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    POWERGRID CORPORATION OF

    INDIA LIMITED

    765/400/220 kV WARDHA SUB STATION

    TRAINING REPORT

    SUB STATION OVERVIEWMay - June 2012

    Submitted by:

    Javvaji Krishna TejaElectrical and Electronics engineering

    Visvesvaraya National Institute of

    Technology, Nagpur.

    Bachu RameshElectrical and Electronics engineering

    Visvesvaraya National Institute of

    Technology, Nagpur.

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    POWERGRID CORPORATION OF

    INDIA LIMITED

    765/400/220 kV WARDHA SUB STATION

    TRAINING REPORT

    SUB STATION OVERVIEWMay - June 2012

    Submitted by:

    Rajan DubeyElectrical Engineering

    Anjuman College of Engineering and

    Technology

    Akash Barse

    Electrical EngineeringAnjuman College of Engineering and

    Technology

    Mohammad AsifElectrical Engineering

    Anjuman College of Engineering and

    Technology

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    Index

    Sr. No. Contents Page No.

    1. Mission and Objectives of PowerGrid 5

    2. Introduction of Wardha Substation 6

    3 Single Line Diagram 7

    4. Bus Switching Schemes 105. Lightning Arrester 12

    6. Wave Trap 12

    7. Current Transformer 13

    8. Capacitive Voltage Transformer 14

    9. Circuit Breaker 14

    10. Isolator 16

    11. Reactor 16

    12. InterConnecting Transformer 18

    13. Protection 19

    14. Relay 21

    15. Line/ Transformer/ Bus Bar Protection 23

    16. Testing 24

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    Acknowledgement:

    We express with reverence our indebtedness to our guide Shri. PatanjaliSharma Sir, Chief Manager, Wardha Sub Station, for standing by us right from the

    beginning of our training.

    We are greatly thankful to the Shri. Nitin Bhoyar, Managerfor providing usan opportunity to do training work.

    We express our sincere thanks to Shri. Kaushal Sir, Shinde Sir, Chimankarsir, Vinit Sir, Patnaik Sir, Patel Sir and each and every staff member for their

    valuable advises and guidance to the training work.

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    Mission Of PowerGrid

    ESTABLISHMENT & OPERATION OF REGIONAL & NATIONAL POWER GRIDS TO

    FACILITATE TRANSFER OF POWER WITHIN & ACROSS THE REGIONS WITH

    RELIABILITY, SECURITY & ECONOMY ON SOUND COMMERCIAL PRINCIPLES

    Objectives of Powergrid

    To ensure requisite capital investment in power transmission sector by mobilizingresources on its own / through private participation.

    To provide transmission system matching with generation capacity addition in the centralsector.

    To augment and strengthen Regional Grids to and develop a strong National Grid tofacilitate exchange of power between Regions.

    To extend the National Grid to a SAARC Grid by interconnecting neighboring countriesviz. Bhutan, Nepal, Bangladesh etc.

    To Undertake diversification in synergic area of Telecommunication as a InfrastructureService Provider.

    To assist state power utilities in Distribution Sector under Accelerated PowerDevelopment and Reforms Programme of the GOI.

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    Introduction of Wardha SubStation:

    This report is a brief description of 765kV/400kV/220kV substation at Wardha maintained

    by Power Grid Corporation of India limited. It is located 16km away from Wardha at Deoli,

    MIDC area. It is a transmission substation where power is taken from Seoni and transmitted toParli, Badnera, Maudha, MSEB etc. The future prospective of this substation is to have a

    1200kV line.

    Fig.1: Power map of Western Region

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    Single Line Diagram

    765KV

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    220KV

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    Bus Switching Schemes

    Single Main Scheme Double Main Scheme Single Main & Transfer Scheme Double Main with by-pass isolator scheme Double Main & Transfer Scheme One & Half Breaker Scheme Double breaker Scheme Ring Bus Scheme

    At wardha substation, we use one and half breaker schemefor 765/400 KV

    lines and double main transfer schemefor 220KVlines.

    One and half breaker scheme:

    In this scheme, two circuit have three breakers, the middle breaker ties the two circuitsand hence is called the tie breaker.

    Breaker or bus maintenance is possible without any shut down of the feeder Even if both the buses are out of service, power can be transferred from one feeder to

    another feeder through tie breaker

    Fig.2: One and half breaker scheme

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    Double Main and Transfer Bus Scheme:

    In this bus scheme, in addition to the two main buses there will be a separate transfer busalso.

