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    Unsteady performance analysis of a twin-entry variable geometry turbocharger

    turbine

    Srithar Rajoo a, Alessandro Romagnoli b, Ricardo F. Martinez-Botas b,*

    a Transportation Research Alliance, Universiti Teknologi Malaysia, 81310 UTM Skudai Johor, Malaysiab Department of Mechanical Engineering, Imperial College London, Exhibition Road, London SW7 2AZ, UK

    a r t i c l e i n f o

    Article history:

    Received 10 May 2011

    Received in revised form

    13 December 2011

    Accepted 15 December 2011

    Available online 17 January 2012

    Keywords:

    Turbochargers

    Aerodynamic efciency

    Unsteady ows

    Turbines

    a b s t r a c t

    This paper discusses the details of unsteady experimentation and analysis of a twin-entry variable

    geometry turbine for an automotive turbocharger. The turbine in this study is the product of design

    progression from a commercial nozzleless unit to a single-entry variable geometry and consequently to

    a twin-entry unit. The main features of the turbine were kept similar across all congurations for

    equivalent comparison basis. The unsteady curves of the twin-entry turbine exhibited the conventional

    looping characteristics representing lling and emptying effects, which was also the case for the

    nozzleless and single-entry nozzled turbine. The swallowing capacity of the twin-entry turbine, during

    full admission testing, was recorded to be inconsistent between the two entries, in particular they were

    at different pressure ratio levels e the shroud end entry was in most cases more pressurized compared

    to the hub end entry, as much as 13%. Contrarily, during out-of-phase testing the swallowing capacity of

    both the turbine entries was found to be similar. The cycle-averaged efciency of the nozzled turbine

    either twin or single-entry was found to depart signicantly from the equivalent quasi-steady, in

    comparison to the nozzleless single-entry turbine, this was as much as 32%.

    2011 Elsevier Ltd. All rights reserved.

    1. Introduction

    A turbocharger turbine operates under unsteady conditions due

    to the pulsating nature of the exhaust gases. In consequence, twin-

    entry turbines are generally designed and used for better energy

    extraction from the pulsating exhaust gases. Twin-entry turbine

    allowsthe pulsationin theexhaust gasto be sustained,by separating

    the banks of the manifold till it reaches the rotor/nozzle inlet. In

    doing this, the higher isentropic energy in the pulse can made

    available for the turbine to be extracted. However, pulsating ow

    creates unique operating characteristics in a twin-entry turbine, in

    comparison to a single-entry e this is further amplied with the

    variable geometry congurations. The staggered pulsation in boththe entries, due to sequences in the exhaust valve opening, means

    the turbine is operating in a combination mode of mostly unequal

    and partial entry conditions. Thus, there is a need for experimental

    workto understand the unsteady-state performance of a twin-entry

    variable geometry turbine in various operating conditions, in

    comparison to the single-entry and nozzlelessunit. This is necessary

    for the understanding of turbine behaviour under various operating

    conditions of full, unequal and partial admissions.

    Wallace and Blair[1] and Benson and Scrimshaw[2] presented

    the earliest systematic study on the unsteady performance of

    a radial turbine. These were followed by Wallace et al. [3], Miya-

    shita et al. [4], Benson[5] and Kosuge et al.[6]. All these investi-

    gations were limited by the inability of the instruments to

    instantaneously measure all the relevant performance parameters.

    Thus, only the static pressure was measured instantaneously, while

    the mass ow rate, temperature, speed and torque were measured

    as time-mean values. This remains similar for the investigation

    presented by Capobianco et al. [7,8]and Capobianco and Gambar-

    otta[9]. Research work by Capobianco et al. [7,8]concentrated onestablishing correlations between the unsteady parameter and the

    equivalent steady values. However, as only the pressure measured

    instantaneously, all comparative parameters were assessed

    through quasi-steady approach. Winterbone et al. [10]and Win-

    terbone and Pearson[11]presented a good review of the experi-

    mental techniques and understanding of the pulsating ow

    performance of a turbocharger turbine.

    Dale and Watson[12]and Dale[13]were the earliest to present

    an unsteady performance data for a turbine with all the parameters

    measured instantaneously (except instantaneous temperature). A

    radial twin-entry nozzleless turbine was used to investigate the

    * Corresponding author. Tel.:44 20 7594 7241; fax: 44 20 7823 8845.

    E-mail addresses: [email protected] (S. Rajoo), [email protected]

    (A. Romagnoli), [email protected](R.F. Martinez-Botas).

    Contents lists available at SciVerse ScienceDirect

    Energy

    j o u r n a l h o m e p a g e : w w w . e l s e v i e r . c o m/ l o c a t e / e n e r g y

    0360-5442/$e see front matter 2011 Elsevier Ltd. All rights reserved.

    doi:10.1016/j.energy.2011.12.017

    Energy 38 (2012) 176e189

    mailto:[email protected]:[email protected]:[email protected]://www.sciencedirect.com/science/journal/03605442http://www.elsevier.com/locate/energyhttp://dx.doi.org/10.1016/j.energy.2011.12.017http://dx.doi.org/10.1016/j.energy.2011.12.017http://dx.doi.org/10.1016/j.energy.2011.12.017http://dx.doi.org/10.1016/j.energy.2011.12.017http://dx.doi.org/10.1016/j.energy.2011.12.017http://dx.doi.org/10.1016/j.energy.2011.12.017http://www.elsevier.com/locate/energyhttp://www.sciencedirect.com/science/journal/03605442mailto:[email protected]:[email protected]:[email protected]
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    performance characteristics under steady, unsteady, equal admis-

    sion andpartial admission conditions. Dale [13] presented results for

    pulse frequency of 40 and 60 Hz, turbine speed 300e

    700 RPS,a mean total inlet temperature of 400 K and a maximum instan-

    taneous pressure ratio of 1.8. The turbine was coupled to an eddy-

    current dynamometer with a loading capacity of 12 kW. Dale and

    Watson [12] measured the instantaneous mass ow rate at the

    turbine inlet with a hotwire anemometry and the instantaneous

    inlet static pressure with a fast response pressure transducer. The

    torque was deduced from the rotor rotational speed and accelera-

    tion. Almost all researchers investigating the unsteady performance

    of a radial/mixed ow turbine have used these measurement

    techniques ever since. Based on the instantaneous measurement,

    Dale and Watson [12] presented the typical hysteresis loop for

    radial turbine unsteady performance curves. Nikpour [14] con-

    ducted a study similar to Dale[13]but with a nozzleless turbine. A

    hydraulic dynamometer was used to load the turbine with highermaximum speed compared to Dale[13]. A hysteresis loop was also

    recorded for the unsteady performance curve, but with greater

    deviation from the equivalent steady, compared to Dale [13].

    Baines et al.[15]further developed the work by Dale and Wat-

    son [12]with the study of a twin-entry nozzleless radial turbine

    under pulsating ow conditions. The measuring instruments

    remain largely similar to Dale and Watson [12]. The turbine

    performances were evaluated for pulse frequency of 20, 40 and

    60 Hz, turbine speed of 300e500 RPS, a mean total inlet temper-

    ature of 400 K and a maximum instantaneous pressure ratio of 1.8.

