatod as outlined bee next procedung tools are req

ure gauge (0 to

bing

ppard Minimatic

nch

wrench

rve precautionsensitive devices

dule Regulator

ve is bypassed

cover.

ic board cover

n. flexible tubingdriver module.

ee and two piees in length ea

ed tee betweendule by connece positioner, tothe new flexib

ed tee to the baule. Connect thto 30 psi press

supply to the ppressure on the

sure should be

LGENIM0059

nternal Reg

or pressure, refelow. The toolre are from ind

quired:

o 30 psi)

c part number T

s for handling s.

Pressure Chec

d or in a safe co

by removing th

g from the barb

ces of 1/16 in. flch.

n the internal recting the 1/16 ino one side of thle tubing piece

arbed fitting on he remaining posure gauge.

positioner and e 0 to 30 psi g set to 17.4 ± 0

9-04 09/11

23

gulator

fer to s and

dicated

T22-2 or

ck

ondition.

he three

bed fitting

lexible

egulator . flexible he barbed es,

the side ort on the

read the gauge.

0.2 psi g.

Page 24: US ER INSTRU CTI ONSRS-232/PCM May be requ hardware MTL 4840/E erview sitioner is a two The positioner e. The Logix 3 o-way remote x 3200MD pos le-acting actua ner is complet p current

24

If adjustmenut on the wrench. Tthe set scrAllen wren

8. Once the rretaining nsupply to treconnect barbed fitt

9. Install the screws thrand tightenover tighte

10. Reinstall a

8.4 Spoo

The spool valvactuator while position of the Replacing theTo replace theproceed as out

Phillips sc 1. Make sure 2. Disconnec 3. Remove th

and slidingis clear of sheet metaassembly.

WARNmodulecautionDo notspool. are exton the

4. Remove th

Phillips-hethe spool.

5. Carefully r

connecting 6. Verify that

the machinis to be pla

7. Carefully s

driver mod

ent is needed, top of the regu

Then adjust therew on the top nch.

regulator pressnut on the top othe positioner, the flexible tubing on the side

plastic board crough the plastn evenly, using

en. (See figure

all covers.

ol Valve

ve routes the suventing the oppspool valve is c

e Spool Valve spool valve, retlined below. T

crewdriver

e the valve is by

ct the power an

he spool valve g the cover assthe slot. It is nal cap, hydroph (Figure 14.)

NING: The spooe assembly) is n when handlin handle the spo The tolerancetremely tight. Cspool may cau

he spool valve ead screws and

(Figure 12.)

remove spool bg clip. Excessi

the three O-rinned platform waced. (Figure 2

slide the spool dule assembly.

loosen the set ulator using thee regulator presof the regulato

sure is set, tighof the regulatorremove the ba

bing from the ree of the driver m

cover. Insert thic cover into th

g a Phillips scree 15.)

pply air to one sposite side. (Secontrolled by the

e fer to figures 12he following too

ypassed or in a

nd air supply to

cover by remosembly backwanot necessary thobic filter, or O

ol (extending freasily damage

ng spool and spool by the macs between the Contamination use the spool to

block by removd carefully slidin

by sliding end ove force may b

ngs are in the cwhere the new s24.)

into the connec

Use

screw retainine 3/8 in. open-enssure by turningor with the 3/32 in

ten the set screr, remove the arbed tee, and egulator to the module

he three retainine threaded bos

ewdriver. Do n

side of the ee figure 1.) Thee driver module

2, 14 and 25 andols are required:

a safe condition

the unit.

oving the screwards until the tao remove the O-ring from this

rom the driver ed. Use extrempool valve blocchined portions

block and spoin the block or

o hang.

ving the two ng the block off

of spool out of bend the spool.

counterbores ospool valve blo

cting clip of the

er instructions –

g nd g n.

ew ir

ng ss

not

e .

d :

n.

w b

s

me k. of ol

r

f

.

on ck

e

8. Carmac(Figuntihole

9. Inst

a Ph 10. Slid

valvInst(See

11. Rec

perf

8.5

The spoelemenchambepressur ReplacTo repla12 and tools ar

Ph 1. Rem

slidiclearemwith

2. Rem

elem 3. Rem

out 4. Inst

sho Figure

– Digital Positio

refully slide thechined surface gure 12.) Slidel the two retaines in the base.

tall two spool vahillips screwdri

de the spool vave until the tangtall the spool vae figure 12.)

connect power form a stroke c

Spool Valv

ool valve covernt in a two-pieceer from dirt andre vent for exha

cing Filter in Sace the filter in17 and procee

re required:

illips screwdriv

move the spooling the cover aar of the slot. T

moved and cleah compressed a

move the O-ringment and set a

move the moldeof the chambe

tall O-ring into bwn in figure 17

17: Spool Valv

oner 3200MD

e block over theof the housing

e the block towaning holes line

alve screws aniver. (See figu

alve cover asseg engages intoalve cover scre

and air supplycalibration.

ve Cover

r incorporates ae cover. This pd moisture and aust air from th

Spool Valve Con the spool valved as outlined b

ver

l cover by remoassembly backwThe sheet metaned with a bruair. (Figure 12

g from around aside. (Figure 1

ed filter elemener cover vent pi

base of chamb7.

ve Cover Assem

LGENIM0059-

flowse

e spool, using tg base as a regard the driver mup with the thre

nd tighten secure 13.)

embly over the o the housing sew and tighten

y to the position

a coalescing filprotects the sp provides a low

he spool valve.

over ve cover, refer below. The fol

oving the screwwards until the al cover may besh or by blowin.)

the hydrophob17.)

nt by pulling it sece.

ber cover vent p

mbly

-04 09/11

erve.com

the gister. module eaded

urely with

spool lot. securely.

ner and

lter pool valve w back

to figures lowing

w and tab is

e ng out

bic filter

straight

piece as

Page 25: US ER INSTRU CTI ONSRS-232/PCM May be requ hardware MTL 4840/E erview sitioner is a two The positioner e. The Logix 3 o-way remote x 3200MD pos le-acting actua ner is complet p current

flowserve.com

5. Place newvent pieceto secure t

6. Place spoo 7. Place the s

on the ram(figures 12

8.6 Stem

The position feinformation to tof a rotary posthrough a feedof the pin in theside of the slotautomatically min the unlikely e Stem PositioTo replace theand 25 and prare required:

Phillips sc

WARNINGelectrostat

Figure 18: Ste

w molded filter ee. This filter elethe O-ring insta

ol valve shroud

spool valve covemp and sliding it

and 17) and se

m Position S

eedback assemthe processor. ition sensor tha

dback linkage. Te slot, the followt with a rotary spmoves the positevent of failure

n Sensor Repe stem positionroceed as outlin

crewdriver

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em Position Se

element into theement providesalled in the last

d onto spool va

er assembly in puntil the tab sea

ecure with a 8-3

Sensor

bly transmits vaThis is accomp

at connects to thTo provide for awer arm is biasepring. This sprintion feedback asof any compone

placement n sensor, refer tned below. Th

ecautions for hae devices.

