ultra wide high rigidity vertical machining center series .pdf · (jis b 6336-4) (1985) iso 10791-4...

Ultra Wide High Rigidity Vertical Machining Center

3

ULTRA WIDE HIGH RIGIDITY VERTICAL MACHINING CENTER

/ ■ WV108A/B is structurally designed for the heavy-duty machining requirements with

ultra wide machine base and column. ■ The extended 762mm (30”) travel on Y-axis is ideal for die mold applications and

oversize workpiece machining. ■ Double gibs structure provides optimal support for the extended headstock.

力流

力流

力流力流

力流

力流

主軸

機身

滾珠螺桿

YCM 傳統設計

Double Gibs Design

YCM Conventional Design

Column

Ballscrew

SpindleForce Force Force Force

Force Force

1

WV

108B

S

TR

UC

TU

RE

D

ES

IG

N

Z 700mm

Y 762mm X 1,120mm

Z 700mm

Y 762mm X 1,120mm

900mm 900mm

W I D E

WV

108B

S

TR

UC

TU

RE

D

ES

IG

N

W I D E

Y 762mm(30.0”)

Z 700mm(27.56”)

Z 700mm(27.56”)

Y 762mm(30.0”)

Ultra Wide Y-axis 900mm

(35.43”)Ultra Wide Y-axis 900mm

(35.43”)

3


/ ■ WV108A/B is structurally designed for the heavy-duty machining requirements with

ultra wide machine base and column. ■ The extended 762mm (30”) travel on Y-axis is ideal for die mold applications and

oversize workpiece machining. ■ Double gibs structure provides optimal support for the extended headstock.

力流

力流

力流力流

力流

力流

主軸

機身

滾珠螺桿

YCM 傳統設計

Double Gibs Design


Column

Ballscrew


Force Force

1

WV

108B

S

TR

UC

TU

RE

D

ES

IG

N

Z 700mm

Y 762mm X 1,120mm

Z 700mm

Y 762mm X 1,120mm

900mm 900mm

W I D E

WV

108B

S

TR

UC

TU

RE

D

ES

IG

N

W I D E

Y 762mm(30.0”)

Z 700mm(27.56”)

Z 700mm(27.56”)

Y 762mm(30.0”)



(35.43”)


/

Standard

ACCURACY

Positioning AAxial Travel

Repeatability RVDI/DGQ3441 is equivalent to A of ISO10791-4, and PS is equivalent to R. All values shown above are measured for the machine in good air-conditioned environments.

0.004mm 0.00016"0.002mm 0.00008"

JIS B 6338(JIS B 6336-4) (1985)

ISO 10791-4

0.014mm 0.00055"300mm 11.81"Full Length

0.010mm 0.00039"

/

Tolerances標準

精度表

雙向定位精度 A軸向行程

雙向反復重現精度 RVDI/DGQ3441之P值相當於上表之A值，PS值相當於上表之R值。以上為機床在空調良好環境下所測之數據。

0.004mm 0.002mm

JIS B 6338(JIS B 6336-4) (1985)

ISO 10791-4

0.014mm300mm全行程

0.010mm

/

精度項目

Rapid Feedrate X 24m/min.

Y 24m/min.

Z 18m/min.

2

Axial Feed Configurations■ High responsive servo motors are directly

coupled with precise ballscrews to provide free backlash, fine accuracy, and high responsive movements to meet high speed and high rigidity machining requirements.

■ WV108A (X/Y/Z axis) and WV108B (X/Y axis) are equipped with oversize roller type guideways to reinforce load capacity and cutting rigidity.

Chip Disposal System■ The standard dual chip augers can be equipped

with chip conveyor (opt.) and chip flush coolant system (opt.) which can remove the cutting chips more effectively.

Ultra Wide Base Design■ The ultra wide machine base structure via FEM analysis provides the most stable

construction rigidity to assure the overall machine performance and accuracy.