    Baines et al.[15]also documented the out-of-phase pulsating ow

    results, where dual-loops in the instantaneous efciency trace were

    found. These were attributed to the effect of reverse ow from the

    open valve limb to the close valve limb in an out-of-phase testing.In overall, the similar hysteresis loops in the unsteady performance

    curves were found as other researchers.The experimental facility in

    the current study is an improved version from Dale and Watson

    [12]and Baines et al.[15].

    The more recent unsteady turbine performance evaluation was

    given by Marelli and Capobianco [16], where they have utilized

    largely similar measurement techniques as in the current study.

    However, their investigation was focused on single-entry radial

    turbine under waste gated conditions. In broad perspective, Marelli

    and Capobianco [16] showed the signature unsteady curves and

    quantied the turbine efciency depreciation in comparison to

    quasi-steady assumptions.

    This paper addresses the turbine unsteady performance under

    thecombination of twin-entry andvariablegeometrycongurations,

    which has not been shown previously. The presented experimental

    data and performance characteristics will serve as an essential vali-

    dation tools for computation models to address the accurate turbo-charger component assessments methods in an engine design

    process.

    2. Experimental facility

    Fig. 1illustrates the turbine congurations used for the current

    study, which was designed in progression from nozzleless single-

    entry to nozzled twin-entry. The turbine was designed based on

    conventional turbomachinery techniques as described in Japikse

    and Baines[17].Table 1gives the basic features of the nozzless and

    the nozzled turbine in the current study, while the further design

    details can be seen in Romagnoli et al. [18]. The experimental

    facility available in Imperial College London is a simulated recip-

    rocating engine test-bed for turbocharger testing. The facility hasthe capability of conducting steady and unsteady ow testing of

    single and twin-entry turbines. A schematic diagram of the turbine

    test-rig is shown in Fig. 2, which includes the inlet and outlet

    measurement locations for the turbine stage. The test-rig is

    equipped with an eddy-current dynamometer, which enables

    turbine testing within a large velocity ratio range[6,7]. The test-rig

    is supplied by screw-type compressors, capable to delivering air up

    to 1.2 kg/s mass ow rate at a maximum pressure of 5 bars (abso-

    lute). The two separated streams of airow in each limb pass

    through a rotary air pulse generator, which consists of two rotating

    chopper plates as shown in Fig. 3. The chopper plates consist of

    unique cut-out, which were originally designed by Dale and

    Watson[12]to experimentally simulate the exhaust gas pulsation

    ofan engineas shown in Fig. 3. A variable speed D.C. motorcontrolsthe rotating frequency of thechopper plates, hence the frequency of

    the pulsation. The phase of the entry pulses in both the limbs can be

    varied either to be in-phase or out-of-phase by changing the rela-

    tive position of the two chopper plates. The simulated exhaust gas

    pulsation of the test-rig has been the centre of numerous industrial

    related turbocharger turbine investigations, which reiterates its

    relevancy as an accurate representative of an engine exhaust gas.

    Some of the most recent ndings are documented by Costall et al.

    (2011)[19]and Copeland et al. (2012) [20e22]. The focus of this

    study, as with all the other related work in the past, is on charac-

    terizing the turbine behaviour under a given pulse ow. The

    understanding derived from the characterization can be an essen-

    tial input towards the formulation of a generic assessment tool in

    engine design process, for any forms of pulsating exhaust gases.

    Nomenclature

    A Area, mm2

    C Absolute velocity, m/s

    D Rotor Diameter, m

    MFP Mass ow parameter

    N Turbine speed, rps

    P Pressure, Pa

    PR Pressure ratio

    r radius, mm

    T Temperature, K

    Tr Torque, Nm

    U Rotor tip velocity, m/s_m Mass ow rate, Kg/s_W Power, kW

    h Efciency

    q Phase Angle

    j Azimuth Angle

    Cis isentropic velocity, m/s

    Subscript

    actual actual conditions

    in inner limb (entry)

    ins instantaneous conditions

    isent isentropic

    out outer limb (entry)

    SE single-entry

    TE twin-entry

    tot total (inner outer limb entry)

    ts total-to-static

    0 Total conditions

    1 Turbine stage inlet

    5 Turbine stage exit

    S. Rajoo et al. / Energy 38 (2012) 176e189 177

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    3. Unsteady testing and analysis procedures

    The conditions for the unsteady test points are set up to corre-

    spond to the steady-state velocity ratio at peak efciency fora given

    speed. This is achieved by comparing the energy averaged velocity

    ratio at unsteady ow condition, with the steady-state velocity

    ratio at peak efciency. Once the desired condition is achieved and

    the system stabilizes, measurements of pressures, temperatures,

    mass ow rate, speed and torque are acquired instantaneously with

    reference to chopper plate frequency. A pulse signal produced once

    per revolution by the chopper plate is used as trigger to concur-

    rently measure all the parameters.

    The instantaneously acquired data points are processed in fewstages before it can be used to calculate the performance parame-

    ters. Hotwire anemometer used to measure mass ow rate is set to

    traverse and measure at 36 locations in the pipe cross section.

    Meanwhile the data logging system is set to acquire 50 cycles of

    data for each location. Thus, a total of 1800 cycles are recorded for

    every test point during unsteady experiments. For all but the hot-

    wire measurement, the 1800 cycles are ensemble averaged to

    reduce any random non-cyclic uctuation in the measurement.

    Meanwhile the 36 points hotwire measurements are integrated as

    specied in BS 1042:1983 and only 50 cycles are ensemble aver-

    aged. The hotwire measurement is then corrected for temperature

    before the nal mass ow rate can be deduced. The instantaneous

    temperature of the ow is calculated based on the isentropic

    compression assumption. The ensemble averaged signals are then

    ltered with Finite Impulse Response (FIR) to further attenuate

    noises in the reading.

    All but the speed signals are recorded with an analogue-digital

    card with constant sampling rate of 20,000 samples per second.The speed signal is logged through a counter card, thus the

    recorded number of samples per cycle are not constant and not in

    match with the analogue readings. For the purpose of instanta-

    neous point-by-point analysis, the speed signal is resample at

    a constant 20,000 samples per second with spline interpolation.

    The speed signal is then derived to determine the uctuating

    torque of the rotor. Consequently the uctuating torque is used to

    calculate the total power of the turbine. The difference in the

    measurement locations of the actual and isentropic properties, as

    shown in Fig. 2, requires a degree of phase shifting to enable

    evaluation on common time frame. This is achieved by phase

    shifting all the measurement to a common reference location

    using bulk sonic ow velocity as described by Szymko et al. [23]

    (seeFig. 2).

    Fig. 1. Turbine volutes used for the current study.

    Table 1

    Nozzleless vs. nozzled turbine volute dimensions[18].

    Nozzleless Nozzled

    Volute tongue position 50 30

    Centroid throat radius at 0 (mm) 73.9 100.0

    Stator throat area (mm2) 2568.6 3300.0

    A/r 34.7 33.0

    S. Rajoo et al. / Energy 38 (2012) 176e189178

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    4. Unsteady performance parameters

    4.1. Massow parameter vs. pressure ratio

    The denition of the mass ow parameter and pressure ratio

    follows the conventional turbomachinery method, with instanta-

    neous time varying individual components for each property. Mass

    ow parameter is a pseudo-dimensionless parameter derived by

    relating the inlet ow velocity and the inlet Mach number, as given

    in Eq. (1). For the twin-entry turbine the mass ow parameter is

    calculated considering the contribution of each limb on the overall

    ow capacity. The mass ow leaving the two entries mixes prior

    entering to the rotor and it is therefore sensible to consider an

    average of the ow properties. From the energy equation, the

    stagnation temperature is calculated as a mass weighed average

    value while for the total pressure at inlet, an area average value is

    Fig. 2. Turbocharger test-rig schematic diagram, shown with relevant measurement locations.

