Sheet1DODSAL ENGINEERING & CONSTRUCTION PTE LTDTAKREER RRE PACKAGE#3 O&U PROJECT PACKGE NO # SO 2302 TRA -135 Rev.1TASK RISK ASSESSMENT WORKSHEET DOC NO:5578-E3-MS-PU-PU-01035TASK DESCRIPTIONScaffolding erection and Piping installation (TT-07&Jetty Gallery-BC 10Area) & Associated worksSUBCONTRACTORDodsal Engg. & Const. Pte Ltd.TRA TEAM MEMBERSMr. Richard / Efren C (PMC-HSE) , Williams gareth (SECL_HSEM),G.L.Bamaniya (DOD-HSEM), Sajeevan K. (DCM-Piping)Page 1DATE:24.04.2013STEP NO.Description of TASK STEPHAZARDCONSEQUENCES PEOPLE, ENVIRONMENT, ASSETS, REPUTATIONCONTROLS PREVENT, DETECT, CONTROL, MITIGATEBASELINE RISKADDITIONAL Control MEASURES / ACTIONSRESP.PARTYRESIDUAL RISKSPRSPR1Obtaining PTWCommunication gap/ Lack of communication .Peoplel injuryAll newly hired employees shall undergo SECL & TAKREER HSES orientation.COMProcedures : PTW System/ Method statement Emergency Response PlanSECL & Dodsal supervisor . Onsite HSE OfficerNOLAll foremen/supervisors/engineers must attend the PTW training course.Site assessment to be performed prior to mobilize and starting work.PTW violation (wrong permit & inadequate supporting documents)People injuryAssign authorizedltrained PTW initiator in every work task.COMHSES Induction / PTW training Emergency contact numbers Engineering controlNOLWork only as per described in PTW.PTW must discuss and understand to all work team before starting job.Follow SECL& TAKREER/GASCO PTW requirements.PTW must retain at site for inspection purpose and return to HSE after job completionlend of work days.Approved relevant documents such as TRA, PCM, MST & drawings must be attached in the PTW.HSE shall perform HSE inspection and gas test if necessary .Emergency preparednessPeople injury Assest damageAll personnel shall undergo SECL & TAKREER HSE orientation course.COMEnsure Supervisor conduct Tool box Meeting prior to commence work Follow Permit To work system and ensure they are in place on site.SECL & Dodsal supervisor . Onsite HSE OfficerNOLAn emergency vehicle/ambulance shall be available for medical transportation. At site clinic.All employees must know/aware the emergency contact numbers & emergency procedures.Periodic emergency drill to be carried out.Certified nurse/first aider or doctor to be on-board. Sufficient amount of first aid kit & medicines & medical equipments shall be available on site.All equipments/vehicles operators or driver must park offroads (leave the key in the ignition) or give way to ambulance during emergency response.Access road must free from any obstruction.Ambulance driver must be familiarized the nearest and safe routes. Periodic access surveillance to update nearesUsafe routes.Site supervisors & HSE must assist during emergency situation (e.g. guide all employees to the nearest muster point & control the vehicle movement).COMEnsure Supervisor conduct Tool box Meeting prior to commence work Follow Permit To work system and ensure they are in place on site.SECL & Dodsal supervisor . Onsite HSE OfficerNOLResponsible foremen/supervisors must know daily total numbers of their work team. This can be used as reference during head counting.2Area preparation & barricading1) Slip / Trip / Fall 2)Existing FacilitiesPersonnel InjuryEnsure a sign board posted, which contains the name and telephone numbers of contact persons incase of an emergencyCOMEmergancy procedure to be followed Job specific Tool Box Talk to be conducted prior to the commencement of work and to be kept in the site.SECL/DODSAL SUPERVISOR/ DODSAL HSENOLEnsure that sufficient accessibility, hard barrication with scaffold tubes and caution tape is provided in the work area and 'DEEP EXCAVATION' ROAD CLOSED WEAR PPE' "sign boards are in place.Ensure that all use proper PPE while entering the area.Ensure that all Personnel are aware of the hazards and takes appropriate precautions.Ensure all employees in the crew are trained and competent.Existing GASCO/TAKREER facilities likely Piping, Equipment, Fire and Gas system should not be obstructed or hindered3Confined space entry1) Personnel entering into the confined space1)Personnel injuryAlert the buddy posted at the entrance aware of this hazardCOMOnly trained / entrained personnel to be work inside confined spaceSECL/DODSAL SUPERVISOR/ DODSAL HSENOLObtain confined space entry permit before entering the confined spacePost entry attendant