under ground mining
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Underground MiningTRANSCRIPT
An Introduction to Underground MiningUnderground Mining
On the Rocks, December 6, 2012Ron Stewart
Introduction
Challenge Mine economics - and therefore investment success - is a derivative of geology, engineering, metallurgy, management markets and management, markets and jurisdiction.
Our Intent An introduction to underground mining - an overview of mining methods, selection criteria and what to consider when you are reading a technical report or
Source: www.gedc.com
reading a technical report or visiting a mine
December 6, 2012 2
Underground Vs. Open Pit
Underground Vs. Open Pit
Deposits Relatively small, high grade or Deep with sub-vertical ore zone
Relatively large, low grade or Shallow, with sub-horizontal ore zone
Geology Structurally controlled veins and Lithology controlled stockworks Geology Structurally controlled veins and breccias
Lithology controlled stockworks, disseminated zones.
Resources / Reserves Generally difficult or not cost effective to prove up large resources /
Generally cost effective to establish 10 to 15 year resource / reserve lifep p g
reservesy
Productivity 500 to 8,000 tonnes per day 5,000 to 100,000 tonnes per day
Environmental Generally easier to permit, limited Large footprint from pit, waste footprint. Relatively cheap to reclaim dumps and tailings, relatively
expensive to reclaim
Mine Life To >100 years 10 to 25 years, rarely longer
December 6, 2012 3
Underground Vs. Open Pit Mining
In 2011, only 117 gold mines reported >100,000 oz of gold production31% or 11 5 million ounces from 42 underground mines
100,000 to250,000 oz/a
250,000 to500,000 oz/a
500,000 to1,000,000 oz/a >1,000,000 oz/a
31% or 11.5 million ounces from 42 underground mines
Totals
No. Ounces No. Ounces No. Ounces No. Ounces No. OuncesUndergound 27 4,105,528 10 2,868,291 4 3,408,803 1 1,100,000 42 11,482,622 Open Pit 42 6,710,672 19 6,349,474 10 6,820,255 4 6,179,000 75 26,059,401
9.2 M oz10.2 M oz
7.3 M oz
31%
15%
33%10 8 M oz
69% 67%
31%
85%
10.8 M oz
62%38%
December 6, 2012 4
Source: Metals Economics
Glossary of Underground Terms
Adit Horizontal mine entranceBack The ceiling in an underground tunnelBrow Overhead rock at an Adit or Drawpoint
Crosscut A horizontal drive through an ore body
Drawpoint Point at which ore is extracted from a stope
Drift A horizontal drive parallel to or along an ore p gbody
Grizzly A screen or grate above a loading pocket or ore pass to catch oversized rocks
Jumbo A mobile drill used in driving tunnelsLoading Pocket Rock storage compartment
Manway A dedicated underground opening for personnel
Ore pass A vertical or inclined tunnel for ore transport
Raise bore A large drill used for vertical or inclined tunnel drilling
Round A single blast in a drift or crosscutScoop Tram (LHD) Underground loader (Load Haul Dump)
December 6, 2012 5
Scoop Tram (LHD) Underground loader (Load - Haul - Dump)Skip Shaft bucket for hoisting rock
Mine Method Selection Criteria
is based on:…is based on:
Geometry Depth, shape, thickness, dip, plunge
Rock Quality Ore zone and host rock competency (structures, stress, stability)
Ore Variability Ore uniformity continuity grade distributionOre Variability Ore uniformity, continuity, grade distribution
Economics Ore recovery, ore value & mine recovery (losses), productivity, equipment selection, capital & operating costs, ore value safetyore value, safety
December 6, 2012 6
Geological & Mechanical Selection Criteria of Mining Methods
December 6, 2012 7
Underground Stoping Methods
Room and Pillar Flat to Shallow dip, competent ground conditions
Longwall Flat to shallow dip, narrow seam ore body
Longhole or Sublevel
Medium to Steep dip, competent ground conditions and generally regular ore-waste boundariesSublevel generally regular ore waste boundaries
Shrinkage Medium to steep dip, variable ground conditions and variable ore-waste boundaries. (Delay in delivering ore)
Cut and Fill Medium to steep dip, variable ground conditions and variable ore-waste boundaries provides maximum selectivity.