    Since separate transfer bus is available there will be no need of transferring the load fromone bus to the other bus unlike in a main cum transfer bus arrangement.

    Fig.3: Double main transfer scheme overview

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    Substation Equipments

    Line equipment Lightning arrester Wave trap Transformer Reactor Capacitive voltage transformer Potential Transformer

    Bay equipment Isolator Circuit Breaker Current transformer

    Lightning ArrestersLightning Arresters need low resistance during flow of lightning current to limit surge

    voltage and high resistance to limit discharge current.In wardha substation, the capacity of LA used for 765KV line is 624KV and that for

    400KV is 390KV recently being replaced by 336KV.

    .

    Wave trapThe function of wave trap is to avoid high frequency signal to enter in the substation. It

    allows only 50Hz signals to enter.

    The capacities of wave traps used at wardha substation are 0.5mH, 1mH or 2mH.

    Fig.4: 400kV lightening arrestor Fig.5: 400kv wave trap

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    Current Transformer

    The function of Current Transformer is same as that of step down transformer which step

    down the high current to a measurable current.

    At wardha substation, the CTs used are :

    765KV: 3000/1 400KV: 2000/1 220KV: 1600/1

    Types of CTs

    Dead Tank Designo Hair Pin Designo Eye Bolt Design

    Live tank Design

    Fig.6: live tank current transformer Fig.7: Dead tank current transformer

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    Capacitive Voltage Transformer

    The function of CVT is: It steps down the high voltage level into low voltage/measurable level. In hot line communication like Power Line Carrier Communication through phase to

    phase coupling device.At wardha substation the CVTs used are of 765/400/220 KV capacity.

    Fig.8: 400kv capacitive voltage transformer

    Circuit Breaker

    Circuit breaker is an automatically operated electrical switch designed to protect an

    electrical circuit from damage caused by overload or short circuit. Its basic function is to detect afault condition and, by interrupting continuity, to immediately discontinue electrical flow. Unlike

    a fuse, which operates once and then must be replaced, a circuit breaker can be reset (eithermanually or automatically) to resume normal operation. Circuit breakers are made in varying

    sizes, from small devices that protect an individual household appliance up to large switchgear

    designed to protect high voltage circuits feeding an entire city.

    TYPES OF CIRCUIT BREAKER

    Fig.9:Usage of circuit breakers depending on voltage level

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    Circuit-breakers lie at the heart of any switchgear installation.

    Fig.10: Modes of operation of circuit breaker

    Mode of operation

    The current path is formed by the terminal plates [(1) and (8)], the contact support (2), the

    base (7) and the moving contact cylinder (6). In closed state the operating current flows through

    the main contact (4). An arcing contact (5) acts parallel to this.

    Breaking operating currents

    During the opening process, the main contact (4) opens first and the current commutates

    on the still closed arcing contact. If this contact is subsequently opened, an arc is drawn betweenthe contacts (5). At the same time, the contact cylinder (6) moves into the base (7) and

    compresses the quenching gas there. The gas then flows in the reverse direction through the

    contact cylinder (6) towards the arcing contact (5) and quenches the arc there.

    Breaking fault currents

    In the event of high short-circuit currents, the quenching gas on the arcing contact is heated

    substantially by the energy of the arc. This leads to a rise in pressure in the contact cylinder. In

    this case the energy for creation of. the required quenching pressure does not have to be

    produced by the operating mechanism. Subsequently, the fixed arcing contact releases the

    outflow through the nozzle (3). The gas flows out of the contact cylinder back into the nozzleand quenches the arc.

    The specific properties of the twin nozzle system are beneficial for restrike-free switching of low

    inductive and capacitive currents. Thanks to its high arc resistance the system is especially

    suitable for the breaking of certain types of fault such as those close to generators.

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    Isolator

    An isolator (UK terminology) or disconnector (US terminology) is a switch used to

    isolate a section of a circuit from any energised conductors, by presenting a visible break in the

    circuit. Isolators are not designed to break load currents (unless fitted with optional arc-breaking

    feature) or to break fault currents.

    Types of isolater

    Type of Isolator Horizontal Centre Break Isolator (HCB) Horizontal Double Break Isolator (HDB) Pantograph Isolator (Panto) Vertical Break Isolator (VB) Knee type Isolator for 765kV Staggered

    Knee type Isolator in close position

    Fig.11: 765kv knee type isolator in close view

    Reactor:

    It is a simple shunt inductor or series capacitor installed to bring down the voltage at thereceiving end of a long transmission line, where the voltage is being boosted due the

    Ferranti effect. It is line equipment, installed immediately at the incoming / outgoing ends after the

    lighting arrestor and potential transformer in the line.

