us er instru cti onsrs-232/pcm may be requ hardware mtl 4840/e erview sitioner is a two the...
TRANSCRIPT
Digital P
Position
ner 3200
0MD
US
SER INNSTRU
M
UCTIO
InstallaOpera
Maintena
ONS
ationationance
2
Conten 1 Terms Con2 General Inf3. Unpacking
3.1 Unpac
3.2 Storag
3.3 Pre-in
4 Logix 3200
4.1 Specif
4.2 Positio
4.3 Detail
5 Mounting a
5.1 Mount
5.2 Mount
5.3 Option
5.4 Tubing
6 Wiring and
6.1 4-20 m
6.2 Groun
6.3 Comp
6.4 Cable
6.5 Intrins
7 Startup
7.1 Logix
7.2 Initial
7.3 Opera
7.4 SetupCalibr
7.5 QUIC
7.6 Local
7.7 Facto
7.8 Comm
7.9 Versio
7.10 Logix
7.11 Valveand H
nts
cerning Safetyormation and Storage
cking
ge
nstallation Inspe
MD Positioner
fications
oner Operation
ed Sequence o
nd Installation
ting to Valtek L
ting to Standar
nal Valtek Rota
g Positioner to
Grounding Gu
mA Command
nding Screw
pliance Voltage
e Requirements
sically Safe Bar
3200MD Loca
DIP Switch Se
ation of Configu
p of the Cal Dipation operating
K-CAL Operati
control of valve
ry Reset
mand Reset
on number che
x 3200MD Stat
eSight ConfiguHART 375 Han
ection
Overview
n
of Positioner O
Linear Mark On
rd Valtek Rotar
ary Mounting P
Actuator
idelines
Input Wiring
s
rriers
l Interface
ettings Operatio
uration DIP Sw
-Switch for theg mode
ion
e position
cking
tus Condition
uration and Diandheld Commu
Use
Operations
ne Valves
ry Valves
Procedure
on
witch Settings
e Quick
gnostic Softwaunicator
er instructions –
3 3 3
3
3
3
4
4
6
7
8
8
9
10
11
11
12
12
12
12
13
13
13
13
13
15
15
15
15
15
16
16
are 16
8 Main
8.1
8.2
8.3
8.4
8.5
8.6
8.7
8.8
8.9
9 Optio
9.1
9.2
9.3
10 Req
10.1
10.2
10.3
10.4
10.5
10.6
10.7
10.8
10.9
10.1
10.1
10.1
10.1
10.1
10.1
11 Par
12 Log
13 Log
13.1
13.2
13.3
14 Fre
15 How
16 Tro
– Digital Positio
ntenance and R
Driver Module
Regulator
Checking or S
Spool Valve
Spool Valve C
Stem Position
Main PCB Ass
Pressure Sen
Customer Inte
onal Hardware
Vented Desig
HART Modem
4-20 mA Anal
quirements for
1 Fail Safe Sta
2 Safety Funct
3 Fail Safe Sta
4 Diagnostic A
5 Maximum Ac
6 Model Selec3200MD Pos
7 Installation
8 Firmware Up
9 Required Co
10 Reliability D
11 Lifetime Lim
12 Proof Testi
13 Maintenanc
14 Repair and
15 Training Re
rts List
gix 3200MD Sp
gix 3200MD Mo
1 Valtek Moun
2 Logix O.E.M
3 NAMUR Acc
quently Asked
w to Order
ubleshooting
oner 3200MD
Repair
e Assembly
Setting Internal
Cover
n Sensor
sembly
nsor Board
erface Board
n
m
log Output Boa
Safety Integrity
ate
tion
ate Response T
Annunciation an
chievable SIL
ction and Specisitioner
pdate
onfiguration Se
Data
mits
ng
ce
Replacement
equirements
pare Parts Kits
ounting Kits
nting Kits
M. Mounting Kits
cessory Mountin
Questions
LGENIM0059-
flowse
Regulator Pres
ard
y
Time
nd Response T
ification of Flow
ettings
s
ng Kit Part Num
-04 09/11
erve.com
20
20
22
ssure 22
23
23
24
25
25
26
27
27
27
28
29
29
29
29
Time 29
30
wserve 30
30
30
30
31
31
31
31
31
31
33
34
35
35
36
bers 36
37
38
39
flowserve.com
1 TermThe safety NOTE are dangers anaspects tha DANGER:and/or subprecaution
WARNINGand/or subprecaution
WARNINGintrinsic sa
CAUTION:
property damag NOTE: Indicatinformation, wqualified persoemphasized noperation anddocumentationdocumentationto avoid faultsindirectly caus
2 GenThe following iinstalling and pLogix® 3200Mused for all theindicate featurethat the positioModel Numbermodel numbershould thorougoperating, or p Separate ValteMaintenance inIOM 27) and athe system andinstructions wh To avoid possiWARNING anModifying this maintenance paffect performaequipment, an
WARNINGadhered toproduct. Sdevices m
ms Conceterms DANGEused in these in
nd/or to provide at may not be re
: Indicates thatbstantial properns are not taken
G: Indicates thabstantial properns are not taken
G: Substitution afety.
Indicates that mge can occur if p
tes and providewhich may not bonnel. Complia
notes, with rega maintenance an (e.g., in the on or on the pro
s, which in themse severe perso
eral Informnstructions are performing main
MD digital positioe positioners hees specific to m
oner has HART®r table in this mars. Product useghly review this performing any m
ek Flow Control nstructions covectuator (such asd other accessohen this informa
ible injury to perd CAUTION noproduct, substit
procedures otheance and be had may void exis
G: Standard indo when workingSpecifically, peust be used as
rning SafeR, WARNING, nstructions to hiadditional infor
eadily apparent
death, severe rty damage wiln.
at death, severrty damage cann.
of components
minor personal inproper precautio
es additional tebe very obviousance with otheard to transportand with regardoperating instruoduct itself) is emselves might donal injury or p
mation designed to ass
ntenance as reqoners. Series 30rein; however, sodel (i.e., Logix® protocol). Seanual for a brears and maintenabulletin prior to
maintenance on
Products Instaler the valve (sucs IOM 2 or IOMories. Refer to tation is needed.
rsonnel or damaotes must be strtuting non-factoer than outlined zardous to pers
sting warranties
dustry safety prg on this or anyrsonal protectiv
s warranted.
Use
ety CAUTION and ighlight particularmation on .
personal injuryl occur if prope
e personal injun occur if prope
s may impair
njury and/or ons are not take
echnical s even to r, not particulat, assembly, d to technical uction, product essential, in orddirectly or
property damag
sist in unpackinquired on Valtek000 is the term specific numberx 3200 indicatese Logix 3200M
akdown of specance personnelinstalling,
n the valve.
llation, Operatioch as IOM 1 or
M 31) portions ofthe appropriate
age to valve parrictly followed. ry parts or usingcould drasticall
sonnel and .
ractices must by process contrve and lifting
er instructions
ar
y er
ury er
n.
rly
der
ge.
g, k®
rs s D ific l
on,
f
rts,
g y
be rol
3
3.1
1. Whithe deseac
2. Whe
posaccebe lunit and
Ww
3. In th
imm 4. Sho
Con
3.2
Controlinstrumbuildingnot requsuitablelocation
3.3
If a valvone yeaapproprInstruct If O-ringbe replabe disasreplace 1. Rep 2. Insp
repl
– Digital Positi
Unpackin
Unpacking
ile unpacking tpacking list agcribing the sys
ch shipping con
en lifting the syition lifting straessories. Systifted by actuato
t using lifting std outer end of b
WARNING: Wwith lifting strabe above the libe given to preFailure to do spersonnel or d
he event of shimediately.
ould any problentrol Division re
Storage
valve packagementation) can bg that affords euired. Control e skids, not diren must also be
Pre-installa
ve control packar, inspect oneriate Installatiotions (IOM) prio
gs are out-of-roaced and the acssembled and
ed, complete the
place the press
pect the solenolace as necess
ioner 3200MD
ng and Sto
he Logix 3200Mgainst the matestem and accesntainer.
ystem from theaps to avoid datems with valveor lifting ring. Otraps or hooks body.
When lifting a vaps, be aware thifting point. Thevent the valveo can cause seamage to near
pping damage
ems arise, contepresentative.
es (a control vabe safely store
environmental pvalve package
ectly on the floofree from flood
ation Inspec
kage has been e actuator by dion, Operation, aor to valve insta
ound, deterioratctuator rebuilt. inspected. If the following step
sure-balance pl
oid and positionsary.
LGENIM0059
orage
MD positioner,rials received. ssories are incl
shipping contamage to mounes up to six incOn larger systethrough the yo
alve/actuator ashe center of gr
herefore, suppoe/actuator from erious injury to rby equipment.
, contact the sh
tact a Flowserv
alve and its d in an enclose
protection; heaes must be storor. The storagding, dust, dirt e
ction
stored for morsassembling it and Maintenanallation.
ted, or both, the All actuators m
he actuator O-rips:
lug O-rings.
ner soft goods
9-04 09/11
3
check Lists
luded in
ainer, ted
ches may ems, lift oke legs
ssembly ravity may ort must rotating.
.
hipper
ve Flow
ed ting is red on
ge etc.
re than per the ce
ey must must then ings are
and
4
4 LogiPosi
The Logix 320input digital vathrough the locthe HART protwith the positiocontrol both dorotary mountinthe 4-20 mA input mA without AO
4.1 Spec
Table I: Electr
Power Supply
Compliance Vo
Effective Resist
Communication
Minimum OperaCurrent
Maximum Volta
Table II: Valve
Computer
Ports
HART Modem
HART Filter
HART MUX
x 3200MDtioner Ov
00MD digital poalve positioner. cal user interfactocol to allow twoner. The Logiouble- and singngs. The positio
signal. Start uO card or 3.85 m
cifications
rical SpecificatiTwo-w
10.0 to
ltage 10.0 V
tance 495 Ω
Add 20active
ns HART
ating 3.6 mA
3.85 m
ge 30.0 V
eSight Suite So
Minimum Pe95, 98, NT, 2(64 MB recodisk space, C
1 minimum a(Can also coconnections
RS-232/PCM
May be requhardware
MTL 4840/E
D verview
sitioner is a two The positionerce. The Logix 3wo-way remote x 3200MD pos
gle-acting actuaoner is complet
up current must mA with AO car
ions wire, 4-20 mA
o 30.0 VDC
VDC @ 20 mA
@ 20 mA Typica
0 Ω when HART
Protocol
A without AO boa
mA with AO board
VDC
oftware Specific
entium processor2000, XP, 32 MB
ommended), 30 MCD-ROM drive
available with 8 mommunicate via P)
MCIA card/USB
uired in conjuncti
ELCON 2700
Use
o-wire 4-20 mAr is configurable3200MD utilizecommunicationitioner can
ators with lineartely powered by
be at least 3.6rd.
al
communication
ard
d
cations
r running WindowB total memory MB available hard
maximum possibPCMCIA and US
on with some DC
er instructions –
A e s ns
r or y
ws
d
ble. SB
CS
Table II
Operatin
TranspoTempera
Operatin
Note: Th(a dew ptemperarecomm Table IV
Housing
Soft Goo
Weight
Table VDeadban
Repeata
Linearity
Air Cons
Air Capa
Table VPotentia
Power S
Maximum(ohms)
Current
Linearity
Repeata
Hysteres
Operatin
– Digital Positio
II: Environmen
ng Temperature
ort and Storage ature Range
ng Humidity
he air supply muspoint at least 18 dature, particle siz
mended - and oil c
V: Physical Sp
g Material Caste
ods Bu
8.3
20
V: Positioner Spnd < 0
ability < 0
y < 0
< 0
sumption < 0
acity 12
VI: 4 to 20 mA Aal Range of Rotat
Supply Range
m Load Resistan
Signal Output
y
ability
sis
ng Temperature
oner 3200MD
tal Conditions
Range Stan
-40 to
0 to 1
st conform to ISAdegrees Fahrenh
ze below five miccontent not to ex
pecifications
ast, powder-painteel
una-N / Florosilico
3 pounds (3.9 kg
.5 pounds (9.3 k
pecifications 0.1 % full scale
0.05 % full scale
0.5 % (rotary)
0.8 %, (sliding ste
0.3 SCFM (0.5 N
SCFM @ 60 ps
Analog Output tion 40 ° - 9
12.5 to
nce (Supply
4 - 20 m
1.0 % F
0.25 %
1.0 % F
-40 to 1
LGENIM0059-
flowse
dard -40 to(-40 t
o 176 °F (-40 to
100 % non-cond
A Standard ISA 7heit below ambierons - one micro
xceed one part pe
ted aluminum, st
one
) aluminum
kg) stainless stee
em) full scale
Nm3/hr) @ 60 psi
i (4 bar g) (0.27 C
Specifications95 °
o 40 VDC, (24 VD
y voltage - 12.5)
mA
F.S.
% F.S.
F.S.
176 °F (-40 to 80
-04 09/11
erve.com
o 176 °F to 80 °C)
80 °C)
ensing
7.0.01 ent on er million).
tainless
el
(4 bar g)
Cv)
s
DC typical)
/ 0.02
0°C)
flowserve.com
Table VII: Haz
Flame Proof SIRA 03 ATEXII 2 GD Ex d IIB + H2 Ex tD A21 IP6T5 (Ta = -40 ˚
Intrinsically SaSIRA 03 ATEXII 1 GD Ex ia IIC T4 (Ta = -52 ˚T5 (Ta = -52 ˚ Entity ParameUi = 30 V Ii = 100 mA Pi = 800 mW Ci = 30 nF CoLi = 0
Non-IncendiveSIRA 08 ATEXII 3 GD Ex nL nA IIC Ex tD A22 T95T4 (Ta = -52 ˚T5 (Ta = -52 ˚
Explosion ProIECEx SIR 04Ex d IIB+H2 TTa = -40 ˚C to
Intrinsically SaIECEx FMG 0Ex ia IIC T4 Ta = -40 ˚CT5 Ta = -40 ˚C Entity ParameUi = 30 V Ii = 100 mA Pi = 800 mW Ci = 30 nF Li = 0
Explosion Pro10-AV4BO-05Ex d IIB+H2 T
Special Cond The equ To avoid In order For Intrin
in accord Substitut
zardous Area C
X1387
T5 IP65 65 T95 ˚C C to +80 ˚C
afe X2299X
EC to +85 ˚C) (TC to +55 ˚C)
eters
= 36 nF
e X4006
5 ˚C C to +85 ˚C) C to +55 ˚C)
of .0023X
T5 +55 ˚C
afe 5.0003X E
C to +85 ˚C TC to +55 ˚C
eters
of 60X
T5
ditions for Safe ipment must be i
d possibility of stato maintain the e
nsically Safe instdance with intrinstion of componen
Certifications ATEX
Ex iaD 20 T95 ˚CTa = -52 ˚C to +8
IECEx
Ex iaD 20 T95 ˚CTa = -40 ˚C to +8
KOSHA
Use: installed in such atic discharge cleexplosion proof ctallations the possically safe instants may impair In
Use
C 80 ˚C)
C 80 ˚C
a manner as to ean only with a dcertifications do nsitioner must be cllation standardsntrinsic Safety.
er instructions
ExplosioClass I,DIP ClaClass I,T5 TamT6 TamType 4X
IntrinsicClass I,Class I,T4 TamT5 TamType 4X Entity PUi = 30Ii = 100Pi = 800Ci = 30Li = 0
Non-IncClass I,T4 TamT5 TamType 4XBarriers
ExplosioTUV 11Ex d IIBTa = -40
InstrinsiTUV 11Ex ia IICT4 Ta =T5 Ta = Entity PUi = 30Ii = 100Pi= 800Ci = 30Li = 0
Gost R Gost K
minimize the riskdamp cloth. not remove or looconnected to suits.