Unique IDD Spindle

Unique IDD Spindle

High Torque Gear drive Spindle (opt.)

The unique IDD spindle design enhances low spindle vibration and optimal heat isolation that result in excel-lent surface finish while maximizing both spindle and tool life under hard machining conditions.The oversize angular contact ceramic ball bearings generate very less of heat and provide excellent radial and axial rigidity for heavy-duty machining operations.Powerful dual winding AC digital spindle motor provides high torque at low spindle speed and maximizes horsepower output at high speed operation.

6,000rpm spindle is available for diverse requirements. The design of 2-shift gear head is complimented with a powerful AC digital spindle motor and oversize angular contact ceramic ball bearings delivering max. 18.5kW (25HP) power and 48kgf-m (347 lb-ft) torque output.

Driven by powerful dual winding AC digital spindle motor reaching max. 22kW (29.5HP) power and 36kgf-m (260 lb-ft) torque output.

The spindle motor is directly coupled to the spindle to remove vibration caused by belt or gear driven transmission and isolate the heat generated from the spindle motor.

10min.

10min.

30min.

30min.

cont.

cont.

POWER TORQUESPINDLE SPEED (std.)

0.610.891.22

4.87

7.14

9.74

4.416.448.82

35

52

70

kgf-m lb-ft kW HP

15 20.12

11 14.75

7.5 10.1

4,0001,500 6,000 8,000 10,000 12,000rpm

30min.

30min.

POWER TORQUESPINDLE SPEED (opt.)

cont.

cont.

High Speed Low Speed

Ib-ftkgf-m

48 347.1939 282.09

2.44 17.65

kW HP

18.5 2515 20

rpm6,000375 1,500


30min. (S3-60%)

S3-40%18.5 (kW) cont.

260

211

15.4813.02

36.03

29.21

2.141.80

kgf-m lb-ft kW HP

22

18.5

29.50

24.81

rpm2,0001,600500 4,000 6,000 8,000 10,000

2020 HP

kgf-m260260 lb-ft

Max. Torque

347347 lb-ft

Max. Torque

kgf-m

cont.15 (kW)

3

Unique IDD Spindle

Unique IDD Spindle






10min.

10min.

30min.

30min.

cont.

cont.


0.610.891.22

4.87

7.14

9.74

4.416.448.82

35

52

70

kgf-m lb-ft kW HP

15 20.12

11 14.75

7.5 10.1

4,0001,500 6,000 8,000 10,000 12,000rpm

30min.

30min.


cont.

cont.


Ib-ftkgf-m

48 347.1939 282.09

2.44 17.65

kW HP

18.5 2515 20

rpm6,000375 1,500


30min. (S3-60%)

S3-40%18.5 (kW) cont.

260

211

15.4813.02

36.03

29.21

2.141.80

kgf-m lb-ft kW HP

22

18.5

29.50

24.81

rpm2,0001,600500 4,000 6,000 8,000 10,000

2020 HP

kgf-m260260 lb-ft

Max. Torque

347347 lb-ft

Max. Torque

kgf-m

cont.15 (kW)

3

DIMENSIONS UNIT: mm (in)

SPECIFICATIONS

SPINDLE

Spindle Speed (opt.)

Spindle Power (opt.)

Spindle Taper

60~10,000rpm (6,000rpm)

60~12,000rpm (15,000rpm)

BBT50 (BT50)BBT40

15/18.5/22kW 20/25/30HP (15/18.5kW 20/25HP)

7.5/11/15kW 10/15/20HP

on Table

Max. Load on Table

1,300 x 820mm 51.18” x 32.28”

1,200kg 2,645.5 lb

5 x 22mm x 150mm 5 x 0.87” x 5.91”

FEEDRATE

Rapid Feedrate (X/Y/Z)Cutting FeedrateRated Axial Thrust Force (X/Y/Z)

24/24/18 m/min. 945/945/709ipm

1,056/1,056/1,442kgf 2,328/2,328/3,179 lb

1~10,000mm/min. 0.04~394ipm

Max. Axial Thrust Force (X/Y/Z) 2,592/2,592/5,184kgf 5,714/5,714/11,429 lb

ATCTool Magazine Capacity (opt.)

