triumph trw 500 sv part list

. CROWN COPYRIGHT RESERVED w.o. CODE No. 18560

·rhe iriformadon,iv*, i;ft·thil,documentilnot tob-cornmunicatfd'eltWdWectly.i>t.Jn4irectty to .the Press. or anypenoi1 ....·~:at#hori~··;to rec~.,,1':8

I

•• 6jVEHSjI6762/CB28B.

MERIDEN

COVENTRY.

RIGHT·HAND VIEW

2

I

232323

28

2S2S2S

23

30

2727

26272727

2829

11·14131311

·14... ·:.13...... ' 1-4

1413

No.10

.... ·30'...... 30

'161616

1820·20

2022

SYSTEM GROUP .

OIL TANK GROUPOil pipes ....

PETROL GROUPAttachment fittingsPetrol taps and pi pes ....Tank parcel .grid

PILLION SEAT GROUP

PRIMARY CHAINCASE GROUPInner coverOuter cover

Pillion footrest

___II. __ 1IIl":" GROUPFront portionRear portion .

GEAR BOX GROUPClutch control ....Gear control (end.. oSed..footcha:nge)Gear control· (selector. mechanism)Gearbox casing .....Clutch and .shock '..btlOrber

.Gearbox fittings .Gearbox sprocketKickstarterShafts and gears .

FRONT FORK GROUP. Steering cups, cones andSteering damper

. HANDLEBAR ··GROUP~~·__Clutch and exhaust valve UfterFront brake controlHandlebar '.Throttle control .......

PageNo.

·31

39 .

242-42424

25

25

2929'302929

3S3837383737

..~. 3S36373S38373638

57799755

109975

1010

555

16

..... .

PAN

GROUP ....

ENGINE PLATE GROUP

ENG1NE· GROUPConneCting rodsCrankcaseCrankcase filter ...Crankcase undershh!ld ...Crankshaft and flywheel assemblyCylinder blockCylinder headEngine sprocket and shock absorber ...Oil pump ... .... ... .Oil release valve and indicatorPistons. ....Tappets •..Timing gearsTiming gear coverTorq6e staysValvesValve chamber cover

CarrierPannier frames' ...Pannier

ELECTRICAL EQUIPMEN.T GROUPAlternatorAmmeterCoilDipper switchDistributorHeadlampHornLighting and Ignition switch ...Pilot lampRectifier •..Stop lamp switchStop/Tail lamp· .Wi ring harness .

l.,;t1IAIIN\3U~~KU GROUP

CONTROL CABLE GROUP •..Clutch cableExhaust valve lifter cableFront brake cableThrottle cable' ...

·BATTERY AND \-RftftIU:r\ GROUP

3

Page PageNo. No.

31 GROUP 3~

22 GROUP 3922

31 STAND GROUP ... 24Front stand 24

33 Rear stand 24

33 Prop stand 24

32 KIT GROUP 32

Fig. No. Title PageNo.

1 Crankcase, cylinder bloCk.and Fro'nt wheel and mudguard 21

2 Cranksha!'t asse~bly.'piJtons. .Rear 21,ears and 011 tanks 26

3· Gearbox shafts, gears and'and controls "... 28

4 Clutch and shock absorber

5 ·Engine plates, studs'and nuu"34

6 Frame arrangement 3S

7 T.Ineoplc front fork type DKX2A 36

For machines supplied on Cft!nfor.ri Ol,rl;"~/U,"..D

. See plge Alterations' 1, .2, 3

mILthjn,~S supplied on ContractAlterations 1, 2, 3

PlateRef.

Makers'Part No" DESCRIPTION

No.Off

Mise" orM.T.. Part Number

ENTRW-2B

ENGIN,~ ··(i,ROU·P·

Engine' complete with distr:lbutor, alternatorand arburetter .... · . 1

112

"1 .

112112

22

1

11

12

4.~

.-424

.~...8

'11

. 1022'22'

Cover, valve 'chamberWasher~valve'chamber jointDomed. nut, valve chamber co'verSpindle,'exhaust~lve Ufte~

Washer, spindl~ QU sealL,ver ll spindle .internal ...

VaJve~, ini,~ ,Valve.·.·e~st ...• ... ..•Guid~:·int.tand eXhauit . .".Spr4~~'.·inle'i·afld·exhaust valveColla·ri·valv.·~sptin& to'p . .;,.Collar. vatve.·sprtng .bottomCot~er,valve split ....

Block, cylinder ."..Washer, cylinder block base.Stud, cyJinder block to head.St'ud, cylinder 'bloc-kto head and torque s~yStud, cylinder btockto~rb~retter·.... ' ....Stud, qlinder blOckva.J~cham~r..u.Dowel. ·cyllnde~. bloCk ·valve .chamber.Nut. cylinder base stud . ' .Was~r,'cyUnde'r~e~ud ... ..~.. .. ~... .N~.t~ 9'1~~~erbase 'stud at valve chamber:"

Tappet .. AdJ.u$ter, ti..~~t". ...

Spring, tap.~~~:~~J"ster .. ",Distance piece~~'~ppet .....Cap, tap~et'adju~~ersprin~

~::;!~:~tr.:~~,·~~y:,~::,;c;: . ...Nut, ~llnder;J'tea<I~1)1~~s •••

.·Wuher,.cylin.~'er·~:tO 'blOckstudsfJ~g, ·cyllnder head timing

. ··VV~hf!r. qllnderhead timing

1-8 E.35241-34 E.2373 .1-6 E.30S51-7 E~3056

E.31 021~31 E.3058

GS1~.1-41 . 51..511~2 525-3

E.1310

1-3 E.30S4E.2387E~2-412

1-2 GS308E.2+1OE~2+t1.

.' E.2939£.29«> .E.2941E.2-41·2F.1031PO.17iA525·]

1....9· E.23821....9 E.23831-10' E.30621-12 E.24131-11 ~.23841-13 E.24171.....14 WE259A

E.3-490E.2375E.3491E.2t434E.3~92

ce~30991-19 E.2~.

E,,2386E.23nE.2936

1-20 E.2378

·s

--------3

D~.-...............--~'""""""""-............... 70"""""---~~-~-69

~--.........,;~----38

,.!J-...............- FJ}

ftiIIIIIIiiI---- .,~-------2

~~ 4~ .7 .

..,.......,..---·1IilIIIIIIBBi~'-6·.

----8

666462

FI,_ 1. CRANKCASE. CYLINDER aLOCK

63

65

67 68(,

II--~~-;~

12 -----~-~d!!!!IIIIIIolJ

13------aa~.

15-----16-------t::.J

17----------'

50 51 48

iil.

5556 1 Q

575859

48

Plate~et.

1-241-211~29

1-281-271-26

Makers'Part: No.

E.2379E.2380E..3497F.3339E.3080E.2906E.1767

DESCRIPTiON

Valve Chamber Cover-continued

Lever, spindle external ...Taper pin, levers to spindlePipe, crankcase breather assemblyExtension pipe, crankcase breatherDiaphragm, crankcase breatherPlate, diaphragm retainingCirclip. diaphragm retaining plate

No.Off

·1311111

Misc. orM..T. Part Number

PISTONS RINGS

2-32-12-1 A2-22-42-52--32-12-1 A2-22-42-52-32-12~1A

2-22-42-5

2-252-262-322-202-222-22A2-232-24

2-72-212~

2-21

1-381-282-332-292-182-382-102-181-39

CP.10SE.656

*E.3048GE.29E.2322E.2323CP.10S/20E.656j20

*E.3048/20GE.29j20E.2322E.2323CP.10S/40E.656{-40 ,

-E.304B/40 ~

GE.29j40 .E.2322·E.2323

E.2328E.3522E.3114E.2299E.3519E.3460E.2329E.1797

E.2324E.2326E.2325E.2326:'10

E.2806j7E.1591E.2816

c..E.2926E.2331E.2333E.2332E.2331/10E.2389

PISTON COMPLETE ...Ring, piston compressionRing, (taper) piston compressionRing, piston scraper ...Pin. piston gudgeonCirclip. gudgeon pin

PISTON. COMPLETf; 0,,020" 0/5Ring, piston compression 0..01011' O/~ ...Ring, (taper) piston compression 0.020" 0/SRing, piston scraper 0.020" 0/5Pin, piston gudgeon

. Circlip, gudgeon pin ...PISTON COMPLETE, 0.040" O/S

Ring. piston compression, 0.040" O/S ....Ring, (taper) piston compression, 0.040" O/SRing. piston scraper. O.04ON o/Spm, piston gudgeonCirclip. gudgeon pin

*To be fitted in the middle groove. The upperface of the ring is marked Top. this must facetov"ards the top of the piston.

CRANKSHAFT AND FLYWHEEL ASSY.

Flywheel ...CRANKSHAFT. L/H SlDE

Studt L H side crankshaftCrankshaft, RfH side

.Tube j crank,haft oil seal assembtyWasher oil seal tube (rubber)Bolt, crankshaft to flywheelNut, crankshaft to flyWheel

CONNECTING RODS

ROD. CONNECTING CJW BUSHESBush. connecting rod big endsBush, 'connecting rod small ends

Bush. connecting rod big end, 0.010" 0/$

CRANKCASE

CRANKCASE ASSEMBLY CjW BEARINGSBeari ng. Lj H sideDisc, LjH bearingOil seal, LjH bearingBearing, RJ H side (plain)Bush) camshaft L/H .Bush. camshaft RJH .

Bearjng~ RjH side (plain) 0.010" UjS ...Stud, cran kcase to cylinder base

7

22·222-4222224222 224

1111 .1222

2222

11111,116

LV6/MT7/6023

l V6jMT1 jPTf212116/N10

Fig. 2. CRANKSHAFT ASSEMBLY. PISTONS AND TIMING

17

15-(i ~

14-~

J9 ~

J8_~~_~li~J

20-~------Jr-

I28 33 29 30

32

37

8

PlateR@f.

1-401~1-371....51-25

1-n

Makers' .P2.rt No.