    Fig. 3. Rotating chopper plate for the air pulse generator to experimentally simulate exhaust gas pulsation.

    S. Rajoo et al. / Energy 38 (2012) 176e189 179

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    more appropriate. The nal equation for the pseudo-dimensionless

    mass ow parameterin a twin-entry turbine is therefore given in

    Eq.(2), where _mins;tot _mins;in _mins;out.

    MFPins;SE _mins

    ffiffiffiffiffiffiffiffiffiffiffiT01ins

    pP01ins

    (1)

    MFPins;TE _mins;tot,

    ffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffi_mins;in_mins;tot

    T01ins;in_mins;out_mins;tot

    T01ins;out

    s0:5

    P01ins;in P01ins;out

    (2)The instantaneous pressure ratio is given in Eq.(3). In a twin-

    entry turbine, the pressure ratio can be dened using an area

    averaged pressure ratio between the two entries as given in Eq.(4).

    PRins;SE P01ins

    P5ins(3)

    PRins;TE 1

    2

    P01ins;in

    P5ins

    P01ins;outP5ins

    (4)

    4.2. Efciency vs. velocity ratio

    The turbine instantaneous total-to-static efciency for a single-

    entry turbine is given in Eq. (5). In the twin-entry cases instead,

    since power is an extensive quantity, the instantaneous total-to-

    static efciency can be calculated considering the sum of the

    instantaneous isentropic power of the entries, as given in Eq. (6).

    htsins;SE _Wactualins_Wisentins

    (5)

    htsins;TE

    _Wactualins _Wisent;in _Wisent;out

    ins

    (6)

    The instantaneous velocity ratio is the ratio between the rotor

    tip speed and the inlet isentropic velocity. The formulation of the

    instantaneous velocity ratios for the single and twin-entry turbine

    is given in Eq.(7) and Eq.(8) respectively.U

    Cis

    ins;SE

    pDNinsffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffi

    2 _Wisentins_mins

    s (7)

    U

    Cis

    ins;TE

    pDNins

    2 _Wisent;in

    _Wisent;outins_mins;tot

    (8)

    5. Nozzleless and single-entry nozzled turbine:for

    comparisons

    The twin-entry turbine in the current study is the product of

    progressive design stages from the commercial nozzleless followed

    by single-entry nozzled turbine. Thus it would be benecial to look

    into the unsteady characteristics of the preceding turbine congu-

    rations, which will serve as a comparison basis to the twin-entry

    variable geometry turbine performance in the following section.

    Fig. 4 shows the plots of the turbine swallowing capacity with

    nozzled single-entry and nozzlelessvolutes,for 40Hz and 60Hzow

    and 80% equivalent speed. The nozzled turbine loops shown are for

    50 vane angle setting, which has equivalent swallowing capacity as

    with the nozzleless turbine. The equivalent quasi-steady curve of

    the nozzleless turbine is also shown on each plot. It can be noticed

    that the loop of the nozzleless turbine shows better encapsulation

    of the equivalent quasi-steady curve. However, in both the nozzle-

    less and nozzled cases, the range of mass ow parameter and

    pressure ratio reduces at higher frequency. This shows that the

    shorter time interval in between the pulses at higher frequency

    enables a turbine to operate at a given point with narrower mass

    ow rate and pressure ratio cycles. Furthermore, the hysteresis

    loop of the nozzleless turbine shows a clear sign of increasing

    wave action effect at higher ow frequency, since, if there was

    a predominance of lling and emptying effects, one would have

    seen a more regular shape in the parts of the hysteresis shape.Waveactioneffectcan bedenedas a continuous interaction between the

    travelling pulses and the reected pulses in a turbine ow system.

    This could be clearly observed as increasing perturbation in the

    recorded instantaneous pressures as well as instantaneous mass

    ow parameters. Concurrently, the travelling ow is also leavingthe

    turbine as it enters, but at a different rate, which is dened aslling

    andemptying effect.It hasbeen shown in many previous worksthat

    there is a strong link between the pulse ow frequency and the

    dominance of either wave action or lling emptying effect.

    Compared to the nozzleless turbine, the hysteresis loop of the

    nozzled turbine shows stronger sign oflling and emptying effect

    even at higher ow frequency. This is possibly due to the bigger

    volume and the existence of the nozzle ring, which effectively

    creates an intermediate volume with its own

    lling/emptying

    0.00

    1.00

    2.00

    3.00

    4.00

    5.00

    6.00

    7.00

    8.00

    1 1.4 1.8 2.2 2.6

    s/gk(.raPwolFssaM

    T10

    P/

    10)

    Pressure Ratio (P01/P5)

    x 1e-5

    40Hz, 80% Speed

    Single Entry Nozzled

    Nozzeless

    Steady Nozzeless

    0.00

    1.00

    2.00

    3.00

    4.00

    5.00

    6.00

    7.00

    8.00

    1 1.4 1.8 2.2 2.6

    /

    gk(.raPwolFssaM

    T10

    P/

    10)

    Pressure Ratio (P01/P5)

    Nozzleless

    Steady Nozzleless

    x 1e-5

    60Hz, 80% Speed

    Single Entry Nozzled

    s

    Fig. 4. Comparison of the mass ow parameter vs. pressure ratio curves between the

    single-entry nozzled and nozzleless turbine at 40 & 60 Hz, 80% equivalent speed

    condition (nozzleless results from Szymko [24]).

    S. Rajoo et al. / Energy 38 (2012) 176e189180

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    characteristics. Thus the effect of different measurement locations

    for the isentropic and actual conditions of the turbine, as shown in

    the Fig. 2, in a pulsating ow test is more pronounced in the nozzled

    turbine.

    Fig. 5shows the plots of the turbine instantaneous efciency in

    a pulse cycle for the nozzleless (plots (a)) and nozzled (plots (b) and

    (c)) volutes. The curves are for different vane angle settings and 80%

    equivalent speed. The efciency changes over a pulse cycle show

    a trend of improvement with the increase in ow frequency. This is

    observed in both the nozzled and nozzleless turbines, but

    marginally more signicant in the latter. It can be noticed that the

    nozzleless turbine exhibit more negative efciencies at the begin-

    ning and end of a cycle, which is the low pressure ratio region. It is

    more pronounced at lower ow frequency, which is also seen in the

    nozzled setting but with lesser effect. In the nozzled settings, the

    turbine did not exhibit negative efciency at close nozzle positions

    (70 and 65). This is due to the nozzle constantly providing suf-

    cient ow momentum to the rotor during the pulse cycle. But at

    a more open positions especially at 40 and 50 vane angle settings,

    the turbine gradually exhibit negative efciency. This reects the

    decrease in the tangential ow velocity at open nozzle positions in

    the low pressure ratio region. It is also noticed that during the rst

    120 crank angles, where most of the isentropic power concen-

    trated in the pulse, both the nozzleless and nozzled turbines shows

    no signicant difference in most cases. The nozzled turbine shows

    increasing departure from the nozzleless unit at closer nozzle

    settings, which can be explained as the effect of choking and mass

    accumulation. Table 2 shows the velocity ratio, cycle-averaged

    efciency and the equivalent quasi-steady efciency for the

    nozzleless and nozzled turbines as shown in Fig. 5. It can be seen

    that the cycle-averaged efciency is generally lower than the quasi-

    steady assumption in most cases. However, in specic, it is clear

    that the degree of departure of the unsteady conditions from the

    equivalent quasi-steady is more pronounced in the nozzled turbine,

    especially at higher vane angle settings.

