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Turbine Generator Baseline Testing John Undrill November 2015

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  • Turbine Generator Baseline Testing

    John Undrill November 2015

  • The Overall Context

    Understand the equipment you are going to test

    Understand the modeling of the equipment at the grid-simulation level

    Test the equipment, deduce parameter values, verify that simulations made with the models are correct

    Maintain a stable data base to support the use of the models

    Monitor the modeling continuously to check validity of models and condition of plants

  • The Overall Requirement

    Expertise with test equipment, signal processing software, and equipment operation is NOT SUFFICIENT

    Expertise with the operation of a dynamic simulation program and the mathematics of dynamic models are NOT SUFFICIENT

    You have to understand the equipment at the level of its dynamic behavior

    You have to understand the dynamic simulation process

  • Getting Ready

    SURVEY THE PLANT Go to the plant Search for all available documentation Scan and read everything Photograph nameplates Review and record base values Generator MVA Turbine rated/nominal power Turbine head

    SELECT THE MODELS Build up a pro-forma model Run pre-test simulations

    MAKE THE TEST PLANS Step by step for control room MW chronogram for power schedulers

  • Power Scheduling Chronogram

    -100

    -50

    0

    50

    100

    150

    200

    250

    300

    6.00 8.00 10.00 12.00 14.00 16.00 18.00 20.00 22.00

    Time

    Gen

    erat

    or M

    W

    GTMWSTMWSTMVARGTVAR

  • 0 50 100 150 200 250Field current, Amps

    0

    0.2

    0.4

    0.6

    0.8

    1

    1.2

    Stat

    or v

    olta

    ge, p

    u

    Magnetization Curve Oildale Energy LM6000

    Red - Ifd test Black - Ifd model Blue - Air Gap LineAFAG = 134.00s1 = 0.12 s12 = 0.40

  • -20 -15 -10 -5 0 5 10 15 20Reactive Power, per unit

    0

    0.5

    1

    1.5

    2

    2.5

    3

    Fiel

    d C

    urre

    nt, p

    er u

    nit

    V curve Oildale Energy LM6000

    Red - Ifd test Black - Ifd modelBlue - voltage Magenta - power

    Mbase = 50.50 MVALd = 2.100 Lq = 2.000s1 = 0.120 S12= 0.400Ll = 0.200 Kis= 0.080Ra = 0.0050 Afag= 134.0If0 = 0.000

  • 0.3 0.2 0.1 0 0.1 0.2 0.3 0.4 0.50

    0.5

    1

    1.5

    2

    2.5

    3

    Reactive Power, per unit

    Fiel

    d C

    urre

    nt, p

    er u

    nit

    V curve Bonanza

    Red Ifd test Black Ifd modelBlue voltage Magenta power

    Mbase = 523.00 MVALd = 1.900 Lq = 1.750s1 = 0.130 S12= 0.400Ll = 0.300 Kis= 0.140Ra = 0.0000 Afag= 52.0

  • -0.2 -0.1 0 0.1 0.2 0.3Reactive Power, per unit

    0

    0.5

    1

    1.5

    2

    2.5

    Fie

    ld C

    urre

    nt, p

    er u

    nit

    V curve Lancaster GT 2

    Black - Ifd test R,G,B - Ifd model

    Blue - voltage Magenta - power

    Mbase = 234.00 MVA

    Ld = 2.200 Lq = 1.900

    s1 = 0.100 S12= 0.250

    Ll = 0.165 Kis= 0.140

    Ra = 0.0000 Afag= 540.0

    LancasterGTvee000.csv

  • Time MW Action Excitation

    20:00 Normal Commence reducing load so as to be ready for no load testing at 2200 Normal22:00 Minimum Transfer unit auxiliaries to startup transformer Normal

    Disable transfer trips from 52a/52b contacts as neededDisable reverse power relay

    22:15 0 Reduce generator output to zero Mw and zero MVAR Auto or Man

    22:30 0 Reduce excitation to run generator into leading power factor - 50 MVAR as required0 Increase excitation to return to 0 MVAR0 Increase excitation to run generator into lagging power factor - 50 to 60 MVAR0 Decrease excitation to return to 0 MVAR

    0:00:00 0 Open generator circuit breaker (52) Auto or Man0 Reduce excitation as far as possible as required0 Raise excitation in gentle steps to raise voltage to 110 percent0 Return voltage to normal synchronizing value

    0:30 0 Synchronize0 Reduce excitation to obtain 30MVAR leading Manual0 Open generator circuit breaker (52)

    1:00 0 Synchronize0 Reduce Excitation to obtain 60 MVAR leading Manual0 Open generator circuit breaker (52)

    1:30 0 Synchronize0 Reduce excitation to obtain 30 MVAR leading Auto 0 Open generator circuit breaker (52)

    2:00 0 Synchronize0 Reduce Excitation to obtain 60 MVAR leading Auto0 Open generator circuit breaker (52)

    2:30 0 Synchronize40 Increase generator power to 40MW and 30 MVAR leading Manual40 Open generator circuit breaker (52)

    3:00 0 Restore reverse power relay to normal0 Remove transfer trip bypasses0 Testing Complete

  • Theoretical Basis

  • Test Simulation

  • Beware Theory assumes constant field voltage

    Most static excitation systems work in constant-field-current mode when switched into manual operation