nsor Orientatio

Use

e chamber covs part of the trat step.

alve cover.

place by settingats in the slot 32 screw.

alve positions plished by meanhe valve stem accurate trackinged against one ng also ssembly to its liment in the linkag

to figure 15, 18he following too

andling

on

er instructions

ver ck

g it

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g

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7. Turnsidethe

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– Digital Positi

ke sure the valv

connect the po

move the main

move the plastiaining screws.

connect the poB assembly.

move the two rod lift the sensor

n the new posie of the shaft isposition senso

ert the position nting toward thition sensor clohousing screwtrude over the

TE: Do not mixer Logix positioh different rang00MD model. Tition sensor ar

ioner 3200MD

ve is bypassed

ower and air su

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ic board cover (See Figure 15

osition sensor w

otary position sr out of the hou

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sensor into thee main PCB asockwise until b

w holes and themain PCB ass

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9-04 09/11

25

ondition.

t.

he three

main

ng screws

t on the e side of

e wires the

gn with sensor

se from sensors

ogix MD

Page 26: US ER INSTRU CTI ONSRS-232/PCM May be requ hardware MTL 4840/E erview sitioner is a two The positioner e. The Logix 3 o-way remote x 3200MD pos le-acting actua ner is complet p current

26

9. Carefully cinsert and

10. Route the and recon

11. Install the screws thrand tightenover tighte

12. Reinstall a

13. Reconnecperform a

8.7 Main

The main princircuit board athe positionerNone of the co Replacing MaTo replace the15 and proceerequired:

Phillips sc

WARNINGelectrostat

1. Make sure

2. Disconnec

3. Remove th

4. Remove thretaining s

5. Remove thassembly (the 4-20 m

6. Remove thassembly (See figure

7. Install the retaining sboss and tover tighte

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center the posittighten the scr

wires along thnect to the mai

plastic board crough the plastn evenly, using

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all covers.

ct power and aistroke calibrati

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ted circuit boarand processor t. The main PComponents on

ain PCB Assee main PCB ased as outlined b

crewdriver

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ct the power an

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mA analog outpu

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tion sensor on rews. Do not o

e side of the poin PCB assemb

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mbly

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mbly ssembly, refer tbelow. The fol

ecautions for hae devices.

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nd air supply to

d cover by remigure 15.)

nections from thctions if the unit ut option). (See

rew from the min PCB out of t

B into the housthe board into ta Phillips screw

quipped with a 4he board off the of the 4-20 mAon the main PC

gether.

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the shaft bore,over tighten.

osition sensor bly.

he three retainie threaded bos

ewdriver. Do n

positioner and

mbly contains tontrol functionsaced as a unit.are serviceabl

to figure 11 andlowing tools ar

andling

a safe condition

the unit.

moving the three

he main PCB is equipped witfigure 11.)

main PCB he housing.

ing. Insert the the threaded

wdriver. Do not

4-20 mA analoe main PCB. A output boardCB and gently

er instructions –

,

ng ss

not

d

the s of . e.

d re

n.

e

th

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nstall the five we unit is equippon). (See figu

tall the plastic bews through thd tighten evenlyr tighten. (See

nstall all cover

connect power onfigure the pooke calibration.

Pressure S

essure sensor beasure the presor pressure senhm to enhance ced diagnosticsre alarm, signao diagnostics, stic analyses. re sensors neere sensor calibeld Communica

Sight.

ving the Pressace the pressu25 and procee

re required:

illips screwdriv

ARNING: Obsectrostatically se

ke sure the valv

connect the po

move the main

move the plastiaining screws.

connect the ribard from the PC

move the two sard to the housi

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move the press

oner 3200MD

wire connectionped with the 4-re 11.)

board cover. Ine plastic cover

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rs.

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ed to be calibraration is perforator or configur

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ver

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bbon cable on tCB assembly. (

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-04 09/11

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ensor .)

sensor ate off ture use.

Page 27: US ER INSTRU CTI ONSRS-232/PCM May be requ hardware MTL 4840/E erview sitioner is a two The positioner e. The Logix 3 o-way remote x 3200MD pos le-acting actua ner is complet p current

flowserve.com

Installing theThe pressure model only. Tfigures 11, 15 following tools

Phillips sc

Torque w

WARNINGelectrostat

1. Verify thatare in plac

2. Set the prethat the O-pressure s

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4. Insert two pressure shousing an

5. Connect thto the main

6. Install the screws thrand tightenover tighte

7. Reinstall a

8. ReconnecValveSighpressure s

8.9 Custo

The customerinside the exppositioner. Caoutput currentHandheld ComValveSight. Replacing theTo replace the11, 15 and 25following tools

Phillips sc

WARNINGelectrostat

1. Make sure

e Pressure Sensensor board i

To install the prand 25 and pr

s are required:

crewdriver

wrench

G: Observe pretically sensitive

the two pressuce in the housin

essure sensor -rings make cosensors.

metal stiffener sensor board ovwo holes in thebosses in the h

screws througsensor board innd tighten even

he ribbon cablen PCB assemb

plastic board crough the plastn evenly, using

en.

all covers.

t power and airt or a handheld

sensor calibrati

omer Interfa

r interface boarplosion-proof hoalibration of thet (optional) are mmunicator or

e Customer Ine customer inte and proceed a

s are required:

crewdriver

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e the valve is by

nsor Board s installed on t

ressure sensor roceed as outlin

ecautions for hae devices.

ure sensor O-rng.

board assembontact with the f

plate (item 12)ver the pressu

e pressure senshousing.

h the stiffener nto the threadenly, to 8 in.•lb.

e on the pressubly.

cover. Insert thic cover into th

g a Phillips scre

r supply to the d communicatoon.

ace Board

rd provides a coousing for all hoe loop current aperformed usinconfiguration s

nterface Boarderface board, reas outlined belo

ecautions for hae devices.

ypassed or in a

Use

the advanced board, refer to

ned below. Th

andling

ings (item 15)

ly in place so faces of the

) on top of the re sensors andsor plate with th

plate and d holes in the

ure sensor boa

he three retainine threaded bos

ewdriver. Do n

positioner. Usor to perform a

onnection poinookups to the and the analogng a HART 375software such a

d efer to figures 6ow. The

andling

a safe condition

er instructions

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rd

ng ss

not

se

t

5 as

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– Digital Positi

connect the po

move the main

move the plastiaining screws.

move the five wembly (six wire

h the 4-20 mA a

move the retainembly and lift te figure 15.)

move the user

connect the fieldard terminals andtomer interface

move the custowiring through

rify that the O-rpositioner hou

ed the wires onrface board thrmber of the ho

t the customer h three screws.

connect the fieard terminals.

tall the main PCaining screw thrs and tighten enot over tighte

nstall the five we unit is equippon) on the mai

tall the plastic bews through thd tighten evenlyr tighten. (See

nstall all cover

ioner 3200MD

ower and air su

cover.

ic board cover (See figure 15

wire connectionse connections if analog output o

ning screw fromthe main PCB o

interface cover

d wiring from thd remove the thboard in the ho

omer interface b the bore.

ring is in place sing.

n the back of through the pass

ousing.

interface board. (See figure 6.

ld wiring to the

CB into the hourough the boarevenly, using an.

wire connectionped with the 4-in PCB assemb

board cover. Ine plastic cover

y, using a Phillie figure 15.)

rs.