Max. Tool Weight (opt.)

Max. Tool Dimensions (opt.)

24T (30T) 24T (32T)

ø110 x 350mm ø4.33 x 13.78”(ø120 x 350mm ø4.72 x 13.78”)

ø90 x 300mm ø3.54 x 11.81”(ø76 x 300mm ø3 x 11.81”)

6kg 13.2 lb 15kg 33.1 lb (20kg 44.1 lb)

Max. Tool Diameter (opt.) (W/O Adjacent Tool) ø125mm ø4.92” ø190mm ø7.48” (ø240mm ø9.45”)

Tool Changer Method Arm Type

Tool Selection Method Random

GENERALPneumatic SupplierPower Consumption (Transformer)Machine Weight

5.5kg/cm2 78.2psi

11,000kg 24,251 lb 13,000kg 28,660 lb

34kVA (40kVA) 54kVA (65kVA)

1,120mm 44.09”

762mm 30.00”

700mm 27.56”

200~900mm7.87”~35.43”

150~850mm5.91”~33.46”

Table SizeNo. T-slots x Size x Pitch

TABLE

TRAVELX-axis Travel

Distance Between Spindle Nose & Table Top

Y-axis TravelZ-axis Travel

Note: The manufacturer reserves the right to modify the design, specifications, mechanisms,etc. to improve the performance of the machine without notice. All the specifications shown above are just for reference.

R440(17.32”)

2,780 (109.45”)

1,300

(51.1

8”)1,

900

(74.

80”)

3,20

0 (1

25.9

8”)

245

(9.6

5”)

3,35

0 (1

31.8

9”)

3,50

0 (1

37.8

0”)

3,335 (131.30”)

Chip Conveyor(opt.)

Chip Conveyor(opt.)

3,020 (118.90”)

979(38.5”)

225 (8.86”)

YCM

979 (38.5”)

2,18

0 (8

5.83

”)

3,02

0 (1

18.9

0”)

2,73

0 (1

07.4

8”)

2,65

0 (1

04.3

3”)

3,30

0 (1

29.9

2”)

2,95

0 (1

16.1

4”)

3,55

0 (1

39.7

6”)

WV108A WV108B

Standard

ACCURACY

Positioning AAxial Travel

Repeatability RVDI/DGQ3441 is equivalent to A of ISO10791-4, and PS is equivalent to R. All values shown above are measured for the machine in good air-conditioned environments.

0.004mm 0.00016"0.002mm 0.00008"

JIS B 6338(JIS B 6336-4) (1985)

ISO 10791-4

0.014mm 0.00055"300mm 11.81"Full Length

0.010mm 0.00039"

/

Tolerances

The extended 762mm (30”) travel on Y-axis is ideal for die mold applications and oversize workpiece machining.

Double gibs structure provides optimal sup-port for the extended headstock.

WV108A/B is structurally designed for the heavy-duty machining requirements with ultra wide machine base and column.

Axial Feed Configurations

Chip Disposal System

High responsive servo motors are directly coupled with precise ballscrews to provide free backlash, fine accuracy, and high responsive movements to meet high speed and high rigidity machining requirements.

WV108A (X/Y/Z axis) and WV108B (X/Y axis) are equipped with oversize roller type guideways to reinforce load capacity and cutting rigidity.

The standard dual chip augers can be equipped with chip conveyor (opt.) and chip flush coolant system (opt.) which can remove the cutting chips more effectively.

Ultra Wide Base DesignThe ultra wide machine base structure via FEM analysis provides the most stable construction rigidity to assure the overall machine performance and accuracy.

