unclassieeee - dticapps.dtic.mil/dtic/tr/fulltext/u2/a142447.pdfvolume depicts design as it exists...

D-Ai42 447 INTEGRATED COMPUTER-AIDED MANUFACTURING (ICAM) 1/3ARCHITECTURE PART 3 VOLUME..(U) SOFTECH INC WALTHAM MA

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VOLUME IV

AD-A 142 447

INTEGRATED COMPUTER-AIDED MANUFACTURING (ICAM)

ARCHITECTURE PART III

VOLUME IV - COMPOSITE INFORMATION MODEL OF"DESIGN PRODUCT" (DES1)

SofTech, Inc.460 Totten Pond RoadWaltham, MA 02154

September 1983

Final Report for September 1980 - October 1982

APPROVED FOR PUBLIC RELEASE; DISTRIBUTION UNLIMITED

* MATERIALS LABORATORYAIR FORCE WRIGHT AERONAUTICAL LABORATORIESAIR FORCE SYSTEMS COMMANDWRIGHT-PATTERSON AIR FORCE BASE, OHIO 15133

R'6 DUID 9Y

NATIONAL TECHNICAL* INFORMATION SERVICE

US DEPARIMUIT OF COMMEhC(PRINGI~IL.O VA 22161•'

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FTR11041000U

8 September 1983

NOTICES

When Government drawings, specifications, or other data are used for any

purpose other than in connection with a definitely related Governmentprocurement operation, the United States Government thereby incurs noresponsibility nor any obligation whatsoever; and the fact that theGovernment mav have formulated, furnished, or in any way supplied the

said driwirns, specifications, or other data, is not to be regarded byimplication or otherwise as in any manner licensing the holder or anyother person or corooration, or conveying any rights or permission tomanufacture, use, or sell any patented invention that may in any way be

related thereto.

This report has been reviewed by the Office of Public Affairs (ASD/PA)

and is releasable to the National Technical Information Service (NTIS).At NTIS, it will b available to the general public, including foreignnations.

This techn Lal report has been reviewed and is approved for publication.

AateRICHARO R. PRESTON, Captain, USAF Approv l DateProject managerComputer Inteorated Manufacturing BranchManufacturing Technology Division

%OR THE C)OAMANDER

NATHAN G. TIJPFER ApprovVI DateChiefComputer Integrated Manufacturing BranchManufacturing Technology Division

"If your address has changed, if you wish to be removed from our mailing

list, or if the addressee is no longer employed by your organization,please notify AFWAL/MLTC, Wright-Patterson AFB, Ohio 45433 to help usmaintain a current mailing list."

Copies of this report should not be returned unless return is required by

security considerations, contractual obligations, or notice on a specificdocument.

01

UNCLASSIFIED

SECU.jAry : sSS. - 'N :r '-S PAZ E NWhe~ Oafs Fr,'"d)

REPORT DOCUMENTATION PAGE , RFAD 1NSTRL*CT!OS• [JiUFF,-,kE (-- %*,' L T: .,% F(,R

I E:;-, N e- 2 GOV T ACCE SSION NO , 3 RE - " ,' A , ... a E

AFWAL-TR-82-4063 Volume IV A b /L/ Q-- J 1 FTR110410000U- . ,, . r .S. AE P ,, ;,E Q E

INTEGRATED COMPUTER AIDED MANUFACTUR- Final - September 1980ING (ICAM) ARCHITECTURE PART IIllVolume through October 1982IV - Composite Information Model of "Design 6 P .. Q F Qt M

Product" (DES1) WNA'F. 1080-33A~~~l -)OR is : ;A. RAN- NUMSGE 11

C. Martin, DACOM F33615-80-C-5109

S. Smith, SOFTECH-3 REROMNG'q A" A TWN NAME AND ADDRESS 0 OQCGRAm E-mEN7 Q' ECS TASK

APEA & WORK( N - N4MSERSSofTech, Inc. P.E. 78011F460 Totten Pond Road IWaltham, MA 02154 Project Priority 1104