    6. Results and discussions: twin-entry VGT

    6.1. Swallowing capacity of twin-entry turbine

    The nozzled single-entry turbine is converted into twin-entry

    through partitioning as described in Romagnoli et al. [18]. The

    twin-entry turbine is tested under pulsating ow with in-phase

    and 180 out-of-phase ow admission conditions. The typical

    inlet static pressure proles during in-phase and 180 out-of-phase

    conditions for various ow frequencies and speed are given in

    Fig. 6. The inner and outer limb notations in the gure refer to the

    individual inlet of the twin-entry turbine, shown in Fig. 2. The inlet

    conditions are monitored throughout the experimental process to

    ensure a consistent phase between the limbs,as this affects the post

    processing for performance analysis.

    Figs. 7 and 8show the swallowing capacity of the twin-entry

    turbine during in-phase full admission test at 50% and 80% equiv-

    alent speed conditions respectively. In both the gures, results for

    40 Hz and 60 Hz pulsating owconditions are shown, as well as the

    equivalent quasi-steady curves for the partial admissions. The

    swallowing capacity of the individual limbs is shown and the

    overall swallowing capacity of the turbine calculated with mass

    averaged inlet total temperatures and pressures. The common

    looping curves are observed in all the cases, with some degree of

    encapsulation around the quasi-steady curves; due to continuous

    lling and emptying of the volume during pulsating ow condi-

    tions. It can be seen that the outer limb swallowing capacity tends

    towards steady characteristics during the 50% speed, butfalls below

    the equivalent quasi-steady. However during 80% speed condition,

    -2

    -1.6

    -1.2

    -0.8

    -0.4

    0

    0.4

    0.8

    1.21.6

    2

    0 90 180 270 360

    Phase Angle (Deg)

    40 Hz

    60 Hz

    Nozzleless80%Speed

    -2

    -1.6

    -1.2

    -0.8

    -0.4

    0

    0.4

    0.8

    1.2

    1.6

    2

    0 90 180 270 360

    Phase Angle (Deg)

    40deg

    50deg

    65deg

    70deg

    60Hz, 80%Speed

    -2

    -1.6

    -1.2

    -0.8

    -0.4

    0

    0.4

    0.8

    1.2

    1.6

    2

    0 90 180 270 360

    Phase Angle (Deg)

    40deg

    50deg

    65deg70deg

    40Hz, 80%Speed

    60deg

    60Hz60deg

    a

    b

    c

    Efficiency(t-s

    )

    Efficiency(t-s

    )

    Efficiency(t-s

    )

    Fig. 5. Comparison of the efciency curves between the nozzled single-entry and

    nozzleless turbine for different nozzle vane angles, different ow frequencies and 80%

    equivalent speed condition (nozzleless results from Szymko [24]).

    Table 2

    Energy weighed cycle-averaged values of velocity ratio and ef

    ciency for single-entry nozzled and nozzleless turbine, 80% equivalent speed conditions ( nozzleless

    results from Szymko,[24]).

    Frequency & conguration U/Cis hcycle-avg hquasi-steady

    40 Hz 40deg 0.65 0.604 (2.8%) 0.576

    40 Hz 50deg 0.662 0.607 (3.1%) 0.638

    40 Hz 60deg 0.652 0.613 (12.6%) 0.739

    40 Hz 65deg 0.645 0.603 (15.4%) 0.757

    40 Hz 70deg 0.619 0.588 (14.6%) 0.734

    40 Hznozzleless 0.624 0.626 (4.6%) 0.672

    60 Hz 40deg 0.676 0.657 (7.3%) 0.584

    60 Hz 50deg 0.684 0.69 (4.2%) 0.648

    60 Hz 60deg 0.682 0.686 (7.1%) 0.757

    60 Hz 65deg 0.662 0.64 (13.2%) 0.772

    60 Hz 70deg 0.62 0.556 (19.4%) 0.75

    60 Hz nozzleless 0.653 0.691 (0.8%) 0.683

    S. Rajoo et al. / Energy 38 (2012) 176e189 181

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    100

    110

    120

    130

    140

    150

    160

    170

    180

    190

    0 45 90 135 180 225 270 315 360

    )aPk(erusserPcitatStelnI

    Phase Angle (deg)

    Outer Limb

    Inner Limb

    40Hz 50% Speed 180 Out- of -Phase Admission

    100

    110

    120

    130

    140

    150

    160

    170

    180

    190

    0 45 90 135 180 225 270 315 360

    )aPk(erusserPcitatSteln

    I

    Phase Angle (deg)

    Outer Limb

    Inner Limb

    60Hz 50% Speed 180 Out-of-Phase Admission

    100

    120

    140

    160

    180

    200

    220

    240

    0 45 90 135 180 225 270 315 360

    )aPk(erusserPcitatS

    telnI

    Phase Angle (deg)

    Outer Limb

    Inner Limb

    40Hz 80% Speed In-Phase Full Admission

    100

    120

    140

    160

    180

    200

    220

    240

    0 45 90 135 180 225 270 315 360

    )aPk(erusserPcitat

    StelnI

    Phase Angle (deg)

    Outer Limb

    Inner Limb

    60Hz 80% Speed In-Phase Full Admission

    Fig. 6. Twin-entry turbine typical inlet static pressure proles for in-phase and 180 out-of-phase admission: given for individual entries, inner and outer limbs.

    Fig. 7. Swallowing capacity of twin-entry turbine at 50% equivalent speed and in-

    phase full admission: given for individual entries, inner and outer limbs as well as

    mass averaged combination.

    Fig. 8. Swallowing capacity of twin-entry turbine at 80% equivalent speed and in-

    phase full admission: given for individual entries, inner and outer limbs as well as

    mass averaged combination.

    S. Rajoo et al. / Energy 38 (2012) 176e189182

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    it shows clear looping characteristics around the steady curve.

    Comparing the swallowing capacity between 50% and 80% speeds,

    it can be seen that the turbine swallows more compared to the

    equivalent steady at higher speed conditions. The cycle-averaged

    unsteady mass ow parameter at 40 Hz 80% speed is around 38%

    higher than the cycle-averaged steady condition. As for 60 Hz 80%

    condition the number is approximately 60%.

    Another observation fromFigs. 7 and 8is that the pressure ratio

    range during a cycle in pulsating ow emulates the steady curves

    more in the 80% compared to the 50% speed. Interesting as it is,

    further scrutiny in comparing the two speed cases, one can notice

    that for the 80% speed, the swallowing capacity exhibits plateauing

    characteristics during the lling period, which is pronounced in the

    40 Hz ow. This suggests the turbine is in a choking state, broadly

    speaking beyond the pressure ratio of 1.8, which in some ways

    explains the situation of the turbine experiencing high pressure

    ratio and the strong lling and emptying behaviour in the 80%

    speed cases. Furthermore, comparing the individual limbs under

    unsteady ow partial admission, the swallowing capacity of the

    outer limb is consistently at the higher pressure ratio, this is more

    apparent in the 50% speed conditions. However this is not observed

    in the steady ow partial admission operation. So the question here

    is why the swallowing capacity of the individual limb under partialadmission is different between each other only in the unsteady

    ow operation.