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pply to the unit

by removing th5.)

s from the mainthe unit is equi

option). (See fig

m the main PCBout of the hous

r.

e customer intehree screws thaousing. (See fig

board, carefully

in the counterb

he new customesageway into th

d in place and s.)

e customer inte

using. Insert thrd into the threa Phillips screw

ns (six wire con-20 mA analog bly. (See figure

nsert the three r into the threadps screwdriver

9-04 09/11

27

t.

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n PCB ipped gure 11.)

B sing.

erface at hold the gure 6.)

y pulling

bore in

er user he main

secure

rface

he aded

wdriver.

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e 11.)

retaining ded boss r. Do not

Page 28: US ER INSTRU CTI ONSRS-232/PCM May be requ hardware MTL 4840/E erview sitioner is a two The positioner e. The Logix 3 o-way remote x 3200MD pos le-acting actua ner is complet p current

28

9 Optio

9.1 Vente

(See figures 1 A standard Lothe atmosphenatural gas, pnatural gas to cause some p(from the mod(from the actudescribed belo Two chamberpositioners: thchamber. (Figlocated on theVented-designthe factory witConnect the nthe exhausted The maximumdevice on the Vent flow rate

WARNINGmust neve

Figure 19: Ma

Figure 21: Ha

onal Hard

ed Design

9 and 20.)

ogix 3200MD pore. When suppiping must be ua safe environ

positioner back dulator and reguator). Back prow.

s must be venthe main housingures 19 and 2e back side of tn Logix 3200Mth a fitting instanecessary tubind natural gas to

m allowable bacmain housing is 0.5 std ft³/m

G: The back preer rise above 2.

ain Housing Ven

rt VHF Filter S

dware

ositioner is venply air is substiused to route thnment. This pip

pressure in theulator) and sporessure limitatio

ted on the Logig chamber and

20.) The main che positioned. D positioners a

alled in the maing/piping to thiso a safe environ

ck pressure frovent is 2.0 psi

min (1.4 std liter

essure in the m0 psi g (0.14 b

nt

chematic

Use

nted directly to tuted with swehe exhausted ping system mae main chambeool chamber ons are

ix 3200MD d the spool valvchamber vent i (See figure 19

are supplied fron chamber vens fitting to routenment.

m the collectiog (0.14 bar g). r/min).

main housing bar g).

er instructions –

et

ay er

ve is 9.) om nt. e

n

Figure 2

The spovented 3200MDfitting inConnecexhaustallowabg (0.55 vented atmosp

9.2

The HAcommuthe RS-modemin its pla232 COan intererratic aa reducrechargthe probFlowsepart num When uthe HARanywheare not connecLogix 3

– Digital Positio

20: Spool Cove

ool valve chamthrough the spoD positioners anstalled in the sct the necessarted natural gas

ble back pressubar g). Pressugas to leak pas

phere and will re

HART Mod

ART modem is unications port -232 COM port

m is optional in ace. The HAR

OM port lines. rnal battery, HAas the batteriesction in HART mge or apply AC blem. A HARTrve representambers.)

using a HART mRT 375 handheere across the polarity sensit

ction must be m3200MD. (See

oner 3200MD

er Vent

ber (see figure ool valve coverre supplied from

spool valve covery tubing/piping s to a safe envirure in the spool ures greater thast the spool covesult in oversho

dem

a device that cof a computer.t signals to theValveSight sinc

RT modem takeIf using a laptoART communics begin to lose modem power.adapter powe

T modem is avaative. (Please r

modem with Vaeld, the leads c4-20 mA curre

tive. When usimade between t

figure 21.)

LGENIM0059-

flowse

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r. Vented-desigm the factory wer (item SKU 1to this fitting to

ronment. The mvalve chamber

an 8 psi g will caver O-ring to theoot of the positio

connects to the This modem HART signal. ce a MUX can es power from top computer rucation may bec charge. This Allow batterier to the laptop ailable throughrefer to Section

alveSight or whcan be connectnt signal. The ng a filter, the the filter output

-04 09/11

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be gn Logix

with a 79477).

o route the maximum r is 8 psi ause e oner.

e serial converts A HART be used the RS-nning on

come is due to

es to to correct

h your n 12 for

hen using ted leads

t and the

Page 29: US ER INSTRU CTI ONSRS-232/PCM May be requ hardware MTL 4840/E erview sitioner is a two The positioner e. The Logix 3 o-way remote x 3200MD pos le-acting actua ner is complet p current

flowserve.com

9.3 4-20

The Logix 320provide an anThis option caanalog output VDC power sufeedback optiospecifications

Does not

Calibratiousing a Hconfigura

Output fofailure mooutput of the positio

Immune t

Available applicatiorequired. drawing 1

Replacing theTo replace thefigures 11, 15 following tools

Phillips sc

WARNINGelectrostat

Figure 22: Ana

CAUTIO

mA Analog

00MD digital poalog feedback

an also be retroboard is wired

upply. (See figon has the follo:

interfere with p

on of the analogHART 375 Hand

tion software s

llows actual poodes of position≤ 3.15 mA is troner.

to RFI/EMI dist

for explosion-pons. For I.S. in Refer to produ

198736.

e 4-20 mA Anae 4-20 mA anaand 25 and pr

s are required:

crewdriver

G: Observe pretically sensitive

alog Output Bo

ON: Isolated po

g Output Bo

ositioner can besignal of the st

ofitted in the fied in series with gure 22.) This powing features

positioner oper

g output signal dheld Communsuch as ValveS

osition of valve,ner except lossransmitted with

turbances.

proof and intrinstallations a seuct label and F

alog Output Blog output boarroceed as outlin

ecautions for hae devices.

oard Power

ower sources r

Use

oard

e supplied to tem position. ld. The 4-20 ma 12.5 to 40 position and

ration.

is performed nicator or Sight.