Z Q', C__ N NAME AND AOO ESS 12 EZ O0R :)A'6

Materials Laboratory (AFWAL/MLTC) September 1983AF Wright Aeronautical Laboratories (AFSC) 3 NumBEPA ;s

Wright-Patterson AFB, OH 45433 196NAME 5 AO3RE, t. ,l (l .gO ,c 1 15 SE-sRIr --- ASS it *1-, -P1',

I UNCLASSIFIEDSame as block II

SCHEDULE

6 O1STR8.9 'Ni -A-E4mENTi t A - r, )

Approved for Public Release; Distribution Unlimited.

1, DISTRi9 uT1IN Si A M ENT "or the abstract eteeJa , 0 13,k 20, it Jg1e1-afr ron, Report;

'9 K(v *0RC5 CC:ni'rn. on r*OROSi I--s f 1necessam and d-lflY by block nmn b.r

Manufacturing Architecture ICAM MFG 1Model of Manufacturing IDEF MFG01 GlossaryIntegrated Computer-Aided Manufacturing MFG0Subsystem Integration DESIGNOTechnology Transfer DESIGN 1

0~ ~ 13S AC -_ --- , -, reverse 2sde it necesu ry n' ,d identrity by Warm, nucbe,

The Integrated Computer Aided Manufacturing (ICAM) Architecture Part IIIwas initiated to maintain and update the existing manufacturing architectureas well as develop training courses to assist in the transition of IDEFapplications, concepts and procedures to other Air Force programs. Thisvolume, Volume IV, presents the composite view depicting the design processas it exists today in the form of an "AS IS" Information Model of Design.

DO ": ,-)1473 S-, 'o S BSOLEYE UNCLASSIFIED

% E.'--eSE ' ". 'i' C.. A ,ES.- -e Er~e

.0' UNCLASSIFIED

SECURITy C1LASSIFICAION Or THIS PA G(WftY o 80.4 tfe'1)

This report is presented in the following eight volumes:

1. Volume I - Architecture Part III Accomplishments2. Volume II - Procedures3. Volume III - Composite Function Model of "Design Product" (DESO)4. Volume IV - Composite Information Model of "Design Product" (DES1)S. Volume V - Composite Function Model of "Manufacture Product" (MFGO)6. Volume VI - Composite Information Model of "Manufacture Product" (MFG1)7. Volume VII - MFG01 Glossary8. Volume VIII - Technology Transfer

*

UNCLASSIFIEDSECURITY CLASSIrICATIO01 OF

rPAGE(Whe. Dots E e ed)

FTR110410000U8 September 1983

FOREWORD

This technical report provides the results of the Information Modeling Taskassociated with the "Design Product" Model. This work was performed under AirForce Contract #F33615-80-C-5109, "ICAM ARCHITECTURE,, PART III." covering theperiod of September 1980 through October 1982. The contract was sponsored bythe Computer Integrated Manufacturing Branch, Materials Laboratory, Air ForceWright Aeronautical Laboratories, Air Force Systems Command, Wright PattersonAir Force Base, Ohio, 45433. The Air Force Technical Manager for ICAMARCHITECTURE PART III was Capt Steve R. LeClair for the basic contract and CaptRichard R. Preston for the Option.