    The swallowing capacity of a turbine is inuenced by factors

    such as, the volute and rotor inlet area, centrifugal forces on the

    ow, boundary layer growth and possible ow separations. The

    experiment results suggest that one or a combination of these

    factors is different between the limbs in the unsteady ow opera-

    tion. Even though the current experimental results do not allow

    a complete understanding of such a complex behaviour, one can

    indicate that the ow has insufcient time to stabilize in the

    unsteadyow, thus causing a departure from the steady as well as

    a difference between limbs. In this respect, it can be said that ow

    near the rotor shroud (fed mainly by the outer limb) has a higher

    blockage, which is the result of an increase ow curvature and maylead to a ow separation. Higher blockage leads to higher pressure

    ratio operation as per the experimental observations. Overall, the

    unsteady swallowing capacity curves at different conditions in

    Figs. 7 and 8 show that the twin-entry turbine exhibits more of

    a lling and emptying characteristics, consistent with the observed

    characteristics of the single-entry nozzled turbine (Fig. 4).

    Fig. 9shows the swallowing capacity of the twin-entry turbine

    under unequal 180 out-of-phase ow condition, for 40 Hz and

    60 Hz pulsations. The swallowing capacity of the individual entry

    shows clear lling and emptying effect for all conditions, with

    almost full encapsulation of the steady curves. The calculation of

    the overall swallowing capacity of the twin-entry turbine is not

    straightforward in an unequal ow conditions. Mass averaging the

    pressure ratios of the two entries will reduce the range coveredduring a cycle, compared to the individual entry. This can be seen

    clearly inFig. 9, as well as the double looping in the overall swal-

    lowing capacity representing both entries.

    6.2. Power and efciency of twin-entry turbine

    Fig. 10 shows the isentropic and actual power curves of the

    twin-entry turbine under different conditions. The actual power

    is calculated from the measured rotor torque and speed, while the

    isentropic power calculated with measured upstream parameters.

    In general, the turbine power is found to be similar for both the

    entries. A good correlation is observed between the isentropic

    and actual power, given the separate deriving technique for both.

    It can be seen that at some instances the actual power of the

    turbine goes negative; this is explained in Szymko et al. [24] as

    the conditions where the turbine rotor imparts momentum on

    the ow due to a very low energy content of the free stream.

    Interestingly such condition does not occur for out-of-phase ow,

    indicating better ow momentum with 2 pulses per cycle. In

    addition, Fig. 10 also shows that the isentropic power at 60 Hz

    and 80% speed under full admissiondoes not show a clear peak as

    expected. Instead, the isentropic power remains fairly at over

    the whole pulsation period, which results in poor turbine

    instantaneous efciency representation for majority of the pulse

    period. However, the instantaneous pressure prole, as shown in

    Fig. 6, does not show a similar plateauing trend. This seems to

    suggest mass accumulation effect due to the existence of nozzle

    between the volute and rotor. This effect is clearly dominating atthe higher frequency, as it was observed even at 80 Hz (not dis-

    cussed here). At higher frequency, the emptying rate of the noz-

    zled turbine system is not capable to cope with the lling rate,

    thus resulting in mass accumulations. However this is not

    observed at out-of-phase conditions, as the amount of mass

    entering the turbine system is staggered, resulting in better

    emptying process.

    The comparison of the actual and isentropic power of the

    turbine will enable the derivation of efciency however instanta-

    neous comparison creates a level of complexity. This is due to

    factors affecting the comparison mainly the phase shifting due to

    different measurement locations. There are still debates on the

    effective method of dening the efciency of a turbine under

    unsteady

    ow conditions, Rajoo and Martinez-Botas[25].

    Fig. 9. Swallowing capacity of twin-entry turbine at 50% equivalent speed and 180

    out-of-phase admission: given for individual entries, inner and outer limbs as well as

    mass averaged combination.

    S. Rajoo et al. / Energy 38 (2012) 176e189 183

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    6.3. Cycle averaging and comparison to quasi-steady

    Given the uncertainty associated with the meaning of the

    instantaneous turbine efciency, an alternative method to evaluate

    energy conversion is by cycle averaging the parameters. The main

    advantage of the cycle averaging method is that it is not affected by

    phase shifting. The cycle-averaged efciency represents the ratio ofenergy extracted by the turbine per pulse cycle divided by isen-

    tropic energy owing into the system, as given in Eq.(9).

    htsenergyavg

    Zq0

    hts

    _Wtisent

    dt

    Zq0

    _Wtisentdt

    Zq0

    _Wtact

    dt

    Zq0

    _Wtisentdt

    htscycleavg (9)

    The velocity ratio is calculated with energy weighed averaging

    as shown in Eq. (10),1

    U

    Cis

    energyavg

    Zq0

    U

    Cist, _Wtisent

    dt

    Zq0

    _Wtisentdt

    (10)

    The calculated energy weighed cycle-averaged velocity ratio

    is then used to read the corresponding efciency from the steady

    map for that given speed. The cycle-averaged efciency is then

    compared with the equivalent quasi-steady efciency. By doing this

    an appropriate comparison between parameters obtained at

    different conditions can therefore be performed.

    Table 3reports a comparison between the cycle-averaged and

    the quasi-steady efciency obtained for 60 vane angle at 50% and

    80% equivalent speeds under in-phase and out-of-phase ow, for40 Hz, 60 Hz and 80 Hz frequencies. It is worth noting that the full

    admission assumption has been considered here for the quasi-

    steady value. This is appropriate when dealing with in-phase ow

    (since both entries ow concurrently) while further analysis would

    be required for the out-of-phase ow condition (since each limb is

    pressurized at staggered intervals).

    Figs. 11 and 12show the efciency comparison for the in-phase

    and out-of-phase ow respectively (refer Table 3). Observing the

    comparison, one can notice that the cycle-averaged unsteady ef-

    ciency drops substantially, especially for the in-phase ow and

    lower speed conditions. The cycle-averaged efciency remains

    below the quasi-steady efciency with a difference of 25.4%, 25.4%

    and 0.8% for 40 Hz, 60 Hz and 80 Hz respectively. At higher speed

    instead, the discrepancy is less signicant and in some cases thecycle-averaged efciency is higher than the quasi-steady efciency.