Block Cave Steep dip, massive ore body. Limited to no selectivity. Extensive development required
December 6, 2012 8
Stope Design Criteria and Grade Control
Dilution and Ore Recovery Factors
Dilution Factor (%) Recovery Factor (%) Grade Control
Room and Pillar 5 - 15 90 Face mapping & sampling
L ll 5 25 85 F i & li
Dilution and Ore Recovery Factors
Longwall 5 - 25 85 Face mapping & sampling
Longhole or Sublevel 15 - 20 85 Development drift mapping & sampling with definition
drillingdrilling
Shrinkage 10 90 Face mapping & sampling
Cut and Fill 5 - 10 85 Face mapping & sampling
Block Cave 15 95 Drilling Only
December 6, 2012 9
Design Vs. Actual Dilution & Ore Loss
Unplanned Dilution
Ore Loss
p
Planned Dilution
Ore Loss
Designed Stope
Ore Loss
Actual Stope
December 6, 2012 10
Development Heading Dilution
Planned Dilution
Ore in ReserveBlock Model
Planned Dilution
Actual Drift
December 6, 2012 11
Underground Productivity Rates
Normal High
Room and Pillar 30 - 50 50 - 70
Tonnes per man-shift
Longwall 5 - 10 10 - 15
Longhole or Sublevel 15 - 30 30 - 40
Shrinkage 5 - 10 10 - 15
Cut and Fill 10 - 20 30 - 40
Block Cave 15 - 40 40 - 50Block Cave 15 40 40 50
December 6, 2012 12
Mobile Underground Mining Equipment
Scoop Tram Haulage Truck
B b Raise BoreTwo-Boom Jumbo Raise Bore
December 6, 2012 13
Block Cave Stoping
Sub-Level Caving
Production Rate >7,500 tpd
Mining Cost Per Tonne $8.00 to $15.00/tonne
Development Capital High development capital
Sustaining Capital $16,000/tonne of throughput
Cut-Off Grade Low
Oth C id ti Hi h f t it l t Other Considerations High upfront capital cost Massive or disseminated ore body Rock must break and feed Surface subsistence must be ll dallowed
Examples New Afton
December 6, 2012 14
Source: Techniques in Underground Mining, SME
Room and Pillar
Room and Pillar Mining
Production Rate 500 to 35,000 tpd
Mining Cost Per Tonne $10 - $30/tonne
Development Capital Low Development CapitalDevelopment Capital Low Development Capital
Cut-Off Grade Low
Other Considerations Flat or shallow dipping ore body with limited thickness with limited thickness Ground conditions - especially the back must be competent
Examples No known gold examples, common in
Source: Techniques in Underground Mining, SME
coal and potash mining
December 6, 2012 15
Longwall Stoping
Production Rate 500 to 5 000tpd
Inclined Longwall stoping
Production Rate 500 to 5,000tpd
Mining Cost Per Tonne $150/tonne
Development Capital High development capital
Cut-Off Grade High
Other Considerations Thin ore zones (bedded or tabular) with regular and parallel ore contacts Variable ground conditions supported by fill In South Africa ore is mined by jackleg, small rounds are blasted and material is scraped down to draw points
Examples Witwatersrand reef ore bodies
December 6, 2012 16
Source: Techniques in Underground Mining, SME
Longhole (Sublevel) Stoping
Production Rate 500 to 5,000 tpd
Sublevel Stoping
Mining Cost Per Tonne $40 to $150/tonne
Development Capital Modest
Cut Off Grade Low Cut-Off Grade Low
Other Considerations Most common method for high productivity, low cost gold mining. Ore bodies have vertical to steep dip, can vary in width down to less than 1.0m, but generally require regular ore-waste contacts and competent ground
Examples Young-Davidson, LaRonde, Kupol, Jacobina, El Penon, Musselwhite, Chelopech
December 6, 2012 17
p
Source: Techniques in Underground Mining, SME
Endeavour Silver: Bolañitos –Longhole Mining Method
Longhole drilling up holes in a Longhole drilling up holes in a stope. Note remote operation of the drill improves safety
Mucking a stope remotely with a scoop (LHD) at a draw-point
December 6, 2012 18
Source: Endeavour Silver (EDR-T, BUY Target C$11.00/sh)
Stoping at Björkdal Mine, Sweden
Note the narrow vein in the drift back
2.5m wide stope with sill drift highlighted at the base
Cable bolted back shows good dilution control