    As the power is transmitted over long lines at high voltages the high capacitance of thetransmission line compared to its resistance and inductance will result in generation of

    reactive power which ultimately results in boosting up of voltage at the receiving end ofthe transmission line.

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    Thus, a shunt inductor or a series capacitor is installed at the line ends to consume thisreactive power generated along the transmission line and pull down the voltage to

    appropriate level of transmission.

    Reactors are generally installed on either side substations of the transmission lines , atappropriate ratings calculated as for the (each leg shunt capacitance) Pi-model of the

    line.

    The reactors used in wardha substation:

    There are 10 single phase reactors and 5three phase reactors in wardhasubstation.

    Among the ten single phase reactors 3 of them are used in incoming line of seoni-1 dia 3 of them are used in incoming line of seoni-2 dia 3 of them are used as bus reactors (maintains bus bar voltages) The other one is a spare reactor.

    All 5three phase reactors are used in 400kv yard in different lines for the samepurposes as described.

    Fig.12:a single phase reactor installed Fig.13:a three phase reactor installed

    in 765kv yard at wardha substation in 400kv yard at wardha substation

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    InterConnecting Transformer:

    It is a static piece of device which is used for stepping down / stepping up of voltagelevels keeping power constant at a given frequency of operation.

    It works on the principle of mutual induction It is line equipment installed at the incoming/outgoing ends of the line where ever a change

    in voltage level is desired.

    The use of transformer in the power system as lead to the reduction of generating costs andtransmission and distribution losses by providing a provision to have Generation at low voltage level ( economical) Transmission at high voltage (low losses) Distribution at low voltage ( to suit consumer requirements)Interconnecting Transformers used in wardha substation:

    There are 10single phase and 3three phase interconnecting transformers in wardhasubstation

    All the ten single phase transformers are auto transformers rated 765/400 kv, which areused to connect 765kv yard to the 400kv yard

    3 of them are used in outgoing line of seoni-1 dia 3 of them are used in outgoing line of seoni-2 dia 3 of them are used in bus reactors dia The other one is a spare transformer.

    All 3three phase transformers are star-delta-star transformers rated 400/33/220 kv,which are used to connect 400kv yard to the 220kv yard

    The tertiary winding of the 3-phase transformer is to trap the third harmonic current. Inwardha substation, the tertiary winding of ICT1 in the 400kv yard is planned to be used

    as a backup power source for substation equipment in future.

    Fig.3:A single phase ICT installed Fig.4:A three phase ICT installedin 765kv yard at wardha substation in 400kv yard at wardha substation

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    WHAT IS A PROTECTION?

    Humans need protection from external disease, sun and whether. All the internal

    parts of the human beings are protected naturally. Heart and lungs are protected by ribs bones

    from external impact. Brain is protected by skull. Eyes are protected by eyelids and by closing

    eyes. We need cloths to protect us from external environment conditions.

    Similarly electrical equipment needs protection from any external or internal faults

    which may produce a detrimental effect on it.

    Electrical faults in the power system:

    Transients Faults Permanent faults

    Requirements of Protection System:

    SENSITIVITY: The relay shall be sensitive to operate for minimum quantity ofoperating parameter.

    SELECTIVITY: The relay/scheme should be able to select the faulty section andisolate.

    SPEED: The relay should operate faster so that fault is isolated as fast as possible. RELIABILITY: The relay/scheme should operate for all types of faults with

    repeatability and reliability. COST: The relay/scheme should be economical.

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    ELEMENTS OF PROTECTION

    CB

    Feeder

    Bus

    CV

    Relay

    DC SOURCE

    CT

    Tri Ckt

    Current

    Voltage

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    General Line Protection

    Relay

    A protective relayis an electromechanical apparatus, often with more than one coil,

    designed to calculate operating conditions on an electrical circuit and trip circuit breakers when a

    fault is detected. Unlike switching type relays with fixed and usually ill-defined operating

    voltage thresholds and operating times, protective relays have well-established, selectable,

    time/current (or other operating parameter) operating characteristics. Protection relays respond to

    such conditions as over-current, over-voltage, reverse power flow, over- and under- frequency.