    This occurs at 80 Hz and 40 Hz where the cycle-averaged efciency

    is 5.4% and 6.5% higher than the quasi-steady. At high frequency the

    similarity between the cycle-averaged and the quasi-steady ef-

    ciency can be explained considering that the pulse amplitude is

    smallerwhich makes the rotorexposedto more continuousow. At

    lower frequency instead, the ow follows a lling and emptying

    behaviour, thus signicant swallowing capacity changes are expe-

    rienced leading to the differences between the cycle-averaged and

    quasi-steady efciencies. Similar results were also shown by Kar-

    amanis and Martinez-Botas [26], Szymko et al. [23,24]and Rajoo

    and Martinez-Botas [25], who measured higher cycle-averaged

    efciency in a single-entry turbine for higher speeds and

    frequencies. However, it must be noted that no consistent trend

    0

    15

    30

    45

    60

    75

    90

    0 45 90 135 180 225 270 315 360

    )W

    k(rewoP

    Phase Angle (deg)

    Wisnt

    Wact

    40Hz 80% SpeedIn-Phase Full Admission

    0

    15

    30

    45

    60

    75

    90

    0 45 90 135 180 225 270 315 360

    )W

    k(rewoP

    Phase Angle (deg)

    Wisnt

    Wact

    60Hz 80% SpeedIn-Phase Full Admission

    0

    5

    10

    15

    20

    25

    0 45 90 135 180 225 270 315 360

    )W

    k(rewoP

    Phase Angle (deg)

    Wisnt

    Wact

    40Hz 50% Speed

    180 Out-of-Phase Admission

    0

    5

    10

    15

    20

    25

    0 45 90 135 180 225 270 315 360

    )W

    k(rewoP

    Phase Angle (deg)

    Wisnt

    Wact

    60Hz 50% Speed

    180 Out-of-Phase Admission

    Fig. 10. Twin-entry turbine isentropic and actual power proles for in-phase and 180 out-of-phase admissions: given for individual entries, inner and outer limbs.

    1 In a twin-entry conguration _Wisent _Wisent;in

    _Wisent;out , while the velocity

    ratioU/Cis is equal to that provided in Eq. (8).

    S. Rajoo et al. / Energy 38 (2012) 176e189184

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    0.3

    0.35

    0.4

    0.45

    0.5

    0.550.6

    0.65

    0.7

    0.75

    0.8

    40 50 60 70 80

    ycneiciffE

    Frequency (Hz)

    0.3

    0.35

    0.4

    0.45

    0.5

    0.55

    0.6

    0.65

    0.7

    0.75

    0.8

    0.4 0.45 0.5 0.55 0.6 0.65

    y

    cneiciffE

    U/Cis

    Out-of-Phase Flow

    Cycle avrg eff - 27.9 revs/K^0.5 Quasi-steady - 27.9 revs/K^0.5

    Cycle avrg eff - 43.0 revs/K^0.5 Quasi-steady - 43.0 revs/K^0.5

    50% Equiv Speed 50% Equiv Speed

    80% Equiv Speed 80% Equiv Speed

    Fig. 12. Comparison cycle-averaged vs. quasi-steady ef

    ciency for the out-of-phase

    ow at 50% and 80 equivalent speed for 60

    vane angle.

    Table 3

    Comparison of energy weighted cycle-averaged and quasi-steady efciency.

    60 vane angle

    Dh hcycleavg=hquasisteady 1 100% Dh hcycleavg=hquasisteady 1 100%

    50% equivalent speed 80% equivalent speed

    U/Cis hcycle-avg hquasi-steady h U/Cis hcycle-avg hquasi-steady h

    In-phase

    40 Hz 0.542 0.472 0.631 25.4% 0.640 0.835 0.784 6.5%

    60 Hz 0.503 0.456 0.611 25.4% 0.596 0.616 0.768 19.8%

    80 Hz 0.533 0.631 0.626 0.8% 0.629 0.823 0.781 5.4%

    Out-of-phase

    40Hz 0.587 0.434 0.647 32.9% 0.595 0.631 0.768 17.8%

    60Hz 0.464 0.415 0.586 29.2% 0.587 0.520 0.763 31.8%

    80Hz 0.567 0.526 0.641 17.9% 0.577 0.560 0.757 26.0%

    0.3

    0.4

    0.5

    0.6

    0.7

    0.8

    0.9

    40 50 60 70 80

    ycneiciffE

    Frequency (Hz)

    0.3

    0.4

    0.5

    0.6

    0.7

    0.8

    0.9

    0.4 0.45 0.5 0.55 0.6 0.65 0.7

    ycneiciffE

    U/Cis

    In-Phase Flow

    Cycle avrg eff - 27.9 revs/K^0.5 Quasi-steady - 27.9 revs/K^0.5

    Cycle avrg eff - 43.0 revs/K^0.5 Quasi-steady - 43.0 revs/K^0.5

    50% Equiv Speed 50% Equiv Sp eed

    80% Equiv Speed 80% Equiv Speed

    Fig. 11. Comparison cycle-averaged vs. quasi-steady efciency for the in-phase ow at 50% and 80% equivalent speed for 60 vane angle.

    S. Rajoo et al. / Energy 38 (2012) 176e189 185

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    was observed in the cycle-averaged efciency variation. In the out-

    of-phase ow conditions, the cycle-averaged efciency shows large

    discrepancies from the quasi-steady e at 50% equivalent speed

    a difference of 32.9%, 29.2% and 17.9% was measured at 40 Hz, 60 Hz

    and 80 Hz respectively. A similar drop was also found at 80%

    equivalent speed e the cycle-averaged efciency deviates from the

    quasi-steady by 17.8%, 31.8% and 26.0% for the 40 Hz, 60 Hz and80 Hz cases respectively.

    Another interesting aspect to taken into account is the effect of

    the pulsed ow phases (in-phase or out-of-phase) on the efciency.

    From Table 3 it can be seen that the out-of-phase condition is

    detrimental to the overall efciency above all at high speed. At 80%

    equivalent speed, the cycle-averaged efciency drops from 0.835,

    0.616, and 0.823 down to 0.631, 0.520, and 0.560 for 40 Hz, 60 Hz

    and 80 Hz respectively, from the in-phase to out-of-phase ow

    conditione this corresponds to a drop of 32.2%, 18.4%, and 46.9%

    respectively. However, the same decit is not observed at lower

    speed where the efciency drop is much lesser. At 50% equivalent

    speed, the efciency drops from 0.472, 0.456 and 0.631 to 0.434,

    0.415 and 0.526 (corresponding to a drop of 8.75%, 9.8% and 19.96%)

    for 40 Hz, 60 Hz and 80 Hz respectively, from the in-phase to out-of-phaseow condition.

    In order to further understand the correlation between the

    cycle-averaged and the quasi-steady assumption, the ratios

    between these efciencies has been calculated for both in-phase

    and out-phase ow at 50% and 80% equivalent speeds. The

    parameter called efciency ratio is plotted in Fig. 13against pulse

    frequency (40 Hz, 60 Hz, 80 Hz). As noted from Fig. 13, at 80%

    equivalent speed, the efciency ratio for the in-phase ow does not

    vary substantially with frequency, which goes in favour of the

    quasi-steady assumption. The dip observed at 60 Hz (efciency

    ratioz0.8) can be considered as the result of the transition through

    a region where the quasi-steady assumption no longer applies. In

    the out-of-phase ow conditions instead the efciency ratio

    remains below unity for both 50% and 80% equivalent speeds.

    In order to understand the efciency trends, the unsteady time-

    averagedpower and massowwerecalculated andcompared tothe

    quasi-steady values e these are shown inFig.14for 80% speed. The

    quasi-steady values are obtained from the steady curves at the

    equivalent unsteady isentropic energy averaged velocity ratio.