December 6, 2012 19
Source: Elgin Mining Inc, (ELG-T, NOT RATED)
Mining – Narrow Blasthole Stope
December 6, 2012 20
Cut and FillNon-captive Cut & Fill Stoping
Production Rate 200 to 2000 tpd
Mining Cost Per Tonne $100 to $200/tonne
Development Capital Modest
Cut-Off Grade High
Source: Techniques in Underground Mining, SME
Other Considerations Most common selective mining method for high grade veins and breccias with variable geometries and or poor ground and or poor ground. Classic cut-and fill used jack-leg mining in captive stopes Now far more common for mechanized cut and fill with small mechanized cut and fill with small jumbos and scoops
Examples Buckhorn, Rice Lake, Macassa, El Cubo
December 6, 2012 21Source: Endeavour Silver (EDR-T, BUY Target C$11.00/sh)
Cut-and-Fill Advance at Endeavour’s El Cubo Mine
And-BxJumbo advance on wider veins
And-Bx
VEIN
Jumbo advance on wider veins and access drifts. Increased productivity and reduced costs
ORE
Jackleg drilling on narrow and irregular veins increases selectivity reduces dilution selectivity, reduces dilution –but is slower and more labour intensive
December 6, 2012 22
Source: Endeavour Silver (EDR-T, BUY Target C$11.00/sh)
Jackleg Miner In a Cut & Fill Stope
December 6, 2012 23
Source: San Gold Corporation (SGR-T, BUY Target C$1.80/sh)
Scaling a Heading In a Cut & Fill Stope
December 6, 2012 24Source: San Gold Corporation (SGR-T, BUY Target C$1.80/sh)
Mining – Narrow Cut & Fill Stope
December 6, 2012 25
ShrinkageNon-captive Cut & Fill Stoping
Production Rate 100 to 2,000 tpd
Mining Cost Per Tonne $125 to $200/tonne
Development Capital Relatively High Capital
Cut-Off Grade High
Other Considerations Steep dip and relatively competent rock with regular ore - waste b d Source: Techniques in Underground Mining, SMEboundaries Delayed ore mining as ore is used as a platform for drilling
Examples Rarely used - Guanajuato , p y jFrancouer
December 6, 2012 26Source: Endeavour Silver (EDR-T, BUY Target C$11.00/sh)
Mucking & Haulage
Scoop (LHD) Mucking a Stope
Ore transfer to a Haul Truck (in cases where an ore pass system is used, scoops haul ore to dump points underground)
Haul Truck to Surface (as a general rule ore can be trucked as much as 300 to 400m vertically)
December 6, 2012 27Source: Endeavour Silver (EDR-T, BUY Target C$11.00/sh)
Ore Handling and Ancillary Services
Main Ingress / Egress• Shaft, cage & skip
R
Air Cooling System at LaRonde
Ore Handling Systems• Ore passes, shoots
C
• Ramp
Ground Control• Bolting
S i
• Conveyance
Screening and Bolting at Lapa• Screening• ShotcreteVentilation• Fans
Screening and Bolting at Lapa
Fans• Heating / CoolingWater• Collection
December 6, 2012 28
• PumpingSource: Agnico-Eagle (AEM-T, BUY Target C$70.00/sh)
What We Look For When We Go Underground
1. Focus on employee safety, hazards or safety risks2. Housekeeping specifically at shaft stations and work faces3. General structural geology (faults, joints, slips, orientation and
frequency of structures)4. Ground conditions (Areas screened, bolted and reinforced as
well as quantity of loose rock behind mesh)5. State of ramp, haulage drifts – (how well maintained they are)5. State of ramp, haulage drifts (how well maintained they are)6. Water ingress (amount, collection, ponding)7. Air quality (dust level, smoke, air temperature)8 General state of the equipment and age tire wear and cuts 8. General state of the equipment and age, tire wear and cuts 9. Rock fragmentation – oversize in scoops, trucks or on grizzly10. Mood and engagement of the workforce
December 6, 2012 29
An Introduction to Underground Mining
Remember tag-in before you go underground T k tiTake your timeAlways make sure equipment operators can see you.Don’t shine your light directly at othersD y g yStay safe, sure footed and alert
December 6, 2012 30
Source: Colossus Minerals (CSI-T, BUY Target C$8.00/sh)