Bette Davis was the SofTech Program Manager. The other contributors to thisdocument were;

SofTech, Inc Stan Smith

D. Appleton Company Chuck Martin

41

iii

0

- _ _ __ __.".*~--

FTRl1O41OOOOU

8 September 1983

TABLE OF CONTENTS

SECTION PAGE

I SCOPE i-1

1.1 Identification 1-1

1.2 Background 1-1

1.3 Functional Description of Document 1-3

2 INFORMATION MODEL OF DESIGN (DES1) 2-1

2.1 Node Index (DESI) 2-3

2.2 Alphabetized Entity Class Glossary 2-5

2.3 DESl Diagrams & Glossary 2-21

3 Final Report Request Information 3-1

o

Preceding page blank

4S

-. ~~~~~~~d - -7 rw w wr - . - . -*

FTRIIO41OOOOU

8 September 1983

Section 1SCOPE

1.1 Identification

This volume documents that part of the ICAM Architecture of Designand Manufacturing designated as DES1. DESI depicts the functional "ASIS" architecture of the diverse information presently in use withinaerospace design.

This part of the architecture has been developed using IDEF (ICAMDefinition Language) information modeling. The model presented herein isa composite Model of the information within "Design (Aerospace)Product". This composite view architecture represents those functionsmost typical of the majority of aerospace manufactures in the UnitedStates and is not intended to represent any specific company.

This volume documents work performed under ICAM Project Priority1104 - ICAM Architecture of Manufacturing Part III.

1.2 Background

The Integrated Computer Aided Manufacturing (ICAM) program has asits objective the improvement of productivity in the aerospacemanufacturing sectors of American industry. It is directed towardimproving productivity through the systematic application of computertechnology in the design and manufacturing environment. This approach isnot only ambitious, but is also realistic in that it stresses thedevelopment of computer aided design and manufacturing capabilities. Theintegration of these computer aids into the design and manufacturingenvironment and among themselves wilT-ltimately signal the success ofthe ICAM program.

A key to the achievement of this goal is the development of theICAM Definition (IDEF) Methods and the ICAM composite models of designand manufacturing. The ICAM Definition Methods are a family oftechniques through which -- analysts and laymen explore and discuss thenature of design and manufacturing systems. These techniques, developedfor the ICAM program, provide a means of studying, recording, andcommunicating the inherent requirements and realities of the aerospacemanufacturing environment. They are equally effective and valuable inmany other manufacturing and non-manufacturing environments.

There are three ICAM Definition Methods: IDEFO - FunctionModeling; IDEF1 - Information Modeling; and IDEF 2 - DynamicsModeling. A manufacturing system is described and studied through theapplication of all three techniques.

1-1

FTR11O41OOOOU8 September 1983

The ICAM composite models of manufacturing, or architectures,record a "consensus view" of what manufacturing is and how it operates.Composite architectures are presented in two forms: the "AS IS" form -representing the way in which manufacturing is currently accomplished;ano the "TO BE" form - representing the way in which manufacturing willbe accomplished with computer aids in place.

As prime contractor, SofTech subcontracted to DACOM the developmentcf the "AS IS" Information model of design. This model is presented inits current state of development. It is expected that refinements willcontinually be made to the model as a result of its use. The vast amountof information which it contains makes it impossible to comprehend bycursory examination. A tremendous effort has gone into the preparationof the ,,odel which is the end result of this project. This reportsummarizes that effort and presents the critical features of theresulting model. Many stages of critique, validation, and checking havebeen invested to make sure that the published model and glossary are ascomplete, readable, consistent and correct as possible.

Architecture Process

The necessary first step in increasing design productivity is tounderstand current design practice precisely and to record thisunderstanding concisely. This development of understanding has two mainphases:

* Study specific company design

a Evolve a composite understanding

Factory View

Understanding of the current manufaturing design process must bebased on the detailed factual information which describes this process inthose companies which successfully produce aerospace products. This hasbeen called "Factory View" information. The Factory View ofmanufacturing design is different for each company, for each division ofeach plant within a company, and even somewhat different for eachorganization and each individual within each plant.

Composite View

One objective of ICAM is to develop improvements in the designprocess which will be broadly applicable across the whole aerospaceindustry. In order to do this, it is necessary to have someunderstanding of "general of generic design practice." Such anunderstanding emphasizes the essential information necessary to alldesign processes, while de-emphasizing the differences of organization andterminology among the various factory views.

i-2

,. -.' .. * -- -. ,--. --. . .. .- .. . . .... .... .. . . - . : . : .