to update the entry /exit logsheetProper access (eg. Ladder ) shall be provided for entry/exit2) Accumulation of toxic gases resulting in asphyxiation1)Personnel injuryBefore entering into excavated area, gas test shall be conducted, where chances of accumulation of toxic gases are identifiedCOMClose the entrance / access to the confined space while leaving the place of workSECL & Dodsal Engineer,Supervisor & Onsite HSE OfficerNOL3) Inadequate illuminationIf lighting is required inside the confined space, 24V hand lamps with protective cover shall be used4) Electrical shockAll electrical connections shall be routed through ELCBAll personnel working inside shall have safety harness with a long lifeline, end of which is kept outside the confined spaceSuitable tripod may have to be arranged, depending on the situation5) VentilationProvide proper ventilationIf necessary gas test shall be conducted periodically4Piping Material ReceivingNature of the material/ load.Personal / AssetsObtain proper work permit before commencement of work. Permit should be availed from the concerned authority e.g. SECL, TAKREER, GASCOCOMEnsure Supervisor conduc Tool box Meeting prior to commence work addressing hazard & control measures Proper communication to surrounding workersSECL & Dodsal Engineer, Supervisor & Onsite HSE OfficerNOLHandling equipment usedUse only 3rd party certified, SECL Inspected & colour coded lifting tools, equipmentsStacked material fall down on personnelDeploy competent & 3rd party certified crane operators/forklift and riggers. Only trained rigger give the signal to crane operator.Area inspection. Barricade work area, display warning signs.TransportationFalling of material during loading / unloading.Adequacy of the equipment crate/covering box to be checked if it suspicious open the box & proceed the lifting by direct hooking. Sling to be placed as per marking done on the equipment cover box in order to get proper center of gravity.COMNOLHandling &Lifting1) Personnel injuryCUse tagline to control the load movement5Fabrication - Fit up (Grinding / cutting & Welding )1.Eye / face / body injury(Grinding or cutting works)1.)People injuryWear safety glass & face shield when operating angle grinderMOMEnsure Supervisor conduct Tool box Meeting prior to commence work addressing hazard & control measures Proper communication to surrounding workers. Emergency plan must be followed.SECL & Dodsal Operator/driver & Welding superintendent & Engr, supervisor, Onsite HSE OfficerNOLWear proper gloves and coverall.Don't wear loose clothing that might be entangled on rotating grinding disc.Angle grinder must have dead'sman switch or auto - release power switch button.Don't remove the disc cover and handle.Don't use cutting disc for grinding.Provide covering fire blanket to contain grinding sparks.depute fire watcher during cutting activities.Provide 6Kg DCP fire extinguisher during the work at site.Inspect cutting / grinding disc before using. Some disc has manufacturing defect (cracked).Use disc recommended by manufacturer.In-charge supervisor must train their work team regarding the proper usage of angle grinders.HSE personnel must monitor the tool box talk & complianeas.Sudden breakage/failure on grinding / cutting disc.1)People injuryCutting/grinding disc RPM must be higher then grinder RPM rating.MOMEnsure Supervisor conduct Tool box Meeting prior to commence work addressing hazard & control measures Proper communication to surrounding workersSECL & Dodsal Welding superintendent & Engr, supervisor, Onsite HSE OfficerMOLDon't use worm out disc. Check cut - off ships - DO NOT USE IF CHIPPED.Use disc as per manufacture's recommendation.RPM rating shall be marked legibly on grinders.General purpose wheels are not to be used for grinding on soft metals such as aluminum.2.Hand injury while replacing/removing disc.1) People injuryDisconnect the power line/plug before replacing disc. Cutting /grinding disc RPM must be higher then grinder RPM rating. Disconnect the power source before starting of changing disc to avoid hand injury.MOMEnsure Supervisor conduct Tool box Meeting prior to commence work addressing hazard & control measures Proper communication to surrounding workersSECL & Dodsal Operator/driver & Welding superintendent & Engr, supervisor, Onsite HSE OfficerMOL3.Damage/ defective angle grinder1)Damage to