E.2428E.1536E.20nE.2022E..1532E.1579E.1S40546-15PT.1048E.2342E..1S09E~164S

E.28S3GS761E.233-4E.2c437S2S-l·E.1647

DESCRIPTION

Crankcase-continued

Stud, crankcase to cylinder base (spigot)Studt crankcase to oil pump ....Stud, crankcase to' distributorStud, crankcase to oil Junction block ......Dowel, crankcase to junction block hollow ....Dowel. crankcase halvesStud, crankcase to oil filterPlug. 'crankcase R/H inspection . ....Was.her, crankcase R/H Inspection plugPipe, crankcase oil return .,.Clip. crankcase oil return pipeScrew, eran kcase .oi I retu rn pi pePlug, crankcase L/H upper rear stud ...Washer. crankcase LjH upper rear st.udSpindle, intermediate timing gearBolt, cran kcase top rearWuher~ ~rankcase top rear boltScrew, crankcase internal boss

See page 15 for Engl.nePllte. _""...__ .,_,._

No.Off

2231·11-41

·111111·111 .1

Misc. orM..T.. Part Num~r

1-70

1-741-71

.1-64'1-631-621-61

1-68

1-63

E.2343E.23+4E.2345F.879E.1.612

F..3079F.3078F.1369F.879

E.2354E.2355E.2358E.2359E.495S70-7E.~3

E.2360E.2356F.879E.1612

Filter, erankcase oi IWasher, filter jointCover,filterNut, filter securingWasher. filter bolt spring

Undershield., crankcase ....Bracket, undershieldBOlt. undershleld bracketNut. under-shield· bracket bolt

OIL PUMP

Olt PUMP COMPLETEBody, oil pump ...Plunger. 'oil pump feedPlunger. oil pumpsQvenle ...Slider block, oil pumpBaH, oil pump. valve ...Spring. oil pump valvePlug, oil pump valve ...

Washer, oil pump jointNut, oit pump securingWasher, oil pump securing nut

....121~

4

11·22

11111222122

OIL RELEASE VALVE

1-531-541.....511-571-50

E.2795

E~2794

'- GS2S1E.1788E.1789E.2790GS.254E.2791

VALVE ASSEMBLY, OIL RELEASE ANDPRESSURE INDICATOR

Body t oil release valvePiston. oil release valveSpring. oil release valve main~pringt oil release valve auxiliaryCap. oil release valve body ...Washer. oil release valve cap

. Shaft, indicator

9

1.1111111

Mise. orM.T. Part Number

111

1

1:-1111"·1111

No.Off

ttw.

DESCRIPTION

Pi pet exhaust l/HPipe, exhaust R/HClip, exhaust L/H to extensionHOB washer, clip 'boltBolt. clip ...uD" Nut, clip bolt

SilencerClip. sOencer t() exhaust pipe .100" wuf\~r~ cllpbOlt ... " ' .8olt,cHp .... ...'°0" nut•.~.lip.bo~t.Bolt, Snen(e~;t-o frame ....Nut, sUen~r to-frame bolt

.Tube, ,indicator rubberNut, indicator shaft ...

Washer, oil release valve body

TIMING. GEAR COVER'

Oil Release Valve-continued

tim,ing gear ..... .. ...timing gear cover (Jong)timing gear cover (short)

"T':111411~'G- GEARS'

Pinion. crankshaft timing (28'1)"cralrl kSltlalt timing pinion' ~' ..-..QralnkSlnatt timing pinion •..

E.2947E..2949E.2857TE.16-4DTE.164ETE.164C

E.23-46GS.30SE.2419E.2301E.23S2E.1SS8E.1463E.2998E..2999

E.l450.E.2857TE..1MDTE..1METE.164CH.S70T.1l4

2-31 E.3108/19 . . .-.. 12.-30 E.3129 1-2-34 E.3116 12-27 E.311S 1

nut and

1-601--481~

2-1~2-19

" 2-152-82-132-92....172-122-16

10

---~~ ------I·---------~~~-------l

PlateRef.

Makers'Part No. DESCRIPTION

No.Off

Misc. orM.T. Part Number

T.1336 Gearbox assembly less clutch

GEARBOX CASING

3-1 T.909 CASING WITH BUSHES, GEARBOX 13-33 T.911 Bush, layshaft ... , 13-34 T.912 Peg. layshaft bush 13-35 T.981 Disc. layshaft bush 13-36 T.341 Bush, camplate spindfe 13-94 E.3449 Peg, camplate spindle bush 13-2 T.989 Dowel, casing to inner cover 13~3 E.698 Stud. gearbox casing 23-28 T.448 Bearing. high gear 1 LV6/MTl/43633-29 T.946 Oil seaJ, bearing ... 1 LV6jMT1 JPT /250118/N103-30 E.489 Circlip, bearing retaining 13-46 T.44 Plunger~ gear control camplate 13-48 T.373 Spring. camplate plunger 13-47 T.372 Nut, camplate plunger spring domed 13-14 546-15 Plug. gearbox drain 13-15 PT.104B Washer, gearbox drain plug 1

INNER COVER

3--7 T.1307 COVER WITH BUSHES. GEARBOX INNER 13-66 T.396 Quadrant, gear indicator 1 Not serviced3-67 D.208-17 Pin, gear indicator quadrant... 2 Not serviced3-33 T.911 Bush- layshaft ... 13-34 T.912 Peg, layshaft bush 13-37 T.412 Bush, footchange spindle inner 13-11 T.45 Stop. K/S quadrant ... 13-8 T.323A Stud, gearbox inner cover 13-31 535-7 Bearing, mainshaft 1 LV6/MT7 /60133-32 T.280 Circlip. mainshaft bearing 13-14 546-15 Plug, level 13-15 PT.104B Washer, level p'ug 13-42 T.397 Quad rant, gear operati ng 13-43 T.399 Spindle, gear operating quadrant 1 -

Split pin, 1t" X -h" dia. 1'3-63 T.395 Finger. gear indicator ... 13-64 T.224 Nut, gear indicator 13-65 525-3 Washer. gear indicator ... 1

E.3436 Screw, inner cover to casing (long) 1E.3437 Screw, inner cover to casing ... 3

For ~peedometer drive parts. see page 39..

OUTER COVER

3-6 T.935 COVER WITH BUSHES. GEARBOX OUTER 13-38 T.57 Bush, footchange spindle outer 13-39 T.23 Bush f kickstarter outer 13-72 T.47 Peg, kickstarter spring anchor 13-53 T.454 Stud, footchange guide plate -43-12 E.1564 Cap. gearbox oil filler ... 13-13 E.1577 Washer, gearbox oil filler joint 1

'-E.3442 Screw, outer cover to casi ng (long) 1E.3438 Screw, outer cover to casing ... 1E.3437 Screw, outer cover to inner cover 2E.3439 Screw, outer cover to inner cover (long) 1

3-4 51-51 Nut, outer cover to casing 3

11

, 36

28, 30 29 81 8;2

~ :~ 47

~< ~

. 9

4 5 J

~~~@)'

14 ~15 @

('W",,*_ SO

~ 2S

fig. l. GEARBOX SHAFTS, GEARS AND CASING..

62 ~

ql \\

16--~--------'

.....t-J

Plate Makers. No. Misc. or~ef. Part No. DESCRIPTION Off M.T. Part Number

Outer Cover-continued

3-5 5.25-3 Washer. outer cover to casing nut 3

SHAFTS AND GEARS

3-16 T.914 MAINSHAFT CjW LOW GEAR (16T) 13-17 PT.108B Bush. mainshaft for dutch rod 13-18 566...1 Woodruff Key No.6 1 LV6/MT1/196374--1 T.1047 Nut, clutch to mainshaft 14-2 T.1045 Washer.. clutch to mainshaft plai~ "ye 14-3 T.1046 Washer, dutch to mainshaft lock 13-19 T.969 GEAR. MAINSHAFT HIGH (2ST) 13-20 T.910 Bush. mainshaft high gear .e· 13-21 T.917 Gear. mainshaft 3rd (24T) .e· 13-n T.968 Gear, mainshaft 2nd (19T) 13-23 T.971 Layshaft. cJw high gear and speedo gear (8T) 13-24 T.930 Gear. 'ayshaft. 3rd (UT) 13-25 T.97-4 Gear, layshaft, 2nd (2IT) 13-26 T.926 GEAR. LAYSHAFT. lOW (30T) 13-27 T.92S Bush. layshaft. low gear 1

I

GEAR CONTROL

3-44 T.500 Camplate i gear control ... 13-45 NT.261 RoUer. gear control camplate .... 23-49 T.260B Fork, gear control-selector mainshaft 13-50 T.913 Fork. gear control setector layshaft 13-51 T,,291 Rod, gear control forks 1

GEAR CONTROLFOOTCHANGE)

3-52 T.407 Ptate. footchange guide ..... 13....54 F.879 Nut. footchange guide plate stud .at3-55 E.1612 Washer, shakeproof, footchange guide plate

stud 43-56 T·~LL Quad rant. gearchange pi unger 13-57 T.406 Plunger~ gear quadrant ... 23-58 T.40S Spring, gear quadrant plunger 23-62 T.-404 Spring, footchange pedal return 23-59 T.398 Pedal. footchange 13-60 W.932 Setscrew. footchange ped 301 13-61 T.449 Rubber, pedal 1

GEARBOX FITTINGS

6-32 T.717 Plate, gearbox mounting 26-78 T.456 Stud, gearbox 26-79 _$.1-51 Nut. gearbox stud 36-80 T.461 Nut, gearbox stud 1

$.26..3 Washer, gearbox stud spring 26-18 F.1681 Bott, gearbox to frame clamp ... 16-19 5.4-13 Nut, gearbox clamp bolt 1

5.25..8 Washer, gearbox clamp bolt 16-20 F.31 08 Bolt, gearbox pivot 16-21 PO.1nA Nut, gearbox pivot bolt 1

S26-1 Washer, gearbJx pivot bolt 16-82 T.887 Adjuster, primary chain 1

13


l V6/MT7jS912

11

No.Off

CLUTCH CONTROL

DESCRIPTlON

CLUTCH 1Clutch 1

Ring. 1Roller ... 20Centre, 1Hub. clutch 1Plate t clutch 4~Iatet c!utch driven 5Spring. clutch ... 4-Pin. clutch 4-

. Nut. clutch 4Cup, clutch spring 4:Plate assembly, clutch 1

. Button, dutch pressure 1Plate. inner shock absorber 1Screw, inner and outer 8Spider. shock absorber 1Rubber insert, driving 4Rubber insert, rebound 4Plate, outer shock absorber retaining 1

Lever, clutch operattngCap. clutch operating iever rubber.Arm, cl utch operating ~ever ...Peg, clutch operating leverWasher. dutch operating peg (shakeproof) ...Pint clutch lever adjusting with bait ...Nut l cl.... tch lever adjusting pin lockingRod, c~utch lever operating

KICKSTARTER

FOLDING KICKSTARTER CRANK ASSY.eran k. kickstarterSpring. crank for ballBait. crank for pedalPedal, kickstarterBolt, pivot

pedal ...pin.. with nut and washerkickstarter retu rn

kicks:tarterkickstarter axle ...

Pi nion 1 kickstarterUK:atcI,et. kickstarterSteevE~;,u>~~ic~~st(lrtE~rpinion~Dl~inj'.}~UC~(st ci rt4~ r pi njon

...:<l:;·;,.lji"';'~",,,,,, ratchet ..\IV·~~t,P't" Lri ... v 'f"·.." -t-.~ ... ratchet lock

3-693-70,3-713-733-743~75

3-763-803-n3-783-79

3-81 T.471 A3-82 T.440

T.13604-4 T.940

T,,4724-13 T.3944-5 T.10374-12 T.4184-14 T.13624-16 T.13634-17 T.~29

4-18 T.4234-19 T.4274-20 T.4254-11 T.986

T.422+-6 T.10394--7 T.10404-8 T.10414-9 T.1185+.10 T.10434-11 T.1044

3-83 T.487T.495

3-84 T.4023-85 T.4013-86 E.16123-87 T.4133-88 T.4533-89 T.49;

14

I? IJt .

7 6 18. 5 9 JO B 7 ~ f 2 3 J 16 14 16 S4 J6 14 86 J4 i6

FIS. 4. CLUTCH AND SHOCK ABSORBER..

6-8 -----tIHI.,nI----~~~·..

3-----~-.::--~~-----t~-~

FII· 5. ENGINE PLATES. STUDS AND NUTS.

15

21 20 17 19


LV6/MT1 fTTINC.60S?

12

111

No.OffDESCRlPTlON

E GROUPfRONT PORTION

Frame, front portionStud. seat lug to back staysNut, seat tug to back stays studWasher I seat Iug to back stays stud

frame to chain stay seat tube·/;:;;;;:·II"lI!UII..:;;F;;lVUollllW to chain stay seat tube stud

oil tank and air filter to frame u.

frame to cnai n stay seat tu be stud ...••;,t'll;IPI"~f""""" steering column

F.3319F.969F.100Sf,,3067F.3070F..3071F.1117

6-24 F.1711 Studt6-25 PO.172A. Nut. for

526-1 Washer? for 46-8 f ..839 Stud, (bottom) 16-6 PO.1nA Nut, for 2

S26-1 Washer? 26-11 E.654 Stud. engine plate to 26-10 51·51 N utt for E.654 stud 4-

526-3 Washer, for $1-51 ·nut5-1 E.2888 Stud, crankcase to

51-51 NutJ for E.2SS8 studE.2889 Nutt for E.2888 stud526·3 Washer. for S1 ..51 E..2889

5-2 E.654 Stud, crankcase to engine plate,S1·51 Nut. for E.654 stud526...3 Washer; for 51 ..51 nut ...

5-3 E.2555 Stud. crankcase bottom51·51 Nut. for E.2555 studS25-3 Washer, for 51 ..51 nut ...

6-676-586-596-296-306-31

6-136-146-7

6-3

16

41 42 04543 ~255

27