FTR1lO41OOOOU8 Septemoer 1983

The model representing this aggregate understanding is called the"Composite View" of design. The composite view model presented in thisvolume depicts design as it exists today in the form of an informtionmouel. The composite view of the existing information used in designwhich has been produced in this project emphasize the technical aspectsof current practice for the production of a single, new major aerospacep~oduct, such as an airplane.

Architecture Validation

From the first week of the project, a constant process of reviewguides the development of the architecture. Each version of theaihcitecture is distributed to the coalition members for comment. Theseversions receive a "Working" status meaning the architecture isunaergoing change within the group responsible for its development. Thecomments cause changes ranging from complete restructuring of variouslevels of architecture to clarification of individual words used indetailing lower levels.

This process of revise, review, revise continues throughout thebuilding of the model. When the coalition decides that the model, orportions of it, are ready for industry review, the status is changed to"Draft."

Every 6 months throughout the project, an Industry Review Meetingis held. The Industry Reviewers represent various manufacturingcompanies. They review the "Draft" version of the model to insure thatit is representative of design as a whole. Portions of the model thatreceive a consensus of approval are marked "Recommended." This signifiesthat their content is recommended for Air Force acceptance. Portionsthat do not receive consensus remain at "Draft" status and receivefurther review and revision.

Development of this model has included phases 0, 1, 2 and 3 asdescribed in Volume V AFWAL-TR-81-4023, "Information Modeling Manual(IUEFi)" published in June of 1981 as part of the ICAM Architecture PartII, Project Priority 1102. Phase 4 as defined in that volume has notoeen rompieteo.

1.3 Functional Description of Document

This volume of this report, documents the Architecture ofManufacturing information model of Design (DES1) which when combined withvolumes Iii (DESO), V (MFGO), VI (MFGI) of this report makeup thecurrent ILAM Architecture of Manufacturing. Volume IV DES1 is anintegrateG composite IDEF1 model of information indigenous to Aerospacedesign and Manufacturing

This volume is intended as a guide for the development of IDEFImodels by systems analysts and database designers involved in theintegration of new design, manufacturing and computer system technologyinto the design and manufacturing environment.

1-3

............ ..................-..

FTRI1O41OOOOU8 September 1983

Section 2INFORMATION MODEL OF DESIGN

DES1

2.1 NODE Index (DESI)

The Node Inoex serves as a "Table of Contents" for the DES1diagrams and glossaries, allowing a quick overview of all the entityclasses in the model.

Entity Class Page

El Drawing 2-25E2 Contract 2-27

E3 Engineering Order 2-29Ell Engineering Change Proposal 2-31E13 Part 2-33E14 Configuration 2-35E19 Material Specification 2-37E21 Change/Deviation Request 2-39E28 Engineering Release 2-41E29 Work Authority 2-43E30 Release Package 2-45E34 Drawing Sheet 2-47E35 Specification 2-49E37 Parts List 2-51

E40 Next Assembly Usage 2-53E43 Advanced Material Notice 2-55E55 Work Breakdown Structure 2-57E69 Material 2-59E74 Manual/Procedure 2-61E82 Recommend Stop Work 2-63E84 Configuration List 2-65E87 Cost Account 2-67E88 Approval Authority 2-69E95 Drawing Source 2-71E96 Drawing Revision 2-73E98 Model/End Item 2-75

E103 Specification Source 2-77El05 Part Change 2-79E107 Engineering Task 2-81E108 Employee 2-83E113 Summary Cost Account 2-85E114 Master Schedule 2-87

E 115 Functional/Subcontract Schedule 2-89El6 Detail Scheoule 2-91E117 Requirement 2-93E118 Parts List Item 2-95E119 Next Assembly Usage Item 2-97