    The gure show shat the quasi-steady average values generally over

    predict the corresponding unsteady values since the power and

    mass ow ratio remain below unity. The mass ow and power vary

    in a consistent manner for both in-phase and out-of-phase ow

    conditions e a decreasing value in the ratio observed with

    increasing frequency. Despite the similarities existing between the

    in-phase and out-of-phase power and mass ow ratios, Fig. 14

    shows that in out-of-phase ow condition, the mass ow ratio

    (and hence the isentropic power ratio) is approximately equal to

    unity for almost any frequency, thus showing that the quasi-steady

    assumption is adequate for a full unsteady calculation. The samedoes not occur for the in-phase conditions for which a dip at 60 Hz

    can be observed in the mass ow and isentropic power ratio. As

    already observedbefore (Fig.10)suchadipcouldbeattributedtothe

    increasingly unsteady correlations between the wave action and

    lling and emptying effects in the nozzled turbine system. On the

    efciency side, the trend observed for the ratios between the cycle-

    averaged and the quasi-steady efciencies (Figs. 11 and 12) are re-

    ected in the actual and isentropic power ratios e the isentropic

    power ratios remains consistently above the actual power ratio.

    Comparing the cycle-averaged efciency with the quasi-steady

    assumption based on full admission conditions is not conclusive

    when dealing with twin-entry turbines. It is a known fact that the

    twin-entry turbine is meant to work in out-of-phase ow condi-

    tions in most cases. The incoming pulses from each bank ofmanifolds occur at staggered intervals, thus the turbine works in

    partial admissionconditions in most cases compared to full admis-

    sion. Therefore, in order to evaluate the quasi-steady assumption in

    the out-of-phase ow conditions, it is appropriate to refer to the

    partial admissionmaps instead of the full admission.Table 4shows

    the quasi-steady efciency calculated using the full and partial

    admissionconditions. The cycle-averaged efciencies and the ratio

    0.540 50 60 70 80

    0.6

    0.7

    0.8

    0.9

    1

    1.1oitarydaets-isauQ/yda

    etsnU

    Frequency (Hz)

    Ratio between Cycle-averaged and Quasi-steady efficiency

    In Phase 50% Equiv Speed

    In Phase 80% Equiv spped

    Out of phase 50% Equiv Speed

    Out of phase 80% Equiv Speed

    Fig.13. Ratio between cycle-averaged and quasi-steady efciency for the in-phase and

    out-of-phaseow at 50% and 80 equivalent speed.

    0

    1

    2

    40 60 80

    oitary

    daets-isauQ

    /ydaetsnU

    Frequency (Hz)

    In Phase Flow

    Wisnt ratio Wact ratio Mass flow ratioWis ratio

    0

    1

    2

    40 60 80

    oitary

    daets-isauQ

    /ydaetsnU

    Frequency (Hz)

    Out of Phase Flow

    Fig. 14. Ratio cycle-averaged and quasi-steady power and mass

    ow rate for the in-phase and out-of-phase

    ow at 80% equivalent speed and 60

    vane angle.

    S. Rajoo et al. / Energy 38 (2012) 176e189186

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    between the cycle-averaged and the quasi-steady efciencies are

    shown inFig. 15. FromFig. 15it can be seen that the ratio between

    the cycle-averaged and the quasi-steady assumption based on the

    partial admissioncondition is much closer to unity compared to the

    cases where the full admission map is used (see Fig. 13). At 80%

    equivalent speed, the quasi-steady efciencygoes from 0.768, 0.763

    and 0.757 to 0.530, 0.533 and 0.534 for the 40 Hz, 60 Hz and 80 Hz

    cases respectively, considering the full to partial admission condi-

    tion e such a drop leads to values of the efciency ratio (inpartial

    admission) to be 1.03, 0.85 and 0.92 for 40 Hz, 60 Hz and 80 Hz

    respectively. At 50% equivalent speed, the ratio between the cycle-

    averaged and quasi-steady efciency is approximately 10% higherthan that calculated considering the full admission curve, which

    results in an improvement in the evaluation of the quasi-steady

    assumption. In summary, the quasi-steady efciency shifts from

    0.647, 0.586 and 0.641 to 0.607, 0.607 and 6.08 for the 40 Hz, 60 Hz

    and 80 Hz cases respectively, considering the full admission to the

    partial admissioncase.

    Table 5 shows the velocity ratio, cycle-averaged efciencyat 50%

    equivalent speed for different vane angle settings (40, 60, 70)

    and ow frequencies (40 Hz, 60 Hz and 80 Hz) e these are plotted

    in Fig. 16. The values are energy weighted average as shown in

    Eq.(5) and Eq. (6). It can be noticed that the trend of the cycle-

    averaged efciency for different vane angles does not seem to

    follow a well-dened pattern. For the in-phase ow, the cycle-

    averaged efciency shows about 12 percentage points drop from40 to 60 vane angle for 40 Hz and 60 Hz. This can be directly

    linked to the high uctuation of the torque exhibited by the turbine

    for open vane angles compared to the closed vane settings which

    leads to higher cycle-averaged efciency[25]. For 70 vane angle

    and in-phase ow 40 Hz and 60 Hz, the cycle-averaged efciency is

    similar to that calculated for the 60 vane angle even though a large

    departure from one another could be observed at 80 Hz. A different

    scenario can be observed for the out-of-phase ow. The cycle-

    averaged efciency increases with increasing frequency. At 60

    vane angle, the efciency is higher than those measured at 40 and

    70, while the 40 vane angle setting seems to perform better than

    the 70. The efciency decit for the 70 vane angle compared to

    the optimum vane angle is approximately 17.3%, 10.1% and 17.7% for

    40 Hz, 60 Hz and 80 Hz respectively. Such a penalty in efciency

    could be attributed to the blockage effects due to closed nozzle

    settings, similar to what was found in the single-entry investiga-

    tions[25]. The mass accumulation in the volume (volute pipe)

    reduces the possible momentum imparted to the rotor with

    consequent lower power output.

    6.4. Further considerations

    The analysis carried out within the current paper comes as

    a continuation of a similar study done on the same turbine

    congurations under steady-state conditions [18]. The results ob-

    tained in steady-state conditions showed that the mass ow

    parameters for the twin-entry are almost independent of the

    conguration and of the type ofow admission (partialor unequal

    admission[18]). A similar behaviour is not observed as the turbines

    starts to operate under unsteady conditions. Even though the

    hysteresis loops between the entries seem to have a fair degree of

    symmetry, there are still some issues, which need to be addressed

    in order to be able to make a nal judgement over the turbine

    performance. These can be identied mainly in (1) the reliability

    of the quasi-steady assumption, for which there are still on-going

    debates but it is common to both single and twin-entry congu-

    rations, and (2) the physical approach in the evaluation of the

    performance parameters for a twin-entry turbine. Within the

    current paper, in accordance with previously published works

    [18,27], a mass weighed averaged total temperatures and an area

    averaged pressure ratios were considered for the calculation of

    mass ow parameters. However, the complexity attributed to the

    mixing of the travelling pulses and the extra degree of freedoms

    due to the admission conditions (either in-phase or out-of-phase)

    makes the assessment particularly complex. In this sense the

    experimental results presented here provide an initial and rather

    unique insight on the response of a variable geometry twin-entry

    Table 5

    Energy weighted cycle-averaged efciency for different vane angles.