– Digital Positi
No
on Proof Div 1, Groups B
ass II, III, Div 1 G Zone 1, Ex d IIB
mb = -55 ˚C ≤ Ta mb = -55 ˚C ≤ Ta X
cally Safe II, III, Div 1, Gro Zone 0, AExia I
mb = -55 ˚C ≤ Ta mb = -55 ˚C ≤ Ta X
Parameters V
0 mA 0 mW nF
cendive Div 2, Groups A
mb = -55 ˚C ≤ Ta mb = -55 ˚C ≤ Ta X s Not Required
on Proof .0070
B+H2 T5 Gb IP650 ˚C -Ta - +80 ˚C
ically Safe .0071X
C Ga IP65 = -40 ˚C-Ta- +85= -40 ˚C-Ta- +55
Parameters Vcc
0 mA 0 mW
nF
- –
k of impact or fric
osen covers whiltably rated intrins
ioner 3200MD
orth America (F
B, C, D Groups E, F, G B + H2 (CSA On≤ +80 ˚C (CSA O≤ +60 ˚C
oups A, B, C, D, IC (FM Only) ≤ +85 ˚C ≤ +55 ˚C
A, B, C, D ≤ +85 ˚C ≤ +55 ˚C
InMetro
5 C
Ex ia IIIC˚C Ta = -40˚C
Gost
ction with other m
le circuits are livesically safe equip
LGENIM0059
FM⁄CSA)
ly) Only)
E, F, G
C T95 ˚C Da IP60 ˚C-Ta- +85 ˚C
metal surfaces.
e. pment, and must
9-04 09/11
5
65
t be installed
6
4.2 Posit
The Logix 320instrument. Finstalled on a action. The Logix 320mA input signacommunicationsignal: Analog signal is used flevel of the inpsent via HARTcommand southe HART 375 Whether in Anas the valve clthe valve opensignal is convethe signals corThe input signcharacterizatiolonger uses Ccharacterize thdone in softwaadjustment. TEqual Percent Figure 1: Logi
tioner Oper
00MD positioneigure 1 shows double-acting
0MD receives pal. However, sinns, two sourcesand Digital. In for the commanut 4-20 mA sign
T, is used as therce can be accecommunicator,
nalog or Digital losed position an position. In Aerted to a percerresponding to nal in percent pon/limits modifi
CAMs or other mhe output of theare, which allowThe positioner ht (= %) and Cu
ix 3200MD Dig
ation
er is an electrica Logix 3200Mlinear actuator
power from the tnce this positions can be used foAnalog source,
nd source. In Dnal is ignored ane command souessed with Valv, or other host s
Source, 0 % is and 100 % is al
Analog source, tentage. During 0 % and 100 %
passes throughier block. The mechanical mee positioner. Tws for in-the-fiehas three basic
ustom characte
ital Positioner S
Use
c feedback MD positioner
for air-to-open
two-wire, 4-20 ner utilizes HARor the command the 4-20 mA igital source, thnd a digital signrce. The
veSight softwaresoftware.
always definedways defined athe 4-20 mA loop calibration
% are defined. a positioner no
eans to This function is eld customer c modes: Linearization.
Schematic (air-
er instructions –
n
RT d
e nal,
e,
d as
n,
ar,
In Lineato the c(= %) mrangeabenabledoutput ccurve. definedaddition(MinimuThe actany chacalled t The Logalgorithcontrol again tomeasurCommadeviatioinner-loupon thspool pstem bedeviatioThis pro
r-to-open config
– Digital Positio
ar mode, the incontrol algorithmmode, the inputbility = % curved, the input sigcurve or a custThe custom us
d using a handhn, two user-defum Position Cutual command aracterization othe Control Com
gix 3200MD ushm. The two stand an outer-loo Figure 1, a strement of the sand is compareon exists, the coop control to mhe deviation. Tposition. The aegins to move. on between Coocess continue
guration)
oner 3200MD
nput signal is pam in a 1:1 transt signal is mappe. If Custom chnal is mapped tom, user-definser-defined 21-held or ValveSfined features, utoff), may affebeing used to
or user limits hammand.
ses a two-stagetages consist ooop, stem positem position sestem movemened against the control algorithmmove the spoolThe inner-loop tctuator pressu The stem mo
ontrol Commanes until the dev
LGENIM0059-
flowse
assed straight sfer. In Equal ped to a standaharacterizationto either a defa
ned 21-point ou-point output cuight software. Soft Limits and
ect the final inpuposition the steave been evalu
e, stem-positioof an inner-loopition control. Rensor provides nt. The ControStem Position.m sends a sign up or down, dthen quickly adres change an
ovement reducend and Stem Poviation goes to z
-04 09/11
erve.com
through Percent ard 30:1 n is ault = %
utput urve is In
d MPC ut signal. em, after uated, is
oning p, spool Referring
a l If any
nal to the epending
djusts the d the es the osition. zero.
flowserve.com
Figure 2: Syst
The inner-loopmeans of a drtemperature-cvalve pressuremodulator conmeans of a piein response toelectronics. Athe piezo beamthe pressure upressure undespool valve msensor transmloop electronic 4.3 Detai
Oper
A more detaileAssume the u Unit is in A
Custom chcharacteriz
No soft lim
Valve has 12 mA.
Loop calibcommand.
Actuator isopen.
Given these csource of 50 pso the CommaCommand. Sis also at 50 pthe spool valvthe pressures This is commo
tem Positioning
p controls the priver module. Tcompensated he modulator. Tntrols the air prezo beam bend
o an applied voAs the voltage tm bends, closiunder the diapher the diaphragoves up or dow
mits the positioncs for control p
iled Sequenrations
ed example exnit is configure
Analog comman
haracterization zation is Linear
mits enabled. N
zero deviation
bration: 4 mA = .
s tubed and po
conditions, 12 mpercent. Custoand source is pince zero devia
percent. With thve will be at a m
above and beonly called the
g Algorithm
position of the sThe driver modhall effect sensoThe piezo valveessure under ader. The piezo
oltage from the to the piezo valng off against ahragm to increagm increases own respectivelyn of the spool bpurposes.
nce of Posi
plains the conted as follows:
nd source.
is disabled (thr).
No MPC set.
with a present
0 % command
sitioner is conf
mA represents om characterizapassed 1.1 to thation exists, thehe stem at the
middle position low the piston null or balance
Use
spool valve by ule consists ofor and a piezoe pressure a diaphragm byo beam deflectsinner-loop lve increases, a nozzle causinase. As the r decreases, th
y. The hall effeback to the inne
tioner
trol function.
erefore
t input signal of
d, 20 mA = 100
figured air-to-
a Command ation is disablehe Control e Stem Positiodesired positiothat balances in the actuatored spool positio
er instructions
f a
y s
ng
he ect er-
f
0%
d
n on,
. on.
AssumeThe pospercentbecomeControl50 % = positionsends apositionto the btop of ththe stem75 percdecreasopeningzero. Abalancedesired One impoint: Incalled Ialgorithbalancezero spoffset. that mua null pimportaautoma
– Digital Positi
e the input signsitioner sees tht. Linear charaes 75 percent. Command an+25 %, where
n. With this poa signal to movn. As the spoobottom of the ache actuator. Tm to start movicent. As the stese. The controg. This procesAt this point, theed position. Std stem position
mportant paramenner loop offseInner loop offsehm. In order foed position, thepool command.
The value of thust be sent to thposition with zeant for proper catically during s
ioner 3200MD
nal changes frohis as a Commacterization, the Deviation is thd Stem Positio
e 50 percent is sitive deviation
ve the spool upol moves up, thectuator and air
This new pressuing towards theem moves, the
ol algorithm begss continues une spool will be tem movementis now achieve
eter has not beet. Referring toet is added to tr the spool to r
e control algorit This is the puhis number is ehe spool positioro deviation. T
control and is ostroke calibratio
LGENIM0059
om 12 mA to 16mand source of
e Control Commhe difference bon: Deviation = the present ste
n, the control ap from its presee supply air is
r is exhausted fure differential e desired positie Deviation beggins to reduce
ntil the Deviatioback in its null
t will stop and ted.
een discussed o Figure 2, a nuhe output of thremain in its nuthm must outpuurpose of the Inequivalent to thon control to brThis parameterptimized and son.
9-04 09/11
7
6 mA. 75 mand
between 75 % -
em lgorithm
ent applied from the causes ion of gins to the spool
on goes to or
the
to this umber e control
ull or ut a non-nner loop he signal ring it to r is set
8
Figure 3: Line
5 Mou
5.1 MounValve
To mount a LoMark One valvbelow. The fo
9/16 in. opeand smalle
7/16 in. box
3/8 in. open 1. Remove w
Insert pin inon stroke letheir corresthe unthreaarm. Reinsfollower arm
2. Slide the d
over the flaof the posithe customwasher ovthe nut.
ar Mark One C
nting and
nting to Valtes
ogix 3200MD pve, refer to Figollowing tools a
en-end wrench er)
x wrench
n-end wrench
washer and nut fnto the approprength. The strosponding holes aded end of thestall lock washem assembly.
double-D slot inats on the posiitioner. Make s
mer interface siver the threads
Control Valve M
d Installatio
tek Linear M
positioner to a Vure 3 and proc
are required:
(or 1/2 in. for sp
from follower piniate hole in follo
oke lengths are in the follower a
e pin is on the ster and tighten nu
n the follower ation feedback ssure the arm isde of the positon the shaft an
Use
Mounting
on
Mark One
Valtek linear ceed as outlined
pud sizes 2.88
n assembly. ower arm, basedstamped next toarms. Make sutamped side of tut to complete
arm assembly shaft in the bac
s pointing towarioner. Slide locnd tighten dow
er instructions –
d
d o re the
ck rd ck n
3. Aligthe
4. Scre
mouapp
5. Slip
the mouthe
6. Inse 7. Pos
clamarmLea
8. Slid
strostro
9. Cen
follo 10. Alig
clam
– Digital Positio
gn the bracket wpositioner. Fa
ew one mountinunting pad near
proximately 3/16 i
the large end oback of the posunting bolt. Slidmounting bolt a
ert the lower m
sition the take-omp mounting pa
m bolting and inave bolts loose.
e the appropriake length, over ke lengths are s
nter the take-ofower pin.
gn the take-off amp and tighten
oner 3200MD
with the three oasten with ¼ in.
ng bolt into the hrest the cylinderin. from being fl
of the teardrop ssitioned/bracket de the small endand align the low
ounting bolt an
off arm mountinad. Apply Loctsert through w.
ate pin slot of thethe follower armstamped by eac
ff arm on the ro
arm with the tobolting. Torqu
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hole on the yoker. Stop when thush with mount
shaped mountinassembly over
d of the teardropwer mounting ho
nd tighten the b
ng slot against tite 222 to the t
washers into ste
e take-off arm, bm pin. The appch pin slot.
olling sleeve of
op plane of the ue to 120 in.•lb
-04 09/11
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g holes on
e he bolt is ting pad.
ng hole in r the p under ole.
bolting.
the stem take-off
em clamp.
based on propriate
f the
stem b.
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NOTE: If mhorizontal wmove apprstroke of thcalibration a RGGY coof range onlinkage or r
5.2 MounValve
(See Figure 4The standard valve/actuatorvolume tanks a linkage direchas been desibetween the prequired for th
5/32 in. Alle
1/2 in. open
7/16 in. ope
3/8 in. sock
3/16 in. nutd
Figure 4: Stan
mounted properlwhen the valve roximately ± 30°he valve. If mouerror will occur ode indicating thn one end of trarotate the positi
nting to Staes
.) rotary mountin
r assemblies thor handwheelsctly coupled to igned to allow f
positioner and the following pro
en wrench
n-end wrench
en-end wrench
ket with extensi
driver
ndard Rotary M
ly, the follower ais at 50 % strok
° from horizontaunted incorrectlyand the indicatohe position sens
avel. Repositionon sensor to co
ndard Valte
ng applies to Vahat do not haves. The standarthe valve shaftfor minimal misthe actuator. Tocedure are:
ion
Mounting
Use
arm should be ke and should al over the full y, a stroke or lights will blinsor has gone oun the feedback orrect the error.
ek Rotary
altek e mounted rd mounting useft. This linkagesalignment The tools
er instructions
nk ut
es e
1. Fasusin
2. Slid
adathrowaslightbe t
3. Atta
the NOTthe
4. Usin
univ(sta
5. Usin
attabolts
6. Rota
slot neethe appprop
– Digital Positi
sten the spline ng two 6 x 1/2 in
de the take-off aapter shaft. Insough the take-osher and nut. Ttly snug on thetightened after
ach follower armstar washer an
TE: The arm wfree position.
ng four 1/4 -20 xversal bracket uamped on brack
ng a 1/2 in. end wch bracket to acs slightly loose
ate take-off armon the take-of
eded noting thetake-off arm sl
proximately 1/16
perly adjusted,
ioner 3200MD
lever adapter tn. self-tapping s
arm assembly sert the screw woff arm and addTighten nut withe shaft but still alinkage is corr
m to positionernd 10-32 nut.
will point up whe
x 1/2 in. bolts, fusing appropriaket).
wrench and twoctuator transfer until final adjust
m so the followff arm. Adjust te engagement olot. The pin shin. past the tak securely tighte
LGENIM0059
to the splined lescrews.
onto the splinewith star washed the second sth socket so armable to rotate. ectly oriented.
r feedback shaf
en feedback sh
fasten positioneate hole patter
o 5/16-18 x 1/2 in.case pad. Leatments are mad
wer pin will slidethe bracket posof the follower
hould extend ke-off arm. When the bracketi
9-04 09/11
9
ever
e lever er tar m is This will
ft using
haft is in
er to n
bolts, ave these de.
e into the sition as pin and
hen ing bolts.
10
Orienting the1. Tube the L
according Positioner
2. With supp
same direcsupply prefollower arapproxima
3. Hold the ta
take-off ar NOTE: Ththe followepushed.
4. Connect r
manifold. 5. Remove m
QUICK-CA 6. Refer to st
switches athe DIP sw
7. Press the
seconds opositioner
8. If the calib
GGGG or
Figure 5: Opti
e Take-off ArmLogix 3200MD to the instructi
r to Actuator.
ly pressure off,ction the shaft
essure. When trm (positioner) ately 15 degree
ake-off arm in prm.
e take-off arm er arm in place
regulated air s
main cover anAL button.
ticker on main accordingly. (Awitch settings is
QUICK-CAL bor until the posr will now perfo
bration was sucGGGY and the
ional Rotary Mo
m for Final Locpositioner to thons given in Se
, rotate the followould rotate uthe mechanicais reached, rot
es.
place; tighten t
should be snubut allow mov
upply to appro
d locate DIP s
board cover anA more detaileds given in Sect
button for thresitioner beginsorm a stroke c
ccessful the gree valve will be i
ounting
Use
ck Down he actuator ection 5.5, Tub
ower arm in thepon a loss of l stop of the tate back
he screw of the
g enough to hoement when
opriate port in
switches and
nd set DIP d explanation oion 7, Startup.)
ee to four s to move. Thcalibration.
een LED will bliin control mode
er instructions –
bing
e
e
old
of )
e
ink e.
Conta RGexcepositback NOTadjus
9. Tight
screw NOTrecal
Winao
5.3 OP
(See FigThe optioactuator tanks or bar linkaare requ
3/8 in
7/16 in
1/2 in
– Digital Positio
tinue with step GGY blink codeeeded and the ationers limits. Rk approximately
TE: Remember sting takeoff ar
ten the nut on tw of the take-o
TE: If the take-olibrated.