the assetDon't drag the angle grinder.NPMNPLDon't hold/use the cord when carrying or to lower angle grinder.Monthly inspection must be down by approved/ competent person and color coding to be provided.Angle grinder must be inspected by the end user daily or prior to use.Proper storage of all power tools.Don't pull the cord abruptly when unplugging.4.Strips,slips & falls1.)People injuryRemove unnecessary materials on access & walkway.MOMMOLDaily housekeeping shall be performed.Watch foot placement/steps.Provide adequate illumination when working in dark areas or night time.5.Electrocution1)People inujuryReport defective power tools to your immediate supervisor or HSE personnel.SRMEnsure Supervisor conduct Tool box Meeting prior to commence work addressing hazard & control measures Proper communication to surrounding workersSECL/DODSAL SUPERVISOR/ DODSAL HSENRLDon't attempt to repair/modify if not authorized.Use only inspected & color coded power tools.Temporary panel board shall be fitted with ground fault circuit interrupter (GFCI) or Proper rating ELCB.Electrical hazards sign must be placed on front of electrical panel.Do not attempt to touch/ rescue unconscious person, he might be a victim of electrocution. Check surrounding and ask for help.6.Electrical fire1)People inujury 2)Damage to the assetTemporary panel board shall be installed with circuit breaker /ELCBMRMEnsure Supervisor conduct Tool box Meeting prior to commence work addressing hazard & control measures Proper communication to surrounding workersSECL/DODSAL SUPERVISOR/ DODSAL HSEMRLDon't use multiple connections on extension cables/plugs.Only authorized/competent person should perform routine inspection/repairs/install on electrical appliance/equipments.etc. CO2 fire extinguisher/DCP fire extinguisher should be place near equipment at site.Don't use defective electrical power tools/equipments,etc.7.Fire cause by grinding sparks2)Damage to the assetObtain PTW (hot work) prior to start working .MOMMOLCheck/assess possible hazard on the work location.Remove combustible/flammable material prior to start work.Use fire blankets. Deploy the fire watchman during cutting activities8.Inhalation of fine dust /Fumes1.)People injuryUse respiratory protection or ventilation system if necessary.MOMEnsure Supervisor conduct Tool box Meeting prior to commence work addressing hazard & control measures Proper communication to surrounding workersSECL & Dodsal Operator/driver & Welding superintendent & Engr, supervisor, Onsite HSE OfficerMOL9.Damage on extension wires/cables2)Damage to the assetProvided wooden protection (both sided) if extension cords crossing road access to avoid damage.NPMNOLIf possibale,cable wires shall be placed inside steel pipe or buried in the ground to protect from any damage. Drawings for temporary underground power cable shall be maintain and recorded.10.Waste materials (cutting discs)1.)EnvironmentWaste grinding/ cutting disc and other small pieces of scrap metal must be collected and and placed in a bin or in approved dumping yard market ''steel west'' and must be disposed regularly by approved 3rd party contractor.NPMNOLWest disposal recorded shall be maintained.6NDT Test1)Exposures to Radiation1)Ocuupational deseases 2) Chronic helath effectsObtain Radiography work permit before start of work. Permit should be availed from the applicable concerned authority e.g. SECL, TAKREER, GASCO and/ or ADCO.COMEnsure Supervisor conduc Tool box Meeting prior to commence work addressing hazard & control measures Proper communication to surrounding workersSECL & Dodsal Engineer,Supervisor & Onsite HSE OfficerNOLCertified NDT operators should only perform the task.All NDT personnel should be HSE inducted.Use proper PPE, like hand gloves, hard hat, safety goggles, safety shoes etc.Radiation warning sign boards to be displayed at site and activity area to be barricaded properly to prevent unauthorized entry.Calibrated Dosi meter to be used.Depending on the work location ensure proper access / egress availableEnsure the flammable chemicals like paints etc are not sprayed on the hot surface or near to the source of ignition.COMEnsure Supervisor conduc Tool box Meeting prior to commence work addressing hazard & control measures Proper communication to surrounding workersSECL & Dodsal Engineer,Supervisor & Onsite HSE OfficerNOLEnsure all