~~~ I 14J9

iBS"t

46 47 48

17 16

2!~~f3J ~ "'( 30 76 3) 7'5 77

3

81 'I.,"~} at ~ ............. ~

~~ 9

9~@~

[24 ~ 5-!~~12

~. @ 7 7 22

<-t:J) ~. 2~ ~~ , I -in ~,? 79 82 797l gn

25 @

: ~~6 ,

........

........

fl,_ 6. fRAME ARRANGEMENT.

Misc. otM.T. Part Number

No.OffDESCRIPTION

Top unit, nacelleGrommet, handlebar rubberScrew, tvP unit to bottom unit (rear)Nut for H.689Washer for H.691Motif (flash) lJHMotif (flash) RJH

FORK GROUPFORK ASSEMBLY 1

Lug, fork head 1Bolt, head lug pinch 1Nut, head Iug bolt 1"U n bolt, handlebar clamp .. , 2Washer. handlebar clamp 4Nut, handlebar clamp 4

lug and stem. fork 4crown and stem sleeve

..:'.:':::::::::::::.::..:.:..... '_ ... ,. crown and stem to stanchion pinch 2crown and stem to stanchion pinch bolt 2

crown and stem to stanchion pinch 2Cover, nacelle L/H 1f;;over, nacelle R/H ._.Wash~r·, cover tube felt 2Cg'ler~u~e bottom, cJw wheel spindle lug

~l·fi················:· ••~•••~Cov.ef>:.~~3~~ttomt cjw wheel spindle lug

R..11J>"~·Y··· ...Plugr·cover 5Ube. dr~in 2W~~hertspv.erm~·pe drain plug ... 2Bolt~121F1 c9veft~pe wheel lug pinchNut, Ll!;lcover tUbe wheel lug boltS'eevet.~~vertub~gy§t excluder ... 2Washer~co\(erttfbe dQ,$t exclu'd.er sleeve fett 2

's)eeve felt < .... 2Washer, inn~xr.~~;lining~9rH.391 2Washer, outerfetair'lingfonH.391 2Bearing, cover~Hpetop 2Stanchion 2Plug, stanchion ofJ··fill~p>· ... 2Washer. stanchion oitTfHler . ".:. 2Nut. stanchion to tOIJHg 2Bearing, stanchion lower 2Nut, stanchion - 2Spring, main 2R.od. oil restrictorRestrictor, oil ...Cu Pt oi I restrictor rodPi n, oil restrictor rod cupNut, oil restrictor rodTube, pressu reBody. pressure tube valveSleeve, pressure tube supportPin, valve bodyBolt. pressure valve body to tugWasher. pressure valve body to lug

The fork assembly part number H.988 alsoincludes the steering damper as listedpage 20.

H.917H.669H.689H.691·E.2880 '"H.623H.624

7-137-14

7-12

7-57-67-77-87-9

7-107-117-157-16

7-17 H.415

7-18 H.5197-19 H.4307-20 F.17607-21 H.3797-22 H.3907-23 H.. 391

7-24 H.4457-25 H.4317-26 H.4417-27 H.382A7-28 H.519A7-29 H.4307-30 H.432A7-31 H.4437-32 H.4447-33 H.7507-34 H.399A7-35 H.4527-36 H.4537-37 H.4547-38 F.8797-39 H.3947-40 H.10127--41 H.397

H.5007-42 H.3987-'43 E.1335

18

43 --...,,;.-~

42

fig. 7. T ELESCOPIC FRONT FORK.

19

404342


LV6/MT7J162lV6/MT7jS912

2222

1111

2220

1

No.OffDESCRIPTION

KnoB: with rod ...W~bef:$!roaSlee~~;)rod adjustingPi n,l~cu ri~g(sle~~.~Plate;dampe~:~ncnlrBolt. dameeranchOf plate ....Nut, dafllper anch'?ERl~Fe boltWasher,aamp~hantho~plateboitDisc. damper)~rletion(·F:.

Plate. frietion~isc$prihg

Screw, motif frontNut. motif front ...Washer, for H..691Screw, top and bottom units

Front Fork--continued

STEERING DAMPER

STEERING CUPS, CONES AND BALLS

lug, top.. _:: ...•_._- iug, bottom

.::::;,,<.:.:"''!'''_ ...... , head lug topcrown and stem bottom

top race '\"bottom race i"

top cone dust

6-16-817-+47-45

7-46

7-At7 "H.5367~ H.5657-49 H.-4087-50 H.4097-51 H.n47-52 F.17187-53 H.518

525-37-54 H,,~35

7-55 H.95

W,,938 WHEEL, FRONT, 1BRAKE ASSEMBLY 1

W.351 Rim, front wheelW ..933 Spoke, short (,fit x10G X 10

with nippleW.934 Sp~kep short 6111'

with nippleW.660 Spoke, long 8ttN x10Gx88c

with nippleW.661 Spoke. long 8*w x 1OG x 900

with nipple579...2 Nipp'e, spoke ...W.573A Hub

8-32 W.940 Drum p brakeW.62 Bolt, brake drum

8-10 51 ..51 Nut, brake drum bolt8-11 W.63 Lockplate, brake drum nut8-1 W.S78 Spind Ie, front wheel hub8-5 W.761 Sleeve and collar. front wheel spindle8-8 W.S44 Nut, front wheel spindle8-7 W.545 Washer t front wheel spindle nut8-3 W,,653 Bearing, front wheet ball8-4 W.481 Distance piece. ball bearing

.8-9 W.582 Ring. ball bearing. retaining8-2 W.583 Cap. balr bearing, dust ...

c..

20

fRONT WHEEL AND MUDGUARD

ARRANGEMENT

Fig. 8.. FRONT WHEEL AND MUDGUARD.

SPECIAL NOTE: WHEEL BUILDING. Spokes with specially angle:! heads ensures very wheelcontruetion. To maintain this condition y state clearly when ordering sundry spokes :_

(a) Side of wheel, I.e. LjH or R/H ..

(b) Whether head of spoke is toward or away from wheel centre, i.e., Front wheel: 83 0 towards centre. 90° awayfrom ~ntre.. 88 0 towards centre. 94° away from centre.

5 6 25 7 8 9 26 10

lo+ t5 16

3

17

4

4 18 19 20 21 22 24 21

~o

20

13

Fig.. 9.. REAR WHEEL.