WARNING: Fain positioner anaction and strokoff arm to spline
Optional VaProcedure
gure 5.) onal rotary mo
r assemblies thhandwheels.
age coupled to uired:
. open-end wre
n. open-end wr
. open-end wre
oner 3200MD
9. If calibratioe, the A/D feedarm must be adReturn to step y 10 degrees.
to remove therm.
the take-off armoff arm must be
off arm slips, th
ilure to follow thd/or linkage dake carefully befe lever adapter
altek Rotary
ounting applies at are equippeThe optional mthe valve shaft
ench
rench
ench
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air supply befo
m. The sockete tight, about 40
he positioner m
his procedure wamage. Checkfore lockdown r.
y Mounting
to Valtek valveed with mountemounting uses at. The followin
-04 09/11
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dicated by ere rom the
he arm
ore re-
t head 0 in.•lb.
must be
will result k air-of take-
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1. Using a 1/2bolts, attacLeave brac
2. Using four
wrench, fafour-hole pfrom the vanormal so
3. Attach follo
the star wa 4. Attach trip
1/4-20 boltson shaft un
5. Thread ba(Thread lorecommenlength of tiparallel to length). Cusing a sta
6. Tighten br 7. Check for
WARNdamagCheck before
5.4 Nam
The Logix 320mounting. Thstandard bracis not recommnormal alignmvalve performthe positioner damage to theposition using
LogActuator RoFAIL POSI
viewed frommountin
Counter C
Clock
2 in. open-end wch bracket to acket loose to a
r 1/4-20 x 1/2 in. asten positionerpattern that localve. Rotate pgauges are fac
ower arm to poasher and 10-3
per and trippers and two 1/4-2ntil final adjustm
all joint linkage ocking compounnded to preventie rod so followeach other (the
Connect the othar washer and
racket and tripp
proper operatio
NING: If rotatingge will occur to
air action and initiating opera
ur Rotary M
00 MD includese Namur shaft
ckets for valve amended for highment tolerances
ance. Care muusing a Namu
e shaft. Moun the following t
ix 3000 Positiootation from ITION (as
m positioner ng end )
Clockwise
kwise
wrench and twctuator transfellow for adjustm
bolts and a 7/16
r to universal bates the positioositioner 90 decing upward.
ositioner feedba32 nut.
r clamp to valve0 locknuts. Lement. end to tripper and such as Loct back threadin
wer arm and tripe rod must be c
her ball joint enda 10-32 nut.
per bolting.
on, note directi
g in wrong direthe positioner stroke directio
ation.
Mounting
s an option for option provide
automation. Thh performance s can cause a dust be taken wr configuration t the positionertable:
oner Namur Mo
NAMUR Positipreloading ins
Insert positionefeedback slot wthe FAIL POSrotate positionand bolt in placInsert positionefeedback slot wFAIL POSITIOpositioner CCWin place.
Use
wo 5/16-18 x 1/2 iner case pads. ment.
6 in. open-end bracket, using toner the farthesegrees from
ack shaft, using
e shaft using twave tripper loo
and tighten. ctite is ng.) Adjust the pper rotate cut to the desird to follower ar
ion of rotation.
ction, serious and/or linkagen carefully
Namur Rotary es mounting to he Namur optiovalves since th
degradation in hen mounting to prevent
r and rotate into
ounting
ioner shaft structions
er shaft into with valve in ITION and er CCW 105° ce. er shaft into with valve in
ON and rotate W 15° and bolt
er instructions
n.
he st
g
wo se
red rm
.
on he
o
W
d
5.5 T
The Logpressur150 psiwill be uis not rehigher tregulatomaximuair filter air is a p NOTE:7.0.01 (particle and oil c Air-to-otubing, during cthe actuOutput must resignal. calibratpositionmode. Linear For a lipositionactuatotubed tclose a Rotary For a romanifoOutput top sidefollowethe tran Single-For singtubed toaction.
– Digital Positi
WARNING: If tpreloaded, serpositioner shafdirection carefu
Tubing Pos
gix 3200MD digre changes and g. A supply reg
using the diagnoequired. In applthan the maximuor is required to um rating (not tois highly recom
possibility.
The air supply (a dew point at lsize below five content not to e
open and air-to-not the softwarconfiguration, thuator has been 1. It should be
eceive air to begVerify that tubiion. Proper tub
ner to function cRefer to Figure
Double-actinginear air-to-opner manifold isor. The Outputo the top sideactuator the ab
Double-actinotary actuatorld is tubed to t
t 2 port of the pe of the actua
ed regardless onsfer case orie
-acting Actuatgle-acting actuo the pneumat The Output 2
ioner 3200MD
the positioner srious damage wft. Check air aully before initi
sitioner to A
gital positioner iscan handle sup
gulator is recomostic features oflications where um actuator prelower the press
o be confused wmmended for all
must conform toleast 18 °F belomicrons - one m
exceed one part
-close are deterre. When air achat selection tetubed. The top
e tubed to the sigin the correct aing is correct prbing orientationcorrectly and hae 5 and follow th
g Actuators pen actuator, ths tubed to the ut 2 port of thee of the actuatobove configura
g Actuators r, the Output 1the bottom sidpositioner mantor. This tubinof air action. Oentation deter
tors uators, the Outpic side of the aport must be p
LGENIM0059
shaft is not prowill occur to thection and strokating operation
Actuator
s insensitive to spply pressures f
mmended if the f the Logix 3200the supply pres
essure rating a ssure to the actuwith operating raapplications wh
o ISA Standardow ambient temmicron recommt per million).
rmined by the action selection i
ells the control wp output port is ide of the actuaaction on increarior to a stroke
n is critical for thave the proper he instructions
he Output 1 pobottom side o
e positioner maor. For a lineaation is reverse
port of the pode of the actuanifold is tubedng convention On rotary actumines the air a
put 1 port is alwactuator regardplugged.
9-04 09/11
11
operly e ke n.
supply from 30 to customer 0MD but ssure is supply
uator’s ange). An here dirty
d ISA perature,
mended -
actuator is made which way called
ator that asing
he failure below:
ort of the of the anifold is ar air-to-ed.
ositioner ator. The to the is
uators, action.
ways less of air
12
6 Wirin(See Figure 6
WARNINGconnectionwhich appHousings wM20 abovethreads togpersonal incertificatiohousing thmatch, obtrepresenta
6.1 4-20
Verify polarity The Logix 320current sourceon the user inta voltage sourterminals. Thoperation. Mi The input loop positioner shoua ground at onenvironmental In general, shie NOTE: The Losafe barrier raexceed 100 m
6.2 Grou
The green grocap, should beand reliable eatied to the samAdditionally, thgrounded at b
WARNINGused to ter
6.3 Comp
(See figure 7.)Output complican be providesystem consisbarrier resistapositioner imprequires that tdrop across th10.0 VDC dro
ng and Gr.)
G: This productns in either threear identical buwith M20 threae the conduit ogether will damnjury and void ns. Conduit fit
hreads before intain suitable adative.
mA Comm
when making 00 is reverse poe to the input teterface board (rce directly acre current mustnimum operati
current signal tuld be in shielde
nly one end of thelectrical noise
eld wire should
ogix 3200MD pating of 100 mAmA.
nding Scre
ounding screw, e used to proviarth ground ref
me ground as the electrical co
both ends of its
G: The green grminate signal
pliance Vol
) iance voltage red by the currests of the currence (if present
pedance. The Lthe current loophe positioner atp across the Lo
rounding G
t has electrical ead sizes 1/2 inut are not interc
ads are stampeopening. Forcinmage equipmenhazardous locattings must matnstallation. If tdapters or cont
and Input W
field terminatioolarity protecteerminal labeled(see Figure 6). oss the Logix 3always be limi
ng current is 3
to the Logix 320ed cable. Shieldhe cable to prove to be removed
be connected a
positioner carrieA. Input curren
w
located insidede the unit withference. This ghe electrical co
onduit should brun.
rounding screwshield wires.
tage
refers to the voent source. A cnt source, wirin), and the LogiLogix 3200MD p system allowt maximum looogix 3200MD p
Use
Guideline
conduit . NPT or M20 changeable.
ed with the letteng dissimilar nt, cause ation tch equipment hreads do not act a Flowserv
Wiring
on connection. ed. Wire 4-20 md 4-20 mA Inpu
Never connec3200MD ited for 4-20 mA.6 mA.
00MD digital ds must be tied
vide a place for d from the cableat the source.
es an intrinsicats should not
the terminatioh an adequate ground should onduit. e earth
w must not be
ltage limit that current loop ng resistance, x 3200MD digital position
s for a 10.0 VDp current. The
positioner
er instructions –
es
ers
ve
mA t ct
A
to
.
ally
n
be
ner DC e
terminaloop cuvaries fsignal, Figure 6
– Digital Positio
als is generatedrrent input. Th
from 9.8 to 10.0HART commun
6: Field Termin
oner 3200MD
d by the positiohe actual voltag0 VDC dependnications, and
nation
LGENIM0059-
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-04 09/11
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4-20 mA nals rent mA erature.
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WARNacross thepermanen
Determine if thpositioner by p
Voltage = ComCurrent max • (R
The calculatedorder to safely Example:
DCS Complia
R barrier = 300 Ω
R wire = 25 Ω
Current max = 2
Voltage = 19 V
Figure 7: Com
NING: Never coe positioner termt circuit board d
he loop will supperforming the
mpliance VoltageR barrier + R wire)
d voltage musty support the L
nce Voltage =
Ω
20 mA
VDC – 0.020 A
mpliance voltag
onnect a voltagminals. This codamage.
pport the Logixfollowing calcu
e (@ Current max)
be greater thaogix 3200MD d
19 VDC
A • (300 Ω + 25
e
Use
e source directould cause
x 3200MD digitaulation:
– Equation
an 10 VDC in digital positione
Ω) = 12.5 VDC
er instructions
tly
al
n 1
er.
C
The voltthereforpositioninput res
6.4
The LogCommusuperimfrequen2200 Hcommurestrictilimited lower cIn additalso aff
– Digital Positi
tage 12.5 VDC re, this system wner. The Logix 3sistance equiva
Cable Req
gix 3200MD diunication protomposed on the ncies used by tz. In order to p
unication signalions must be caif the capacitanapacitance/footion to the cablfects the allowa
ioner 3200MD
is greater than will support the 3200MD positioalent to 500 Ω a
uirements
gital positionercol. This comm4-20 mA curre
the HART protoprevent distortil, cable capacitalculated. Thence is too highot rating will alloe capacitance,able cable leng
LGENIM0059
the required 10Logix 3200MD
oner has a worsat a 20 mA input
r utilizes the HAmunication signent signal. Theocol are 1200 Hion of the HARtance and cable cable length m. Selecting a cow longer cable, the network regth.
9-04 09/11
13
0.0 VDC; digital
st case t current.
ART nal is
e two Hz and
RT e length
must be cable with e runs. esistance
14
In order to caluse the follow
C network (µF) ≤ [
Example:
[
65
(300 + 50 390)
Maximum cable
Maximum cable
To control cabfor runs less th5 000 feet, 20
6.5 Intrin
When selectinbarrier is HARthe loop currecompatible, it
7 Start
7.1 LogixOper
The Logix 320configure the bresponse, and or configuratorcalibration buttwith two jog buinternal stop incontaining 8 swconfiguration sis also a gain ssettings. For inconditions ther
culate the maxwing formula:
[
65
(R barrier + R wire
R barrier = 30
R wire = 50
C cable = 22 fo
+ ] - 0.002
e length = C m
e length = 0.00
ble resistance, han 5 000 feet AWG cable sh
sically Safe
ng an intrinsicaRT compatible.
nt and allow nomay prevent H
tup
x 3200MD Lration
0MD local user basic operation calibrate the po
rs. The Local inton for automatiuttons for spannn the open positwitches. Six of settings and oneselector switch fndication of the re are also 3 LE
ximum network
+ 390) ] - 0
3
00 Ω
0 Ω
pF oot
= 0.0
03 = 0.0032 = 0.0(µF)
max network (µF)
C cable
0.08 µF
00022 µF/foot =
24 AWG cable. For cable runhould be used.
e Barriers
lly safe barrier, Although the bormal positione
HART commun
Local Interfa
interface allowsof the positioneositioner withounterface consistsc zero and span
ning valve/actuaion. There is althe switches ar
e is for calibratiofor adjusting theoperational sta
EDs on the local
Use
k capacitance,
0.0032
Equation 2
000022 µF foot
08 µF = C max network
= 3 636 ft
e should be usens longer than
, make sure thebarrier will paser control, if notication.
ace
s the user to er, tune the t additional tools of a quick n setting, along
ators with no fixeso a switch bloce for basic
on options. Thee positioner gainatus or alarm user interface.
er instructions –
2
k
ed
e s t
s
ed ck
ere n
Figure 8
7.2
Before the Conoptionssetting, NOTE: activateAuto-tu
7.3
The firs Air ActThis muactuatosince th
ATOprescau ATCprescau
Signal Normaland 20
4 mclossign 20 mclosthe
– Digital Positio
8: Local User I
Initial DIP S
placing the unnfiguration ands. For a detaile see sections 1
The switch seed only by presne adjustment
Operation oSwitch Se
st 7 Dip Switche
tion ust be set to m
or mechanical these determine
O (air-to-openssure from the se the valve to
C (air-to-closessure from the se the valve to
at Closed ly this will be smA for an Air-
mA Selectinsed when the snal is 20 mA.
mA Selectinsed when the ssignal is 4 mA
oner 3200MD
Interface
Switch Sett
it in service, sed Cal boxes to ted description o1 and 2.
ttings in the Cossing the “QUICts that can be m
of Configurettings es are for basic
match the configtubing connectie the air action
) Select ATpositioner port
o open.
e) Select ATpositioner port
o close.
set to 4 mA for to-close actuat
ng 4 mA will msignal is 4 mA a
ng 20 mA will msignal is 20 mA.
LGENIM0059-
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et the dip-switcthe desired conof each dip-swi
onfiguration boCK CAL” buttonmade at any tim
ration DIP
c configuration
guration of the ion and spring of the system.
TO if increasint 1 is tubed so
TC if increasingt 1 is tubed so
an Air-to-opentor confi guratio
ake the valve fand fully open w
make the valveA and fully open
-04 09/11
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hes in ntrol tch
ox are n, except me.
n:
valve/ location .
g output it will
g output it will
actuator, on.
fully when the
e fully n when
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Figure 9: Defa
Pos. Charact
Linear directly proinherent = characteris Optional which is seOptional P
Optional PosIf the Pos. Chthis switch is a
The = % oto the inpupercent ra Custom characterizusing a proother host modified qcharacteris
ault Custom Ch
terization
Select if the acoportional to th% characterist
stic for most ro
Select if anothet in conjunctio
Pos. Char.
s. Characterizaaracterization sactive with the
option will charaut signal based ngeability curv
If Custom is sezed to a customoperly configursoftware. The
quick open (alsostic for most ro
haracterization
ctuator positionhe input signal. tics, this setting
otary valves.)
her characteriston with the next
ation switch is set tofollowing optio
acterize the acton a standard
ve.
elected, the pom table that mured HART 275 e Default settingo used for a lin
otary valves).
Use
n should be (Due to their
g give an = % C
tic is desired, t switch, labelle
optional then ns:
tuator response30:1 equal
ositioner will beust be set-up handheld or g for this curve
near Cv
er instructions
Cv
ed
e
e is
Table V
% Com
112233445566778899
1 Auto TThis switself or
OnautobasswitdurimeachatherThe Figu
If thwithsettmea If the“H” wsettipara If thnot custFlow
– Digital Positi
VIII: Characteris
mmand =
0 5 0
10 115 220 325 430 535 740 945 150 155 160 265 270 375 380 485 590 695 800 10
une witch controls wr use preset tun
On enables aomatically deteed on the curretch setting anding the last QUaning the settinnging the selecre is a small blae slot is NOT in
ure 10: Adjusta
he selectable Gh the auto tune tings will be useasured during t
e adjustable GAwith the auto tuings will be calcameters measu
he selectable Gbe modified witom tuning will wserve softwar
ioner 3200MD
istic Curve Data% Contr
= % L0
0.62 1.35 2.22 3.25 4.47 5.91 7.63 9.66 2.07 4.92 8.31
22.32 27.08 32.71 39.40 47.32 56.71 67.84 81.03 00.00
whether the posning parameter
an auto tune feermine the posient position of response para
UICK-CAL. Thengs can be adjuctable gain swiack arrow indic
n the indicator.)
able GAIN Swit
GAIN switch is sswitch on, pro
ed based on rethe last QUICK
AIN selector swune switch on, pculated and useured during the l
GAIN switch is sith a QUICK-CAbe done using
re.