Z 700mm(27.56”)Y 762mm

(30.0”)X 1,120mm

(44.09”)

Z 700mm(27.56”)Y 762mm

(30.0”)X 1,120mm

(44.09”)



(35.43”)

Rapid FeedrateXYZ

24m/min.

24m/min.

18m/min.

945ipm

945ipm

709ipm


Double Gibs Design


Column

Ballscrew


Force Force

Unique IDD Spindle

Unique IDD Spindle






10min.

10min.

30min.

30min.

cont.

cont.


0.610.891.22

4.87

7.14

9.74

4.416.448.82

35

52

70

kgf-m lb-ft kW HP

15 20.12

11 14.75

7.5 10.1

4,0001,500 6,000 8,000 10,000 12,000rpm

30min.

30min.


cont.

cont.


Ib-ftkgf-m

48 347.1939 282.09

2.44 17.65

kW HP

18.5 2515 20

rpm6,000375 1,500


30min. (S3-60%)

S3-40%18.5 (kW) cont.

260

211

15.4813.02

36.03

29.21

2.141.80

kgf-m lb-ft kW HP

22

18.5

29.50

24.81

rpm2,0001,600500 4,000 6,000 8,000 10,000

2020 HP

kgf-m260260 lb-ft

Max. Torque

347347 lb-ft

Max. Torque

kgf-m

cont.15 (kW)

■ Tool Kit■ Work Lamp■ Pilot Lamp■ Coolant Equipment System■ Hydraulic System (WV108B)■ Spindle Air Blast■ Spindle Air Seal■ Guideway Cover on X/Y/Z■ Central Lubrication System■ Spindle Cooling System■ Leveling Blocks■ Full Chip Enclosure■ Dual Chip Augers (On Both Sides of Y-axis)■ Cutting Air Blast■ Air Gun■ Coolant Gun■ Heat Exchanger for Electrical Cabinet■ Rigid Tapping■ Mechanical, Electrical & Operating Manuals■ YCM MXP-200FB Control by FANUC

■ Safety Door■ Optical Scale■ Foundation Bolts■ Chip Conveyor■ Chip Flush Coolant System■ Oil-mist Coolant System■ Oil-mist Collector■ Oil Hole Holder Function■ Oil Skimmer■ A/C. Cooler for Electrical Cabinet■ Workpiece Measurement System■ Auto Tool Length Measurement System ■ Coolant Through Spindle System■ 4th Axis Rotary Table■ Heavy Duty Coolant Pump■ Gear head Spindle (WV108B)■ Automatic Power Off Device■ HEIDENHAIN iTNC-530 Control

STANDARD ACCESSORIES

OPTIONAL ACCESSORIES

4

Vertical Machining CentersVertical Machining Centers

FP Series ● TCV Series ● FV Series

22

OPERATIONOPERATIONSoftware Enhancement Exclusively from

Pre-machining Preparation

Programming

Machining

Instant Message Alert Maintenance

NEWNEWNEWNEW

NEWNEW

NEWNEW

Intelligent Tool Data ManagementComprehensive tool data management function allows operators to monitor and manage all positions in tool magazine

RENISHAW GUI System (Conversational Graphic Operating Interface)

15 sets of machining cycle program Reduces program input and memory timeGraphic interface & conversational command input

Tool measurement & measurement correction

High Performance Machining Mode M300With 5 sets of parameter settings, the users choose the most suitable mode for optimum machining

Pop-up Alarm DisplayInstantly provides troubleshooting procedureQuick response to alarm

Wireless Message NotificationMachine status sent to a designated cellphone number.