    50% equivalent speed

    40 vane angle 60 vane angle 70 vane angle

    U/Cis hcycle-avg U/Cis hcycle-avg U/Cis hcycle-avg

    In-phase

    40 Hz 0.593 0.593 0.542 0.472 0.51 0.470

    60 Hz 0.548 0.590 0.503 0.456 0.541 0.463

    80 Hz 0.519 0.347 0.533 0.631 0.487 0.288

    Out-of-phase

    40 Hz 0.556 0.425 0.587 0.434 0.472 0.261

    60 Hz 0.524 0.344 0.464 0.412 0.478 0.311

    80 Hz 0.587 0.433 0.567 0.526 0.485 0.349

    Table 4

    Comparison between cycle-averaged and quasi-steady efciency considering full andpartial admissionassumption for the quasi-steady value.

    Out-of-phaseow (quasi-steady assumption based on partial admission condition)

    50% equivalent speed 80% equivalent speed

    U/Cis hcycle-avg hqs, full hratio hqs,partial hratio U/Cis hcycle-avg hqs,full hratio hqs, partial hratio

    40 Hz 0.587 0.434 0.647 0.67 0.530 0.81 0.595 0.631 0.768 0.82 0.607 1.03

    60 Hz 0.464 0.415 0.586 0.70 0.533 0.77 0.587 0.520 0.763 0.68 0.607 0.85

    80 Hz 0.567 0.526 0.641 0.82 0.534 0.98 0.577 0.560 0.757 0.73 0.608 0.92

    0.5

    0.6

    0.7

    0.8

    0.9

    1

    1.1

    40 50 60 70 80

    oitarydaets-isauQ

    /ydaetsnU

    Frequency (Hz)

    revs/K^0.5

    revs/K^0.5

    revs/K^0.5

    revs/K^0.5

    Full Admission

    50% Equiv Speed

    Full Admission80% Equiv Speed

    Partial Admission50% Equiv Speed

    Partial Admission80% Equiv Speed

    Fig. 15.Ratio of cycle-averaged and quasi-steady efciency for the out-of-phase owat

    50% and 80% equivalent speed, obtained using the full and partial admission quasi-

    steady value.

    S. Rajoo et al. / Energy 38 (2012) 176e189 187

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    turbine. The experimental results build up well with previously

    published works and they form a benchmark for future works.

    Currently on-going work within the Imperial College London

    turbocharger research group are focussing on 1D and 3D simula-

    tion in the aim to discover more physical insights of the single and

    multiple entries turbine behaviour under pulsating ow condi-

    tions. Some of the initial ndings of the simulation work are

    documented by Costall et al. [19], Copeland et al.[21]and Chiong

    et al. [28]. The extensive unsteady experimental results of the

    work in this paper enable the accurate validation of computational

    tools in turbocharger turbine performance predictions, as shown

    by Chiong et al.[28]. This is benecial for turbocharger and engine

    designers, since most available turbine model such as shown by

    Xiande Fang et al. [29] and Xiande Fang & Yu Xu [30], are stillbased on steady-state ow.

    7. Summaries

    The current paper discusses performance analysis of a twin-

    entry variable geometry turbine tested under pulsating ow

    conditions. The presented experimental results are obtained from

    a high precision pulsating ow turbocharger test-rig at Imperial

    College London. The twin-entry turbine was designed in progres-

    sion from single-entry nozzleless and nozzled turbines, while

    maintaining the main geometrical features in all cases. These were

    used as basis of comparison to gauge the operating variation and

    the associated twin-entry turbine performance, under pulsating

    ow conditions. Some initial results of the nozzleless and nozzledsingle-entry turbine are also shown as to allow readers to follow

    through the design progression. Following are the main ndings

    from the experimental investigation of this paper.

    For the optimum vane angle setting (60) and in-phase ow

    condition, the overall ow capacity is larger than the equivalent

    quasi-steady. The encapsulation of the quasi-steady curve is only

    partially achieved and it occurs mainly in the lowpressure region of

    the maps for low speeds and frequencies. A more appreciable level

    of encapsulation with the quasi-steady curve is achieved for the

    ow capacity owning to each limb; a similar shape for the hyster-

    esis loop could be found for the two entries even though the outer

    entry (shroud-side) was found to operate at higher pressure ratios

    than the inner entry (hub-side). As for the out-of-phase conditions,

    the pulsating nature of the

    ow at staggered intervals, leads to

    a higher rate of lling and empty, this could be observed in the

    occurrence of large hysteresis loop amplitude.

    The quasi-steady assumption for the turbine efciency under in-

    phase ow condition found to be only partially true. At 50%

    equivalent speed and low frequency the cycle-averaged efciency is

    approximately 25% lower than the quasi-steady whereas at high

    frequency the cycle-averaged and the quasi-steady efciency are

    almost coincident (0.8% difference). Meanwhile at 80% equivalent

    speed, the quasi-steady assumption is satised at low and high

    frequencies (40 Hz and 80 Hz), whereas a transition region from

    quasi-steady to fully unsteady was observed at 60 Hz.

    The quasi-steady assumption for the turbine efciency under

    out-of-phase ow condition was found to be unsatised e

    a difference from 18% to more than 30% was measured for both 50%and 80% equivalent speed. The full admission quasi-steady ef-

    ciency is not fully representative of the out-of-phase ow condition

    in the turbine, which at each instant in time is more likely to act as

    in partial admission conditions. At 80% equivalent speed, the ratio

    between the cycle-averaged and the quasi-steady efciency devi-

    ates only by few percentage points (1.03, 0.85 and 0.92 at 40 Hz,

    60 Hz and 80 Hz respectively) while at 50% equivalent speed, an

    improvement of almost 10 percentage points could be measured.

    The ratio between the cycle-averaged and the quasi-steady

    assumption passed from 0.67, 0.70 and 0.82 for the full admission

    to 0.81, 0.77 and 0.98 for partial admission, at 40 Hz, 60 Hz and

    80 Hz respectively.

    The effects of vane angle on the cycle-averaged efciency

    provided different response depending on the pulse

    ow. In-phaseow showed that at lower frequencies the close vane position (60

    and 70 vane angle) is detrimental to the efciencycompared to the

    fully open position (40 vane angle). The same does not occur in

    out-of-phase ow where higher efciency was found for the

    optimum vane angle (60 vane angle). This agrees with thendings

    found in the steady-state testing which show a higher efciency for

    the optimum vane angle.

    Acknowledgements

    The authors would like to acknowledge Ricardo Plc., Ford Motor

    Company Ltd and University of Brighton. This consortium along

    with Imperial College is part of funded program (TSB) named

    VERTIGO (Virtual Emission Research Tools and Integration).

    0

    0.1

    0.2

    0.3

    0.4

    0.5

    0.6

    0.7

    40 50 60 70 80

    ycneiciffede

    garevaelcyC

    Frequency (Hz)

    In Phase Flow

    40 deg 60 deg 70 deg

    0

    0.1

    0.2

    0.3

    0.4

    0.5

    0.6

    0.7

    40 50 60 70 80

    ycneiciffed

    egarevaelcyC

    Frequency (Hz)

    Out of Phase Flow

    Fig. 16. Comparison of cycle-averaged efciency for different vane angles (40, 60 and 70) for the in-phase and out-of-phase ow at 50% equivalent speed.

    S. Rajoo et al. / Energy 38 (2012) 176e189188

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