2-1

6


Entity Class Page

ElU Customer Change Requirement 2-99Ei21 Requirement Specification 2-101E12. Contract Change 2-103

E12 Request for Proposal 2-105Ei24 Ship Set 2-107E125 Effectivity 2-109E126 Milestone 2-111E128 Task Startup 2-113E129 Task CompleticnE13U Engineering Assignment 2 /

LI1 Drawing Sheet Revision L .9.132 Drawing Revision: RSW EffectivityE313 RSW Effectivity Closure ?3

E134 Specification Sheet -"

E135 Specification Sheet Revision 2E136 Specification Revision 2-129

E138 Engineering Order Form 2-131

E139 Drawing Sheet: Engineering Order Item 2-133E14i Advanced Material Notice Item 2-135

Ei42 Advanced Material Notice Item Callout 2-137Ei43 Replacement Part 2-139

E144 Advanced Material Notice Item Part 2-141

Ei45 Authorized Material 2-143E146 Ship Set: Part Effectivity 2-145LIZU Specification Approval 2-147EISI Drawing Approval 2-149

Engineering Release Approval 2-151

i:J Drawing Sheet Approval 2-153LiS, Parts List Source 2-155E155 Next Assembly Usage Source 2-157LIm) Configuration List Source 2-159

7157 Auvanced Material Notice Source 2-161Ei d RSW (Stop Work) Source 2-163E159 Engineering Order Source 2-165

E16G Parts List Approval 2-167

Eltl Next Assembly Usage Approval 2-169-16J Specification Page Approval 2-171

E164 Advanced Material Notice Approval 2-173:165 RSW (Stop Work) Approval 2-175

E166 Engineering Order Approval 2-177Eib7 Engineering Release Item 2-179

E1K,8 Task Instruction 2-18i

F169 Release Package Item 2-'83* t17u Configuration List Item 2-1b>E17i Engineering Release Source 2-187

2-2

6

.* FTRI1O41OOOOU8 Septemoer 1983

2.2 Alphabetized Entity Class Glossary

The alphabetized glossary:

1. Facilitates the locating of the diagram ano glossary for a desiredentity class.

2. Provides a quick reference when the reader neeos only thedefinition of an entity class.

3. Provioes a cross-reference of corresponding names, labels, andsynonyms which may be encountered in the model or in supportingdocumentation.

2-3,

... ...0. . . . _ . . -.. - - _ . .

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8 Septemoer 1983

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The following set of diagrams and glossaries represents theICAM master "AS-IS" model for design as it pertains to information andinformation relationship.

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SECTION 3ARCHITECTURE PATT-TT Final Report

DOCUMENT REQUEST ORDER FORMSUBMIT DOCUMENT REQUESTS TO: AFWAL/MLTC

ICAM Program LibraryWright-Patterson AFB OH 45433

VOLUME NUMBEP AND CHECKMANAGEMENT NUMBER TITLE OF DOCUMENT (Y')

'AFWAL-TR-92I-4063 "

VOLUME I - Architecture Part III AccomplishmentsAFWAL-TR-82-4063

VOLUME II - ProceduresAFWAL-TR-82-4063

VOLUME III - Composite Function Model of "Design Product" (DESO)AFWAL-TR-82-4063

VOLUME IV - Composite Information Model of "Design Product" (DESI)AFWAL-TR-82-4063

VOLUME V - Composite Function Model of "Manufacture Product" (MFGO)AFWAL-TR-82-4063

VOLUME VI - Composite Information Model of "Manufacture Product" (MFGI) (AFWAL-TR-82-4063

VOLUME VIi - MFGO1 GlossaryAFWAL-TR-82-4063

VOLUME VIII - Technology Transfer P P

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COMPANY:

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CITY: STATE: ZIP:REQUIREMENT FOR DOCUMENT

Document(s) requested for the purpose of (intended use and program/project applica-tion must be provided):

3-1

7. . . *., , .- .

FILMED

5-85

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