Intelligent Maintenance

Counter Function

Provide users with periodic maintenance options and descriptions

Instantly provide users with maintenance notifications

Allow users to keep count of workpieces with the function of overtime cycle alarm provides easy control over machining cycle time

1. Main Counter2. Periodical Counter3. Daily Counter4. Over Cycle Alarm

High Speed Machining Mode M400Increases drilling and tapping speed, reduces machining time for job shop and precision mold machining

Tool Load ManagementInstant tool load monitoring with alarm function

Multi-display FuctionDisplays 4 statuses simultaneously with configurable status display

Tool Life ManagementIndicates tool status of each group with tool life alert

Workpiece measurement

CIRCULAR HOLE PATTERN(G120 P1) Function

RECTANGULAR HOLE PATTERN (G120 P4) Function

GRID HOLE PATTERN (G120 P5) Function

Tool Length MeasurementGraphic measuring interface provides automatic tool length measurement function

Workpiece Coordinate CalculationConversational operating window provides convenient and fast setup of workpiece coordinates

YCMWORKPIECESTATUS:COMPLETE

A remote monitoring system

Single Machine Status Browsing SingleMachine Status Browsing

Machine connection, MMS and e-mail settings

Production Status Process Record Production Management Statistics

Machine Status Time Record

Plant Operation Status Monitoring

System Chart

CONTROLby

High Response AC Digital Servo & Spindle Drives with High DefinitionAICC II High Speed High Accuracy with Auto Switching on/off MachiningJERK Control Function (opt.)High Rigidity Tapping, Helical InterpolationCustom Marco B and Tool Path GraphicsManual Guide i with large Screen Display . (MXP-200FC, opt.)Program File Management for Easy Program ClassifyingUSB Interface for Easy Parameters & CNC Programs Transfer512KB MemoryHigh Speed Positioning Function (MXP-200FC, opt.)Memory Card Program Edit & Operation (opt.)3D Interference Check (5-axis control as standard)NANO Smoothing Function (opt.)400 pairs tool offset, 1,000 total registered programs48 pairs of workpieces coordinate systemExtended parts program editing (cut, copy, and paste. maximum 4,000 characters)

i_PATTERN

The YCM Production Line Monitoring System i-Direct overcomes the limitations of time and distance. This software provides plant operators with instant production status, including production value, output, standby, alarm time, status display and malfunction records of the machine.These data could be browsed online and printed. When incidents occur, i-Direct will automatically warn plant operators through e-mail or MMS message. With i-Direct Production Line Monitoring System the plant operators can easily keep track of production statuses regardless of time and distance.

Vertical Machining CentersVertical Machining Centers

23

OPERATIONOPERATIONSoftware Enhancement Exclusively from

Pre-machining Preparation

Programming

Machining

Instant Message Alert Maintenance

NEWNEWNEWNEW

NEWNEW

NEWNEW

Intelligent Tool Data ManagementComprehensive tool data management function allows operators to monitor and manage all positions in tool magazine

RENISHAW GUI System (Conversational Graphic Operating Interface)

15 sets of machining cycle program Reduces program input and memory timeGraphic interface & conversational command input

Tool measurement & measurement correction

High Performance Machining Mode M300With 5 sets of parameter settings, the users choose the most suitable mode for optimum machining

Pop-up Alarm DisplayInstantly provides troubleshooting procedureQuick response to alarm

Wireless Message NotificationMachine status sent to a designated cellphone number.

Intelligent Maintenance

Counter Function

Provide users with periodic maintenance options and descriptions

Instantly provide users with maintenance notifications

Allow users to keep count of workpieces with the function of overtime cycle alarm provides easy control over machining cycle time

1. Main Counter2. Periodical Counter3. Daily Counter4. Over Cycle Alarm

High Speed Machining Mode M400Increases drilling and tapping speed, reduces machining time for job shop and precision mold machining

Tool Load ManagementInstant tool load monitoring with alarm function

Multi-display FuctionDisplays 4 statuses simultaneously with configurable status display

Tool Life ManagementIndicates tool status of each group with tool life alert

Workpiece measurement

CIRCULAR HOLE PATTERN(G120 P1) Function

RECTANGULAR HOLE PATTERN (G120 P4) Function

GRID HOLE PATTERN (G120 P5) Function

Tool Length MeasurementGraphic measuring interface provides automatic tool length measurement function

Workpiece Coordinate CalculationConversational operating window provides convenient and fast setup of workpiece coordinates

