training for the military - am general€¦ · techniques in a real world training environments....
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Training for the Military
H I G H M O B I L I T Y M U LT I P U R P O S E W H E E L E D V E H I C L E
COURSECATALOG
0 6 6 5 F I E L D S E R V I C E A N D M I L I TA R Y T R A I N I N G
Aftermarket Fulfillment and Training Center (AFTC)5448 Dylan Drive, South Bend, Indiana 46628
COURSECATALOG
2
General Information 4
Student Registration 5
Payment Information 5
Advanced Mobility / Maintenance / BDAR 6
Field Maintenance Training 8
Sustainment Maintenance Training 10
4L80E Transmission Maintenance Training 12
Air Conditioning Systems Maintenance 14
Alternator / Starter / Electrical Systems Maintenance 16
Diesel Fuel Injection Pump Maintenance Training 17
Visitor Information 18
Contents
“ Whether it is ‘training readiness,’ combat operations, “ Whether it is ‘training readiness,’ combat operations, or domestic response to floods and other natural disasters, or domestic response to floods and other natural disasters, it is the soldier in his or her Humvee that America sees it is the soldier in his or her Humvee that America sees coming to their aide.” coming to their aide.”
—Major General Courtney Carr, Indiana National Guard —Major General Courtney Carr, Indiana National Guard
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General Information
To Register for Courses
Nick Messick, Training [email protected]: (574) 876-1007
John Stearns, Senior [email protected]: (574) 876-1505 O: (574) 247-0371
Payment InformationMasterCard®, Visa®, American Express®, Discover®, and U.S. Government Credit Cards are accepted.
Costs relating to travel, lodging, meals, medical expenses, entertainment, laundry, rental cars, phone and fax services, and other related expenses are the responsibility of customers.
Who needs this training?
Individuals who are directly or indirectly responsible for operating, servicing,
maintaining or conducting training using the High Mobility Multipurpose
Wheeled Vehicle (Humvee).
Why your organization should consider this training.
In an era of constrained budgets, vehicle operation, servicing, and maintenance are
major cost drivers, we at AM General believe training is the key to mitigating cost
drivers through continued and updated knowledge.
What benefits can you expect from this training?
Operators - will benefit from an increased knowledge of how to properly inspect,
negotiate extreme terrain, vehicle self-recovery, and understand battle damage
assessment techniques for their Humvees. This increased knowledge results in higher
readiness rates, survivability and safety.
Maintainers - at all levels Field to Sustainment benefit from an increased understand-
ing of detailed automotive principals, troubleshooting, service and repair. Skills
learned allow technicians/maintainers to accurately diagnose vehicle systems in a
timely and cost e�ective manner.
For seat availability, student registration, general inquires, regional maps, orinformation regarding
local hotels honoring government Per Diem rates, course availability and
current pricing please contact:
Training Program
DevelopmentAM General’s Military Training Department
is a TRADOC certified world leader in
training program development.
Our expert program writers and
graphic llustrators are highly trained,
and credentialed professionals.
Our program development experience has been gained throtugh the development of training on a myriad of equipment from the Humvee through various tactical bridging equipment, such as the Improved Ribbon Bridge, the Rapidly Emplaced Bridge System, all of the MK II series Bridge Erection Boats, as well as MRAP, LTAS Wrecker, water purification and fuel distribution systems.
All of our training programs are written to comply with TRADOC Regulation 350-70.
Military Training Department Staff
AM General’s Training Department provides professional training programs at all military skill (echelon) levels for Army systems used in the military inventory. Our technical writers and program to develop professional programs of instruction (POI). Many of our instructors have previous military experience in Army, Navy, and Marine Corps.
Mobile Training Teams
Most of this classroom and technical training also can be provided through Mobile Training Teams, who can be deployed anywhere in the United States and around the world.
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Advanced Mobility / Maintenance / BDAROperator (10) Level Training One Week, Forty Hours (5 training days / 8 hours per day)
The Advanced Mobility Operator Maintenance and Battle Damage Assessment Repair Training course is designed for Operators responsible for the preventative maintenance inspections, operation, operator level mainte-nance and battle damage assessment on all Humvee platforms.
This course will ensure operators understand the Humvee’s functions and capabilities allowing them to safely negotiate extreme o�-road conditions while maintaining a high level of performance. Utilizing our 320 plus acre proving grounds and testing center located in South Bend, Indiana students are exposed to hills and slopes of sand, mud, rock, and water which simulate global areas of operation while practicing multiple vehicle recovery techniques in a real world training environments.
Battle damage assessment of both mechanical and electrical failures inherent to battle field operations, teach students safe field expedient procedures for continued maneuverability. Students are trained within the guidelines of military doctrine utilizing the latest technical manuals and service bulletins combined with in-house manufacturer developed technical training material and operational cut-away training aids.in-house
Training is conducted at the suggested 3 to 1 student instructor ratio to ensure maximum hands-on experience.