LGENIM0059
a rol Command
Linear C0 5
10 15 20 25 30 35 40 45 50 55 60 65 70 75 80 85 90 95
100
sitioner will autrs.
eature that will itioner gain setthe selectable ameters measue gain switch isusted at any timitch position. (cating the selec)
tch
set to “D”, “C”, ogressively loweesponse paramK-CAL.
witch is set to “F”progressively higed based on reslast QUICK-CA
set to “A” the tuAL. Use this s
g a handheld or
9-04 09/11
15
Custom 0
8.66 16.24 23.17 30.11 35.31 40.51 45.42 50.34 54.40 58.47 62.39 66.31 70.27 74.23 78.17 82.11 85.50 88.89 94.45
100.00
o tune
ttings “Gain”
ured s live me by Note that ction.
or “B”, er gain
meters
”, “G”, or gher gain sponse L.
uning will setting if r other
16
Off Off fofactory pre“Gain” selprogressivThe Gain to modify NOTE: WiGAIN seleRaising or positionednot actuato Spare SwIf special fcontrolled more deta
Stability SwitThis switch adpositioner for friction automa
Placing thelow frictionsetting prowith most Placing thresponse levels. Thwill normafriction va
NOTE: This othe optional pr
7.4 SetupQuick
The eighth DIoptions. The fbelow. Auto Selecinternal stop inpositioner will position and th100 % positiondetailed instruan auto positio Jog Seleccalibration stopositioner will then wait for thbuttons labeledetailed instrumanual calibra
orces the posieset tuning seector switch. vely higher gaselector switcthe tuning par
th Autotune onector switch set
lowering the g/valve responsor size depend
itch features have bby this switch. ils.
tch djusts the posituse with low-frated valves.
e switch to the n, high performovides for optimlow friction con
he switch to thefor valves and
his setting sligally stop limit clves.
ption is more eressure sensor
p of the Cak Calibratio
P switch selectfunction of the
ct Auto if the van the open posfully close the
hen open the vn when perform
uctions in the neoner calibration
ct Jog if the vaop in the open p
fully close the he user to set t
ed with the up auctions in the neation using the
itioner to use oets determined
Settings “A” thin predefined
ch can be adjurameters.
n “E” is the defatting for all actugain setting is ase to the controdent.
been purchased See special d
ion control algoiction control v
left optimizes tance control va
mum response ntrol valves.
e right optimizd actuators withtly slows the
cycling that ca
effective on advrs installed.
l Dip-Switchon operating
ts between twoCal DIP switch
alve/actuator asition. In Auto m
valve and regivalve to the stoming a self-caliext section on n.
lve/actuator asposition. In thevalve for the 0the open positiand down arrowext section on “Jog” buttons.
Use
one of the d by the rotary hrough “H” aretuning sets. sted at any tim
ault adjustable uator sizes. a function of theol signal, and is
d they may be documentation
orithm of the valves or high-
the response foalves. This times when us
zes the th high frictionresponse and
n occur on hig
vanced units w
h for the g mode
o calibration h is described
assembly has amode the ster the 0 % p to register thbration. See how to perform
ssembly has noe Jog mode the0 % position anon using the Jows. See the how to perform
er instructions –
e
me
e s
for
or
ed
n d gh
with
an
e
m
o e d og
m a
WAmaythe prop
7.5
The QUcalibratQUICKthe caliby briefsettings If the Qwith theactuatocalibratcalibratlights flalights recalibratof the vextremecalibratperformattemptthat aftecalibrat If the Qwill initivalve pthe useautomaneededsoftwar When psequenindicatepositionis approbuttonsvalve wY-R seqpositionbuttonsthe a100 % prequiredthe lighthe caliexplana
– Digital Positio
ARNING: Duringy stroke unexpevalve will strokperly isolated.
QUICK-CA
UICK-CAL buttotion of the posit
K-CAL button fobration. A QUfly pressing thes will be retaine
Quick calibratione QUICK-CAL or assembly hation will completion is in progreashing indicatieturn to a seqution is completevarious light seqely large or vertion attempts.
mance and begt ended. On aner the first sucction be complet
Quick calibrationally close the vosition. The jo
er to manually satically always sd a handheld orre is required.
performing a jonce of Y-G-Y-Res that the usern the valve to aoximately 100 %s simultaneouswill then stroke quence again, n a second times. When the steand buttons position and prd while the cal
hts return to a sbration is compation of the var
oner 3200MD
g the QUICK-Cectedly. Notifyke, and make s
AL Operatio
on is used to lotioner. Pressin
or approximatelICK-CAL can b
e QUICK-CAL bed.
n switch (be cabutton) is set tos the necessar
ete automaticaless you will notng the calibrati
uence that starte. (See the tabquences.) Thery small actuatoThe positionerins each calibrn initial installacessful calibratted for optimum
n switch is set valve then causog calibration pset the span; zeset at the seat.r other PC bas
og calibration thR (yellow-green
r must use the approximately 1% open press ly to proceed toand then wait wallowing the use to exactly 10em is properly simultaneousl
roceed. No moibration proces
sequence that splete. (See therious light sequ
LGENIM0059-
flowse
CAL operation ty proper personsure the valve i
on
ocally initiate a ng and holding ly 3 seconds wbe aborted at abutton and the
areful not to cono Auto and thery internal stoplly. While the tice a series of ion progress. Wts with a green ble X for an expe initial calibrators may requirr adapts to the ration where thation it is recomtion that one mm performance
to Jog, the calise a small jump
process will onlyero position is . If an elevateded configuratio
he LEDs will fla-yellow-red) whjog keys to ma
100 %. When both the ando the next stepwhile flashing tser to adjust th0 % using the jpositioned prey again to regisore user actionss is completedstarts with a gre appendix for uences.)
-04 09/11
erve.com
the valve nnel that s
the will initiate any time
previous
nfuse e valve/ ps the
f different When the light the planation ion of
re several actuator e last
mmended more e.
ibration p in the y allow
d zero is on
ash in a hich anually the valve d
p. The the Y-G-he valve jog
ess both ster the s are
d. When reen light an
flowserve.com
7.6 Loca
Local control ointerface by hosimultaneouslseconds. Theposition the vaY-G-Y-Y (yellothe local contrbriefly press th
WARNINGvalve, the Notify propto remote is properly
7.7 Facto
To perform a fapplying powecalibration willmust be re-caother user coninformation wi
WARNINGinability to Notify propmake sure
7.8 Comm
Performing a csource to anamode. This isholding down pressing the Qbe done after
7.9 Versi
The version nchecked at andown the bunit other thanindicating the will give the moperation. Ththe numbers a Table IX: Vers
Color
Green Yellow
Red
l control of
of valve positioolding both jogy pressing the
e and butalve. While in tow-green-yellorol mode and rehe QUICK-CAL
G: When operavalve will not r
per personnel tcommand chan
y isolated.
ory Reset
factory reset, her and all of thel be reset to faclibrated after anfigured limits, ill also be lost a
G: Performing aoperate the va
per personnel te the valve is pr
mand Rese
command reselog if it has bee
s done while a Qboth the an
QUICK-CAL buresetting.
ion number
umber of the eny time except dbutton. This wiln to change themajor version
minor version nuhe version codeassigned accor
sion number chFirst Blink
Value 0 9
18
valve posit
on can be done buttons while QUICK-CAL btons can then bthis mode the Lw-yellow) sequeturn to normaL button.
ating using locaespond to extethat the valve wnges, and mak
hold QUICK-CAe internal variabctory defaults.
a factory reset. alarm settings
and need to be
a factory reset alve until reconthat the valve mroperly isolated
et
et will reset the en inadvertentlQUICK-CAL isd buttons w
utton. A new Q
r checking
embedded codeduring a calibrall not alter the oe blink sequencnumber. Holdiumber without es are interpretrding to the foll
hecking Second
Blink Value0 3 6
Use
tion
e from the user then
button for 3 be used to LEDs will flashuence. To exit l operation,
al control of theernal commandwill not respondke sure the valv
AL button whilebles including The positione Tag names an, and valve
e restored.
may result in thfigured properl
may stroke, andd.
command y left in digital in process by
while briefly QUICK-CAL mu
e may be ation by holdingoperation of thece to 3 blinks ing the buttoaffecting ted by adding uowing table:
e Third Blin
Value 0 1 2
er instructions
a
ds. d ve
e
r nd
he ly. d
st
g e
on
up
k
For exaand holresultinversion
7.10
The blin3200MDtable. (green liindicatediagnosAdvanc
7.11 V
Flowseand diapositionfrom a The LogsupportDevice can be Foundamore in Pro Diagnosand ramsoftwarcalibratsensor Handheas Valv
– Digital Positi
ample if holdinglding the butg version num 2.12.
Logix 3200
nk codes used D digital positio(Table X.) In gight flashing fires that there arstic status resuced or Pro diag
ValveSightDiagnostic Handheld C
rve Corporatioagnostic softwaner called ValveFlowserve repr
gix 3200MD dited by the HARDescription (Dobtained from
ation or from yonformation plea
oduct Manual f
stic features sump tests are pere. Certain calition, analog oucalibrations ar
eld CommunicaveSight.
ioner 3200MD
g the button tton gave a Y-Yber would be (
0MD Status
to convey the oner are descrigeneral, any serst is a normal ore no internal pults are only avgnostics option.
t ConfiguratSoftware a
Communica
n has written care for the LogixveSight. This soresentative.
gital positionerRT 375 HandheDD) files and th
the HART Comour Flowserve ase see the foll
for the HART C
uch as the dataerformed using ibration featuretput calibration
re performed usator or using di
LGENIM0059
gave a G-G-RY-G code then 0+0+2).(9+3+0
s Condition
status of the Libed in the follo
equence startinoperating mode
problems. Somailable with the.
tion and and HART 3ator
custom configux 3200MD digioftware is avai
r supports and eld Communicae manual listedmmunication representativeowing guide:
Communicator.
alog, signature the ValveSigh
es such as loopn, and actuator sing the HARTiagnostic softw
9-04 09/11
17
R code, the
0) or
Logix owing g with a e and
me e
375
ration tal lable
is ator. The d below
. For
tests, ht p pressure
T 375 ware such
18
Table X: Logix
Blink Code
Desc
GGGG NOR
GGGY
MPC(MPfor tivalveat cooccuvalue
GGYG
LOCDISAthe ltime
GGYY DIGIis ne4-20
GGRR SQUindicsequ
GYGG POSreacindic
GYGY
SOFbeinpositpositlimit
GRGG
CYCthat The usagtravespooiden
YGGY SIGNhas
YGGR INITwhe
YGYG
CALis in locacalibare o
YGYY JOGplacestrok
YGYR JOGcalibvalve
YYGG
POSIndictempthe dinhibthe etemp
YYGY PREdurinpres
x 3200MD Stat
cription
RMAL OPERATIOC ACTIVE MODEC) is active. Theght shutoff featues when closed. ommand signals ur on 3 way valvee has been set.
CAL INTERFACEABLED, indicatesocal interface. T when the QUIC
ITAL COMMANDeeded to change 0 mA input signal
UAWK MODE ONcates a user has uence so that it c
SITION LIMIT ALEhed or is exceedi
cator similar to a liFT STOP LIMIT Ag commanded totion limit and thetion at the limit. stop except it is
CLES or TRAVEone of the cycle criterion and cou
ge of the valve. Tel, total valve cycol valve cycles. Ftify the specific li
NATURE IN PRObeen initiated byIALIZING MODEn the unit is pow
LIBRATION IS INprocess. Calibrlly with the QUIC
brations for the inonly initiated rem
G COMMAND STed in a local oveked using the two
G CALIBRATION bration, the unit is e position to the dSITIONER TEMPcates the internaperature limit. Thdefault setting is bit responsiveneselectronics and dperature may lim
ESSURE OUT OFng a pressure sessures to port 1 w
tus Condition C
ON. Indicates norE (user set). Inde command is bere. This is a nor The factory defbelow 1 %. This
es at both ends o
E DISABLED/ENs PC software ha
This code is only K-CAL button is
D SOURCE. Indthe position com is ignored.
N/OFF (user set)set the positione
can be visually lo
ERT (user set). Inng a user definedmit switch indicatoALERT (user seto exceed a user e internal softwar
The function is snot active if the
L LIMIT ALERT or travel limits h
unt limit are set bThere are accumcles, total spool vFlowserve suppliimit that has bee
OGRESS MODEy Flowserve suppE. Diisplays a bl
wering up. N PROGRESS. ations such as st
CK-CAL button ornputs and outputsmotely. TATE. Indicates rride mode whero local jog buttonSTATE. Indicatewaiting for the use
desired 100 % opePERATURE WARl electronics havhe minimum limit-40 °F (-40 °C).
ss and accuracy.default setting is
mit the life of the p
F RANGE WARNensor calibration, was too small for
Use
Codes
rmal, healthy opeicates that tight s
eyond the user sermal condition forault setting trigges indication may of travel if the hig
NABLED. Whenas been used to present for a shpressed.
dicates a HART smmand and the a
). When ON, thiser to flash a specocated.
ndicates the positd upper or lower por. t). Indicates the defined upper ore is holding the similar to a mechunit is un-powere
(user set). Indicas been exceede
by the user to tramulators for total valve travel, and ies software that
en reached.
E. Indicates that plied software. ink sequence 3 t
Indicates a calibtroke may be initr remotely. Othes or pressure sen
the unit has beere the valve can ons. es that during a joer to manually aden position. RNING (user sete exceeded a t of the electronic Low temperatur. The maximum 185 °F (85 °C).
positioner.
NING. Indicatesthe range of appoptimum perform
er instructions –
Recom
ration shutoff et limit r all ers this also
gh MPC
If tight scorrect MPC vaSee DT
disable ort
If local enabledSee DT
signal analog
A manuback to configurprogresbriefly pdone af
s cial
This mothe Squhour hascreen
ion has osition
Reset thsignal bCustom
unit is r lower
hanical ed.
Reset tsignal bSee DT
cates ed. ck the valve total
t can
For valvmaintenpackingand tighSee DTcan be consumStatus/
a test SignatuSee DT
times Wait fo
ration tiated er nsors
Local cabutton.
en only be
Controlcancell
g just the
Use thefully opQUICK
t).
cs and re may limit of High
RegulareadingHealth
s that plied mance.
Adjust positionBriefly and thecalibrat
– Digital Positio
mmendations
shutoff is not dest values or adjustalue. TM screen: Conf
control is desired from the remotTM screen: Conf
ual Command Souanalog control morator is not availab
ss by holding downpressing the QUICfter resetting. Seeode is cancelled uawk mode is seas passed since : Configuration/Che indicator if mo
back in the specifim/Position Cut-off.
the limit if more tback in the specTM screen: Conf
ve accumulatorsnance when the g tightness, and htness. After maTM screen: Healtdisabled. For sp
mption and signs/Positioner Healtures can only be TM screen: Diagn
or power up to co
alibration may be Remote calibrati
l the valve using led by briefly pus
e buttons on the pen position. SeeK-CAL section of
ate the temperatug is in error, replaStatus/Positione
the supply pressner can properly push the QUICK
e positioner will otion values if vali
oner 3200MD
sired reset the tigt the command s
figuration/Custom
d then the local te software. figuration/Basic L
urce Reset is provode from the local ble. This is done wn both the Jog but
CK-CAL button. A e DTM screen: Das if the QUICK-CA
elected again remthe command w
Custom/LED. re travel is needeied range. See D. This indicator ca
travel is needed ified range. figuration/Custom
s indications follolimit is reached checking linkageaintenance, reseth Status/Positiopool valve accum
s of wear. See Dth. This indicator cancelled by Flonostics
omplete.
e cancelled by brieions can only be c
the jog buttons. shing the QUICK
positioner to adje the explanationmain document
ure of the positioace the main boaer Health. This in
sure to a proper vcalibrate the sen
K-CAL button to aoperate using theid.