21

No. Misc. orDESCRiPTION Off M.T. Part Number

Front Wheel-continued

FRONT WHEEL BRAKE

Plate, front brake anchor 1Pin, front brake shoe fulcrum ... 1Nut, front brake shoe fu\crum pin 1Washer, ~ront brake shoe fulcrum pin 1

brake cable adjuster 18-13 BRAKE CjW l'NING 2

lining. brake shoe 2Rivets, brake lining ... 16

8-14 brake shoe return 28-15 18-21 front brake cam ... 18--23 brake cam lever 18-22 front brake cam lever nut 18-20 brake cam lever retu rn 1

brake lever pivot 1pin nit dia. x tit 1

PW.889 AND

19-26 W.170A Rim. 19-12 NW.1-25X Spoke,

piece 209-11 NW.125 Spoke. R/H, com-

plete 209-23 TW.S Nipple, -409-n W.861 Hub 19-7 W.951 Drum and 19-9 W ..62 Bolt, rear to 89-25 51-51 Nut, rear hub to brake 89-8 W.63 Lockplate, nut 89-21 NW..225 R.ing. bearing 29-10 W.7A Bearing. rear 2 LV6/MT7fTN /1163Xj1120N19-20 W.12 Cap, bearing dust 19-24 W.61 Spindle, rear whee) hub 19-13 W ..4 Nut, bearing adjustment lock 29-14 W.6 Collar, chain adjuster thrust 29-1 TS.42 Nut, rear wheel hub 2

WH.3 Bolt. tyre secu rity 1 LV6fMT14fl6293

REAR WHEEL BRAKE

9-3 W.762 Plate, rear brake anchor9-2 W45 Locknut, rear brake anchor plate9-4 W.93 SHOE, BRAKE C/W LINING9-5 NW.2~3 li nj ng, -brake shoe9~ W.129 Rivett brake lining9-18 W.135 Spring, brake shoe return9-19 W.856 Cam, brake9-16 W.7~A Lever, b....ake cam9-15 51-52 Nut, brake cam lever ...9-17 V(.123 Spring J brake cam lever return

22

P'ate Makers' No. Misc. orRet Part No. DESCRIPTION Off M.T. Part Number

DGUARDfRONT MUDGUARD

8-30 H.566 MUDGUAR.D ASSY. LESS FRONT STAYS 18-24 H.427 Bridge, mudguard centre support 1

NF.658 Rivet, mudguard centre bridge 48-6 H..569 Stay, mudguard front + •• 28--26 OS.57 Bolt, mudguard front stay 28-27 F.879 Nut., mudguard front stay 2

E.1612 Washer, mudguard front stay 27....56 H.428 Clip, bridge to fork leg 2

H.426 Bolt, clip LjH 1H..4S1 Bolt, clip R/H 1PO.1nA Nut, clip bolt 2526-1 Washer, clip bolt 2F.929 Bolt, mudguard stay to fork end 2S26~3 Washer, mudguard stay to fork end 2

HOLDER

D..261 Licence- holder complete 1 LV6/MT1/32787

REAR M"UDGUARD

F.3126 MUDGUARD ASSEMBLY, REAR 1F.3130 Tailguard. rear mudguard 1F.3131 Stayp tailguard rear ... 2F.1369 Bolt., tailguard rear stay 2F.879 Nut, tailguard rear stay 2DS.57 Bolt, tailguard to mudguard blade ... 2525·3 Washer., tanguard to mudguard blade 2F.2717 Clip, mudguard to frame, tower 1PF.204 Clip, mudguard to frame, upper 2F.444 Backing plate. eli p 4523..42 Bolt, clip a.nd backing plate 4525-1 Washer, clip and backing plate bolt 1

FRONT NUM"BER PLATE

8-28 F.2698 Plate. front number 18-27 F.879 Nut, number plate stud 28-31 H.251 Beading. number plate base 1

REAR NUM'BER PLATE

F.3363 Plate, rear number 1F.929 Bolt. number plate top fiXing ... 151-51 Nut, number plate top fiXing bolt 1526..3 Washer ll number plate top fiXing bolt 1F..1369 Bolt. number plate bottom fixing_ 2F.879 Nut. number plate bottom fiXing bolt 2

t..

23

6-416-456-436-446-42

F.3146F.975AF.9nW.630F.976

F.3094F.3097F~3096

F.261 0

F.1l35F.121351 ..51526..3F.94651 ..51526..3

F.n61F.22S1F.2lS2E.1612F.1369F.879F.2245F.2246DS.57F.879F.2254F.879

F.2262F.226SF.2311F.1310

DESCRIPTION

D GROUPFRONT STAND

Stand, frontNut. front stand to guardN ut,l front stand to guard spigot

front stand pivot ...front stand plainfront stand spring

Stand, rear~I?rin-g, rear standBOlt. stand pivot

pivot bottstand pivot bolt

CARRIER

Carrier, rearBolt, carrier to mU'd~Ulard

Nut. carrier to mU~d£Uar.d

Washer, carrier to mUld2:Ulard _"'.I"llI'TI"lI,."'"

Stud, carrier to forkNut, carrier to +....... u;.;;ftP."ll.A,;,.,·;,',·,

Washer. carrier to

PANNIER FRAMES

PANNiER FRAMES. LjH ANDScrew, pa.nnier tray to stayWing nut. locking screwWasher, locklng screw

Bolt. pan nier frame to carrier .Nut. pannier frame to carrier .Bracket, lower support L/H frontBracket, '.ower support RjH frontBolt. support bracket to pannierNut, support bracket to pannierStay~ pannier to rear mudguardNut, pannier to rear mudguard

PANNIER BAG

Bag. pannier l/HBag. pannier R{H"ytt 1" tt strap? ong .

Y strap. short .

24

No.Off

111222

11222

1111

Mise.. orM.T. Part Number

LV6/MT13f21259

PlateRef.

10-510-110-210-1410-1510-1010-610-910-710-8

Makers·Part No.

F.3287F.3219 1j

F.3217~1F.182

rl3 t

F.191F.16F.1 5F.1607f.1607AT.361

t---'~ll1IIInIIrJiIIIf

2----...

Fig.. 10.

DESCRIPTION

TANKPETROL TANK

Tank. petrol. Jess fittingsCAP, PETROL TANK FILLER COMPLETE

Jack c~ain, filler cap ...Name plate. petrol tan kScrew, name plateKnee grip. LjH ...Knee gri p~ RJH .-.Plate, knee grip, LjHPlate. knee grip. RjHBoft. knee grl p plate

26

9


Plate MakersI No. Misc. orR~f. P~rt No. D~SCRIPTlON Off M.T. Part Number

ATTACHMENT FITTINGS

6-15 F.3007 Bolt, petrol tan k, front ... 16-17 51 ..51 Nut. petrol tank. front bolt 1E.n87 Washer, petrol ta.nk, front bott 16-16 F.3006 Washer, petrol tank, front (rubber) ... 2

F.3005 Tube. petrol ,tank. front distance 16-S F.966 Bolt, petrol tank, rear ... 2525·27 Washer, petrol tank. rear bolt 26-4 F..967 Washer. petrol tank. rear bolt (rubber) 4

PETROL TAPS AND PIPES

10-12 F.30S7 Tap. petrol L/H ... 110-12 F.3116 Tap. petrol RJH ... 11Q....11 F.1511 Washer, petrol tap (fi bre) 21~13 F.3879 Pipe. petrol 2

For petrol pipe fitti ngs. see page 33.

TANK PARCEL GRID

10-4 F..2933 Grid. tank parcel cJw screws 110-3 F.2936 Screw, tan k parceI grid 4F.3026 *Plug. tank screw 4

-For use when grid is not fitted.

p

OIL TANK

10-18 F.3187 Tank, oil~ less fittings 110--16 F.3215 CAP, OIL TANK, COMPLETE 110-17 F.3217/18 Jack chain and clip filler cap 110-20 F.1792 Plug. oil tank drain 110-19 PT104B ·Washer. oil tank drain plug 1

T.1027 Pipe, oil tank vent (metal pipe) 1F..3077 Connection, oil tank vent (rubber) 1F.239B Bolt, oil tank to seat tube 151·51 Nut. oil tank to seat tube 1F.3323 Distance piece, oil tank bolt 1H.604 Bolt. oil tank to bridge ... 1F.3207 Distance piece t bridge bolt 1

10-22 F.3179 Filter, oil tank ... 110-21 F.1713 Washer, oil tank filter 1

OIL PtPES

E.2943 Oil pipes and block, oil tank to engine 1F.3189 Oil pipe. top half feed ... 1F.3182 Union nut. top half feed pipe· ... 1MF.119/10 Connection, oir pipe (rubber) ... 2E.2364 Washer. oil ~ipe block joint 1

1-43 51-51 Nut, oil pipe block stud 11-44 525..3 Washer. oil pipe block stud 1

27

Makers'Part No.

H.659

H.697H.698H.665H.685H.686H.134H.237H.700

. H.233H.232H.230

18/59918/53518/17.f18/59861/00418/08718/05370/016

,o------~

HAIN[)UE:BA,R AND CONTROLS.

HANDLEBAR

Handlebar bend,

THROTTLE CONTROL

TW'ST GRIP ASSEMBLYHead assembly, twist grip

Adjuster scr.ew. twist grip frictionSpring. twist grip friction adjusterSpring. twist grip frictionThimble~ twist grip cable .. -Grub screw, twist grip

Sleeve assemblYJ twist grip .Plate, twist grip retaining .Cird ip. twist grip plateGrip, twist grip and handlebar rubber

FRONT BRAKE CONTROL

LEVER, CONTROL ASSEMBLYLever onl~

Bracket. lever ...Clamp,' brake lever ...Screw, clam p ...Pin, lever fulcrumNut, lever fulcrum pinWasher; lever fulcrum pin

28

No.Off

11112111

JiIr-------l4


l.."6!MT1/A~l18T5991.1\16/MT1ji~Mr~~1535LV6/t1:F1!AM/1B/174LV6i1:'1T1jAM/1 ~J?28LV6jt*1i1 /AM'617~~LV6/Ml]i~Mt~81g8YLV6{MT1~A Mj~8/0S 3LV6/MT17A~770/016

-- ... - ---- ._---Plate Maker~' No. Mi~c. orRef. Part No. DESCRIPTION Off M.T. Part Number

CLUTCH AND EXHAUST LIFTERCONTROL

18/665 LEVERS. CONTROL ASSEMBLY 1 LV6/MT1/AM/18j66511-1 18/528 Lever only, clutch 1 l V6/MT1 /AMJ18/52811-2 18/087 Pin, lever fulcrum 1 LV6/MT1 JAM/18/08711-6 18/053 Nut, lever fulcrum pin 1 LV6jMT1/AM J'18/05311-23 18/239 Bracket. leve r ... 1 LV6;MT1 iAM/18f23911-7 18/135 Screw. damp ... 1 LV6jMT1/AM/18J13511-6 18{136 Screw, clamp ... 1 LV6/MT1 iAM/18]13611-3 12/40B Leve f. exhaust lifter ... 1 LV6jMT1 iAM/12{40811-9 12/509 Body, lever control 1 LV6/MT1 iAM/12/50911-4 12(029 Bolt, cap 1 LV6/MT1 iAM/12!Cf2911-5 12/°31 Cap. body 1 LV6/MT1/AM:'12/031

pXA69 CUp. cables to frame 10 LV6jMT4/2+496

CL"UTCH CABLE

D..307 CABLE ASSEMBLY, CLUTCH 1D.307·C Casing only, clutch 1D.307-W Wire only, clutch 10.103 Ferrule. clutch casing 2 l V6/MT1/21503D..81 Nipple. clutch wire (handlebar end) 1DS73 Nipple, clutch wire (gearbox end) ... 1DS74 Adjuster. clutch cable 1W76 .Locknut, clutch cable adjuster 1