, including all s of power. An h loss of power

nsically safe eparate barrier Flowserve

Board rd, refer to ned below. Th

andling

required.

er instructions

mA

to

is

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Figure 2

– Digital Positi

ke sure the valv

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ntly lift the 4-20B assembly.

gn the two connput board with

ard and gently p

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tall the plastic bews through thd tighten evenlyr tighten.

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ard. (See figure

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23: 4-10 mA A

ioner 3200MD

ve is bypassed

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0 mA analog ou

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og Output fieldt terminals on te 22.)

rs.

nalog Output B

LGENIM0059

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n coming from te 4-20 mA anal

nsert the three r into the threadps screwdriver

termination withe User Interfa

Board

9-04 09/11

29

ondition.

t.

he three

de of the

the main

analog ain PCB r.

the User og output

retaining ded boss r. Do not

iring to ace

Page 30: US ER INSTRU CTI ONSRS-232/PCM May be requ hardware MTL 4840/E erview sitioner is a two The positioner e. The Logix 3 o-way remote x 3200MD pos le-acting actua ner is complet p current

30

10 ReqThis section presponsibilitie(SIL 2) per IEC

10.1 Fail S

The fail safe s

Fail Safe full strokeOutput (P

Fail Safe 95 % of fupressure

Note that positionerdependinthe valve applicatio

10.2 Safet

The Logix 320the following c

Loss of su

Fail Safe S

Removal o

Fail Safe S

Disconnec

Fail Safe S The Logix 320following safet

Analog inp

Analog ou

Pilot Relay

Position D

Pilot Relay For a detailed7.10, Logix 32

uirementsprovides informs in order to mC 61508 Parts

Safe State

state for the Log

State 1: the spe such that OutPort) 2 is open t

State 2: the spull stroke such and Output (Po

these represer. The valve fag on spring cofail-safe state

on.

ty Function

00MD positioneconditions:

pply pressure (

State 1.

of analog input

State 1.

ction of feedbac

State 1 or 2 (co

00MD positionety related cond

put less than ap

tput power less

y Response Ala

eviation Alarm

y Position Limit

description of 200MD Status C

s for Safetation and additeet Safety Inte1-3.

gix 3200MD po

pool valve is at tput (Port) 1 is vto supply press

pool valve is at that Output (Port) 2 is open to

nt the fail safe ail safe state manfiguration andis appropriate

er moves to fail

less than appro

power (less th

ck arm mechan

onfiguration dep

er detects and ditions:

pproximately 2

s than approxim

arm (user adjus

(user adjustab

t Alarm.

these alarms, Conditions.

Use

ty Integritytional user

egrity Level 2

ositioner:

less than 5 % venting and sure.

greater than ort) 1 is supplyo venting.

state of the ay be different

d tubing. Ensufor your

l-safe state upo

oximately 7 psi)

an 4.0 mA).

nism.

pendent).

annunciates th

.0 mA.

mately 12.5 V.

stable settings

ble settings).

see section

er instructions –

y

of

y

re

on

).

he

).

10.3

A typicastate duor a sudresponssubzero A typicastate duresponsthan 8 i A typicastate duor a sudHowevesize, strtubing spositionmovingcapacityensure * Tests

tempquartclose

10.4 T

The Flobelow wAnalogas the c

Ana

Ana

Dete

Ps

P

P Upon dat less tlong as Should will con The setPositionoccurrealarm. level. T8 secon

– Digital Positio

Fail Safe S

al response timue to a compledden commandse time may beo (F) temperatu

al response timue to linkage pse time may bein.)

al response timue to a compledden commander, the responsroke length, stasize, supply prener air flow capg to a fail-safe pty.) Test the finit meets your r

s were with a 2erature 74 °F (ter inch tubing, e, 0.75 in. strok

Diagnostic Time

owserve 3200Mwithin 1.0 secoOutput to less

condition exists

alog input less t

alog output pow

ection of one o

Pilot Relay Ressettings).

Position Deviat

Pilot Relay Pos

etection of the than or equal t

s the alarm pers

any of the safentinue to attemp

ttings of the Piln Deviation Alaence of a physi

Ensure these The Pilot Relaynds to generate

oner 3200MD

State Respo

me for the spooete and suddend change is lese slower, possiures.)

me for the spooin failure is lese slower with s

me for a valve toete and suddend change can bse time will varyarting position,essure, and tem

pacity affects thposition. (See nal valve assemrequirements.

25 in. double ac(23.3 °C), 60 p starting at 50

ke, 1.5 in. feedb

Annunciati

MD Positioner wnd of occurren

s than or equal s.

than approxim

wer less than a

of the following

sponse Alarm (

tion Alarm (use

sition Limit Alar

alarms, the Anto 3.6 mA for asists.

ety related alarpt to control to

lot Relay Resparm affect the tcal problem ansettings are ad

y Position Limite if the spool st

LGENIM0059-

flowse

onse Time

ol to move to a loss of supply

ss than 50 ms *ibly up to 1 sec

ol to move to a s than 200 mstroke lengths lo

o move to a fa loss of supplybe less than 15y widely with a fail safe directmperature. Thhe speed of thesection 4.1 for

mbly response

cting actuator, asi (4.1 bar) sup% open, movinback arm.

ion and Res

will report the cce by transitionto 3.6 mA for a

ately 2.0 mA.

pproximately 1

safety related

(user adjustable

er adjustable se

rm.

nalog Output wt least 5 secon

rms arise, the pthe analog inp

ponse Alarm antime between thnd the generatidjusted to an act Alarm can takticks suddenly.

-04 09/11

erve.com

fail safe y pressure *. (The cond with

fail safe *. (The

onger

il safe y pressure 50 ms *. actuator tion,

he e valve r air flow time to

ambient pply, ng to

sponse

conditions n of the as long

12.5 V.

alarms:

e

ettings).

will remain nds or as

positioner put signal.

nd the he on of the cceptable ke up to .

Page 31: US ER INSTRU CTI ONSRS-232/PCM May be requ hardware MTL 4840/E erview sitioner is a two The positioner e. The Logix 3 o-way remote x 3200MD pos le-acting actua ner is complet p current

flowserve.com

10.5 Maxim

The Flowservesafety manualoperation Safesimplex (1oo1particular SIF for the entire Sassociated se Use of the Floredundant (1o For details, coFailure Mode,report number

10.6 ModeFlows

In order to be the Logix 32002.05 or greate The model nupositioner. Youpgraded to awill denote theversion may bsection 7.9. Tbe verified by board. (See f

10.7 Insta

Ensure installamanual. Ensure tubingsafe state of thstate of the va Ensure the feeappropriate faapplications, tfeedback sprinthe ‘How To O Ensure the A/Obeen installed, NOTE: AftermFM and CSA c

mum Achie

e 3200MD Valvl is suitable for ety Integrity Fu) configurationneeds to be ve

SIF including thnsors and valv

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el Selectionserve 3200

used for SIL 20MD positione

er and an Analo

mber can be vou may have a a 3200MD, in we upgrade has be verified by foThe presence oremoving the c

figure 23.)

llation

ation is properl

g is configured the positioner m

alve.

edback spring ail safe directionthe positioner mng reversed. S

Order’ section.