LGENIM0059-
flowse
ght shutoff limits signal inside of th
m/Position Cut-of
interface must be
Local Interface.
vided to change theinterface if a PC o
while a QUICK-CAttons (up and downew QUICK-CALshboard. AL button is briefmotely, or more twas issued. See
ed or adjust the coDTM screen: Confian be disabled.
or adjust the com
m/Soft Limits.
ow routine procedsuch as checkines for wear, misaet the cycle accumoner Health. Thismulators inspect
DTM screen: Hear can be disabledowserve supplied
efly pushing the qcancelled by the s
This mode mayK-CAL button.
just the valve to tn of Jog Calibratfor operation.
ner. If the tempeard. See DTM sndicator can be d
value (30-150 psnsors. Then recaacknowledge thise current short st
-04 09/11
erve.com
to the he specified
ff.
e re-
e command or hand held AL is in n) while
L must be
fly pressed, han one DTM
ommand iguration/
mmand
dures for g the
alignment, mulator. s indicator for high air
alth d. d software.
uick-cal software.
y be
the desired e in the
erature creen: disabled.
si g) so the alibrate. s condition troke
flowserve.com
Blink Code
Desc
YYGR SUPpositthe u
YYYG
SUPthat tLow positpresfail apres
YYYY
ACTdecrbaseactuforce
YRGG
PILOthat tthe rexceloop relayindiccan bcorro
YRGY FRICfrictio
YRGR
PNEpositLeakrespsupp
YRYG
FRICvalvefrictiojerkyfrombeartrim othe
YRRY
ELEIndicthe pcondfor lovalve
YRRR
PNEIndicto theoversystethe swas load
RGGY
FEECALthe rsmaout o
cription
PPLY PRESSURtioner has determuser set warning
PPLY PRESSUREthe supply pressusupply pressure ctioner failure. Thesure is 30 psi (2.1
at less than approxsure indications c
TUATION RATIOreased ability of ted on the ratio ofate. It is affectede and available sOT RELAY RESPthe pilot relay is sresponsiveness, inessive air consum
and consists of thy) which is couplecator correspondsbe caused by a posion, or ice on th
CTION LOW WAon has passed b
EUMATIC LEAK Wtioner has detectekage from the actuonsiveness and e
ply pressure can aCTION HIGH WAe/actuator frictionon can cause looy motion, or valve
m the process on ring or guides in or stem, excessi
er valve/actuator CTRONIC INABI
cates that the piezproper failure posidition may occur bong periods of time held in the open
EUMATIC INABILcates that upon lose fail-safe position
rcome the friction em is relying on pspring is pushing. not sized properlymay have increa
DBACK READINLIBRATION ALArange of motion oll for optimum peof range.
RE HIGH WARNImined that the sulimit.
E LOW WARNINGure is below the uscan cause poor ve minimum recom1 bar) for proper oximately 17 psi (1
can also be causeO WARNING (usethe system to actf available force td by the process
supply pressure. PONSE WARNINticking or slow to ncreases the chanption. The pilot rehe driver module ad to the spool valvwith inner loop la
artially clogged pie spool, or low su
ARNING (user sebelow the user se
WARNING (user ed a leak in the acuator can cause dexcessive air/gas also trigger this waARNING (user sen has passed theop oscillations, pe sticking. It canthe stem, trim orthe valve and acively tightened pmechanical issuILITY TO FAIL SAzo may be damagition upon loss of briefly on an air-toe in the closed po
n position. LITY TO FAIL SAss of air supply, thn. The spring alonand process loadneumatic force to The failsafe spriny for the applicatiosed.
NG PROBLEM DARM. Indicates tof the position feerformance, or th
Use
NG. Indicates thupply pressure is
G (user set). Indiser set warning limalve response or
mmended supply operation. The un.2 bar). Low supp
ed by pneumatic leer set). Indicatestuate the valve. to required force
s load, friction, sp
G (user set). Indirespond. This affnce of limit cyclingelay is part of the assembly with pieve. The value of
ag. Delayed respoiezo or debris, oil,upply pressure.
et). Indicates theet limit.
set). Indicates thctuation assemblydecreased consumption. Loarning. et). Indicates thee user set limit. Hoor position cont
n be caused by br seat, by a failingctuator, galling ofacking, linkageses. AFE WARNING. ed. This may presignal/power. Th-close valve that iosition, or an air-to
AFE WARNING. he valve may not ne is not adequat in the system. T
o actuate in the dirng may have faileon. Friction or pro
DURING hat during calibraedback arm was
he position senso
er instructions
Recom
he s above
Regulatlimit recCheck tsensor Health.
cates mit.
nit will ply eak.
Regula(2.1 basupply pressurboard ifactuatoThis ind
s a It is to
pring
Increasspring. Health
cates fects g and inner
ezo (I-P this onse
Check limits. corrosioReplacwater-fPosition
e Low fricseals inValve H
at the y.
ow
Repair EnsureActuato
e High trol, uild-up g f the , or
DetermIf not, cfollowinany extstem, rejerky travalve coThis ind
event is is held o-open
If alarmdamag
move te to
The rection
ed, or it ocess
Check process
ation, s too or was
Check fcloser tthe feedtravel aacknowcurrent conditioor feedrange tbriefly pposition
– Digital Positi
mmendations
te the supply prescommended for yothe pressure sensboard if necessar This indicator ca
ate the supply prear). Recalibrate p
is adequate. Rere sensor board f necessary. Ch
or tubing. See Ddicator can be di
se the supply pres Resize the actuaStatus/Actuator
response of the Check supply pron, ice on the sp
ce the piezo or drfree air/gas suppner Health. This
ction is usually an the valve and aHealth. This indi
pneumatic leakse proper supply por Health. This i
mine if the friction isconsider increasinng to reduce frictioternal mechanicalepair or replace thavel can indicate iomponents. Seedicator can be di
m persists for moed and should b
for high friction.s load. This indi
for loose linkagesto the follower armdback rotation is
and recalibrate. Bwledges this cond
short stroke calibon does not clearback potentiomehen restart the capushing the QUICner to use the par
ioner 3200MD
ssure at the positiour actuator. Recsor board connecry. See DTM screan be disabled. essure at the pospressure sensorsepair kinked suppconnections and
heck for pneumatDTM screen: Hea
isabled.
ssure. Reduce theator. Adjust user sHealth. This ind
valve. If OK, adressure. Check tpool. Clean or reriver module ass
ply. See DTM scs indicator can be
an indication of imactuator. See DTicator can be dis
s at the tubing jupressure. See Dndicator can be d
s significantly integ the friction warn
on: Stroke the valvl obstruction, looshe actuator. Highinternal galling. R
e DTM screen: Heisabled.
re than 30 minute replaced. This
Repair or replacicator can be dis
s and/or adjust thm pivot to create less than 15 deg
Briefly pushing thdition and the posbration if otherwisr then adjust the pter to move the palibration. This eCK-CAL button, wrameters from the
LGENIM0059
ioner below the mcalibrate pressurections. Replace preen: Health Status
sitioner above 30s. Ensure systemply tubing. Checd replace pressutic leaks in the ac
alth Status/Actuat
e friction. Check set limits. See DTdicator can be dis
djust Pilot Relay Rthe spool for deb
eplace the spool sembly. Maintainreen: Health Stae disabled.
mproperly loadedTM screen: Healabled.
nctions and actuTM screen: Headisabled.
erfering with the vaning limit. Considve to clear off buil
sen the packing, chly localized frictioRepair or replace ealth Status/Valv
tes, the piezo asss indicator can be
ce actuator sprinabled.
he feedback pin ta larger angle of
grees for the total e QUICK-CAL bu
sitioner will operase a good calibrapositioner mountiposition sensor baerror may be cleawhich will force the last good calibr
9-04 09/11
19
maximum e sensors. ressure s/Actuator
0 psi m air/gas ck the re sensor ctuator and tor Health.
the actuator TM screen: sabled.
Response bris, oil, assembly.
n a clean, atus/
d packing or th Status/
uator seals. lth Status/
alve control. der the ld-up. Clear
clean the n or very internal ve Health.
sembly is e disabled.
ng. Reduce
o a position f rotation if valve utton
ate using the ation. If the ing, linkage ack into red by
he ration.
20
Blink Code
Desc
RGGR INNEcalibcould
RGYG NONcalib
RGYY NO Mcalibthe c
RGRR
FACfactonot rposit
RYYG
SUPthe ssuppfailur(2.1 apprindic
RRGG
PILOthe paffeccycliof thecoupby a the s
RRGY FRIChas more
RRGR
FRICactuindicfrictiojerkyfrombeartrim othe
RRYG PIEZboar
RRYR
PILOpilot resphall sspoo
RRRY
ELEdata the pwhen
RRRR
POSdiffehas user
cription
ER LOOP OFFSbration the Inner d result in less a
N-SETTLE TIMEbration, the positi
MOTION TIME Obration, there wascurrent stroke tim
CTORY RESET Sory reset and hasrespond to commtion until a calibr
PPLY PRESSUREsupply pressure isply pressure can cre. The minimumbar) for proper op
roximately 17 psi (cations can also bOT RELAY RESPpilot relay is stickincts the responsiveng and excessivee driver module a
pled to the spool vpartially clogged
spool, or low suppCTION LOW ALApassed below the severe conditioCTION HIGH ALator friction has
cates a more sevon can cause looy motion, or valve
m the process on ring or guides in or stem, excessi
er valve/actuator ZO VOLTAGE ALrd that drives the p
OT RELAY POSrelay (spool) ap
ponding. This cosensor that is ouol, or a wire conn
CTRONICS ERRwas not updated
positioner in varioun intermittent ope
SITION DEVIATIOrence between tbeen greater tha
r-set time.
SET TIME OUT ALoop Offset valuccurate positioni
OUT ALARM Ion feedback sen
OUT ALARM. Ins no motion of th
me configuration.
STATE. Indicates not yet been ca
mands and will reration is successfE LOW ALARM (s below the user scause poor valve
m recommended speration. The unit(1.2 bar). Low sue caused by pneu
PONSE ALARM (ng or extremely sleness, increases te air consumption.assembly with piezvalve. Delayed repiezo or debris, o
ply pressure. ARM (user set). e user set limit.
on than the warnLARM (user set). passed the user
vere condition thaop oscillations, pe sticking. It canthe stem, trim orthe valve and acively tightened pmechanical issu
LARM. Indicates piezo is bad, or pi
ITION LIMIT ALApears to be fixeduld be due to low
ut of calibration, anection problem.
ROR OR ALARM. correctly. This mus ways or not at ration occurs wheON ALARM (usehe command an
an the user-set lim
Use
ALARM. During ue did not settle. ing.
ndicates that durnsor did not settle
ndicates that durihe actuator based
es the unit has haalibrated. The unemain in the failsafully completed.user set). Indicat
set alarm limit. Loresponse or positupply pressure is t will fail at less tha
upply pressure umatic leak. (user set). Indicatlow to respond. Tthe chance of limi. The pilot relay czo (I-P relay) whic
esponse can be caoil, corrosion, or ic
Indicates the friThe alarm indicaing. Indicates the vaset limit. The al
an the warning. oor position cont
n be caused by br seat, by a failingctuator, galling ofacking, linkageses. the portion of theezo valve itself is
ARM. Indicates d at a limit and is w supply pressura broken piezo, s
. Indicates the intmay affect the func
all. This can be cen connecting power set). Indicatesd the actual posimit for longer tha
er instructions –
Recom
This
Repeatproceeclearedgain secalibratdevice.
ring e.
Check may bewill forccalibratduring t
ing d on
Check conneclarge thautomaallowedpushinguse the
ad a nit will afe
Calibraactuatocan be
tes that ow tioner 30 psi
an
RegulatRecalibadequaboard cCheck fDTM sc
tes that This t
consists ch is aused
ce on
Check limits. corrosioReplacwater-fPosition
ction ates a
Check See DTbe disa
alve/ arm High trol, uild-up g f the , or
DetermcontrolConsidoff buildpackinglocalizeRepair Health
circuit bad.
If the unoperate
the not
re, a stuck
Check fclearedpositionthe intevalve foreplace
ternal ction of caused wer.
Error mcomplewiring aare fou
s the ition an a
Reviewalarm. indicato
– Digital Positio
mmendations
t the stroke calibd using the less
d by briefly pushietting may help iftion. Gain settin. A lower letter rfor loose linkage
e cleared by briefce the positioner tion. This error mthe initial calibralinkages and air
cted. If the time ohen simply retry tatically adjust ford for movement. g the QUICK-CAe parameters from
ate. Proper Valveor, and friction ca
disabled.
te the supply presbrate pressure senate. Repair kinkedconnections and rfor pneumatic leacreen: Health Stat
response of the Check the supplon, ice on the sp
ce the piezo or drfree air/gas suppner Health. This
for a packing leaTM screen: Healtabled.
mine if the friction. If not, consider
der the following td-up. Clear any g, clean the stemed friction or veryor replace internStatus/Valve He
nit is functioning ae replace the mainfor adequate supp
d by briefly pushinner to use the paraernal wiring harnesor sticking probleme the piezo, driver may self clear withete a QUICK-CALand connectors fond and alarm per
w active alarms a See DTM screeor can be disable
oner 3200MD
bration to get a maccurate ILO va
ing the QUICK-Cf the actuator is ugs can be physic
represents lower es or a loose posfly pushing the Qr to use the parammay appear on sation. Recalibrati
supply to make out occurred becthe QUICK CAL r a larger actuato This error may
AL button, which m the last good c
esight operation alibration to be co
ssure at the positinsors. Ensure syd supply tubing. Creplace pressure saks in the actuatortus/Actuator Heal
valve. If OK, adly pressure. Che
pool. Clean or reriver module ass
ply. See DTM scs indicator can be
ak. Tighten or reth Status/Valve H
n is significantly inr increasing the fto reduce frictionexternal mechan
m, repair or replay jerky travel cannal valve componealth. This indica
and controlling, ren circuit board. Thply pressure. A hg the QUICK-CAL
rameters from the sses for good conms. If the positionmodule assembly
h time. If error peL. If the error still or electrical shortrsists, replace the
and warnings to fen: Alerts/Commaed.
LGENIM0059-
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more accurate ILOalue, this error maCAL button. Lowunstable during tcally adjusted ongain.
sitioner sensor. TQUICK-CAL buttometers from the some very small ing may clear thesure the system
cause the actuatand the position
or by doubling thebe cleared by brwill force the poscalibration.
will require strokompleted. This i
ioner above 30 psystem air/gas suppCheck the pressusensor board if ner and actuator tublth.
djust Pilot Relay Reck the spool for eplace the spool sembly. Maintainreen: Health Stae disabled.
eplace the valve Health. This indi
nterfering with thfriction warning ln: Stroke the valvnical obstructionce the actuator.
n indicate internanents. See DTMator can be disab
eplace the piezo. his indicator can b
hall sensor problemL button, which wlast valid calibrat
nnections. Checkner still does not oy, and/or spool as
ersists, cycle powpersists, check i
ts or opens. If noe main circuit boa
find root causes and Deviation. T
-04 09/11
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O value. To ay be
wering the the n the
This error on, which last good actuators e problem. is properly or is very
ner will e time riefly sitioner to
ke, indicator
si (2.1 bar). ply is
ure sensor ecessary. bing. See
Response debris, oil, assembly.
n a clean, atus/
packing. icator can
he valve imit. ve to clear , loosen the Highly
al galling. M screen: bled.
If it does not be disabled.m may be
will force the tion. Check k the spool operate ssembly.
wer and nternal
o problems ard.
of this This
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8 Main
8.1 Drive
The driver momeans of a difis routed to thflexible hose. the driver modassembly conmodulator to t Driver ModulTo replace the11-15 and 25 following tools
Flat plate
Phillips sc
1/4 in. nut
WARNINGelectrostat
1. Make sure 2. Disconnec 3. Remove th
bar or plat 4. Remove th
and slidingis clear of hydrophobthe spool vparts out o
5. Being care
Phillips-hethe main h
WARNassemwhen hhandleThe tolextremthe spo
6. Remove th
Phillips-hethe spool (
7. Carefully r
spool out obend spoo
8. Remove th
ntenance
er Module A
odule assemblyfferential presse driver module A barbed fittin
dule assembly.nect the hall efthe main PCB a
e Assembly Re driver moduleand proceed a
s are required:
or bar about 1/
crewdriver
tdriver
G: Observe pretically sensitive
e the valve is by
ct the power an
he driver modue in the slot to
he spool valve g the cover assthe slot (figure
bic filter, and Ovalve cover. It of the spool val
eful not to lose ead screw that housing (figure
NING: Spool (exbly) is easily dahandling spoole the spool by tlerances betwe
mely tight. Contool may cause
he spool valve ead screws and(figure 13).
remove the spoof the connectiol.
he main cover.
and Repa
Assembly
y moves the spsure across its e from the regu
ng connects the Wires from thffect sensor anassembly.