All segments of training consist of 10% classroom theory and 90% hands-on instruction. This training course is one week in length (five training days), eight hours per day.
• Advanced Mobility Operations
• Component Testing and Troubleshooting
• Battle Damage Assessment and Repair Handbook
Each student will be provided one copy of the Following OEM training manuals:
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Date Class No.
Training ScheduleTraining Schedule(Classes added upon request)
►
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Jan 13-17 OMB000101
Jan 27-31 OMB000102
Feb 10-14 OMB000201
Feb 24-28 OMB000202
Mar 9-13 OMB000301
Mar 23-27 OMB000302
Apr 20-24 OMB000401
Apr 27-1 OMB000402
May 4-8 OMB000501
May 18-22 OMB000502
Jun 8-12 OMB000601
Jun 22-26 OMB000602
Jul 6-10 OMB000701
Jul 27-31 OMB000702
Aug 10-14 OMB000801
Aug 24-28 OMB000802
Aug 31-4 OMB000803
Sep 14-18 OMB000901
Oct 12-16 OMB001001
Oct 26-30 OMB001002
Nov 2-6 OMB001101
Nov 16-20 OMB001102
Nov 30-4 OMB001103
Dec 14-18 OMB001201
Date Class No.
►
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Jan 13-17 OMB000101
Jan 27-31 OMB000102
Feb 10-14 OMB000201
Feb 24-28 OMB000202
Mar 9-13 OMB000301
Mar 23-27 OMB000302
Apr 20-24 OMB000401
Apr 27-1 OMB000402
May 4-8 OMB000501
May 18-22 OMB000502
Jun 8-12 OMB000601
Jun 22-26 OMB000602
Jul 6-10 OMB000701
Jul 27-31 OMB000702
Aug 10-14 OMB000801
Aug 24-28 OMB000802
Aug 31-4 OMB000803
Sep 14-18 OMB000901
Oct 12-16 OMB001001
Oct 26-30 OMB001002
Nov 2-6 OMB001101
Nov 16-20 OMB001102
Nov 30-4 OMB001103
Dec 14-18 OMB001201
ADVANCED MOBILITY /MAINTENANCE /BDAR
Field Maintenance TrainingField (20-30) Level Training Two Weeks, Eighty Hours (10 training days / 8 hours per day)
The Field Maintenance Training Course is designed for Technicians / Maintainers responsible for conducting Preventative Maintenance checks, semi and annual services, systems troubleshooting, component replacement and repair at the Field Maintenance Level (formerly organizational-20 and Direct Support-30 echelons).
This comprehensive course emphasizes component theory of operation, proper maintenance techniques, use of special tools and shop equipment across all Humvee platforms in our state of the art training center located in South Bend, Indiana.
Students are trained within the guidelines of military doctrine utilizing the latest technical manuals and service bulletins combined with in-house manufacturer developed technical training material and operational cut-away training aids.
Training is conducted at the suggested 8 to 1 student instructor ratio to ensure maximum hands-on experience.
All segments of training consist of 10% classroom theory and 90% hands-on instruction. This training course is two weeks in length (ten training days), eight hours per day.
Date Class No.
FIELDMAINTENANCETRAINING
Training ScheduleTraining Schedule(Classes added upon request)
►
Introduction to Vehicle Systems
Troubleshooting 4L80E Automatic Transmission
Introduction to Air Conditioning
Introduction to 4L80 E Automatic Transmission
Component Testing & Troubleshooting
6.5L Diesel Engine Systems
DB2 Fuel Injection Pump System
•
•
•
•
•
•
•
Each student will be provided one copy of the following OEM training manuals:
Jan 6-17 FM000101
Feb 3-14 FM000201
Mar 2-13 FM000301
Apr 20-1 FM000401
May 4-15 FM000501
Jun 1-12 FM000601
Jul 6-17 FM000701
Aug 3-14 FM000801
Sep 14-25 FM000901
Oct 5-16 FM001001
Nov 30-11 FM001101
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Sustainment Maintenance TrainingSustainment(40) Level Training Two Weeks, Eighty Hours (10 training days / 8 hours per day)
The Sustainment Maintenance Training Course is designed for Techni-cians/Maintainers responsible for the rebuilding and repair of the Engine, Transmission, Transfer Case, Di�erential, Geared Hub, and Electrical components at the Sustainment Maintenance Level (formerly General Support-40 echelon).
This comprehensive course emphasizes component theory of operation, disassembly, cleaning, inspection, precision measurements, assembly, and testing adjustments, of all major vehicle systems and sub systems across all Humvee platforms.