power tools, devices are SECL inspected and colour coded.Ensure MSDS is available for the chemical used and explained to all crew in TBM.7Hydro/Pneumatic testing1) Pressurized system or equipment1)Personal injury 2)Asset damageObtain Permit To Work (PTW) for the work prior to the commencement of work at site and Permit to be made available at the work site. Ensure approved Method statement available & discussed during Tool box meeting .COMClose supervisionEnsure all working personnel are aware about Emergency Response procedure.Stand by ambulance with HAAD certified male nurse available during Testing. Walki Talki Radio communication to be providedSECL & Dodsal CM, Supv, Hydrotest Engineer,Onsite HSENOLUse proper PPE, like hand gloves, hard hat, safety goggles, safety shoes etc.Job specific Tool Box Talk to be conducted prior to the commencement of work and record to be kept in the site.Safe distance (Exclusion zone) to be marked , barricaded & signage to be posted.Testing notification to the neighboring contractors to be disseminated 48hours before commencement of the test.Warning light(Blinking light) to be fixed across the barrication of testing line if test is being carried out during night timeWarning signal to be activated during initial pressurising of the testing flare lineTesting notification to the neighboring contractors to be disseminated 48hours before commencement of the test.Approved method statement & TRA shall be made available.2)Leakage from the coupling / Flange joints1)Personal injury DeathStop work, Use proper PPE, like hand gloves, hard hat, safety goggles, safety shoes etc.CCOHEnsure Supervisor conduct Tool box Meeting prior to commence work addressing hazard & control measures Proper communication to surrounding workersSECL & Dodsal CM, Supv, Hydrotest Engineer,Onsite HSE OfficerMOLJob specific Tool Box Talk to be conducted prior to the commencement of work and record to be kept in the site.Safe distance (Exclusion zone) to be identified & area barricaded & signage to be posted .Testing notification to the neighboring contractors to be disseminated 48hours before commencement of the test.Whip arrestors shall be fitted between hose connectionEnsure all couplings and or hose connections are provided with safety pin and whip to be added arrestor.2) Damage to the assetsAll coupling flange joints shall be inspected by Testing Supervisor prior to pressurizing the systemCOMClose SupervisionSECL & Dodsal CM, Onsite HSE OfficerNOLArea around the pressure test shall be suitably barricaded and warning signs posted to prevent access to unauthorized personsIncase of leaks : Depressurize the whole systemStop work ,replace gauge , check by mechanical engineer3)Failure of gauges/Safety Relief valve/maniforld1)Personal injuryUse proper PPE, like hand gloves, hard hat, safety goggles, safety shoes etc.COMClose SupervisionEnsure Supervisor conduct Tool box Meeting prior to commence workPermit To workSECL & Dodsal CM, Supv, Hydrotest Engineer,Onsite HSE OfficerNOLJob specific Tool Box Talk to be conducted prior to the commencement of work and record to be kept in the site.safe distance (Exclusion zone) to be identified & area barricaded & signage to be posted .Ensure all equipments, gauges,relief valve are certified & calibrated prior to use.use correct & certified materials blind flange during testing.2) Damage to the assetsEnsure all equipments, gauges, relief valve are certified & calibrated according to the method statement prior to useCOMStrict SupervisionNOL4)Noise1) Hearing lossNoise survy assessment shall be carried out ,Sufficient number of Use ear plugs signage to be posted at prominent work locations.MOMEnsure Supervisor conduct Tool box Meeting prior to commence work addressing hazard & control measuresSECL & Dodsal , Supv, EngineerNOLAll working personnel shall be provided with earplug & earmuff worn by workers.Keep workers minimum -all non essential workers out.1) Depressurising the system Sudden release of pressure1)Personal injury - (Severe Eye injury due to blowing of dust /rust/foreign particles from the inside flare lines)Job specific Tool Box Talk to be conducted prior to the commencement of work ,explaining hazard & mitigating measures.CRMEnsure Supervisor conduct Tool box Meeting prior to commence work addressing hazard & control measures Proper communication to