FRONT BRAKE CABLE

D.247 CABLE ASSEMBLY, BRAKE 1D.247W .Wire only, brake 1D247C Cast ng on Iyt brake 1H.751 S~eevet casing rubber 10.103 Ferrule. brake casing 2 LV6/MT1/21503D.81 Nipple, brake wire (handleb~r) end 1H.446B Tube, brake wire 1W.593 Fork end, brake wire 1H.447 Cable end, brake 1W.328A Adjuster. cable 1W.329 Thumb, nut, cable adjuster 1

THROTTLE CABLE

D.248 CABLE ASSEMBLY, THROTTLE 1D.24BC Casing only. throttle ... 1D.248W Wire only. throttle ... 1D.101 Ferrule. throttle casing 20.83 Nipple. throttle wire (handlebar end) 1NS.191 Nipple, throttle wire (carburetter end) 10.249 Adj uster, throttle cable 10.250 Locknut, throttle cable adjuster 1H.670 Tube, cable gUide 1

"

29


No.Off

GROUP

SEAT GROUP

DESCRIPTION

Pi Ilion seat, completeBolt. pillion seat fixing ...Nut, pillion seat boltWasher. pillion seat bolt

PILLION SEAT

EXHAUST VALVE LIFTER CABLE

CABLE ASSY., EXHAUST VALVE LIFTER 1Casing only t exhaust valve Bfter 1Wire only, exhaust valve lifter 1Ferrule. cable casing ... 2

cable wi re (gearbox end) 1cable wire (handlebar end) 1

RJdiiustler cable 1..._,.,.",,,\0.,,. cable adjuster 1Spring. cable ... 1

......I"\t~utrner.ltl cable to cylinder block 1........ \""" .. I.dl., cable to cylinder b'ock abutment 1

F.2312F.1694F.1695F.n7151 ...51F.2277F.2268F.1696PO.172AS26-1

NF.761523-42S4-9525..1

F.1731f ..987NF.704F.1736F.1092D5.48S25-8F.1081T.200

6-n6-716-696-776-756-706-736-766-74

30


VAOS/Fl/FA/1 n34VAOS/FI /FA/17235

VAOS/FJjFA/16801

VAOS/F1jFA/15875LV6/MTIj18571LV6/MT1 fTT jType l.Me.VAOS/FI/FA/16810

LV7/RE/2116

112122

1111111111111111111

No.Off

KIT GROUP

DESCRIPTiON

TOOL BOXFastener assembly

Clip. tool box to fran,eDistance washer. Jower>c.lipBolt, tool box clipNut, tool box

TOOL KIT

open-ended .338-- x .375 1r

..... .,..."'lI,f'\f'\ ..~ .. open..ended .52S If x .600w

,n~l."n.,. .. open-ended ,,712.... X ..820'"..... "":!llnn.:!!,. open-ended .920" x1.010Jf

........~I·."..,,~'!l ... closed .448'" X .600'",·,""""'r"!I~P'\n6f'" closed '.919" x1.011A'

f,)"·'···,·,·,·······,·,·"\opan.ner combination·/',,"'·II"'''::IInnA'I'' box ..390M X ..525'"

sparking plugommv··nar"·cum-I:vre lever

(~p:annlei tappet adillstl11ent

F.1692AF.3224/7F.1700F.1335DS57F.879

PA.60DA.870.2580.202PA.550.336DA.163NA.14ANA.12D.49

32

---l------,----------~__~ I

Body c/w fittings.Spindle, throttleButterfly, throttleScrew, butterfly fixi ngRing, neoprenePlate. throttle abutmentScrew. throttle slow running adjustment .Spring. throttle slow running adjustment ..Lever. throttle slow running adjustmentWasher, throttle spindle distance ...Nut, throttle spindle endScrew. volume controlSpring, volume controlTube, emulsionBleed. main jet correctionJet. mainJet. auxil iary ...Jet, G.S. petrolWasher, petrol jetTube, choke ...Screw, choke tube fixingWasher, c.hoke tube fixingSpring. throttle returnLever, throttle returnPlate. starter valve ...Jet, air ...Body, starter onlyVal ve, starter com pleteCover. starter completeBall, starter valve locatingSpring, starter valve locatingRi ng, neopreneWasher. starter spindleLever. starter completeWasher. starter spindleNut, starter spindle endScrew, starter cover fiXingScrew, starter body fiXingFloatSpindle. float '.'Washer, float splndleCover, float chamber completeValve, needle, completeWasher, needle valveWasher. banjo union (small)Bott, banjO unionWasher. banjo union (large)Gauze, banjO union filterScrew j float cham ber cover ...Washer, flo?-t chamber coverWasher, flange

/

PlateRef.

Makers'Part No.

26WH-2/51552

10515/515529758520771129985910n14023438410700403140241051743841046551612/19050552/7/11050797/4/4550676/2/659193973-4/22502-369711218712188989150906/3986110520104665172851762533648493109534031/1402451421/451421/697179722512871052551305/172261957441229573412370189012-0701

DESCRIPTION

S"lilllllF" .........., ... _Al.....,.,III11L_,_

SOLEX CARBURETTER

CARBURETIER ...

CARBURETTER FITTINGS (TRI

p

No.Off

1

1112211112211111111111111111111111114·212

'21

I 112222331


LV6/MT12/SX/26WH-2/S1SS2

LV6/MT12jSX/10515/S1552LV6/MT12jSX/9758LY6/MT12/SXj52077l V6/MT12JSX/1129lV6JMT12JSX/9859LV6jMT12/SX/1 0771LV6/MT12/SXj4023LV6/MT12/SXj43fHLV6/MT12/SXj10700LV6/MT12/SXj4031LV6/MT12jSX/4024LV6/MT12jSX/10517l V6jMT12/SXj4384l V6/MT12/SX/1 0465l V6/MT12/SX/51612/190LV6jMT12jSX/50552/7/11 0LV6jMT12jSX/50797/4/45LV6jMT12jSX/50676/2/65LV6jMT12/SXj9193Not servicedLV6/MT12/SX/50136LV6/MT5/49947LV6/MT12jSX/12187LV6/MT12/SXj12188LV6/MT12/SX/9.891LV6/MT12/SX/S0906/JLV6/MT12/SX/9861LY6jMT12jSXj10520LV6/MT12/SXj1 0466LV6jMT12jSX/51nS·l V6jMT12jSX/51762LV6jMT12/SX/S3364LV6jMT12jSX/8493LY6jMT12/SX/10953LV6/MT12jSX/4031j1LY6/MT12/SX/4024l V6/MT12jSX/51421/4LV6/MT12/SX/51421/6LV6/MT12/SX/9724LV6/MT12/SX/9722LV6/MT12/SX/51~7LV6jMT12jSX/105LV6/MT12/SX/5103 17LV6/MT1 /19582LV6jMT12jSXj9574LY6jMT12/SXj4122LV6jMT12jSX/9573LV6/MT12/SX/4123LV6/MT12jSXj7018LV6/MT5/9664l V6/MT12/SXj10701

E.2942NA.48

Block, carbu retter to cyli nder insu latingWasher, carbo to cylinder insulating joint

33

12

Plug, sparking (ChampIon)Cover, sparking plug (M6-TA4S)Suppressor. Ignition Leads (MT4/21387)


SOlEX CARBURETTORTYPE 16 W..H.l

No"Off

ftLTERGAUZE

I! ../ ..

ISLOW RUNNING. ADJUSTMENT SCREW

THROITLE LEVER

BOLT BANJOUNION

PLUG GROUP

Ily}oo_--t--CHOKE TUBE

AIRCORRECTION

JET

/NEEDLEVALVE

SPARKIN

Abutment plate. carbu retterBolt. abutment plate carbUI17etterWasher, abutmentPivot. carbu retterBacking washer. cable pivotNut, carburetter to cylinderWasher. carburetter to cylinderDrip-shield t carbu retterWasher ...Bolt, drip shield to carburetter

SPARK. NG PLUG

L11SD.262D.170

Makersi'Part No.

E.1952OS.57E.1612E.2953E.233851-51525·3E.3526GS.299T.1076

34

PI:lteRef.

MakQr~'

Part No. DESCRIPTIONNo.Off


HEADLAMP

50943B HEADLAMP ASSEMBLY 1 LV6/MT3jLU/51312A13-1 553248 Rim, front 0t( • 1 l V6/MT3jLU /55324813....5 534296 Screw and plate. front rim fixing 1 LV6/MT3/lU/S34196

13-2 553925 Glass and reflector unit 1 LV6fMT3 flU /55443013-6 553167 Ring, lamp fixing 1 LV6/MT3jLUj553267

13-4 859598 Adaptor. bulb u. 1 LV6 IMT3 fLU /85959813-7 504665 Fixing wire, light unit 6 .lV6/MT3 /LU./50466513-3 31'2 Bulb, pre-focused 30/24 1 LV6/MT3/X954422

PILOT LAMP (Type 517)

52184- PILOT LAMP ASSEMBLY 1 LV6/MT3jLU /52184013-8 516556 Rim, lamp 1 lV6/MT3/LUj516556"13-9 516395 Bead, lamp rubber 1 LV6/MT3/lU/51639513-10 516386 lens. lamp glass 1 LV6fMT3/LU/51638613-12 553780 Adaptor, lamp 1 l V6/MD flU /55378013-14 516553 Gasket. lamp to nacelle 1 LV6/MT3ILU/51655313-13 136231 Screw. rim to lam·p body 1 Not serviced13-16 166014 Nut. lamp body to nacelle 2 Not serviced13-15 185037 Washer 9 lamp body to nacelle 2 Not serviced13-11 988 Bulb, pilot 1 LV6/MT3/X951242

2 3 4 5

j6

8 9 10 II 12 13 14 '5 16

Fig. 13. HEAD AND PILOT LAMPS.

35

LV6JMT3/lU/70048FLV6jMT3/LU /700777

1 LV6jMT3/45622 LV6jMT5jFB/104jSD2 LV6jMTS/4994721 LV6jMT4/LUj76200A

DESCRIPTION

TAil LAMP (Type 525)

LAMP. STOP/TAILLens. Stop jTai J lam p ...Gasket. rubberScrew. lens fixingGrommet. rubberInterior, bulb holder ...Lamp, filament SBC 6 Volt 18/6 Watt

CONTACT GAPStTTl NC SCREWS· /)\ •••..• " •• :••• ::.

nXED CONTACTPLATE

CONTACT BREAKERSPRING

Fig. 14. OaSTRIBUTOR. TYPE DKX2A.