YCMWORKPIECESTATUS:COMPLETE

A remote monitoring system

Single Machine Status Browsing SingleMachine Status Browsing

Machine connection, MMS and e-mail settings

Production Status Process Record Production Management Statistics

Machine Status Time Record

Plant Operation Status Monitoring

System Chart

CONTROLby

High Response AC Digital Servo & Spindle Drives with High DefinitionAICC II High Speed High Accuracy with Auto Switching on/off MachiningJERK Control Function (opt.)High Rigidity Tapping, Helical InterpolationCustom Marco B and Tool Path GraphicsManual Guide i with large Screen Display . (MXP-200FC, opt.)Program File Management for Easy Program ClassifyingUSB Interface for Easy Parameters & CNC Programs Transfer512KB MemoryHigh Speed Positioning Function (MXP-200FC, opt.)Memory Card Program Edit & Operation (opt.)3D Interference Check (5-axis control as standard)NANO Smoothing Function (opt.)400 pairs tool offset, 1,000 total registered programs48 pairs of workpieces coordinate systemExtended parts program editing (cut, copy, and paste. maximum 4,000 characters)

i_PATTERN

The YCM Production Line Monitoring System i-Direct overcomes the limitations of time and distance. This software provides plant operators with instant production status, including production value, output, standby, alarm time, status display and malfunction records of the machine.These data could be browsed online and printed. When incidents occur, i-Direct will automatically warn plant operators through e-mail or MMS message. With i-Direct Production Line Monitoring System the plant operators can easily keep track of production statuses regardless of time and distance.

HBM

FP FP55LX, FP66A, FP100A / FP66G

NMV NMV106A

FX FX380A

NSV NSV66A, NSV85A, NSV102A, NSV156A

NDV NDV66A, NDV85A, NDV102A

NBX NBX102A

TCV TCV2000A, TCV3000A, TCV3000A-5AF, TCV3000A-5AX

NTV NTV158A/B

DCV

TV TV116B, TV146A/B, TV158B, TV188B, TV2110B, TV2610B

NXV1020A/AM

WV WV108A/B

High Efficiency T-base Vertical Machining Center

High Performance Vertical Machining Center

/ High Precision Graphite Vertical Machining Center

High Performance

High Performance Swivel Head 5-axis Vertical Machining Center

High Performance Double Column Vertical Machining Center

NXV

DCV2012A/B, DCV3016B, DCV4016B, DCV3021B, DCV4021B, DCV5021B, DCV6021B, DCV3025B, DCV4025B, DCV5025B, DCV4030B, DCV5030B, DCV6030B, DCV4035B, DCV5035B, DCV6035B, DCV4030B-5AX, DCV5030B-5AX, DCV6030B-5AX, DCV4030B-5AF

NDC NDC2016B, NDC3016B, NDC4016B

H H500A/B, H630B, H800B, H2612B

NH NH450A, NH630B, NH800B

High Speed High Precision Horizontal Machining Center

GT GT-200A/B/MA, GT-250A/B/MA/MB, GT-300A/B/LA/LB/MA/MB/LMA/LMB, GT-380A/B/LA/LB

TC TC-16A/B/LA/LB/MA/MB/LMA/LMB, TC-26, TC-26L, TC-36, TC-36W, TC-46, TC-46M

BMP BMP1416B

NT NT-2000Y/SY, NT-2500Y/SY

High Performance Mill-axis Mill/Turn Center

High Accuracy Heavy Duty Boring Machine

Horizontal Boring Milling Machining Center

A remote monitoring systemRemote Monitoring System

YEONG CHIN MACHINERY INDUSTRIES CO., LTD.

No. 888, Sec. 1, Homu Road, Shengang District, Taichung 42953, Taiwan

102013-C03-1000201311-E03-2000

ultra wide high rigidity vertical machining center series .pdf · (jis b 6336-4) (1985) iso 10791-4...

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