Replacement e assembly, refas outlined belo
/8 in. thick
ecautions for hae devices.
ypassed or in a
nd air supply to
le cover (figureturn the cover.
cover by remosembly backwa 12). The shee-ring should beis not necessave cover.
the nylon washattaches the dr13).
xtending from tamaged. Use l and spool valvhe machined peen the block atamination in ththe spool to ha
block by removd carefully slidin
ool by sliding thon clip. Exces
Use
air
ool valve by diaphragm. Aiulator through ae flexible hose he driver modund the piezo va
fer to figures ow. The
andling
a safe condition
the unit.
e 14), using a f.
oving the screwards until the taet metal cap, e removed withary to take thes
her, remove thriver module to
the driver moduextreme cautiove block. Do n
portions of spooand spool are he block or on ang.
ving the two ng the block off
he end of the ssive force may
er instructions
r a to le lve
n.
flat
w b
h se
e o
ule on not ol.
f
y
Figure
Figure
Figure
Figure
– Digital Positi
11: Driver Mod
12: Spool Valv
13: Spool and
14: Driver Mod
ioner 3200MD
dule Assembly
ve Cover Assem
Block
dule Barbed Fit
LGENIM0059
mbly
tting
9-04 09/11
21
22
9. Remove thretaining s
10. Disconnec
the driver 11. Use the ¼
from the d 12. Unplug the
module as 13. Feed the t
driver moddriver modthe driver cutting the
14. Grasp the
clockwise retract the
15. Remove th
driver mod 16. Verify that
driver moddriver modin position
17. Gently inse
compartmeclockwise rotating the
18. Once the d
threads arcounter clothe flat on screw hole
19. Verify that
driver mod 20. Insert a dr
through thhousing. T
21. Reach thro
module cobarbed fitt¼ in. nutdr NOTE: Doolder Logixthat will noOrifices arcolored.
22. Reconnecthe barbed
he plastic boardscrews. (See fi
ct the flexible tumodule assem
¼ in. nut driver triver module a
e two wiring cossembly to the
wo wires on thdule compartmedule opening. (module to thre
e wires.
base of the drito remove. Aftdriver module
he barbed fittindule using the ¼
the O-ring is indule. Lay the wdule as shown
by hand.
ert the driver ment in the housto thread it intoe driver module
driver module he fully engagedockwise until ththe housing ar
e for the next st
the nylon gaskeule retaining sc
river-to-housinge counter-boreTighten with a
ough the main ompartment of ting on the sideriver.
o not mix the bax positioners. ot work in the Lre brass-colore
t the flexible tud fitting.
d cover by remigure 14.)
ubing from the mbly. (See figur
to remove the bssembly.
nnections that main PCB asse
e driver modulent so that they(See figure 11.ad out without
iver module anter it is threadefrom the hous
g from the side¼ in. nut driver
n place on the wires back alonin figure 11 and
module into the sing. Turn the do the housing. e until it bottom
has bottomed od, rotate the drhe flat on the dre aligned. Thitep.
et is in the councrew hole as sho
g screw into theed hole in positPhillips screwd
compartment ithe positioner a
e of the driver m
arbed fitting witOlder models c
Logix 320000Md, barbed fittin
ube coming from
Use
moving the three
barbed fitting are 14.)
barbed fitting
link the driver embly.
e back into they stick out the ) This will allowtangling or
nd turn it counteed out, carefullying.
e of the new r.
top of the new ng the side of thd hold the wire
driver module driver module Continue
ms out.
out so that the river module river module ans will align the
nter bore in the own in figure 13
e driver housinioner main
driver.
nto the driver and install the
module using th
th those from contain orificesD model. gs are silver-
m the regulator
er instructions –
e
at
e
w
er-y
he es
nd
3.
g
he
s
r to
23. Feethe Ass
24. Ver
the be p
25. Car
top 26. Car
mac(Figuntihole
27. Inst
a Ph 28. Slid
valvInst(See
29. Inst
screandove
30. Rec
perf 31. Rei Figure
– Digital Positio
ed the driver mhousing, and c
sembly.
rify that the thremachined platf
placed. (Figure
refully slide theof the driver m
refully slide thechined surface gure 13.) Slidel the two retaines in the base.
tall two spool-vhillips screwdri
de the spool vave until the tangtall spool valve e figure 12).
tall the plastic bews through thd tighten evenlyr tighten. (See
connect power form a stroke c
nstall all cover
15: Main PCB
oner 3200MD
odule wires intconnect them t
ee O-rings are form where thee 24.)
e spool into themodule assemb
e block over theof the housing
e the block towaning holes line
valve screws aniver. (See figu
alve cover asseg engages intocover screw a
board cover. Ine plastic cover
y, using a Phillie Figure 15.)
and air supplycalibration.
rs.
Assembly
LGENIM0059-
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to the main chao the main PC
in the counterbe spool valve b
connecting clily.
e spool, using tg base as a regard the driver mup with the thre
nd tighten secure 13.)
embly over the o the housing sand tighten sec
nsert the three r into the threadps screwdriver
y to the position
-04 09/11
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amber of B
bores on block is to
p on the
the gister. module eaded
urely with
spool lot. urely.
retaining ded boss r. Do not
ner and
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8.2 Regu
The regulator air to a level th Replacing ReTo replace theproceed as ou
Phillips sc
¼ " nutdri
WARNINGelectrostat
1. Make sure 2. Disconnec 3. Remove th 4. Remove th
retaining s 5. Remove th
assembly with the 4-
6. Remove th
assembly 7. Remove th
that as regin the coun
8. Remove tu 9. Install barb 10. Verify O-ri
new regula NOTE: Do notpositioners. Osettings that wregulator presregulator. The 11. Install the
retaining sboss and tDo not ove
12. Reinstall th
the unit is e 13. Install the
screws thrand tightenover tighte
14. Reinstall a
ulator
reduces the prhat the driver m
egulator e regulator, refeutlined below. T
crewdriver
iver
G: Observe pretically sensitive
e valve is bypas
ct the power an
he main cover.
he plastic boardscrews. (See fi
he five wire con(six wire conne-20 mA analog
he retaining scrand lift the mai
he four screws gulator is removnter-bore. (See
ubing and barbe
bed fitting and
ing and filter arator using 8-30
t mix the regulaOlder models cowill not work in ssure setting is e Logix 3200M
main PCB intoscrew through ttighten evenly, er tighten.
e five wire connequipped with th
plastic board crough the plastn evenly, using
en. (See figure
all covers.
ressure of the imodule can use
er to figures 11 The following to
ecautions for hae devices.
ssed or in a sa
nd air supply to
d cover by remigure 15.)
nnections from ections if the unoutput option)
rew from the min PCB out of t
from the regulved, the O-ringe figure 11.)
ed fitting from th
tubing to the n
re in the counte0 x ½ in. screws
ator with thoseontain regulatothe Logix 3200printed on the D regulator is s
o the housing. the board into tusing a Phillip
nections (six wirehe 4-20 mA anal
cover. Insert thic cover into th
g a Phillips scree 15.)
Use
incoming suppe.
and 15 and ools are require
andling
fe condition.
the unit.
moving the three
the main PCBnit is equipped .
main PCB he housing.
ator base. Verg and filter rema
e regulator bas
ew regulator.
erbore. Install s.
from older Logors with differen0MD model. Thtop of the set to 17.4 psi
Insert the the threaded s screwdriver.
e connections if og output option
he three retainie threaded bos
ewdriver. Do n
er instructions
ly
d:
e
B
rify ain
e.
gix nt he
g.
n).
ng ss
not
8.3
To checfigure 1equipmvendors
Ca
1/16
Baequ
3/32
3/8
WAelec
Figure
1. Mak
2. Rem
3. Remreta
4. Remon t
5. Obttubi
6. Posandtubitee.conof thbarb
7. RecinteThe
– Digital Positi
Checking oPressure
ck or set the in6 and proceed
ment used in thes. The followin
alibrated pressu
6 in. flexible tub
arbed Tee (Clipuivalent)
2 in. Allen wren
in. open-end w
ARNING: Obsectrostatically se
16: Driver Mod
ke sure the valv
move the main
move the plastiaining screws.
move the 1/16 inthe side of the
tain a barbed teng, a few inche
sition the barbed the driver modng, found in th. Using one of nect the barbehe driver modubed tee to a 0 t
connect the air rnal regulator p
e internal press
ioner 3200MD
or Setting In
nternal regulatod as outlined bee next procedung tools are req
ure gauge (0 to
bing
ppard Minimatic
nch
wrench
rve precautionsensitive devices
dule Regulator
ve is bypassed
cover.
ic board cover
n. flexible tubingdriver module.
ee and two piees in length ea
ed tee betweendule by connece positioner, tothe new flexib
ed tee to the baule. Connect thto 30 psi press
supply to the ppressure on the
sure should be
LGENIM0059
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or pressure, refelow. The toolre are from ind
quired:
o 30 psi)
c part number T
s for handling s.
Pressure Chec
d or in a safe co
by removing th
g from the barb
ces of 1/16 in. flch.
n the internal recting the 1/16 ino one side of thle tubing piece
arbed fitting on he remaining posure gauge.
positioner and e 0 to 30 psi g set to 17.4 ± 0
9-04 09/11
23
gulator
fer to s and
dicated
T22-2 or
ck
ondition.
he three
bed fitting
lexible
egulator . flexible he barbed es,
the side ort on the
read the gauge.
0.2 psi g.
24
If adjustmenut on the wrench. Tthe set scrAllen wren
8. Once the rretaining nsupply to treconnect barbed fitt
9. Install the screws thrand tightenover tighte
10. Reinstall a
8.4 Spoo
The spool valvactuator while position of the Replacing theTo replace theproceed as out
Phillips sc 1. Make sure 2. Disconnec 3. Remove th
and slidingis clear of sheet metaassembly.
WARNmodulecautionDo notspool. are exton the
4. Remove th
Phillips-hethe spool.
5. Carefully r
connecting 6. Verify that
the machinis to be pla
7. Carefully s
driver mod
ent is needed, top of the regu
Then adjust therew on the top nch.
regulator pressnut on the top othe positioner, the flexible tubing on the side
plastic board crough the plastn evenly, using
en. (See figure
all covers.
ol Valve
ve routes the suventing the oppspool valve is c
e Spool Valve spool valve, retlined below. T
crewdriver
e the valve is by
ct the power an
he spool valve g the cover assthe slot. It is nal cap, hydroph (Figure 14.)
NING: The spooe assembly) is n when handlin handle the spo The tolerancetremely tight. Cspool may cau
he spool valve ead screws and
(Figure 12.)
remove spool bg clip. Excessi
the three O-rinned platform waced. (Figure 2
slide the spool dule assembly.
loosen the set ulator using thee regulator presof the regulato
sure is set, tighof the regulatorremove the ba
bing from the ree of the driver m
cover. Insert thic cover into th
g a Phillips scree 15.)
pply air to one sposite side. (Secontrolled by the
e fer to figures 12he following too
ypassed or in a
nd air supply to
cover by remosembly backwanot necessary thobic filter, or O
ol (extending freasily damage
ng spool and spool by the macs between the Contamination use the spool to
block by removd carefully slidin
by sliding end ove force may b
ngs are in the cwhere the new s24.)
into the connec
Use
screw retainine 3/8 in. open-enssure by turningor with the 3/32 in
ten the set screr, remove the arbed tee, and egulator to the module
he three retainine threaded bos
ewdriver. Do n
side of the ee figure 1.) Thee driver module
2, 14 and 25 andols are required:
a safe condition
the unit.
oving the screwards until the tao remove the O-ring from this
rom the driver ed. Use extrempool valve blocchined portions
block and spoin the block or
o hang.
ving the two ng the block off
of spool out of bend the spool.
counterbores ospool valve blo
cting clip of the
er instructions –
g nd g n.
ew ir
ng ss
not
e .
d :
n.
w b
s
me k. of ol
r
f
.
on ck
e
8. Carmac(Figuntihole
9. Inst
a Ph 10. Slid
valvInst(See
11. Rec
perf
8.5
The spoelemenchambepressur ReplacTo repla12 and tools ar
Ph 1. Rem
slidiclearemwith
2. Rem
elem 3. Rem
out 4. Inst
sho Figure
– Digital Positio
refully slide thechined surface gure 12.) Slidel the two retaines in the base.
tall two spool vahillips screwdri
de the spool vave until the tangtall the spool vae figure 12.)
connect power form a stroke c
Spool Valv
ool valve covernt in a two-pieceer from dirt andre vent for exha
cing Filter in Sace the filter in17 and procee
re required:
illips screwdriv
move the spooling the cover aar of the slot. T
moved and cleah compressed a
move the O-ringment and set a
move the moldeof the chambe
tall O-ring into bwn in figure 17
17: Spool Valv
oner 3200MD
e block over theof the housing
e the block towaning holes line
alve screws aniver. (See figu
alve cover asseg engages intoalve cover scre
and air supplycalibration.
ve Cover
r incorporates ae cover. This pd moisture and aust air from th
Spool Valve Con the spool valved as outlined b
ver
l cover by remoassembly backwThe sheet metaned with a bruair. (Figure 12
g from around aside. (Figure 1
ed filter elemener cover vent pi
base of chamb7.
ve Cover Assem
LGENIM0059-
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e spool, using tg base as a regard the driver mup with the thre
nd tighten secure 13.)
embly over the o the housing sew and tighten
y to the position
a coalescing filprotects the sp provides a low
he spool valve.
over ve cover, refer below. The fol
oving the screwwards until the al cover may besh or by blowin.)
the hydrophob17.)
nt by pulling it sece.
ber cover vent p
mbly
-04 09/11
erve.com
the gister. module eaded
urely with
spool lot. securely.
ner and
lter pool valve w back
to figures lowing
w and tab is
e ng out
bic filter
straight
piece as
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5. Place newvent pieceto secure t
6. Place spoo 7. Place the s
on the ram(figures 12
8.6 Stem
The position feinformation to tof a rotary posthrough a feedof the pin in theside of the slotautomatically min the unlikely e Stem PositioTo replace theand 25 and prare required:
Phillips sc
WARNINGelectrostat
Figure 18: Ste
w molded filter ee. This filter elethe O-ring insta
ol valve shroud
spool valve covemp and sliding it
and 17) and se
m Position S
eedback assemthe processor. ition sensor tha
dback linkage. Te slot, the followt with a rotary spmoves the positevent of failure
n Sensor Repe stem positionroceed as outlin
crewdriver
G: Observe pretically sensitive
em Position Se
element into theement providesalled in the last
d onto spool va
er assembly in puntil the tab sea
ecure with a 8-3
Sensor
bly transmits vaThis is accomp
at connects to thTo provide for awer arm is biasepring. This sprintion feedback asof any compone
placement n sensor, refer tned below. Th
ecautions for hae devices.
nsor Orientatio
Use
e chamber covs part of the trat step.
alve cover.
place by settingats in the slot 32 screw.
alve positions plished by meanhe valve stem accurate trackinged against one ng also ssembly to its liment in the linkag
to figure 15, 18he following too
andling
on
er instructions
ver ck
g it
ns
g
mit ge.
8 ols
1. Mak
2. Disc
3. Rem
4. Remreta
5. DiscPCB
6. Remand
7. Turnsidethe
8. Insepoinposthe prot
NOToldewith320pos
– Digital Positi
ke sure the valv
connect the po
move the main
move the plastiaining screws.
connect the poB assembly.
move the two rod lift the sensor
n the new posie of the shaft isposition senso
ert the position nting toward thition sensor clohousing screwtrude over the
TE: Do not mixer Logix positioh different rang00MD model. Tition sensor ar
ioner 3200MD
ve is bypassed
ower and air su
cover.
ic board cover (See Figure 15
osition sensor w
otary position sr out of the hou
tion sensor shas aligned with thor. (Figure 18.)
sensor into thee main PCB asockwise until b
w holes and themain PCB ass
x the position soners. Older mes that will not
The wires on thre red, white an
LGENIM0059
d or in a safe co
pply to the unit
by removing th5.)
wires from the m
sensor-retaininsing.
aft until the dothe wires on the)
e shaft with thessembly. Turnolting slots alig
e wires on the sembly.
sensor with thosmodels contain st work in the Lohe Logix 3200Mnd black.