36

No.Off

111211

Misc. orM.T.. Part Number

LV6/MT3 flU 1532698LV6jMT3jlU1573819LV6/MT3jLU/573814fLV6/MT3/LU /Sn072LV6jMT3/LU/573825LV6/MT3/LU /860428LV6jMT3jX953207

-Plate Makers' No. Misc. orRef. P~rt No. DE.SCRlPTION Off M_T. Part Number

SW1TCHES

31443 SWITCH. LIGHTING & IGNITION (P.R.S.8) 1 LV6JHT4JLU j31-460A318341 Key~ ignition ... . .. ... ... ... 1318346 Knob. complete with fixing pin ... , .. 1

11-22 31405A SWitch, dipper ...... ... ~ ... ... ... 1 l V6JMT4JLUj31405A11-23 H.689 Screw. dipper SWitch to brake lever ... ... 231437B SWitch, brake stop light 4 LV6/MT4fLU /31-4378... ... '" I

315738 .Spring. stop light switch operating ... ..... 1 LV6/MT~/LU/315738"T.988 Clip,.spring to brake rod ... ... ... 1H.687 Screw. clip fixing .,. ... ... 1GS.199 Washer ... ... ... ... ... ... 1H.745 Nut, fixing screw ... ... ... ... 1F.3666 Bracket. stop light switch (secured by L.H.

pillion footrest hanger) ... ... ... 1H.687 Screw, switch to bracket fixing ... ... 1GS.299 Washer .,. ... , .. ... ... .., 1H.745 Nut, fixing screw ... ... ... ... 1

AMMETER

36189A Ammeter ... ... ... ~ .. .... ., . 1 l V6/MT4jLU /361 B9A

DISTRIBUTOR

40458 DISTRIBUTOR DKX2A ... ... ... 1 LY6/MT8jLU/40458406105 Timing lever .... . ... .... ... ... 1 LV6/MTB/LU/4061OS401119 Clamp screw and nut ... .... ... 1 LV6jMT8/LU/401081146460 Thrust washer (drive) ... ... ... 1 LV6/MT8/LU/1~O400136 Distributor cap .... ... .... ... 1 LV6jMT8jlUj4OO136410600 H.T. nut '" ... .... ... ... 3 LV6jMTBjLU1-410600404435 Brush and spring ... ... ... ... 1 LV6/MT8/LU/104435400051 Distributor rotor .... ... ... ... 1 LV6/MT8/LU/400051400308 Distributor condenser ... .. , ... 1 LV6/MT8jLU/400308400034 Connector ". .,. ... .,' ... 1 LV6/MT8/LU 1-400034400415 Contact set ... .. , '" . ,. ... 1 LV6/MT8/lUJ~15123022 Terminal dist.. _. ... ... ." .-- 1 LV6jMT8/LU/123022400001 Contact breaker base .... .... ... 1 LV6/~T8/LU1-400001422381 Cam .. - ... ... ... ... '" 1 LV6/MT8/lU /411381421538/5 Auto...Advance spring set ... ... ... 1 . LY6/MT8jLU /421538/5415729 Auto-Advance weights , .. .,. ... 2 LV6/MT8/LU/-41Sn9422380 Shaft and action plate ... ... . .. 1 LV6/MT8/LU /422380407131 Toggie. Auto-Advance

~ .. ... ... 1 LV6/MT8/LU 1-407131420406 Bush bearing ... ... ... ... ... 1 lV6jMT8/LUj420-406420261 Cover clip . " , .. .,. ... ... 2 LV6/MT8/LU /420261400843 Sundry Rarts kit ... , .. ... ... ... 1 LV6/MT8/LU {-40Q8.43

DISTRIBUTOR FITTINGS

E.3122 Aqaptor. crankcase for distributor .... ... 151-51 Nut, adaptor to studs ... ... ... ... 3PCE.102F Bo1t. d istri butor lever anchorage ... ... 1E.1612 Washer J lever anchorage bolt ... ... ... 1E.3587 Wheel. distributor gear ... ... ... 1E.3125 Pin. wheel to shaft ... .,. ... ... 1E.3126 Circlip. pin securing ... ... , .. ... 1

37

47111F.3600F.3848557E.1612F.879

0475124659694659984656n465981E.3498S25·13E.1612E.3441

838591187049187045D.343-70.343-30.343-5

DESCRIPTION

IGNITION COIL

Ignition coil Q6... ,Rubber cover, H.T. JeadRubber covert L.T. leadeli p. coit to frame tubeBolt, clip to tubeWasher, spring ...

eli P bottcoil to dip ...

/}vv~<n~r shakeproofcoil bolt

ALTERNAT9R RM11tROAIte rnatorrotorWound statOrTab washer. rorIDr>~:~ClJrrn,g·

Rotor 1t101""1I .. ilr'\tY>inl'f'

Distance ·piece.Washer, fixing r,. ...~'~~.,':·Washer, shakeproofScrew. alternator

WIRING HARN

HARNESS. C/W TWOClip, at handlebar boltClip. at tail lamp stud

Rubber clip (at head lug, top tube .... , ..,:"'I~,,., ....... '.....

Rubber clip (at chain stays)Rubber clip (at rear mudguard

38

No.Off

1121111222

111222

Mise. orM.T. Part Number

LV6,"MT8jLU /45016

,.LV6jMT8/LU /47111

LV6jMT8/LU /047512LV6jMT8/lU /465969LV6jMT8/LU1465998LV6/MT8/LU /465672LV6/MTB/LU /465981

PlateRef.

Makers'Part No.

D.263F.2876F.1877j8E.534E.535E.536F.1667F.1668F.1n7f.168251 ..51F.1715

DESCRIPTION

BATTERY AND CARRIER

Battery (Varley, MC7/12)CARRIER ASSEMBLY, BATIERY

Base and back assem bly, carrierSwivel, carrier strap (plai n hole)Swivel, carrier strap (tapped hole) 't

Bolt, carrier strap swivelStrap. carrier topStrapl carrier front ...Pin, carrier strap hinge

Stud, carrier to seat tube bossNut, carrier to seat tube boss ....Bolt. carrier to primary cover

No.Off

. 111111112112


LV6/MT4/6140-101516

3-903-913-923-933-403-41

5467/91/LP.S2305P.2246925578/2N.1253D.273

D.273WT.973T.925T.975T.825T.933T.948F.3098

SPEEDOMETER

SPEEDOMETER HEAD, 120 M.P.H"Bulb onlyRubber ring, speedometer headClamp..bar, speedometer headNut, clamp-bar to head

CABLE. SPEEDOMETER DRIVE (45" LONG)(53395/23)

Wire, speedometer inner ...Pinion (BT). speedometer G/B layshaftPeg, pinion to layshaft ...Gear (15T) speedometer drivenThrust washer, driven gearBush, driven gearWasher, driven gear oil seal (rubber)Clip. speedometer cable at crankcase stud

39

11112

111111111

LV6jMT1/SM/Si67/91/L.LV6/MT3/X951236LV6/MT1/SM/Pll.t469local manufactureLV6jMT1/SMjN/25

LV6/MT1/SM 153395/23/~5lV6jMT1/SM/52108/1145

I F MAK R'S as.Page No. Part No. Page No. Part No. Page N0'I Part No. Page No.

-~~~~--

E.656 ... 7 E.2375 .. 0 5 E.3058 . 0 0 5 F.1213 ...'" 24

E.656f20 7 E.2377 ... 5 E.3062 "0 5 F.1335 .0. .0. 32E.656j40 7 E.2378 ... 5 E.3080 '" 7 F.1369 ... 9.23.E.698 ... 11 E.2379 . 0' 7 E.3099 '" 5 24E~1023 ... 14 E.2380 ... 7 E.3102 ... 5 F.1511 '" 27E.1310 ... 5 E.2382 ... 5 E.31 08 "19 10 F.1605 ... 26E.1335 0.' 18 E.2383 ... S E.3114 "0 7 F.1606 ... 26

10 E.2384 ... S E.3115 ... " .. 10 F.1607 ... 26D.49 9 E.2386 ... S E.3116 ... 10 F.1607A 260.69 -9 E.2387 ~ .. 5 E.3122 0 •• 37 FJ 667 ... 39D.81 9 E.2389 ... 9- E.3125 '" 37 F.1668 0', 390.83 9 E.2412 ... 5 E.3126 ... 37 F.1681 .. _ 13D.101 10 E.2413 '" 5 E.3129 . o. 10 F.1682 ... 16. 39D.103 ... 11 E.2417 ... 5 E.3168 ... 25 F.1692A 32D.170 ... 34 .. 11 E.2419 ... 10 E.3436 ... 11 F.1694 ... 30D.202 ... 32 9 E.2428 ... 9 E.3437 ... 10, 11. F.1695 ... 30D.208/17 11 7 E.2434 ... S 2S F. 696 ... 300.247 ... 29 E.2437 .... 9 E.3438 ... ... 11 F.1700 ... 32D.247W 29 E.2440 ... 5 E.3439 ... 10, 11 F.1711 ... 16D.247C 29 E.2441 ... S E.3441 ... -.. 38 F.1713 ... 27D.248 ... 29 5 E.3442 ... 11. 25 F.1715 '" 39D.248C 29 16 E.3449 ... 11 F.1718 ... 20D.248W 29 E.164S ... 25 E.34S0 ... 10 F:172? ... 39D.249 ... 29, 30 E.1647 ... 9 E.3460 ... 7 F.1731 '" 300.250 ... 29. 30 'E.1670 ... 9 E.3475 ... 25 F:1736 ... 30D.152 ... 30 E.1767 .. , 10 E.3490 ... 5 F:1760 ... 18D.152C 30 ·E.1797 ... 10 E.3491 ... 5 F.1792 ... 27D.252W 30 E.2022 ... 10 E.3492 ... 5 F.1814 ... 14D.253 30 E.2131 ... 10 E.3497 ... ,7 F.1823 .. _ 26...0.258 ... 32 E.l2B7 ... 27 9 E.3498 ... 38 F.'1915 ... 26D.261 ... 23 E.2288 ... 18.22. 9 E.3519 ... 7 F.2235 ... 24D.262 ... 34 25 7 E.3522 ... 1 F.2245 ... 24D.263 ... 39 E.2297 ... 10 7 E.3524 'tt 5 F.2246 ... 240.273 ... 39 E.2299. __ 7 E.3S26 ... 34 F.2251 '" 24D.273W 39 E.2301 ... 10 E.3587 ... 37 F.2252 ... 24D.307 ... 29 E.2322 ... 1 ENTRW-2B 5 F.2254 ot. 24D.307C 29 E.2323 ... 7 F.2261 '" 24D.307W 29 E.2324 .. _ 7 F.2262 ... 24D.336 ... 32 E.2325 ... 7 E.2880 ... F.2263 '" 240.343-3 38 E.2326 ... 7 E.2888 ... ... 23 F.2268 .. ' 30D.343-5 38 E.2326 '010' 7 E.2889 ... . .. 16 F.2271 ... 300.343-7 38 E.232B" ... 7 E.2906 ... .0' 31 F.2277 ... 30DA.16 ... 32 E.2329 '0' 7 E.2926 ... 9. 13. F.2310 ... 24DA.72 ... 32 E.2331 ... 7 E.2934 ... 18.23, F.2311 ... 24DA.87 ... 32 E.2331 '01 0 7 E.2935 ... 31, 32. F.2312 '" 30DA.163 32 E.2332' ... 7 E.2936 ... 5 38 F.2398 '" 17D5.48 ... 30,31 E.2333 ... 7 E.2939 ... 5 38 F.2610 '" 24OS.57 ... 23,24. E.2334 ... 9 E.2940 ... S 24 F.2698 '" 23