    Distance relays trip for faults up to a certain distance away from a substation but not beyond that

    point.

    Objectives of Relay Protection

    Protect persons and equipment in the surrounding of the power system. Protect apparatus in the power system. Separate faulty parts from the rest of the power system to facilitate the operation of the

    healthy part of the system.

    Types of Protective Relays

    Overcurrent relay

    An "overcurrent relay" is a type of protective relay which operates when the load current exceedsa preset value. The ANSI device number is 50 for an instantaneous overcurrent (IOC), 51 for atime over current (TOC). In a typical application the overcurrent relay is connected to a current

    transformer and calibrated to operate at or above a specific current level. When the relay

    operates, one or more contacts will operate and energize to trip (open) a circuit breaker.

    Distance relay

    The most common form of protection on high voltage transmission systems is distance relay

    protection. Power lines have set impedance per kilometre and using this value and comparing

    voltage and current the distance to a fault can be determined. The ANSI standard device number

    for a distance relay is 21.

    Current differential protection

    Another common form of protection for apparatus such as transformers, generators, busses and

    power lines is current differential. This type of protection works on the basic theory ofKirchhoff's current law which states that the sum of the currents entering and exiting a node will

    equal zero. It is important to note the direction of the currents as well as the magnitude, as they

    are vectors. It requires a set of current transformers (smaller transformers that transform currents

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    down to a level which can be measured) at each end of the power line, or each side of the

    transformer. The current protection relay then compares the currents and calculates the

    difference between the two. As an example, a power line from one substationto another willhave a current differential relay at both substations which communicate with each other.

    Static relays

    Static relays with no or few moving parts became practical with the introduction of

    the transistor. Static relays offer the advantage of higher sensitivity than purely

    electromechanical relays, because power to operate output contacts is derived froma separate supply, not from the signal circuits. Static relays eliminated or reducedcontact bounce, and could provide fast operation, long life and low maintenance.

    Numerical Protective Relays

    The functions of electromechanical protection systems are now being replaced bymicroprocessor-based digital protective relays, sometimes called "numeric relays".

    A microprocessor-based digital protection relay can replace the functions of many discrete

    electromechanical instruments.

    These convert voltage and currents to digital form and process the resulting measurements using

    a microprocessor. The digital relay can emulate functions of many discrete electromechanical

    relays in one device, simplifying protection design and maintenance. Each digital relay can run

    self-test routines to confirm its readyness and alarm if a fault is detected. Numeric relays can also

    provide functions such as communications (SCADA) interface, monitoring of contact inputs,metering, waveform analysis, and other useful features. Digital relays can, for example, store two

    sets of protection parameters, which allows the behavior of the relay to be changed during

    maintenance of attached equipment.

    Basis of Classifications of Relays Quantity of response: Voltage, current, frequency, power etc. Function: Detection, time-delay, tripping, alarm, signaling, flag, contact multiplication Construction: Electromagnetic, Static or Numerical

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    Transmission Line Protections

    Distance Protection. SOTF. Over voltage Protection. VT Fuse fails. Power Swing Blocking. DEF Protection.

    Transformer Protections

    Differential Protection REF Protection Over flux protection Over current and Earth fault protection Mechanical Protections- PRV, Buchholz, WTI, OTI .

    Bus Bar Protection

    The Differential Current protection principle is used to protect the Bus Bars. Here thecurrent entering the bus and leaving the bus are summed up. The sum should be zero.

    Bus Bar Scheme at Wardha S/sNumerical Distributed Bus Bar Scheme ( CU and PU)

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    Testing in powergrid

    FIELD TESTS

    DEW POINT MEASUREMENT FOR LARGE TRANSFORMER FILLED WITH DRYAIR OR NITROGEN FILLED

    WINDING RESISTANCE MEASUREMENT VECTOR GROUP AND POLARITY VOLTAGE RATIO TEST

    MEASUREMENT OF MAGNETIZING CURRENT

    MAGNETIC BALANCE TEST ON THREE PHASE TRANSFORMER INSULATION RESISTANCE MEASUREMENT MEASUREMENT OF CAPACITANCE AND DISSIPATION FACTOR

    DISSOLVED GAS ANALYSIS ( DGA )

    Pre Commissioning Tests

    Polarity Test Magnetization Curve Test Ratio Test Primary Current Injection Test Secondary Current Injection Test

    Trasformer oil testing

    BDV( breakdown voltage) PPM(parts per million) Dissolved gas analysis Resistivity

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