In our state of the art training center located in South Bend, Indiana, students are trained within the guidelines of military doctrine utilizing the latest technical manuals and service bulletins combined with in-house manufacturer developed technical raining material and operational cut-away training aids.
Training is conducted at the suggested 8 to 1 student instructor ratio to ensure maximum hands-on experience.
All segments of training consist of 10% classroom theory and 90% hands-on instruction. This training course is two weeks in length (ten training days), eight hours per day.
Date Class No.
SUSTAINMENTMAINTENANCETRAINING
Training ScheduleTraining Schedule(Classes added upon request)
►
Introduction to Vehicle Systems
Introduction to 4L80 E Automatic Transmission
6.5L Diesel Engine Systems
DB2 Fuel Injection Pump System
•
•
•
•
Each student will be provided one copy of the following OEM training manuals:
SM000201
SM000301
SM000501
SM000601
SM000701
SM000801
SM001001
SM001201
10 11
Feb 3-14
Mar 16-27
May 11-22
Jun 15-26
Jul 13-24
Aug 17-28
Oct 19-30
Dec 7-18
4L80E Transmission Maintenance TrainingSustainment(40) Level Training Two Weeks, Eighty Hours (10 training days / 8 hours per day)
Four days, 32 hours (8 hours per day) Systems Maintenance Training The 4L80E Transmission Maintenance Training course designed for Techni-cians/ Maintainers who are responsible for inspection, troubleshooting, repair, replacement and rebuilding the GTP 4L80E transmission at all maintenance levels (Organizational-20, Direct-30, and General support-40 echelons).
This detailed course encompasses transmission theory of operation, electrical, mechanical and hydraulic troubleshooting, disassembly, cleaning, inspection, precision measuring, assembly, and testing for the 4L80E Transmission.
Our facility utilizes field expedient troubleshooting techniques, advanced diagnostic equipment, the latest special tools and shop equipment in a state of the art training center located in South Bend, Indiana. Students are trained within the guidelines of military doctrine utilizing the latest technical manuals and service bulletins combined
With in-house manufacturer developed technical training materials and operational cut-away training aids.
Training is conducted at the suggested 4 to 1 student instructor ratio to ensure maximum hands-on experience.
All segments of training consist of 10% classroom theory and 90% hands-on instruction. This training course is four days in length (four training days), eight hours per day.
Date Class No.
4L80E TRANSMISSIONMAINTENANCE
Training ScheduleTraining Schedule(Classes added upon request)
►
Each student will be provided one copy of the ollowing OEM training manuals:
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Troubleshooting 4L80E Automatic Transmission
Introduction to 4L80 E Automatic Transmission
Component Testing & Troubleshooting
•
•
•
4L80E000101
4L80E000102
4L80E000201
4L80E000202
4L80E000301
4L80E000302
4L80E000401
4L80E000501
4L80E000601
4L80E000602
4L80E000603
4L80E000701
4L80E000801
4L80E000802
4L80E000901
4L80E000902
4L80E001001
4L80E001101
4L80E001102
Jan 6-9
Jan 21-24
Feb 3-6
Feb 17-20
Mar 2-5
Mar 30-2
Apr 14-17
May 11-14
Jun 1-4
Jun 15-18
Jun 29-2
Jul 13-16
Aug 17-20
Aug 31-3
Sep 8-11
Sep 21-24
Oct 19-22
Nov 2-5
Nov 16-19
Dec 7-10 4L80E001201
Air Conditioning Systems MaintenanceSystems Maintenance Training3 days (24 hours / 8 hours per day)
The Air Conditioning Systems Training course is designed for Technicians/-Maintainers responsible for electrical troubleshooting, refrigerant recovery, evacuation, inspection, component replacement, refrigerant recharge, leak detection, and testing of Humvee air conditioning systems.
This comprehensive course emphasizes the scientific principles of refrigeration, thermal e�iciency, electrical control systems and servicing procedures. Our facility utilizes advanced diagnostic equipment, the latest special tools and shop equipment in a state of the art training center located in South Bend, Indiana.
Students are trained within the guidelines of military doctrine utilizing the latest technical manuals and Service Bulletins combined with in-house manufacturer developed technical training material and operational cut-away training aids.
Training is conducted at the suggested 8 to 1 student instructor ratio to ensure maximum hands-on experience.
All segments of training consist of 10% classroomtheory and 90% hands-on instruction.
Date Class No.