25,32. E.2338 ... 34 E.2941 ... S 27 F.2717 ... 3234,36, E.2342 .. 0 9 E.2942 ... 33 27 F.2720 ... 31

38 E.2343 ... 9 E.2943 .. _ "0 27 F.2876 ... 39DS.73 ... 29 E.2344 "0 9 E.2947 ... 10 F.2877"S 3905.74 ... '" 29 E.2345 . 00 9 E.2949 .. 0 10 31

E.2346 ... 10 E.2952 ... 34 F.977 27E E.2352 ... 10 E.2953 ... 34 F.987 27

E.2354 ... 9 E.2998 ... 10 F.994 27E.403 9 E.2355 ... 9 E.2999 ... 10 F.1008 ,.. 27E.489 '- 11 E.2356 ... 9 E.3048 ... 7 F.1015 '" 27E.495 9 E.2358 ._. 9 E.3048 20 7 F.l031 '0. 27E'\534 39 E.2359 .. 0 9 E.3048 40 7 F.1081 ... 27E.53S·· ... 39 E.2360 ... 9 E.3054 0 •• 5 F.1092 16E.S36 39 E.2364 ... 27 EJ055 0" 5 F.1117 ... 16E.654 .0. 16 E.2373 .. 0 5 E.3056 ... 5 F.1149 .. 16

40

INDEX Of MAKER·S PAR.T Nos.-Continued.

Part No. Page No. Part No~ Page No. Part No. Page No. Part No. Page No. Part No. Page No.

F.30n ... 27 H H.669 ... 18 P TF.3078 ... 9 H.670 ... 29

P.5230S 39F.3079 ... 9 H.95 20 H.685 ... 28 T.23 11F.3094 ... 24 H.111 20 H.686 ... 28 P,,22469 39 T.24A ... 14r.3096 ... 24 -H.230 ... 28 H.687 ... 20.25. PA.SS ... 32 T.25A ... 14F.3097 ... 24 H.232 ... 2B 37 PA.S6 ... 32 T.31 14F.3098 ... 39 H.233 ... 28 H.6S8 20 PA.S7 ... 32 T.44 11...

PA.60 .,. 32F.3108 ... 13 H.234 ... 28 H~689 ... 18,20, T.45 11F.3114 ... 31 H.237 ... 28 37 PCE.102F 25, 37 T.47 11F.311S ... 31 H.251 23 H.691 18 PF.204 ... ... 23 T.57 11... ...

PO.1nA S.13.F.J116 ... 27 H.379 ... 18 H.697 ... 28 T.91 25F.3119 ... 31 H.382A 18 H.698 ... 28 16.22, T.177A 25F.3126 ... 23 H.390 ... 18 H.700 ... 28 23.30 T.200 ... 30F.3130 ... 23 H.391 18 H.n4 ... 20 P1·104B 9. 11, T.224 ... 10,11...

27F3131 ,4> 23 H.394 .. ~ 18 H.745 ... 37 T.260B 13F.3146 ... 2-4 H.397 ... 18 H.750 ... 18 PT.109B ... 13 T.280 11'"

F.3174 ... 25 H.398 ... 18 H.751 ... 29Q

T.291 ... 13F.3179 ... 27 H.399A 18 H.799 ... -18 T:323A 11F.3182 ... 27 H.405 ... 18 H.800 ... 18 05.250 30 T.341 11F.3187 ... 27 H..407 ... 20 H.917 ... 18

....T.361 26

F.3189 ... 27 H.40a ._. 20 H..941 ... 18 S T.3n 11F.3207 ,.. 27 H.409 ... 20 H.970 ... 18 T.373 11F.3215 ... 27 H.412 ... 24 H.975 ... 18 S1-30 ... 16 T.376 25F.3217{18 27 H.414 ... 18 H.988 ... 19 51 ...51 5,11, T.394 14F.3217j21 26 H.415 ... 18 H.1012 18 13,16, T.395 11F.3219 ... 26 H.420 ... 18. 18.20,22. T.396 11F..3223 ,.. 31 H.424 ... 24 23.24, T.397 11F.3224/7 32 H.425 ... 24 K 27,30. T.398 13F.3234 ... 31 H.426 ... 23 34,37y T.399 11F.3236 ... 31 H.427 ... 23 KA.50 ... 32 38,39. T.401 14F.3237 ... 31 H.428 ... 23 51-52 ... . 22.31 T.402 14F.3238 ... 31 H.430 ... 18 L 54-9 ... .... 30 T.404 13F.3239 ... 31 H..431 ... 18 54--13 ... ... 13 T.40S 13F.3240 ... 31 H.432A 18 L.11S 34 523-37 ... ... 25 T.-«l6 13F.3241 ... 31 H.435 ... 20

...523-42 ... 23.30 T.407 13

F.3242 ... 31 H.437 ... 20 525·1 .... 23,25, T.408/9 13F.3243 ... 31 H.438 b" 20 M 30 T.412 11F.3244 ... 31 H.439 .. , 20 5.25-2 ... ... 31 T.413 14F.3287 ... 26 H.441 ... 18 MF.119/20 27 5.25...] ... S,9. T.418 14F.3295 ... 16 . H.443 ... 18

...11, 13. T.422 14

F.3313 ... 31 H.444 ... 18 16, 18, T..423 14F.3319 ... 16 H.445 _.. 18 N 20.23, T.425 14F.3323 ... 27 H.446A 29 24.27y T.427 1-4F.3339 '" 7 H.447 ... 29 NJ253 ... 39 34 T.429 14F.3363 _.. 23 H.4S1 ... 23 NA.12 ... 32 $.25..6 .. , ... 22 T.440 14F.3368 ... 38 H.452 ... 18 NA.14A 32 S.25..8 ... 13 t 30 T.448 11F.3600 ... 38 H.453 '" 18 NA.48 ... 33 S.25-13 ... 38 T.+49 13F.3666 '" 37 H.454 ... 18 NA.55 ... 32 5.25-27 ... 27 T.453 14F.3848 ... 38 H.500 ._. 18 NA.66 ... 32 5.26-1 ... 13. 16. T.454 11F.3879 ... 27 H.518 ... 20 NF.658 23 23. 30 T.4SS 14

H.S19 ... 18 NF.704 30 5.26-3 ... 13.16. T.456 13G H.519A 18 NF.761 30 23.24. T.461 13

H.536 ... 20 NS.191 29 38 T.471 A 14GE.29 ... 7 H.565 ... 20 NS.362 24 5.26..16 ... 31 T.472 14GE.29/20 7 H.566 ... 23 NT.261 13 $.35-7 '" ... 11 T.487 14GE.29

1

/40 7 H.569 '" 23 NT.297 14 $.46-15 9.11 T.495 14GS.134 5 H.570 .,. 1C NT.316 25 S.52~1 ... ... 14 T.496 25GS.251 "- 9 H.604 ... 27 NT.367 25 5.66-1 ... ... 13 T.497 25GS.254 10 H.623 ... 18 NT.376 25 $.70-3 ... 14, 20 T.500 13GS.299 25,24. H.624 ... 18 NW.100 16 5.70-4 ... 20 T.717 13

37 H.659 .. _ 28 NW.125 22 S.70-7 ... 9 T.730 14GS.305 10 H.660 ... 14 NW.125X 22 $.79-2 ... ... 10 T.731 14GS.308 5 H.663A 18 NW.225 22 S.467/91 /L .. - 39 T.732 1.,GS.761 9 H.665 ... 28 NW.243 22 SCZ.45 16, 31 T.825 39

41

MAKER'S PART Nos.-Contlnued.

Page No. Part No. Page No. Part No. Page No. Part No. Page No.

W 384 36 047512 38 18/136 29901 33 123002 37 18/174 28

W.4 22 971 33 136231 35 18/239 29W.5 22 988 35 142689 36 18/528 29W.6 22 1129 33 146460 37 18/535 28

T.913 W:7A -.~ 22 2261 33 166014 35 18/598 28T.914 W.11 31 4023 33 185037 35 18/599 28T.917 W~12 22 4024 33 185051 36 18/665 29T.920 22 4031 33 187045 38 6'1/004 28T.925 20, 22 4031 }1 33 187049 38 70/016 28T.916 20, 22 4122 33 236741 38T..928 ... 22 4123 33 315738 37T.930 29,31 4384 33 318341 37T.933 22 7018 33 318346 37T.935 22 8493 33 400001 37T.940 14 22 9193 33 400034 37T.946 11 22 9573 33 400051 37T.948 39 22 9574 33 400136 37·T..968 13 29 ·9722 33 400308 37T ..969 13 9727 33 400415 37T.971 13 9734/22 33 400B43 37T.973 39 9758 33 401119 37T.974 13 W.481 9859 ... 33 404435 37T.975 39 W.544 ... .. lO 1861 ... 33 406105 37T.981 11 W.545 ... 20 9891 ... 33 407131 37T.986 14 W.573A 20 :lM65 ... 33 410600 37T.988 37 W.578 ... 20 1046i) ... 33 414965 38T.989 11 W.582 ... 2.0 1?~15/~15S2 33 41Sn9 37T ..990 25 W.S83 ... 1.0 10517 .;"'~ 33 420261 37T.991 25 W.S8S ... 22 10S2S.i0 33 420406 37T.993 15 W.SSS ... 11 10525 ... 33 421538/5 37T.1027 ... 27 W.S89 ... 22 10700 33 422380 37T.1031 ... 25 W.591 ... 22 10701>... 33 422381 37T.1037 ... 14 W.592 ... 22 10Ml'1 ... 33 465672 38T.1039 ... 14 W.593 ... 29 10953/ .... 33 465969 38T.1040 ... 14 W.630 ... 24,31 12187 .. , 465981 38T.1041 ... 14 W.653 ... 20 12188 465998 38T.1043 ... 14- W.660 ... 20 504665 35T.1044 , .. 14 W.661 ... 20 35T.1045 ... 13 W.761 ... 20 31443 35T.1046 ... 13 W.762 .. a 22 314378 35T.1047 .. a 13 W.856 .. a 22 36189A 35T.1059 ... 25 W.861 ... 22 40458 35T.1076 ... 25, 34 W.889 ... 22 45016 ... 35T.1167 ... 14 W.932 ... 13 47111 ... 35T.1185 aa. 14 W.933 ... 20 50236 ... 35T.1250 ... 14 W.934 ... 20 50552/7/110 35T.1270 ... 14 W.938 ... 20 50676/2/65 36T.1271 ... 14 W.940 ... 20 50797/4/45 36T.12n ... 14 W.951 ... 22 50906/3 36T.1273 '" 14 WE.170 -25 509438 36T.1275 ... 24 WE.259A 25 51287 '"T.1276 ... 25 WF.32 ... 22,31 51305/17T.1307 ... 11 WM.3 ... ... 22 51421/4T.1336 ... 11 51421/6T.1338 ... 14 X 51612/190T.1360 ... 14 51728 ...T.1362 ... 14 XA.69 ...

