turbine design aspects - kth design aspects damian vogt ... • power shaft must rotate at constant...

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Turbomachinery Lecture Notes 1 2007-10-11 Compressor Design Aspects Damian Vogt Course MJ2429 Axial Compressor Rotor Types Rotors of drum and disk construction Source [1] KTH/EKV/DV

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Page 1: Turbine Design Aspects - KTH Design Aspects Damian Vogt ... • Power shaft must rotate at constant speed. ... Turbomachinery Lecture Notes 8 2007-10-11 Surge Control

Turbomachinery Lecture Notes 1 2007-10-11

Compressor Design Aspects

Damian Vogt Course MJ2429

Axial Compressor Rotor Types

Rotors of drum and disk construction

Source [1]

KTH/EKV/DV

Page 2: Turbine Design Aspects - KTH Design Aspects Damian Vogt ... • Power shaft must rotate at constant speed. ... Turbomachinery Lecture Notes 8 2007-10-11 Surge Control

Turbomachinery Lecture Notes 2 2007-10-11

Multiple Rotors

Source [1]

Abbreviations:

• L.P. low pressure • H.P. high pressure

Advantages

• Single spool simple and robust construction • Twin spool optimum speed for LP and HP compressor; LP usually rotates slower

than HP

KTH/EKV/DV

Page 3: Turbine Design Aspects - KTH Design Aspects Damian Vogt ... • Power shaft must rotate at constant speed. ... Turbomachinery Lecture Notes 8 2007-10-11 Surge Control

Turbomachinery Lecture Notes 3 2007-10-11

Source [1]

Advantages of triple-spool engine:

• Optimum fan speed; fan speed is lower than LP and HO compressor (large diameter gives high blade tip speeds supersonic due to low speed of sound)

• Avoid having a geared fan (a gear box for these power ratings is heavy)

KTH/EKV/DV

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Turbomachinery Lecture Notes 4 2007-10-11

Different problem for power generation turbine:

• Power shaft must rotate at constant speed. At part load behavior the compressor would however work in a better operating point at part speed.

• Solution: free power turbine

Solar Turbines mechanical drive

Source [2]

KTH/EKV/DV

Page 5: Turbine Design Aspects - KTH Design Aspects Damian Vogt ... • Power shaft must rotate at constant speed. ... Turbomachinery Lecture Notes 8 2007-10-11 Surge Control

Turbomachinery Lecture Notes 5 2007-10-11

Rotor Blade Mount

Source [1]

Comparison of compressor and turbine blade fixations:

• Turbine: fir tree • Compressor: dove tail

Reason: higher load at higher temperatures for turbines, fir tree distributes loads more efficiently but is more costly

KTH/EKV/DV

Page 6: Turbine Design Aspects - KTH Design Aspects Damian Vogt ... • Power shaft must rotate at constant speed. ... Turbomachinery Lecture Notes 8 2007-10-11 Surge Control

Turbomachinery Lecture Notes 6 2007-10-11

Stator Vane Mount

Source [1]

Variable Stage Geometry Variable guide vanes: control of stager angle of all blades in a blade row

Source [1]

Purpose:

• Minimize incidence at off-design operation • Pre-swirl for load regulation

KTH/EKV/DV

Page 7: Turbine Design Aspects - KTH Design Aspects Damian Vogt ... • Power shaft must rotate at constant speed. ... Turbomachinery Lecture Notes 8 2007-10-11 Surge Control

Turbomachinery Lecture Notes 7 2007-10-11

Inlet guide vanes

Rotor

Stator Zero swirl

Negative swirl

Positive swirl

Source [3]

KTH/EKV/DV

Page 8: Turbine Design Aspects - KTH Design Aspects Damian Vogt ... • Power shaft must rotate at constant speed. ... Turbomachinery Lecture Notes 8 2007-10-11 Surge Control

Turbomachinery Lecture Notes 8 2007-10-11

Surge Control (Bleed Valves)

Source [1]

Bleed valves are used to avoid compressor surge during fast acceleration. Their use during steady operation however would be very wasteful and is therefore not taken into consideration.

KTH/EKV/DV

Page 9: Turbine Design Aspects - KTH Design Aspects Damian Vogt ... • Power shaft must rotate at constant speed. ... Turbomachinery Lecture Notes 8 2007-10-11 Surge Control

Turbomachinery Lecture Notes 9 2007-10-11

Boundary Layer Control

Source [3]

KTH/EKV/DV

Page 10: Turbine Design Aspects - KTH Design Aspects Damian Vogt ... • Power shaft must rotate at constant speed. ... Turbomachinery Lecture Notes 8 2007-10-11 Surge Control

Turbomachinery Lecture Notes 10 2007-10-11

Aspiration

Source [4]

KTH/EKV/DV

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Turbomachinery Lecture Notes 11 2007-10-11

Blade Twist

Source [1]

KTH/EKV/DV

Page 12: Turbine Design Aspects - KTH Design Aspects Damian Vogt ... • Power shaft must rotate at constant speed. ... Turbomachinery Lecture Notes 8 2007-10-11 Surge Control

Turbomachinery Lecture Notes 12 2007-10-11

References [1] Rolls-Royce, 1992, “The Jet Engine”, ISBN 0 902121 04 9, Derby, UK, 1992 [2] Boyce, M.P., 2002, “Gas Turbine Engineering Handbook”, Gulf Professional Publishing,

ISBN 0-88415-732-6, Houston, 2002 [3] Eckert, B., 1953, “Axialkompressoren und Radialkomprssoren”, Springer Verlag,

Berlin/Göttingen/Heidelberg, 1953 [4] Merchant, A., 1999, “Design and Analysis of Axial Aspirated Compressor Stages”, PhD

thesis, Massachusetts Institute of Technology, USA, Gas Turbine Laboratory, Boston, 1999

KTH/EKV/DV