O board has bee follow installati

market installaticertifications in

evable SIL

ve Positioner cuse in low dem

unctions (SIF) uns. The achieverified by PFDahe failure ratesves that are als

MD Valve Positition is also limit

wserve represeDiagnostics Ana2 R001 for Log

n and Speci0MD Positio

applications ar must have soog Output boar

iewed on the m3200IQ model

which case sticktaken place. T

ollowing the insof an Analog Oucovers and view

ly performed ac

to the actuator matches the de

is configured fon for the valve.may be orderedSee Fail Option

en installed. If non instructions

on of the A/O bn North America

Use

covered by this mand mode of up to SIL 2 in ed SIL for a avg calculation of the o part of the S

ioner in a ted to SIL 2.

entative for alysis (FMEDAix 3200MD.

ification of oner

s stated aboveoftware versionrd.

metal tag on thel that was kers on the covThe software structions in utput board cawing the circuit

ccording to this

so that the failsired fail safe

or the For SIL 2 d with the n Feedback, in

no A/O board hin section 9.3.

board will void a.

er instructions

IF.

A)

e,

e

ver

n t

s

l

as

10.8

Ensure softwarinstructof Flowrequiredcover o

10.9

The follconfiguthe desof HARHandheValveS

Cali

Calistatlow comclosleas

Set anaGuatakinexamthe

Set not disa

Adjudes

Adju

It is uninuna

10.10

For reliaDiagnosand is afailure mreport n Note thactuatoInstrumHigh on

– Digital Positi

Firmware u

the firmware vre version may tions in section

wserve may updd, contact your

of this manual f

Required c

lowing user setred for the indi

signed safety inRT communicateld Communica

Sight.

ibrate the A/O

ibrate the analote must correspcurrent. (e.g.

mmand (at leassed. For fail sast 4 mA) must c

the MPC to be alog input commarantee tight shung into account mple, if the inpuMPC to 2 % wh

the MPC suchactive. When

abled.

ust the Pilot Reired.

ust the Position

recommendedntended adjustauthorized user

0 Reliability

ability data, a dstics Analysis (available from modes for use number FLO 09

hat the failure raors need to be amented Functionn Demand PFD

ioner 3200MD

update

version is 2.05 be verified by

n 7.9. Only autdate firmware. r sales represefor contact info

configuratio

ttable options mividual applicatntegrity for thattion is required ator or configur

board.

og input (commpond to the anafor fail safe sta

st 4 mA) must cafe state of opecorrespond wit

active when themand to move to

utoff by allowingt command inpuut command tolhen the fail safe

h that during noMPC is active,

elay Response

Deviation Alarm

d to lock the locments of the ser.

y data

detailed Failure(FMEDA) repoFlowserve within SIL verificat9-11-42 R001 f

ates of the assaccounted for in (SIF) level Pr

Davg calculatio

LGENIM0059

or greater. Thfollowing the horized repres If firmware up

entative. See thrmation.

n settings

must be propertion in order to t application. Asuch as a HAR

ration software

mand). The faialog input comate = closed, locorrespond withen, the low comth fully opened.

e positioner is go the fail safe stag some degree ut tolerances. (Ferance is +\- 0.5

e state is closed

ormal operation, some diagnos

e Alarm settings

m settings as de

cal interface toettings by an

e Mode, Effectsort has been preh all failure ratetion. See FMEfor Logix 3200M

ociated sensorin the Safety robability of Fan.

9-04 09/11

31

he

entatives date is he back

rly provide

A method RT 375

e such as

l safe mand at

ow h fully

mmand (at .)

given an ate. of margin For 5 %, set .)

n MPC is stics are

s as

esired.

prevent

s, and epared es and EDA MD.

rs and

ailure

Page 32: US ER INSTRU CTI ONSRS-232/PCM May be requ hardware MTL 4840/E erview sitioner is a two The positioner e. The Logix 3 o-way remote x 3200MD pos le-acting actua ner is complet p current

32

10.11 Life

The expected is approximateFMEDA reporof the Flowsersometime afteon the data lis10 years may calculated Saf

10.12 Pro

The objective mode of opera3200MD Valveactuators that diagnostics. Oprevent the saintended funct The frequencyis to be determsafety instrum3200MD Valvemust be perfocalculation in the safety inst The following proof test is peto be documea plant safety are detected s To perform theas a 375 HandLogix 3200MD

Steps for P Step Action 1. Bypass the

to avoid a

2. Set the an

3. Ensure tha(defined bywithin the could prevelectronic

4. Inspect thedamage ohas sufficie

5. Remove threstore no

etime limits

lifetime of the ely 10 years. Trt is only valid forve 3200MD Vaer this period. Rsted in the FME

yield results thfety Integrity Le

of Testing

of proof testingation is to detece Positioner anmay not be de

Of main concerafety instrumention.

y of the proof temined in the re

mented functione Positioner is rmed at least aorder to maintatrumented func

tests need to berformed. Thented and this dmanagement s

should be repo

e proof testing,dheld or softwaD are required.

Proof Test

e safety PLC ofalse trip.

alog input com

at the attachedy application) aallowed time.

vent the closureand mechanica

e 3200MD Valvr contaminationent spring bias

he bypass fromrmal operation

Flowserve 320The reliability dor this period. alve PositionerReliability calcu

EDA report for lhat are too optievel may not b

g when used inct failures withi

nd its associateetected by the nrn are undetectnted function fro

ests (or the proliability calculats for which theapplied. The a

as frequently asain required saction.

be specifically ee results of the documentation system. Positirted to Flowser

, a HART commare such as Va

or take other ap

mmand to less t

valve is fully inand has movedThis tests for a

e of the valve, ial faults, as we

ve Positioner fon and ensure th

s.

m the safety PL.