AIR CONDITIONINGSYSTEMS MAINTENANCE
Training Schedule(Classes added upon request)
►
Each student will be provided one copy of the following OEM training manuals:
14 15
Principles of Air Conditioning•
Jan 6-8 AC000101
Jan 27-29 AC000102
Feb 17-19 AC000201
Mar 16-18 AC000301
Mar 30-1 AC000302
Apr 6-8 AC000401
May 26-28 AC000501
Jun 1-3 AC000601
Jun 15-17 AC000602
Jun 29-1 AC000603
Jul 20-22 AC000701
Aug 3-5 AC000801
Sep 8-10 AC000901
Sep 21-23 AC000902
Sep 28-30 AC000903
Nov 23-25 AC001101
Dec 7-9 AC001201
Dec 21-23 AC001202
Alternator / Starter / Electrical Systems MaintenanceSystems Maintenance Training (20/30 level)3 days (24 hours / 8 hours per day)
• Component Testing and Troubleshooting
Diesel Fuel Injection Pump Maintenance TrainingSystems Maintenance Training 3 days (24 hours / 8 hours per day)
Starter & Electrical Systems Training Course is designed for Technicians/Maintainers responsible for the inspection, diagnosis, repair, replacement and rebuilding of electrical components at the field maintenance level (Formerly Organization-al-20, Direct Support-30 echelons).
This detailed course includes theory of operation, troubleshooting, disassembly, cleaning, inspection, precision measure-ments, assembly, and testing for the starting, charging, lighting, and glow plug systems.
In our training center located in South Bend, Indiana, Students are instructed within the guidelines of and service bulletins combined with in-house manufacturer developed technical military doctrine utilizing the latest technical manuals training material and
operational cut-away training aids.
Training is conducted at the suggested 8 to 1 student instructor ratio to ensure maximum hands-on experience.
All segments of training consist of 10% classroomtheory and 90% hands-on instruction.
Each student will be provided one copy of the following OEM training manuals:
The Diesel Fuel Injection Pump Training Course is designed for Technicians/Maintain-ers responsible for the inspection, troubleshooting, repair, replacement and rebuilding the entire Humvee diesel fuel injection system.
This comprehensive course emphasizes component theory of operation, disassem-bly, cleaning, inspection, precision measurements, assembly, and testing of the DB2 rotary fuel injection pump system and related subsystems.
In our state of the art training center located in South Bend, Indiana, students are trained within the guidelines of military doctrine utilizing the latest technical manuals and Service Bulletins combined with in-house
manufacturer developed technical training material and operational cut-away training aids.
Training is conducted at the suggested 8 to 1 student instructor ratio to ensure maximum hands-on experience.
All segments of training consist of 10% classroom theory and 90% hands-on instruction over 3 training days, eight hours per day.
Each student will be provided one copy of the following OEM training manuals:
• Component Testing and Troubleshooting• Stanadyne DB2 Fuel Injection Pump System
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AM GeneralCorporate Office
933
933
Aftermarket Fulfillmentand Training Center
Proving Groundsand Testing Center
brick road
adams road
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road
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douglas road
cleveland road
12th
dragoon trail
ireland road
ewing avenue
mishawaka avenue
cleavland road
Exit 77
cleveland road
douglas road
ironw
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drive
locu
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treet
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MishawakaManufacturing CampusMishawakaManufacturing Campus
SOUTH BENDINTERNATIONAL
AIRPORT
university ofnotre dame
st. mary’scollege
holycross
college
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AM General Facilities
105 N. Niles Ave.South Bend, IN 46617
Mishawaka Manufacturing Campus
13200 Mckinley HwyMishawaka IN, 46544
Training Facilities
and Training Center 5448 Dylan Dr.
South Bend, IN 46628
Proving Groundsand Testing Center
801 W. Chippewa AveSouth Bend, IN 46614
Hilton Garden Inn(574) 232-7700
53995 IN-933South Bend, IN 46637
Staybridge Suites(574) 968-7440
52860 IN-933South Bend, IN 46637
Hampton Inn & Suites(574) 243-4600
7347 Heritage Square Dr.Granger IN 46530
Inn at St. Mary’s(574) 232-4000
53993 IN-93South Bend, IN 46637
Courtyard by Marriott(574) 273-99004825 N Main St
Mishawaka, IN 46545
Spring Hill SuitesMarriott
(574) 271-08325225 Edison Lakes Pkwy
Mishawaka IN, 46545
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Visitor Guide Lodging and
AccomodationsAM General recommends
the following hotels based upon their outstanding accommodations for our students and their proximity
Training Center.
Chicago, Illinois
To ensure you receive the GSA per diem rate when booking reservations be sure to call the hotel’s local number and
inform them that you are a customer of AM General. Rates subject to change based on GSA per diem rate changes.
Toledo, Ohio
Elkhart, Indiana
A�ermarket Fulfillment and Training Center5448 Dylan Drive, South Bend, IN 46628
Proving Grounds and Testing Center801 W. Chippewa Ave, South Bend, IN 46614
Nick Messick, Training [email protected]: (574) 876-1007
John Stearns, Senior [email protected]: (574) 876-1505 O: (574) 247-0371
AM GeneralMilitary Training