9-04 09/11
25
ondition.
t.
he three
main
ng screws
t on the e side of
e wires the
gn with sensor
se from sensors
ogix MD
26
9. Carefully cinsert and
10. Route the and recon
11. Install the screws thrand tightenover tighte
12. Reinstall a
13. Reconnecperform a
8.7 Main
The main princircuit board athe positionerNone of the co Replacing MaTo replace the15 and proceerequired:
Phillips sc
WARNINGelectrostat
1. Make sure
2. Disconnec
3. Remove th
4. Remove thretaining s
5. Remove thassembly (the 4-20 m
6. Remove thassembly (See figure
7. Install the retaining sboss and tover tighte
8. If the old moutput boaAlign the twwith the mpress the c
center the posittighten the scr
wires along thnect to the mai
plastic board crough the plastn evenly, using
en. (See figure
all covers.
ct power and aistroke calibrati
PCB Asse
ted circuit boarand processor t. The main PComponents on
ain PCB Assee main PCB ased as outlined b
crewdriver
G: Observe pretically sensitive
e the valve is by
ct the power an
he main cover.
he plastic boardscrews. (See fi
he five wire conn(six wire connec
mA analog outpu
he retaining scrand lift the maie 15.)
new main PCBscrew through ttighten, using aen.
main PCB is eqard, gently lift thwo connectorsating sockets oconnectors tog
tion sensor on rews. Do not o
e side of the poin PCB assemb
cover. Insert thic cover into th
g a Phillips scree 15.)
r supply to the ion.
mbly
rd (PCB) assemthat perform co
CB is to be replthe main PCB
mbly ssembly, refer tbelow. The fol
ecautions for hae devices.
ypassed or in a
nd air supply to
d cover by remigure 15.)
nections from thctions if the unit ut option). (See
rew from the min PCB out of t
B into the housthe board into ta Phillips screw
quipped with a 4he board off the of the 4-20 mAon the main PC
gether.
Use
the shaft bore,over tighten.
osition sensor bly.
he three retainie threaded bos
ewdriver. Do n
positioner and
mbly contains tontrol functionsaced as a unit.are serviceabl
to figure 11 andlowing tools ar
andling
a safe condition
the unit.
moving the three
he main PCB is equipped witfigure 11.)
main PCB he housing.
ing. Insert the the threaded
wdriver. Do not
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9-04 09/11
27
t.
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n PCB ipped gure 11.)
B sing.
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28
9 Optio
9.1 Vente
(See figures 1 A standard Lothe atmosphenatural gas, pnatural gas to cause some p(from the mod(from the actudescribed belo Two chamberpositioners: thchamber. (Figlocated on theVented-designthe factory witConnect the nthe exhausted The maximumdevice on the Vent flow rate
WARNINGmust neve
Figure 19: Ma
Figure 21: Ha
onal Hard
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9 and 20.)
ogix 3200MD pore. When suppiping must be ua safe environ
positioner back dulator and reguator). Back prow.
s must be venthe main housingures 19 and 2e back side of tn Logix 3200Mth a fitting instanecessary tubind natural gas to
m allowable bacmain housing is 0.5 std ft³/m
G: The back preer rise above 2.
ain Housing Ven
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pressure in theulator) and sporessure limitatio
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chematic
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ix 3200MD d the spool valvchamber vent i (See figure 19
are supplied fron chamber vens fitting to routenment.
m the collectiog (0.14 bar g). r/min).
main housing bar g).
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Figure 2
The spovented 3200MDfitting inConnecexhaustallowabg (0.55 vented atmosp
9.2
The HAcommuthe RS-modemin its pla232 COan intererratic aa reducrechargthe probFlowsepart num When uthe HARanywheare not connecLogix 3
– Digital Positio
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connects to the This modem HART signal. ce a MUX can es power from top computer rucation may bec charge. This Allow batterier to the laptop ailable throughrefer to Section
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The Logix 320provide an anThis option caanalog output VDC power sufeedback optiospecifications
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Figure 22: Ana
CAUTIO
mA Analog
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interfere with p
on of the analogHART 375 Hand
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198736.
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crewdriver
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ke sure the valv
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9-04 09/11
29
ondition.
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30
10 ReqThis section presponsibilitie(SIL 2) per IEC
10.1 Fail S
The fail safe s
Fail Safe full strokeOutput (P
Fail Safe 95 % of fupressure
Note that positionerdependinthe valve applicatio
10.2 Safet
The Logix 320the following c
Loss of su
Fail Safe S
Removal o
Fail Safe S
Disconnec
Fail Safe S The Logix 320following safet
Analog inp
Analog ou
Pilot Relay
Position D
Pilot Relay For a detailed7.10, Logix 32
uirementsprovides informs in order to mC 61508 Parts
Safe State
state for the Log
State 1: the spe such that OutPort) 2 is open t
State 2: the spull stroke such and Output (Po
these represer. The valve fag on spring cofail-safe state
on.
ty Function
00MD positioneconditions:
pply pressure (
State 1.
of analog input
State 1.
ction of feedbac
State 1 or 2 (co
00MD positionety related cond
put less than ap
tput power less
y Response Ala
eviation Alarm
y Position Limit
description of 200MD Status C
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gix 3200MD po
pool valve is at tput (Port) 1 is vto supply press
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nt the fail safe ail safe state manfiguration andis appropriate
er moves to fail
less than appro
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onfiguration dep
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pproximately 2
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these alarms, Conditions.
Use
ty Integritytional user
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less than 5 % venting and sure.
greater than ort) 1 is supplyo venting.
state of the ay be different
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l-safe state upo
oximately 7 psi)
an 4.0 mA).
nism.
pendent).
annunciates th
.0 mA.
mately 12.5 V.
stable settings
ble settings).
see section
er instructions –
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he
).
10.3
A typicastate duor a sudresponssubzero A typicastate duresponsthan 8 i A typicastate duor a sudHowevesize, strtubing spositionmovingcapacityensure * Tests
tempquartclose
10.4 T
The Flobelow wAnalogas the c
Ana
Ana
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– Digital Positio
Fail Safe S
al response timue to a compledden commandse time may beo (F) temperatu
al response timue to linkage pse time may bein.)
al response timue to a compledden commander, the responsroke length, stasize, supply prener air flow capg to a fail-safe pty.) Test the finit meets your r
s were with a 2erature 74 °F (ter inch tubing, e, 0.75 in. strok
Diagnostic Time
owserve 3200Mwithin 1.0 secoOutput to less
condition exists
alog input less t
alog output pow
ection of one o
Pilot Relay Ressettings).
Position Deviat
Pilot Relay Pos
etection of the than or equal t
s the alarm pers
any of the safentinue to attemp
ttings of the Piln Deviation Alaence of a physi
Ensure these The Pilot Relaynds to generate
oner 3200MD
State Respo
me for the spooete and suddend change is lese slower, possiures.)
me for the spooin failure is lese slower with s
me for a valve toete and suddend change can bse time will varyarting position,essure, and tem
pacity affects thposition. (See nal valve assemrequirements.
25 in. double ac(23.3 °C), 60 p starting at 50
ke, 1.5 in. feedb
Annunciati
MD Positioner wnd of occurren
s than or equal s.
than approxim
wer less than a
of the following
sponse Alarm (
tion Alarm (use
sition Limit Alar
alarms, the Anto 3.6 mA for asists.
ety related alarpt to control to
lot Relay Resparm affect the tcal problem ansettings are ad
y Position Limite if the spool st
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onse Time
ol to move to a loss of supply
ss than 50 ms *ibly up to 1 sec
ol to move to a s than 200 mstroke lengths lo
o move to a fa loss of supplybe less than 15y widely with a fail safe directmperature. Thhe speed of thesection 4.1 for
mbly response
cting actuator, asi (4.1 bar) sup% open, movinback arm.
ion and Res
will report the cce by transitionto 3.6 mA for a
ately 2.0 mA.
pproximately 1
safety related
(user adjustable
er adjustable se
rm.
nalog Output wt least 5 secon
rms arise, the pthe analog inp
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fail safe *. (The
onger
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ambient pply, ng to
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12.5 V.
alarms:
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The Flowservesafety manualoperation Safesimplex (1oo1particular SIF for the entire Sassociated se Use of the Floredundant (1o For details, coFailure Mode,report number
10.6 ModeFlows
In order to be the Logix 32002.05 or greate The model nupositioner. Youpgraded to awill denote theversion may bsection 7.9. Tbe verified by board. (See f
10.7 Insta
Ensure installamanual. Ensure tubingsafe state of thstate of the va Ensure the feeappropriate faapplications, tfeedback sprinthe ‘How To O Ensure the A/Obeen installed, NOTE: AftermFM and CSA c
mum Achie
e 3200MD Valvl is suitable for ety Integrity Fu) configurationneeds to be ve
SIF including thnsors and valv
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ontact your Flow Effects, and Dr FLO 09-11-42
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used for SIL 20MD positione
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mber can be vou may have a a 3200MD, in we upgrade has be verified by foThe presence oremoving the c
figure 23.)
llation
ation is properl
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alve.
edback spring ail safe directionthe positioner mng reversed. S
Order’ section.
O board has bee follow installati
market installaticertifications in
evable SIL
ve Positioner cuse in low dem
unctions (SIF) uns. The achieverified by PFDahe failure ratesves that are als
MD Valve Positition is also limit
wserve represeDiagnostics Ana2 R001 for Log
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applications ar must have soog Output boar
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which case sticktaken place. T
ollowing the insof an Analog Oucovers and view
ly performed ac
to the actuator matches the de
is configured fon for the valve.may be orderedSee Fail Option
en installed. If non instructions
on of the A/O bn North America
Use
covered by this mand mode of up to SIL 2 in ed SIL for a avg calculation of the o part of the S
ioner in a ted to SIL 2.
entative for alysis (FMEDAix 3200MD.
ification of oner
s stated aboveoftware versionrd.
metal tag on thel that was kers on the covThe software structions in utput board cawing the circuit
ccording to this
so that the failsired fail safe
or the For SIL 2 d with the n Feedback, in
no A/O board hin section 9.3.
board will void a.
er instructions
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10.8
Ensure softwarinstructof Flowrequiredcover o
10.9
The follconfiguthe desof HARHandheValveS
Cali
Calistatlow comclosleas
Set anaGuatakinexamthe
Set not disa
Adjudes
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It is uninuna
10.10
For reliaDiagnosand is afailure mreport n Note thactuatoInstrumHigh on
– Digital Positi
Firmware u
the firmware vre version may tions in section
wserve may updd, contact your
of this manual f
Required c
lowing user setred for the indi
signed safety inRT communicateld Communica
Sight.
ibrate the A/O
ibrate the analote must correspcurrent. (e.g.
mmand (at leassed. For fail sast 4 mA) must c
the MPC to be alog input commarantee tight shung into account mple, if the inpuMPC to 2 % wh
the MPC suchactive. When
abled.
ust the Pilot Reired.
ust the Position
recommendedntended adjustauthorized user
0 Reliability
ability data, a dstics Analysis (available from modes for use number FLO 09
hat the failure raors need to be amented Functionn Demand PFD
ioner 3200MD
update
version is 2.05 be verified by
n 7.9. Only autdate firmware. r sales represefor contact info
configuratio
ttable options mividual applicatntegrity for thattion is required ator or configur
board.
og input (commpond to the anafor fail safe sta
st 4 mA) must cafe state of opecorrespond wit
active when themand to move to
utoff by allowingt command inpuut command tolhen the fail safe
h that during noMPC is active,
elay Response
Deviation Alarm
d to lock the locments of the ser.
y data
detailed Failure(FMEDA) repoFlowserve within SIL verificat9-11-42 R001 f
ates of the assaccounted for in (SIF) level Pr
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entative. See thrmation.
n settings
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ration software
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e positioner is go the fail safe stag some degree ut tolerances. (Ferance is +\- 0.5
e state is closed
ormal operation, some diagnos
e Alarm settings
m settings as de
cal interface toettings by an
e Mode, Effectsort has been preh all failure ratetion. See FMEfor Logix 3200M
ociated sensorin the Safety robability of Fan.
9-04 09/11
31
he
entatives date is he back
rly provide
A method RT 375
e such as
l safe mand at
ow h fully
mmand (at .)
given an ate. of margin For 5 %, set .)
n MPC is stics are
s as
esired.
prevent
s, and epared es and EDA MD.
rs and
ailure
32
10.11 Life
The expected is approximateFMEDA reporof the Flowsersometime afteon the data lis10 years may calculated Saf
10.12 Pro
The objective mode of opera3200MD Valveactuators that diagnostics. Oprevent the saintended funct The frequencyis to be determsafety instrum3200MD Valvemust be perfocalculation in the safety inst The following proof test is peto be documea plant safety are detected s To perform theas a 375 HandLogix 3200MD
Steps for P Step Action 1. Bypass the
to avoid a
2. Set the an
3. Ensure tha(defined bywithin the could prevelectronic
4. Inspect thedamage ohas sufficie
5. Remove threstore no
etime limits
lifetime of the ely 10 years. Trt is only valid forve 3200MD Vaer this period. Rsted in the FME
yield results thfety Integrity Le
of Testing
of proof testingation is to detece Positioner anmay not be de
Of main concerafety instrumention.
y of the proof temined in the re
mented functione Positioner is rmed at least aorder to maintatrumented func
tests need to berformed. Thented and this dmanagement s
should be repo
e proof testing,dheld or softwaD are required.
Proof Test
e safety PLC ofalse trip.
alog input com
at the attachedy application) aallowed time.
vent the closureand mechanica
e 3200MD Valvr contaminationent spring bias
he bypass fromrmal operation
Flowserve 320The reliability dor this period. alve PositionerReliability calcu
EDA report for lhat are too optievel may not b
g when used inct failures withi
nd its associateetected by the nrn are undetectnted function fro
ests (or the proliability calculats for which theapplied. The a
as frequently asain required saction.
be specifically ee results of the documentation system. Positirted to Flowser
, a HART commare such as Va
or take other ap
mmand to less t
valve is fully inand has movedThis tests for a
e of the valve, ial faults, as we
ve Positioner fon and ensure th
s.
m the safety PL.
Use
00MD Positionedata listed the
The failure ratr may increase ulations based lifetimes beyonmistic, i.e. the e achieved.
n low demand in Flowserve ed sensors andnormal self ted failures thaom performing
oof test intervaltions for the
e Flowserve actual proof tess specified in thfety integrity of
executed whenproof test needshould be partoner failures thrve.
municator suchlveSight DTM f
ppropriate actio
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ell as valve faul
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10.13
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3 Maintena
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5 Training R
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Figure 24: Exp
ploded Drawingg
Useer instructions – Digital Positiioner 3200MD LGENIM00599-04 09/11
33
34
11 PartsItem No
Part
1 Housi2 Main H3 O-ring4 Screw5 Plastic6 Screw7 Screw8 Main P9 Screw10 4-20 m11 Screw12 Press13 Press14 Press15 O-ring16 Press17 Screw18 Hex B19 Interna20 O-ring21 Custo22 O-ring23 Screw24 Screw25 Custo26 O-ring27 Groun28 Threa
s list
ng Logix 3000MDHousing Cover g, Main Housing Cw, Anti-rotation c Main PCB Cov
w, Main PCB Covw, Main PCB CovPCB Assembly
w, Main PCB AssmA Analog Outpuw, Pressure Sensure Sensor Boarure Sensor Boarure Sensor Plug
g, Pressure Sensure Regulator, 5
w, Regulator PlateBarbed Fitting wital Filter
g, Interface Plate mer Interface Co
g, Customer Interw, Anti-rotation w, Customer Inter
mer Interface Bog, Customer Internding Screw (2) ded Plug
D Positioner
Cover
er ver Short (2) ver Long
embly Retainingut Board (Optionsor Board (2) rd Stiffener rd (Advanced OnPlate (Standard
sor to Housing (2to 30 psig (Inclu
e to Housing (4) h Captive O-ring
to Housing Seaover rface Cover
rface Board (3) oard rface Board
Use
al)
nly) Only) )
udes 2 O-rings)
g
l
er instructions –
Item No 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56
– Digital Positio
Part
Main Vent CovScrew, Main VeDriver Module O-ring, Driver MDriver Module Hex Barbed FitFlexible TubingScrew, Driver tNylon WasherSpool Valve Spool Valve BlScrew, Spool VO-ring, Spool VScrew, Spool VSpool Valve ShSpool Valve CoHydrophobic FO-ring, Spool VPressure GaugAir Screen (3)Screw, PositionMetal Washer Position FeedbFeedback ShafScrew, Spring O-ring, FeedbaTorsion SpringE-ring
oner 3200MD
ver ent Cover Cover Module Cover Assembly tting with Captiveg to Housing
ock Valve to HousingValve (3) Valve Cover hroud over ilter, Spool Valve
Valve Cover ge, 0-160 psi g (2
n Feedback Pote(2)
back Potentiometft to Feedback Sha
ack Shaft
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2)
entiometer to Ho
ter
aft
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using (2)
flowserve.com
12 Logi See figure 24 Item No.
Des
Kit 2: Driver Mod16 Pres17 Scre33 Driv34 Hex36 Scre37 Nylo
Kit 3: Spool As38 Spo39 Spo40 Scre41 O-ri
Kit 4: Pressure16 Pres17 Scre
Kit 5: Feedback S52 Fee53 Scre54 O-ri55 Tors56 E-rin
Kit 6: Feedback(For ATEX inst52 Fee53 Scre54 O-ri55 Tors56 E-rin
13 Logi
13.1 Valte
Table IX: Valte
Spud
2.00 2.62 2.88 3.38 4.75
* A 50 in.2, 2.00** Live-loading i Table X: Valto
Spud
0.44 0.63 0.75 0.88 1.12 1.50 1.75
* Standard: all rOptional: all rota
x 3200MD
for item numbe
scription
ule Assembly -40 °ssure Regulator ew, Regulator to ver Module Assemx Barbed Fitting wew, Driver to Houon Washer sembly Valve Ki
ool ool Valve Block ew, Spool Valve ng, Spool Valve Regulator, P/N ssure Regulator ew, Regulator to Shaft Kit, P/N 1997dback Shaft ew, Spring to Feeng, Feedback Shsion Spring ng k Shaft Kit (NAMtallation only) dback Shaft ew, Spring to Feeng, Feedback Shsion Spring ng
x 3200MD
ek Mounting
ek Linear Moun25
Standard 164432
0 spud with live lis not available o
ork Rotary Mou25
Standard 135429 135429 135429 135429 135429 135429 135429
rotary valves withary valves with h
D Spare P
ers.