Use

00MD Positionedata listed the

The failure ratr may increase ulations based lifetimes beyonmistic, i.e. the e achieved.

n low demand in Flowserve ed sensors andnormal self ted failures thaom performing

oof test intervaltions for the

e Flowserve actual proof tess specified in thfety integrity of

executed whenproof test needshould be partoner failures thrve.

municator suchlveSight DTM f

ppropriate actio

than 2.0 mA.

n the safe stated to that positioall failures that including

ell as valve faul

or any visible he follower arm

C or otherwise

er instructions –

er

es

nd

d

at its

)

sts he f

n a d t of hat

h for

on

e on

lts.

m

e

When tcoverag

10.13

Calibrat

10.14

In the uPositionReplacemanual

10.15

Activitieservice mainten

– Digital Positio

the tests listed ge of 95% can

3 Maintena

tions should be

4 Repair an

unlikely event thner fails, the fae faulty compol or return the p

5 Training R

es specified in technician trainance of proce

oner 3200MD

above are exebe claimed.

nce

e checked ann

nd replacem

hat the Flowseailure should beonents accordinpositioner to Fl

Requiremen

this manual shined in the inst

ess instrumenta

LGENIM0059-

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ecuted a proof t

ually.

ment

erve 3200MD Ve reported to Flng to section 8 owserve for se

nts

hall be performeallation and ation.

-04 09/11

erve.com

test

Valve lowserve. of this

ervice.

ed by a

Page 33: US ER INSTRU CTI ONSRS-232/PCM May be requ hardware MTL 4840/E erview sitioner is a two The positioner e. The Logix 3 o-way remote x 3200MD pos le-acting actua ner is complet p current

flowserve.com

Figure 24: Exp

ploded Drawingg

Useer instructions – Digital Positiioner 3200MD LGENIM00599-04 09/11

33

Page 34: US ER INSTRU CTI ONSRS-232/PCM May be requ hardware MTL 4840/E erview sitioner is a two The positioner e. The Logix 3 o-way remote x 3200MD pos le-acting actua ner is complet p current

34

11 PartsItem No

Part

1 Housi2 Main H3 O-ring4 Screw5 Plastic6 Screw7 Screw8 Main P9 Screw10 4-20 m11 Screw12 Press13 Press14 Press15 O-ring16 Press17 Screw18 Hex B19 Interna20 O-ring21 Custo22 O-ring23 Screw24 Screw25 Custo26 O-ring27 Groun28 Threa

s list

ng Logix 3000MDHousing Cover g, Main Housing Cw, Anti-rotation c Main PCB Cov

w, Main PCB Covw, Main PCB CovPCB Assembly

w, Main PCB AssmA Analog Outpuw, Pressure Sensure Sensor Boarure Sensor Boarure Sensor Plug

g, Pressure Sensure Regulator, 5

w, Regulator PlateBarbed Fitting wital Filter

g, Interface Plate mer Interface Co

g, Customer Interw, Anti-rotation w, Customer Inter

mer Interface Bog, Customer Internding Screw (2) ded Plug

D Positioner

Cover

er ver Short (2) ver Long

embly Retainingut Board (Optionsor Board (2) rd Stiffener rd (Advanced OnPlate (Standard

sor to Housing (2to 30 psig (Inclu

e to Housing (4) h Captive O-ring

to Housing Seaover rface Cover

rface Board (3) oard rface Board

Use

al)

nly) Only) )

udes 2 O-rings)

g

l

er instructions –

Item No 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56

– Digital Positio

Part

Main Vent CovScrew, Main VeDriver Module O-ring, Driver MDriver Module Hex Barbed FitFlexible TubingScrew, Driver tNylon WasherSpool Valve Spool Valve BlScrew, Spool VO-ring, Spool VScrew, Spool VSpool Valve ShSpool Valve CoHydrophobic FO-ring, Spool VPressure GaugAir Screen (3)Screw, PositionMetal Washer Position FeedbFeedback ShafScrew, Spring O-ring, FeedbaTorsion SpringE-ring

oner 3200MD

ver ent Cover Cover Module Cover Assembly tting with Captiveg to Housing

ock Valve to HousingValve (3) Valve Cover hroud over ilter, Spool Valve

Valve Cover ge, 0-160 psi g (2

n Feedback Pote(2)

back Potentiometft to Feedback Sha

ack Shaft

LGENIM0059-

flowse

e O-ring

g (2)

e Chamber

2)

entiometer to Ho

ter

aft

-04 09/11

erve.com

using (2)

Page 35: US ER INSTRU CTI ONSRS-232/PCM May be requ hardware MTL 4840/E erview sitioner is a two The positioner e. The Logix 3 o-way remote x 3200MD pos le-acting actua ner is complet p current

flowserve.com

12 Logi See figure 24 Item No.

Des

Kit 2: Driver Mod16 Pres17 Scre33 Driv34 Hex36 Scre37 Nylo

Kit 3: Spool As38 Spo39 Spo40 Scre41 O-ri

Kit 4: Pressure16 Pres17 Scre

Kit 5: Feedback S52 Fee53 Scre54 O-ri55 Tors56 E-rin

Kit 6: Feedback(For ATEX inst52 Fee53 Scre54 O-ri55 Tors56 E-rin

13 Logi

13.1 Valte

Table IX: Valte

Spud

2.00 2.62 2.88 3.38 4.75

* A 50 in.2, 2.00** Live-loading i Table X: Valto

Spud

0.44 0.63 0.75 0.88 1.12 1.50 1.75

* Standard: all rOptional: all rota

x 3200MD

for item numbe

scription

ule Assembly -40 °ssure Regulator ew, Regulator to ver Module Assemx Barbed Fitting wew, Driver to Houon Washer sembly Valve Ki

ool ool Valve Block ew, Spool Valve ng, Spool Valve Regulator, P/N ssure Regulator ew, Regulator to Shaft Kit, P/N 1997dback Shaft ew, Spring to Feeng, Feedback Shsion Spring ng k Shaft Kit (NAMtallation only) dback Shaft ew, Spring to Feeng, Feedback Shsion Spring ng

x 3200MD

ek Mounting

ek Linear Moun25

Standard 164432

0 spud with live lis not available o

ork Rotary Mou25

Standard 135429 135429 135429 135429 135429 135429 135429

rotary valves withary valves with h

D Spare P

ers.

° to 80 °C Kit, P/N

Housing mbly w⁄ Captive O-ringusing

t, P/N 199787.99

to Housing

215814.999.000with Captive O-rHousing 88.999.000 (For AT

edback Shaft haft

MUR), P/N 21881

edback Shaft haft

D Mountin

g Kits

nting Kits 5 in.2

Handwhe164433

loading requires on a 100 in.2, 2.6

unting Kits * 5 in.2

Optiona135432 135437 135438 135439

h standard acceshandwheels or vo

Use

Parts Kits

Quanti

199786.999.000 1 4 1

g 1 1 1

99.000 1 1 2 3

rings 1

4 TEX installation on

1 1 1 1 1

4.999.000

1 1 1 1 1

ng Kits

eel Stan164164

kit number. 2 spud.

al Stan135135135135135135135

ssories (end of sholume tanks (link

er instructions

ity

ly)

Item No. Kit 7: So3 15 20 22 26 35 37 41 45 46 54

Kit 8: P11 13 15

Kit 9: M6 7

Kit 10: U24 25 26

Kit 11: A10

Kit 12: P49 50 51

50 in.2 *ndard 4434 4435

50 in.2 *ndard 5430543054305430543054305430haft mount).

kage design).

