unlock new possibilities through performance dashboards ... · one machine/3 months data/12 months...

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Copyright © 2018 Rockwell Automation, Inc. All Rights Reserved. 1

Unlock New Possibilities through Performance Dashboards and Remote Monitoring and Diagnostics

Name – Vishwesh Anantharaman

Title – Business Development Manager

PUBLIC Copyright © 2018 Rockwell Automation, Inc. All Rights Reserved. 2PUBLIC Copyright © 2017 Rockwell Automation, Inc. All Rights Reserved. 2@ROKInfoSolution OrchestrateYourInfo.com

AUTO DISCOVERY ZERO CONFIG DASHBOARDS ORCHESTRATION & WORKFLOW PEOPLE IN THE IIOT

INFORMATION SOLUTIONS CAPABILITIES – Cloud | On-Premise | Edge

SCALABLE EXECUTION SYSTEMS SCALABLE ANALYTICS MOBILITY & COLLABORATION CONNECTED SERVICES

The Connected Enterprise

Customer Outcomes Faster Time

to MarketImproved Asset

Utilization

Lower Total Cost

of OwnershipEnterprise

Risk Management

ROCKWELL AUTOMATION IIoT INFRASTRUCTURE – Integrated Architecture™

MOBILE / DISPLAYSCONTROLLERS MACHINES & EQUIPMENT REMOTE ASSETSINTELLIGENT MOTOR CONTROLSENSORS & ACTUATORS

SMART CONNECTED ASSETS – Ethernet/IP Enabled Network

Enabling the Industrial Internet of Things (IIoT)

PUBLIC Copyright © 2018 Rockwell Automation, Inc. All Rights Reserved. 3

SMART

MANUFACTURING3

Flexibility

Integration &

Standardization

Performance/OEE

After Market Service

& Support

Total Cost to Design,

Develop & Deliver

SMART

MACHINES & EQUIPMENT

Faster Time to Market

Lower Total Cost of Ownership

Improved AssetUtilization

Enterprise Risk Management

OEM

Innovation to Drive

Differentiation

END USER

Exceed Productivity &

Efficiency Goals

BUSINESS DRIVERS


Company A

Plant 1

Company A

Plant 2

Company B

Plant 1

NEW POSSIBILITIES

Machine builder 2Machine builder 1


Machine Builders’ CHALLENGES

MATCH END USER’S PERFORMANCE EXPECTATIONS

EFFECTIVE AFTER-SALES SERVICES

DIFFERENTIATE MACHINES


Machine Builders’ OBSTACLES

I have/am:

no information about my machines once deployed

no performance information to compare with expectations

no easy way to help customers prevent problems

called with problems once they’ve become a fire drill

trouble finding good people to send to fix problems at

customer’s sites


Control

AOI/ UDT

(RAPID enabled)

1. Data structured in the controller

2. FactoryTalk® Cloud Gateway securely

transfers data to the cloud

3. FactoryTalk® Cloud (running on Azure)

stores and processes information

4. Access dashboards and analysis tools

from anywhere

1

2

3

4


Data Structures in the controller

Data processed by RAPID Equipment Interface Add-On Instruction Changes included in 4.0 release

2 new UDTs (SM_Cfg and SM_Sts)

2 new Booleans: Sts_SMUseEnabled and Sts_SMUseOnlyEnabled

Provides pre-defined data structures from the controller

Collects all information necessary for the applicationVery little memory footprint


FactoryTalk® Cloud Gateway Hardware to be used: 9300-ENA

Series B required

List price $1200

Purchased as any other piece of hardware

Procedure to activate FactoryTalk® Analytics for Machines and download the necessary software to the FactoryTalk® Linx Gateway device

Software to turn the 9300 into a Gateway

Software to configure and run the FTA4M application

Automatic data discovery and collection

Requires only an outbound secure Port 443 open (https)

Allows remote updates of the embedded software

VPN remote access enabled (independent of app)


FactoryTalk® Cloud Platform

FactoryTalk® Analytics for Machines is built over

the standard FactoryTalk® Cloud platform

Data Model

Data Storage and Aggregation

Computation

Elasticity

Gateway Configuration

User Management

Rockwell Automation® Knowledgebase Login


Access information from everywhere

Web-based access from anywhere

Responsive Design

Optimized Dashboards

Add Gateways

Add Users


Initial Product Offering

Purchase 9300 ENA Gateway through normal channels (Series B required)

Purchase FactoryTalk® Analytics for Machines subscription through Rockwell Automation®

commerce portal

One machine/3 months data/12 months subscription/8-5 support

$750/year per machine

Available Q1CY2018

(Subject to change)


REMOTE MONITORING AND ANALYSIS OF MACHINE PERFORMANCE

MONITOR multiple

machines from

anywhere

LEARN about

machine performance

and utilization

IMPROVE machine

efficiency and

throughput

Low Annual Subscription. No Maintenance. Support Included. No Software To Buy. Fully Scalable.