° to 80 °C Kit, P/N
Housing mbly w⁄ Captive O-ringusing
t, P/N 199787.99
to Housing
215814.999.000with Captive O-rHousing 88.999.000 (For AT
edback Shaft haft
MUR), P/N 21881
edback Shaft haft
D Mountin
g Kits
nting Kits 5 in.2
Handwhe164433
loading requires on a 100 in.2, 2.6
unting Kits * 5 in.2
Optiona135432 135437 135438 135439
h standard acceshandwheels or vo
Use
Parts Kits
Quanti
199786.999.000 1 4 1
g 1 1 1
99.000 1 1 2 3
rings 1
4 TEX installation on
1 1 1 1 1
4.999.000
1 1 1 1 1
ng Kits
eel Stan164164
kit number. 2 spud.
al Stan135135135135135135135
ssories (end of sholume tanks (link
er instructions
ity
ly)
Item No. Kit 7: So3 15 20 22 26 35 37 41 45 46 54
Kit 8: P11 13 15
Kit 9: M6 7
Kit 10: U24 25 26
Kit 11: A10
Kit 12: P49 50 51
50 in.2 *ndard 4434 4435
50 in.2 *ndard 5430543054305430543054305430haft mount).
kage design).
– Digital Positi
Description
oft Goods Kit, P/O-ring, Main O-ring, PressO-ring, ReguO-ring, CustoO-ring, CustoFlexible TubeNylon WasheO-ring, SpooHydrophobicO-ring, SpooO-ring, Feed
ressure Sensor BScrew, PressPressure SeO-ring, Press
Main PCB AssemScrew, Main Screw, Main Main PCB Screw, Main
User Interface BoScrew, CustoCustomer IntO-ring, Custo
Analog Output BAnalog Outp
Position FeedbacScrew, FeedbMetal WashePosition Fee
Handwheel 164433 164436
Optional
135433137212137213137214
ioner 3200MD
/N 199789.999.0Housing Cover
sure Sensor to Hulator to Housingomer Interface Comer Interface Be er
ol Valve to Housic Filter, Spool Vaol Valve Cover dback Shaft Board Kit, P/N 19sure Sensor Boansor Board sure Sensor to Hbly Kit, P/N 2550PCB Cover ShoPCB Cover Lon
PCB Retaining oard Kit, P/N 199omer Interface toterface Board omer Interface B
Board Kit, P/N 22put Board ck Potentiometeback Potentiometer
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10Standard
164437 ** 164437 164439 164439
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99791.999.000ard
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meter
00 - 200 in.2 Handw
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1354137213721372
9-04 09/11
35
Quantity
1 2 1 1 1 1 1 3 1 1 1
2 1 2
2 1 1 1
3 1 1
1 4.999.000
2 2 1
wheel
436438440440
onal
434215216217
36
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Table XI: LogiBrand M
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7 & 667
30
34
40
50
60
70
80
250
225
450
675
052 33
57-8 40
RC
RD
Slid-Std
Linear
T-VA3R 17 in.
L-VA1D 12 in.
37
9
11
13
18
24
38
11
13
15
18
24
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25
50
100
88 6
16
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B
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71-40413BD
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35
4
6
7
70 10
ounting Kits
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213905
141410
171516
171517 171516 171517 171518 171519
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171549
173798
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dia
0
0
Use
s
ounting kit
0.5 in. - 1.5 in. str
0.5 in. - 1.5 in. str
2 in. stroke
0.5 in. - 1.5 in. str
2 in. stroke
4 in. stroke
173371
Rotary
171512
178258
173567
178258
173798
173798
171721
171720
173382
173896
173235
173234
186070
173382 *
173896
173325
173335
173336
171722
173827
173361
173361
175141
176179
176251
173298
173298
173298
er instructions –
roke
roke
roke
Table XBrand
Valtec
Autom
Vanga
Air-Torqu
Autom
Bettis
El-O-Matic
Hytor
Unitor
Worces* Adjusta
are use
13.3
Use prethe follo Table X
Bracke
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– Digital Positio
XI: Logix O.E.Md Model
c Tr
ax R
SN
ard 37/64
ue AT-series
ax
SNA-series
N-series
R-series
s RPC-series
G-series
-c
E-series
P-series
rk XL-series
rq M-series
ster 39-seriesable mounting kied.
NAMUR AcPart Numb
efix “NK” and cowing table.
Xll: NAMUR Acet Option
28 38
313 513
Option A B L
e: NK313A, NAM130 mm bolt spa
oner 3200MD
M. Mounting KitSize
rooper
R314
NA115
AT0 - AT6
sSNA3 -
SNA2000
N250.300
R2 - R5
sRP –
TPC11000
G2009-M11 – G3020-M11
E25 – E350
P35 – P4000
XL45 – XL4580
M20 – M2958
2539 - 4239 it 173798 may be
ccessory Mers
choose bracket
ccessory MountDescription 20 mm pinion x30 mm pinion x30 mm pinion x50 mm pinion xDescription 10-24 UNC bol10-32 UNF bolM5-8 metric bo
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LGENIM0059-
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-04 09/11
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14 FreqQ: My DCS useA: A DCS outpuregulates the acapplied directly and the Logix 3damaged. The between 10 VD4-20 mA range. Q: I accidentally3200MD. How dA: The typical faYour loop curreboard will receiv3200MD, use areading is a shoBoard must be terminal and nethe resistance. Q: What is the A: The Logix 32When measurinvaries slightly w(9.8 to 10.0 VDCV with HART acactive device. Treferred to as th
Effective Resis
For example: at 20 mA: Effec The Logix 3200 NOTE: You canLogix 3200 and Q: How do I knA: If the currentaffect both Valvpositioner commwhen using a cuexample) and nthat current soufilter are listed bwith ValveSight communicationsbut fails on the o Handheld 4-20 Altek Mode Rochester Unomat UP Q: I set the MPA: Assume thatcommand signacommand until open or fully cloorder to provide
quently Ases 24 VDC, can ut current card doctual current outpacross the termi200MD Field Tecurrent source vC to 30 VDC as
y placed a voltagdo I know if I damailure in an over-nt will be maintave no power. Win ohmmeter to mort (close to zero replaced. Make gative lead is on
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mA calibrators wel 334 Instrument Syst
PS-II
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osed, depending e full actuator sat
sked QuesI run a Logix 32oes run from 24 put. However, if nals, nothing wormination Board
voltage supply calong as the curre
ge supply acrossmaged somethin-current situationined but the Logith power remove
measure across tohms), the Custsure the positive
n the ‘-’ terminal w
ce of the Logix 3have a simple re
cross the Logix 32is changed from ut HART commu
ecause the Logix t a given currenttance.
nal Voltage)/Curr
= 9.9 VDC/0.02 A
fication of 495 Ω
ross the terminae resistance.
VHF HART filter?ering with commuHART 375 handhveSight or the HA4-20 mA currentdicates a filter is mA calibrators tthese is available5 handheld agai
d while using onea filter is needed
which do not requ
ems (RIS) CL-40
will the positionmmand signal is athe positioner wilAt 5 %, the spooon the air action
turation and tight
Use
stions 200MD? VDC but the carthe 24 VDC wer
ould limit the currcould be
an be anywhere ent is limited in th
s the Logix ng? n is a short circuitix 3200MD contred from the Logixhe terminals. If ttomer Interface e lead is on the ‘+when measuring
3200MD? esistive input. 200MD, it only 4 mA to 20 mA nications. Add 03200MD is an is commonly
rent Equation
A = 495 Ω
@ 20 mA.
ls of an unpower
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that work withoute, try to connect n. If
e of these source.
uire a filter:
002
ner operate? at 50 %. If the l follow the
ol will be driven fu of the valve, in t shutoff.
er instructions
d re rent
he
t. rol x the
+’
0.3
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– Digital Positi
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D LEDs will blink
ve MPC set to 3 ower soft stop en
e lower PMC setpWhen the lower
GYGY code. Wh
soft stops preven?
t is the differenD), Advanced (3odels use the pr
m to enhance vatics performs cale, diagnostic signgnostics adds fullous on-line frictios. Pro diagnosticveSight DTM. Paey parameters ar
I upgrade from ced to Pro diagn
Upgrading can e. After upgradined using the Valv
I add pressure sMD with Pro diagdepends on the
eld upgrades whicfying agency allo
board assembly cve technician cared MD version (t allow physical uthe positioner sof(Advanced or Pr3200IQ into a 32 it to work with thinstruction on ree sensors. For ag agencies rulesDepartment
ioner 3200MD
tain full saturationd increases, the pmand reaches 6 %by the positionerommand signal. GGGY.
% but the valvenabled? The lowpoint in order for soft stop is reach
hen MPC is activ
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ce between mo3210MD) and Prressure sensors ilve stability. Thelculations such anatures and datal diagnostic capa
on, pneumatic leacs support comprartial stroke testsre also available
a Standard to Anostics? be accomplished
ng, pressure andveSight DTM or
sensors to my 3gnostics? certifying agencych change the phows physical upgcan be purchasen update the pos(Advanced or Proupgrades, a Flowftware from the I
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LGENIM0059
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e will not go belwer soft stop musthe lower MPC thed, the positione, the positioner
om going to its
dels with Standro (3220MD) diain the positioner e model with Advas detection of loa logging. The mabilities includingak and actuation rehensive health s and long term twith Pro diagnos
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3200IQ and upg
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andard diagnosticTM. See the Logplate and install
garding this upgrthe Flowserve S
9-04 09/11
37
mmand main
% the stem he Logix
ow 10 %. st be less to become
ner will will blink
fail
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38
15 HowSelection
Protocol
Diagnostics
Material
Design versio
Certifications
Shaft
Conduit connections
Action
Temperature
Gauges
Special Option
For each catego * Contact factor
w to Order
HART
Standard (Advanced Pro (with sAluminumStainless SAluminumAluminumAluminumAluminum
n
FM Metal FM Metal INMETROEx ia IIC TATEX MetNorth AmeGeneral PATEX MetIECEx MeIECEx MeATEX: MyExplosion IntrinsicallNon-incenIECEx : MExplosion IntrinsicallNorth AmeFM/CSA, EKOSHA * DD 316 StNAMUR 3½ in. NPT
M20
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SS with brSS with SSSS with brSS with SSNo Gauge
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Nameplate - ExpNameplate – Intr
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ck * (Contact Manuf
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max)
rd)
B+H2, Ex tD A21 Proof Class Intr
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Ex tD A21 iaD 20 T95 °C
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LGENIM0059-
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01 02
06
07 10 14 15 16 21
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-04 09/11
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No LED is blink
Erratic commun
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Sticking or hunoperation of thepositioner
*MPC = Minimu
ubleshootiPr
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Cuor IncVo
nications
Cu
Ma
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StInn
W
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Pa
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um position cutof
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urrent source bel3.7 mA with AO
correct wiring pooltage of current
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aximum cable len
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nit is in digital co
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rong air action e
ctuator tubing baectro-pneumatic
ontrol parameter
ontamination of t
ontrol tuning para
acking friction hig
orroded or dirty s
ff
Use
low 3.6 mA witho card
olarity source is not hig
ndwidth not limite
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nnected to PC RSpower .S. barrier ripping (filtering)
mmand mode
ring calibration
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nsor not connecte
ntered in softwa
ckward converter malfu
inner-loop offse
the driver module
ameters not corr
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spool valve
er instructions
out AO card
gh enough
ed to 25 Hz
edance exceeded
S-232 port not
HART signal
off 180°
stops active
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re
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t is too high/low
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– Digital Positi
Corrective
Verify currwith AO caCheck wiriVerify that Maximum 924 mA pe
d Check cabRefer to Se
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ioner 3200MD
e Action
rent source is outard or 3.7 mA witing for correct pocurrent source callowable curren
er second le conduction sizeection 6.4, Cable R
op battery is not
HART-compatiblART filter (VHF) analog command
d Source Reset frdheld communic
ection 7.9, Commt guide for detailenk codes on posit error. Recalibra
he actuator position sensor
QUICK-CAL ings using PC ortomer characteriz
P switch settings dware connectionO (Air-to-open) aRecalibrate O/ATC actuator tlectro-pneumaticer-loop offset and
supply for propeons ISA-7.0.01.
ation n settings using e stability DIP swbrate. If problemh handheld combrate ble and clean sp
LGENIM0059
tputting at least 3th AO card olarity can supply at leant source rate of
e, length and capaRequirements
low
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d mode by doingrom the local intecator or ValveSigmand Source Resed instructions).tioner and correcate
r handheld softwzation and soft sand calibrate va
ns and ATC (Air-to-c
ubing c converter d see if proper c
r filtering and meCheck the spoo
local gain switchwitch on the local m persists, enable
municator or Val
ool valve
9-04 09/11
39
3.6 mA
ast 10 V change is
acitance.
Flowserve a erface or ght (please set, or the
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are stops alve stroke
close)
ontrol
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01 489-8611
tion has establishedthis Flowserve produhaser or user of Flowations under a wide
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pecific data and warnsponsibility for the pructs. The purchaserncluded with the prodction with the specific
terature are believedd certified or as a guaued as a warranty or e Flowserve is contintion contained hereinons, the purchaser/us.
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manufacture of its pronction safely during owserve products mAlthough Flowserve nings for all possible roper sizing and seler/user should read anduct, and train its emc application.
d to be accurate, theyarantee of satisfactoguarantee, express ually improving and n are subject to chanuser should contact
demark of Flowserve
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might be used can (and applications.
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Flowserve CoFlow Control1350 N. Mt SpSpringville, UTUSA Phone: 801 48Fax: 801 489 Flowserve S.12 avenue du B.P. 645 91965 CourtaFrance Phone: 33 (0) Fax: 33 (0) 1 6 Flowserve Pt12 Tuas AvenSingapore 638Singapore Phone: 65 686Fax: 65 6862 Flowserve Au14 Dalmore DScoresby, VicAustralia Phone: 61 7 3Fax: 61 7 326 Flowserve LtRua TocantinsSão Caetano Brazil Phone: 55 11 Fax: 55 11 21
LGENIM0059
orporation prings ParkwayT 84663
89 8611 3719
A.S. Quebec
boeuf Cedex
1 60 92 32 5160 92 32 99
te Ltd. nue 20 8824
68 4600 4940
ustralia Pty LtDrive ctoria 3179
32686866 685466
td. s, 128 do Sul, SP 095
2169 6300 69 6313
9-04 09/11
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td
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