  • 0 10 20 30 40 50 60Time, sec

    0

    0.1

    0.2

    0.3

    0.4

    0.5

    0.6

    0.7

    0.8

    0.9

    1

    Stat

    or v

    olta

    ge, p

    u

    ../tests/T-15-10-27-1743-001.xls

    3.8 3.9 4 4.1 4.2 4.3 4.4 4.5 4.6 4.7Time, sec

    0.8

    0.82

    0.84

    0.86

    0.88

    0.9

    0.92

    0.94

    0.96

    0.98

    1

    Stat

    or v

    olta

    ge, p

    u

    ../tests/T-15-10-27-1743-001.xls

  • 3 3.5 4 4.5 5 5.5 6 6.5 7 7.5 80.99

    1

    1.01

    1.02

    1.03

    1.04

    Stat

    or v

    olta

    ge, p

    u

    3 3.5 4 4.5 5 5.5 6 6.5 7 7.5 8Time, sec

    0

    1

    2

    3

    4

    5

    Fiel

    d vo

    ltage

    , pu

    ../tests/T-15-10-27-1442-001.xls

    0 2 4 6 8 10 12 14 16 18 201.02

    1.03

    1.04

    1.05

    1.06

    1.07

    Stat

    or v

    olta

    ge, p

    u

    0 2 4 6 8 10 12 14 16 18 200

    1

    2

    3

    4

    5

    Fiel

    d vo

    ltage

    , pu

    0 2 4 6 8 10 12 14 16 18 20-5

    0

    5

    10

    15

    Rea

    ctiv

    e po

    wer

    , MVA

    R

    0 2 4 6 8 10 12 14 16 18 20Time, sec

    30

    32

    34

    36

    38

    40R

    eact

    ive

    pow

    er, M

    VAR

    ../tests/T-15-10-27-1709-001.xls

  • Divx 10 Divy 10 0.0 Time 500.0

    Name Min Max Col CpPu F Fa Fb Fc Fd

    Data file: t3ag1.csv

    Scale file: t3ag1.scl

    GilaBend GT3A

    ..

    ...

    ....

    .....

    0 TNR 95.0 105.0 2 1.0 1 0.0 0.0 0.0 0.0

    1 TNH 99.9 100.9 9 1.0 2 0.2 0.0 0.0 0.0____

    2 DWATT 115.0 165.0 3 1.0 1 0.0 0.0 0.0 0.0

    3 FSRN 60.0 100.0 1 1.0 1 0.0 0.0 0.0 0.0

    4 FSRT 60.0 100.0 5 1.0 1 0.0 0.0 0.0 0.0

    6 CPR 0.0 15.0 9 1.0 1 0.0 0.0 0.0 0.0

    7 CSGV 0.0 100.0 6 1.0 1 0.0 0.0 0.0 0.0

    Divx 10 Divy 10 0.0 Time 500.0

    Name Min Max Col CpPu F Fa Fb Fc Fd

    Data file: gtgov.chf

    Scale file: gtgov.scl

    GENS Output

    .

    .

    .

    .

    8 pmech 115.0 165.0 3 1.0 1 0.0 0.0 0.0 0.0

    12 Sp-c 0.6 1.0 5 1.0 1 0.0 0.0 0.0 0.0

    13 Sp-d 0.6 1.0 1 1.0 1 0.0 0.0 0.0 0.0

  • Divx 10 Divy 10 20.0 Time 120.0

    Name Min Max Col CpPu

    Data file: t3ag1.csv

    Scale file: t3ag1.scl

    GilaBend GT3A

    ..

    ...

    ....

    .....

    0 TNR 95.0 105.0 2 1.0

    1 TNH 99.5 104.5 9 1.0

    2 DWATT 115.0 165.0 3 1.0

    3 FSRN 60.0 100.0 1 1.0

    4 FSRT 60.0 100.0 5 1.0

    6 CPR 0.0 15.0 9 1.0

    7 CSGV 0.0 100.0 6 1.0

    Divx 10 Divy 10 25.0 Time 125.0

    Name Min Max Col CpPu F Fa Fb Fc Fd

    Data file: gtgov.chf

    Scale file: gtgov.scl

    GENS Output

    .

    .

    .

    .

    8 pmech 115.0 165.0 3 1.0 1 0.0 0.0 0.0 0.0

    12 Sp-c 0.6 1.0 5 1.0 1 0.0 0.0 0.0 0.0

    13 Sp-d 0.6 1.0 1 1.0 1 0.0 0.0 0.0 0.0

  • Divx 10 Divy 10 160.0 Time 260.0

    Name Min Max Col CpPu F Fa Fb Fc Fd

    Data file: t3ag1.csv

    Scale file: t3ag1.scl

    GilaBend GT3A

    ..

    ...

    ....

    .....

    0 TNR 95.0 105.0 2 1.0 1 0.0 0.0 0.0 0.0

    1 TNH 99.5 104.5 9 1.0 1 0.0 0.0 0.0 0.0

    2 DWATT 115.0 165.0 3 1.0 1 0.0 0.0 0.0 0.0

    3 FSRN 60.0 100.0 1 1.0 1 0.0 0.0 0.0 0.0

    4 FSRT 60.0 100.0 5 1.0 1 0.0 0.0 0.0 0.0

    6 CPR 0.0 15.0 9 1.0 1 0.0 0.0 0.0 0.0

    7 CSGV 0.0 100.0 6 1.0 1 0.0 0.0 0.0 0.0

    Divx 10 Divy 10 160.0 Time 260.0

    Name Min Max Col CpPu F Fa Fb Fc Fd

    Data file: gtgov.chf

    Scale file: gtgov.scl

    GENS Output

    .

    .

    .

    .

    8 pmech 115.0 165.0 3 1.0 1 0.0 0.0 0.0 0.0

    12 Sp-c 0.6 1.0 5 1.0 1 0.0 0.0 0.0 0.0

    13 Sp-d 0.6 1.0 1 1.0 1 0.0 0.0 0.0 0.0