RAW DATA

DASHBOARD

DESCRIPTIVE DATA


Automation

Devices

Browser +

Mobile Access

Analytics

Appliance

Optional

3

1

DETECT your

smart devices,

automatically

DIGITIZE the

data, allowing

work to be done

ANALYZE the data,

perform calculations,

transform the data

ACT on information,

get to the right people,

on the right device

DETECTSOn boot up, the appliance detects devices on the local the local

network and begins performing analytics on the detected smart

devices to identify health, maintenance and performance issues

Locates any Ethernet/IP (CIP) devices automatically

Customizable

You can specify ranges or specific IP addresses to

include/exclude

Communicates directly to devices, not thru controller

Low network impact, intelligent throttling

IDENTIFIES THE DEVICE

PEFORMS DIAGNOSITIC ASSESSMENT

IMPORTANT SUPPORTING DATASIGNIFICANT DIAGNOSTICS

DASHBOARDSALL DONE AUTOMATICALLY!

DELIVERED WHEN SOMETHING OCCURS

AND SYSTEM FEELS ACTION IS REQUIRED

ACTION CARDS

The engine will “learn” what is important to a specific person

If you choose to acknowledge the card with a swipe right, you’ll

get more cards just like it

If you do not want to see more information about a device, a

swipe left will “down vote”

After repeated down votes, a specific user will not see more

action cards from that specific device

ACTION CARDSVOTING IN ACTION

ON PHONES, SWIPING

RIGHT IS AN “UP VOTE” AND

SWIPING LEFT IS A “DOWN

VOTE”

What to do when you do not have time to look for a dashboard?

When you are on the go, not sure where the info is?

What if you could just ask?

Our appliance has a chat bot called “Shelby” built into it to

answer questions about operations, devices, etc.

You can ask it questions in a natural way, and Shelby will fetch

an answer for you from the appliance.

Shelby will get smarter over time as you interact with it.

Will be integrated to TeamONE chat

NEXT GENERATIONCUSTOMER INTERACTION

SUPPORTEDWHAT DEVICES WILL BE

Any Ethernet/IP device responds with a default diagnostic status

Over 2,000 devices have specific diagnostics built-in

Capable of complex analysis based on the data from the devices

Example: PowerFlex® 755 has over 80 points of data and then an extra

30 created by our analyzers

Our most popular families will have coverage (Logix, PowerFlex, Kinetix)

This is an area for future expansion, both in devices supported, 3rd party

devices supported and customizability

2


Roadmap Priorities

Reduce limitations

More storage options (more $) – is more

than 3 months needed?

More than one machine per gateway

More granular security

More data /different data

Energy

Custom data

More / configurable dashboards

End user access

What will they need that is different?

Different business model?

Process skids

More hardware gateway options

Localization

Feedback from OEM customers

What else?


Smart Machines Can Be Accessed On The GoMobility & Portability

FactoryTalk® ViewPoint Mobile• Securely access, enter data, & control your FT View app from

a web browser

• No client software to install or maintain

• Real-Time and Historical Trending

• ViewPoint 8.1 is now HTML5!

• Support for iOS and Android

FactoryTalk® VantagePoint Mobile• Connect to the VantagePoint server from any mobile device

• SMS or Email with attached reports

• Mobile portal – Responsive UI adjusts content dynamically

• Mobile Favorites – Personalized & available on any device

• Ad Hoc dashboard or trend creation

• Excel Reports, Advanced Reports Trend, & XY Plot charts


Smart Machines & Assets - Maturity Model

Where are you on your Smart Manufacturing Journey?

Level 1

Unconnected

Level 2

Get Connected

Level 3

Get Informed

Level 4

Get Ahead

Connect to Assets

• Reactive Support

• Troubleshooting

• Corrective Actions

• Maintain

Collect Information

• Contextualize Data

• Make Smarter Decisions

• Become Proactive

• Decrease Cost

• Increase Productivity

Optimize

• Centralize Information

• Layer Data Sources

• Supply Chain Integration

• Reduce Risk

• Transform your Business


Business Impact

EVALUATECONNECT COLLECT PRESENT OPTIMIZE

• What data is needed, from which assets, and define how it helps

• Ensure the assets are able to provide the information need

• Connect plant equipment & people

• Use available, standard technologies

• Must be scalable and flexible

• Do it securely

• Data from assets and organize to improve business processes

• Leverage information from across the plant and enterprise

• Contextualize it against other data

• Make it actionable & to make smarter decisions

• Put it in terminology that’s right for the user

• Correlation & qualitative analysis of the information for process improvement

• Maximize plantworkflow in a coordinated way

• Make the plant integral to B2B partners

Journey to a Smart MachineSmart Manufacturing Impacts Machine & Equipment Builders


TIPS forSUCCESS

Implementing a Smart Machine will

bring POSITIVE impact

to your business

Don’t Wait

Start Small

Work with Technology Partners

Identify Opportunities

Continuously Improve

unlock new possibilities through performance dashboards ... · one machine/3 months data/12 months...

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