– Digital Positi

Description

oft Goods Kit, P/O-ring, Main O-ring, PressO-ring, ReguO-ring, CustoO-ring, CustoFlexible TubeNylon WasheO-ring, SpooHydrophobicO-ring, SpooO-ring, Feed

ressure Sensor BScrew, PressPressure SeO-ring, Press

Main PCB AssemScrew, Main Screw, Main Main PCB Screw, Main

User Interface BoScrew, CustoCustomer IntO-ring, Custo

Analog Output BAnalog Outp

Position FeedbacScrew, FeedbMetal WashePosition Fee

Handwheel 164433 164436

Optional

135433137212137213137214

ioner 3200MD

/N 199789.999.0Housing Cover

sure Sensor to Hulator to Housingomer Interface Comer Interface Be er

ol Valve to Housic Filter, Spool Vaol Valve Cover dback Shaft Board Kit, P/N 19sure Sensor Boansor Board sure Sensor to Hbly Kit, P/N 2550PCB Cover ShoPCB Cover Lon

PCB Retaining oard Kit, P/N 199omer Interface toterface Board omer Interface B

Board Kit, P/N 22put Board ck Potentiometeback Potentiometer

edback Potentiom

10Standard

164437 ** 164437 164439 164439

10Standard 135431 135431 135431 135431 135431 135431 135431

LGENIM0059

000

Housing g Cover Board

ng alve Chamber

99791.999.000ard

Housing 014.999.000 ort ng

Screw 9793.999.000 o Housing

Board 6527.999

r Kit, P/N 199794ter to Housing

meter

00 - 200 in.2 Handw

1644164416441644

00 - 200 in.2 Optio

1354137213721372

9-04 09/11

35

Quantity

1 2 1 1 1 1 1 3 1 1 1

2 1 2

2 1 1 1

3 1 1

1 4.999.000

2 2 1

wheel

436438440440

onal

434215216217

Page 36: US ER INSTRU CTI ONSRS-232/PCM May be requ hardware MTL 4840/E erview sitioner is a two The positioner e. The Logix 3 o-way remote x 3200MD pos le-acting actua ner is complet p current

36

13.2 Logix

Table XI: LogiBrand M

Fis

her

657

1

1

6

Nel

es

Fox

boro

H

oney

wel

l

VST

VSL

Mas

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uato

rs)

Do

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ary

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rs)

x O.E.M. Mo

ix O.E.M. Mounodel Size

7 & 667

30

34

40

50

60

70

80

250

225

450

675

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57-8 40

RC

RD

Slid-Std

Linear

T-VA3R 17 in.

L-VA1D 12 in.

37

9

11

13

18

24

38

11

13

15

18

24

71 motor

25

50

100

88 6

16

B

B

“D” motor

200

71-2057AB-D

71-40413BD

33 B

35

4

6

7

70 10

ounting Kits

nting Kits e Mo

213905

141410

171516

171517 171516 171517 171518 171519

5

0

5

171549

173798

dia

dia

0

0

Use

s

ounting kit

0.5 in. - 1.5 in. str

0.5 in. - 1.5 in. str

2 in. stroke

0.5 in. - 1.5 in. str

2 in. stroke

4 in. stroke

173371

Rotary

171512

178258

173567

178258

173798

173798

171721

171720

173382

173896

173235

173234

186070

173382 *

173896

173325

173335

173336

171722

173827

173361

173361

175141

176179

176251

173298

173298

173298

er instructions –

roke

roke

roke

Table XBrand

Valtec

Autom

Vanga

Air-Torqu

Autom

Bettis

El-O-Matic

Hytor

Unitor

Worces* Adjusta

are use

13.3

Use prethe follo Table X

Bracke

Bolt O

Examplepinion x

– Digital Positio

XI: Logix O.E.Md Model

c Tr

ax R

SN

ard 37/64

ue AT-series

ax

SNA-series

N-series

R-series

s RPC-series

G-series

-c

E-series

P-series

rk XL-series

rq M-series

ster 39-seriesable mounting kied.

NAMUR AcPart Numb

efix “NK” and cowing table.

Xll: NAMUR Acet Option

28 38

313 513

Option A B L

e: NK313A, NAM130 mm bolt spa

oner 3200MD

M. Mounting KitSize

rooper

R314

NA115

AT0 - AT6

sSNA3 -

SNA2000

N250.300

R2 - R5

sRP –

TPC11000

G2009-M11 – G3020-M11

E25 – E350

P35 – P4000

XL45 – XL4580

M20 – M2958

2539 - 4239 it 173798 may be

ccessory Mers

choose bracket

ccessory MountDescription 20 mm pinion x30 mm pinion x30 mm pinion x50 mm pinion xDescription 10-24 UNC bol10-32 UNF bolM5-8 metric bo

MUR Accessory Macing and 10-24

LGENIM0059-

flowse

ts (continued) Mountin

166636 0.75 in

141180

NK313

17512

Consult fa

e needed if hand

Mounting Kit

and bolt option

ting Kit Part Nu

x 80 mm bolt spax 80 mm bolt spax 130 mm bolt spx 130 mm bolt sp

lting ting

olting Mounting Kit withUNC bolting

-04 09/11

erve.com

g kit

n. - 1.5 in. std

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28

actory

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h 30 mm

Page 37: US ER INSTRU CTI ONSRS-232/PCM May be requ hardware MTL 4840/E erview sitioner is a two The positioner e. The Logix 3 o-way remote x 3200MD pos le-acting actua ner is complet p current

flowserve.com

14 FreqQ: My DCS useA: A DCS outpuregulates the acapplied directly and the Logix 3damaged. The between 10 VD4-20 mA range. Q: I accidentally3200MD. How dA: The typical faYour loop curreboard will receiv3200MD, use areading is a shoBoard must be terminal and nethe resistance. Q: What is the A: The Logix 32When measurinvaries slightly w(9.8 to 10.0 VDCV with HART acactive device. Treferred to as th