'" 29 5.1762 ...T.1363 ... ". c.. 14 52077 ...T5.42 ... 22 PROPRIETARY 52184 ...TW.S ... 22 COMPONENTS 53269/8TE.164C 10 PART NOS. 53364 ...TE.164D 10 70048FTE.164E 10 312 ... 3S 76200A

42

I FNOT(:.-This index is compiled in numerical sequence: of J:>art numbers.

Page Page IPageSection Part No. No. Section Part No. No. Section Part No. No.J

LV6/MT1 TTfType 7MC 32 LV7jBC 18/053 28. LV6/MT1 B5/3901/00I 31LV6jMT1 SM/N25 39 29 LV6/MT8 LU/400001 37

LV6jMT8 LOjM90 34 LV7jBC 18;087 28 t LV6/MT8 LU/400034 i 37LV6/MT7 162 20 29 LV6/MT8 LUj400051 I 37LV6jMT7 163 9 LV7jBC 18/135 29 LV6/MT8 lU/400136 I 37LV6/MTS FB104/50 36 LV7/BC 18/136 29 LV6/MT8 lU/400308 37LY6/MT12 SX/1129 33 LV7jBC 18/174 28 LV6/MT8 lUj400415

1

37LV6/MT11 1375 2S lV7/BC 18/239 29 LV6/MT8 LUj400843 37LV7/RE 2116 32 LVlJBC 18/528 29 LV6/MT8 LUj401 082 37LV6/MT1 BSjC.3566 31 lV7/BC 18/535 28 LV6/MT8 LU/404435 37LV6/MT1 BSjC.3567 31 LV6/MTI 18571 32 LV6/MTB lU/4061OS 37LV6/MT1 BSjC.3566 31 LV7/BC 18/598 28 LV6/MT8 lU/407131 37LV6JMT12 SX/4023 33 LV7/BC 18/599 28 LV6/MT8 LUj41 0600 r 37LV6/MT12 SX/4024 33 LV7/BC 18/665 29 LV6/MT8 lU/41Sn9 ! 37LY6/MT1 BS/C.4030 31 LV6/MT1 195B2 33 LV6/MT8 lU/420261 [ 37LV6/MT12 SXj4031 33 LV6/MT1 19637 13 LV6/MT8 LUj420406 . I 37LV6jMT12 SXj4122 33 LV6jMT13 21246 24 lV6/MT8 lU 1421538/5 37LV6JMT12 SX/4123 33 LV6JMT13 21257 24 lV6/MT8 LU/422380 37LV6JMT1 BSfC.4132 31 lV6fMT13 21259 24 LV6/MT8 lUj422381 ]7LV6/MTl 4363 11 LV6jMT13 21263 24 LY6/MT1 BS/A451/1oo I31LV6/MT12 SX/4384 33 LV6/MT13 21272 24 LV6/MT8 LUj4656n 38LY6/MT3 4562 36 LV6jMT4 21387 34- LV6jMT8 LUj46969 38LV6/MT7 5912 14, LV6/MT1 21503 29 LV6jMTB LUj465981

1

3820 LV6JMT1 SMjP.22469 39 LV6/MT8 LU/465998 38

LV6/MT7 6013 11 LV6/MT4 24496 29 lV6jMT3 LU/504665 35LV6JMT7 6023 7 LV6jMT14 .26293 22 LV6/MT12 SXj50906j3 l 33LV6/MT1 Tr/Ne.60S7 16 LV6/MT11 28572 25 LV6/MT12 SX/514214 33LV6jMT7 6083 20 LV6/MT11 28961 25 LV6jMT12 SX/51-421/6 33LV6/MT12 SX/7018 33 LV6/MT4 29943 34 LV6/MT3 LU/516386 3SLV6fMT12 SXj8493 33 LV6/MT4 lUj3140SA 37 LV6/MT3 LUj516395 J 35LV6/MT12 SX/9193 33 LV6/MT4 LU /314378 37 LY6/MT3 LUj516553 35LV6jMT12 SX/9573 33 LV6/MT4 LU j31460A 37 LV6jMT3 lUj516556 35LY6/MT12 SX/9574 33 LV6/MT1 32787 23 LV6jMT3 LU/534296 35LV6/MT5 9664 33 LV6/MT4 lUj36189A 37 LV6/MT3 LU/553248 35LV6/MT12 SX/9722 33 LV6!MT12 SX/4031j1 33 LV6jMT3 LUj553267 35LV6jMT12 SX/9724 33 LV6/MT8 LU /40458 37 LV6JMT3 LU/S53780 35LV6/MT12 SX/9758 33 lV6/MTB LU /45016 38 LV6/MT3 lU/554430 35LV6/MT12 SX/9859 33 LV6/MT11 4!>440 25 LV6/MT3 LU/SnOn 36lV6/MT12 SXj9861 33 lV6/MT11 46448 25 LV6jMT3 LU/573814 36LV6jMT12 SXj9891 33 LV6/MT11 46452 25 LV6jMT3 LU/573819 36LV6jMT12 SX/10465 33 LV6jMT1 SM /S .467/91 /L 39 LV6jMT3 LU/573825 36LV6jMT12 SXj10166 33 lV6jMT8 LU /47111 38 LV6/MT3 LU/700777 36LV6jMT12 SX/10517 33 LV6/MT8 LUj047512 38 LV6/MT3 LU/859598 35LV6jMT12 SX/10520 33 lV6/MTS 49947 33. LV6/MT3 LU/860428 36LV6/MT12 SX'/10525 33 36 . LV6/MT3 X.951136 39LV6/MT12 SX';10700 33 lV6/MT12 SX/S0236 33 LV6jMT3 X.9512..2 35LV6/MT12 SX/10701 33 lV6/MT12 SX/51287 33 LV6/MT3 X.953207 36LV6,1MT12 SX/10771 33 lV6/MT3 LU /51312A 35 lV6/MT3 X.954411 35LV6jMT12 SX/10953 33 LV6/MT12 SXj51728 33- LV6/MT12 SXf26WH-2/S.1552 33LV7/BC 12/029 29 LV6JMT12 SX/51762 33 LV6/MT12 SX/51035/17 33LV7/Be 12/031 29 LV6/MT12 SXj520n 33 LV6/MT1 PT/212116jN10 7LV6/MT12 SXj12187 33 lY6/MT3 LU/52184D 35 LV6jMT1 PTj250118!N10 11LY6/MT12 SXJ12188 33 . LV6/MT3 LU /53269B 36 LV6/MT12 SX{50676/2/65 33LV7/BC 12/408 29 LV6jMT3 SX/S3364 33 LV6/MT12 SX/50797/4/-45 33LV7jBC 12/509 29 lV7/BC 61/004 28 LV6/MT12 SX/51612/190 33YAOS/G1 XB.13080 25 LV7/BC 70/016 28 LV6/MT1 SM/52108/1/-45 39VAOS/F1 FAj15875 32 LV6/MT3 LU /70048F 36 LV6/MT12 SX /10515 /S1552 33VAOS/F1 FAf16801 32 LV6/MT4 LUj76200A 36 LV6jMT7 TN /1163X /1120N1 22VAOSjF1 FA/16810 32 LV6/MT8 LU /123022 37 LV6/MT12 SX /50552/7/110 33LV6/MT11 17163 25 LV6jMT8 LU /146460 37 LV6/MT1 SM /53395/23/45 39VAOS/F1 FA 117234 32 LV6/MT4 LU [315738 37 LV6jMT4 614Q..1 01516 39VAOS/F1 FA/17235 32 LV6/MT1 BS IC.3284j12 31

43

was W.762was W.856was W.74A

'1

211112121122

Gearbox Group page 11.1 off gearbox casi ng and 1 offgearbox inner cover replaces T.911

VALVE CHAMBER COVER ASSEMBLYBreather va've

Valve lifter spind;e and external leverWasher, rubber, valve lifter spindle

Internal lever, D.S.

Interna' lever. T.S.B01t, internal levers to spfndie

to breather pi peadaptor to cover

c5<terl$ic>n pi pet flexi blecover joint

cover nut

__ '~-'.':'."'~~' cover securing

EXPLANATION SEE PAGE 4.

ALTERATION 4.Clutch and Exhaust Lifter Control

18{665 Levers. controlSubstitute

18/546 LEVER. CLUTCH18/528 Lever only18/174 Bracket lever fulcrum12/044 Clamp, lever bracket11/014 Screw. clamp to bracket

1B/087 Screw, lever fukrum18/053 Nut, lever fulcrum screw18/282 LEVER, EXHAUST LIFTER ASSEMBLY18/059 Lever only18/281 Bracket. lever fukrum12/°44 Clamp. tever bracket18/300 Screw. clamp to bracket11/014 Screw, lever fulcrum18/060 Nut. lever fukrum screw

And also Exhaust Valve LIfter Cable page 30, su bstitute

D.344 CABLE ASSEMBLY, VALVE LlFTER'-

D.252 except forQS.2S0 Nipple (Handlebar end)

N 1.,,::::::::: ..... ,.h;· ... ~I ... b the following group for Valve Chamber Cover Group on pages 5 and 7.

ALTERATION 3.'Substitute the follow;ng in

W.1200 Plate, rear k ..~,::Li'b::·~!'\.,.hr.... ·:·:::::::..

W.10B3 Cam. brake'W.1203 Lever, brake

ALTERATIONSubstitute the tOIII(!)\t'1,sO''''''

T.1367

triumph trw 500 sv part list

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