Effective Resis

For example: at 20 mA: Effec The Logix 3200 NOTE: You canLogix 3200 and Q: How do I knA: If the currentaffect both Valvpositioner commwhen using a cuexample) and nthat current soufilter are listed bwith ValveSight communicationsbut fails on the o Handheld 4-20 Altek Mode Rochester Unomat UP Q: I set the MPA: Assume thatcommand signacommand until open or fully cloorder to provide

quently Ases 24 VDC, can ut current card doctual current outpacross the termi200MD Field Tecurrent source vC to 30 VDC as

y placed a voltagdo I know if I damailure in an over-nt will be maintave no power. Win ohmmeter to mort (close to zero replaced. Make gative lead is on

input resistanc200MD does not ng the voltage acwhen the current C nominal withouctive). This is beThe resistance ahe effective resis

stance = (Termin

tive resistance =

MD has a specif

nnot measure acget the effective

now if I need a Vt source is interfeveSight and the Hmunicates to Valvurrent source (a ot the DCS, it ind

urce. Some 4-20below. If one of tt or the HART 37s are establishedoriginal source, a

mA calibrators wel 334 Instrument Syst

PS-II

PC at 5 %. How t the present comal is decreased, tit reaches 5 %. A

osed, depending e full actuator sat

sked QuesI run a Logix 32oes run from 24 put. However, if nals, nothing wormination Board

voltage supply calong as the curre

ge supply acrossmaged somethin-current situationined but the Logith power remove

measure across tohms), the Custsure the positive

n the ‘-’ terminal w

ce of the Logix 3have a simple re

cross the Logix 32is changed from ut HART commu

ecause the Logix t a given currenttance.

nal Voltage)/Curr

= 9.9 VDC/0.02 A

fication of 495 Ω

ross the terminae resistance.

VHF HART filter?ering with commuHART 375 handhveSight or the HA4-20 mA currentdicates a filter is mA calibrators tthese is available5 handheld agai

d while using onea filter is needed

which do not requ

ems (RIS) CL-40

will the positionmmand signal is athe positioner wilAt 5 %, the spooon the air action

turation and tight

Use

stions 200MD? VDC but the carthe 24 VDC wer

ould limit the currcould be

an be anywhere ent is limited in th

s the Logix ng? n is a short circuitix 3200MD contred from the Logixhe terminals. If ttomer Interface e lead is on the ‘+when measuring

3200MD? esistive input. 200MD, it only 4 mA to 20 mA nications. Add 03200MD is an is commonly

rent Equation

A = 495 Ω

@ 20 mA.

ls of an unpower

? unication, it will held. If the ART 375 handhe calibrator, for necessary with

that work withoute, try to connect n. If

e of these source.

uire a filter:

002

ner operate? at 50 %. If the l follow the

ol will be driven fu of the valve, in t shutoff.

er instructions

d re rent

he

t. rol x the

+’

0.3

n 3

red

eld

t a

es

ully

The possignal. Asaturatehysteresposition 3200MD Q: I havA: Is a lothan theactive. Wblink a GGGGY. Q: Will spositionA: No. Q: What(3200MDA: All moalgorithmdiagnostpressurePro diagcontinuoanalysisthe Valvmany ke Q: Can AdvancA: Yes.softwareperforme Q: Can a 3220MA: This dallow fiethe certifsensor bFlowservthe desirdoes notupdate tversion (turn the allowingIOM for pressurecertifyingQuality D

– Digital Positi

sitioner will maintAs the command

ed until the commsis value added bwill follow the co

D LEDs will blink

ve MPC set to 3 ower soft stop en

e lower PMC setpWhen the lower

GYGY code. Wh

soft stops preven?

t is the differenD), Advanced (3odels use the pr

m to enhance vatics performs cale, diagnostic signgnostics adds fullous on-line frictios. Pro diagnosticveSight DTM. Paey parameters ar

I upgrade from ced to Pro diagn

Upgrading can e. After upgradined using the Valv

I add pressure sMD with Pro diagdepends on the

eld upgrades whicfying agency allo

board assembly cve technician cared MD version (t allow physical uthe positioner sof(Advanced or Pr3200IQ into a 32 it to work with thinstruction on ree sensors. For ag agencies rulesDepartment

ioner 3200MD

tain full saturationd increases, the pmand reaches 6 %by the positionerommand signal. GGGY.

% but the valvenabled? The lowpoint in order for soft stop is reach

hen MPC is activ

ent the valve fro

ce between mo3210MD) and Prressure sensors ilve stability. Thelculations such anatures and datal diagnostic capa

on, pneumatic leacs support comprartial stroke testsre also available

a Standard to Anostics? be accomplished

ng, pressure andveSight DTM or

sensors to my 3gnostics? certifying agencych change the phows physical upgcan be purchasen update the pos(Advanced or Proupgrades, a Flowftware from the I

ro) by updating th200MD (with Stahe ValveSight DT

emoving the plug any questions regs please contact t

LGENIM0059

n below 5 % compositioner will re% (there is a 1 %r). At this point, tWhile in MPC, t

e will not go belwer soft stop musthe lower MPC thed, the positione, the positioner

om going to its

dels with Standro (3220MD) diain the positioner e model with Advas detection of loa logging. The mabilities includingak and actuation rehensive health s and long term twith Pro diagnos

Advanced or fro

d using ValveSig friction calibratiothe HART 375 h

3200IQ and upg

y. Some agenciehysical configuragrades, the pressed and installed. sitioner software o). If the certifyiwserve techniciaQ to the desiredhe positioner sof

andard diagnosticTM. See the Logplate and install

garding this upgrthe Flowserve S

9-04 09/11

37

mmand main

% the stem he Logix

ow 10 %. st be less to become

ner will will blink

fail

dard gnostics? control

vanced ss of

model with g

ratio views in rends of stics.

om

ght DTM ons can be andheld.

grade it to

es do not ation. If sure A from IQ to

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Page 38: US ER INSTRU CTI ONSRS-232/PCM May be requ hardware MTL 4840/E erview sitioner is a two The positioner e. The Logix 3 o-way remote x 3200MD pos le-acting actua ner is complet p current

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Page 39: US ER INSTRU CTI ONSRS-232/PCM May be requ hardware MTL 4840/E erview sitioner is a two The positioner e. The Logix 3 o-way remote x 3200MD pos le-acting actua ner is complet p current

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Page 40: US ER INSTRU CTI ONSRS-232/PCM May be requ hardware MTL 4840/E erview sitioner is a two The positioner e. The Logix 3 o-way remote x 3200MD pos le-acting actua ner is complet p current

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To find your loSupport Loca www.flowserv or call USA 80

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Flowserve CoFlow Control1350 N. Mt SpSpringville, UTUSA Phone: 801 48Fax: 801 489 Flowserve S.12 avenue du B.P. 645 91965 CourtaFrance Phone: 33 (0) Fax: 33 (0) 1 6 Flowserve Pt12 Tuas AvenSingapore 638Singapore Phone: 65 686Fax: 65 6862 Flowserve Au14 Dalmore DScoresby, VicAustralia Phone: 61 7 3Fax: 61 7 326 Flowserve LtRua TocantinsSão Caetano Brazil Phone: 55 11 Fax: 55 11 21

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