surrounding workersSECL & Dodsal CM, Supv, Hydrotest Engineer,Onsite HSE OfficerNOLUse proper PPE, like hand gloves, hard hat, safety goggles, ear protection safety shoes etc.Proper dust mask, eye protection & ear protection must be worn by all working crewSafe distance (Exclusion zone) to be identified & area barricaded & signage to beposted .All loose materials to be shifted away from the depressurizing zoneProper communication to surrounding working personnel. Involved in the testing(2)Damage to assetDepressurising in a controlled manner , if required temporary shield providedMOMSECL & Dodsal Supv, Engineer on site HSE OfficerNOL2)High Intense Noise1)Inducing hearing loss temporary/permanentSufficient number of Use ear plugs signage to be posted at work locationsOLAll working personnel shall be provided with earplug to be worn by workers.8PWHT1)Unauthorized disturbance of the closed system1)Personal injuryPrior to any work commencing obtain the required PTW from Samsung and TAKREERCOMEnsure Supervisor conduct Tool box Meeting prior to commence work addressing hazard & control measures Proper communication to surrounding workersSECL & Dodsal Supv, Engineer on site HSE OfficerNOLAll documentation shall be signed by the relevant departments before work commencesMethod statement & TRA to be attached to PTW at site at all timesEnsure safety watch is present at the site throughout the operationIdentification of the Design drawing for referralCrosschecking & Verification of the referred drawingMention the referred details in the permit.2)Necessary Safety precautions have not been adopted.1)Personal injuryPhysical mark-up the line & location for the above ground piping erection operationCOMEnsure Supervisor conduct Tool box Meeting prior to commence work addressing hazard & control measures Proper communication to surrounding workersSECL & Dodsal Supv, Engineer on site HSE OfficerNOLObtain feedback/ clarification / agreement from the facility owners.Operated by Competent personnelEquipment shall be inspected by Samsung and TAKREER and shall posses valid inspection certificate6Kg DCPFire Extinguishers should be provided at site.Trained Fire Watcher must be deploy during work.Drip tray shall be placed beneath diesel generator to contain any oil spill3)Live /operating plant or system1)Personal injuryProper earthing of equipmentCOMEnsure Supervisor conduct Tool box Meeting prior to commence work addressing hazard & control measures Proper communication to surrounding workersSECL & Dodsal Supv, Engineer on site HSE OfficerNOLInspect all cables prior to startup4)Electrical ShockWarning signs to be postedUse a sound proofed generator unit if available.Ensure that the panels are held in proper supportEnsure that panels are held in right position by welded cross bracing for alignmentEnsure that all personnel wear correct PPE (Hand gloves, safety glasses and safety helmet, ear protection)5)Fall from height1)Personal injuryEnsure the personnel are trained to work at heights.COMEnsure Supervisor conduct Tool box Meeting prior to commence work addressing hazard & control measures Proper communication to surrounding workersSECL & Dodsal Supv, Engineer on site HSE OfficerNOLHand & Finger injuryEnsure the scaffolds/ platforms are made to the standard, inspected & certified safe for work.Ensure 100% tie off while working at height.Ensure safety harness is used by workersEnsure erection / alteration of scaffold by a certified scaffolderEnsure proper tag system is used for scaffolding6)Fire Hazard1)Personal injuryEnsure that MSDS of Ceramic fibre are available and inform the hazards to the working personnel during TBT CardCOMEnsure Supervisor conduct Tool box Meeting prior to commence work addressing hazard & control measures Proper communication to surrounding workersSECL & Dodsal Supv, Engineer on site HSE OfficerNOL2) fire/explosion/Asset damageRemove paint from weld joint 8 both sidePWHT area to be barricaded and sign boards to be posted.Cover the joint from fire blankets all around the area to avoid fumes coming from the joint.Remove all suspected combustible materials on the joint and around location.Alternate responsible person must be available if PP required leave this area that to be communicate Area operator/ enter in the permit on job until complete the cycle.Ensure that proper earthing and wires are not broken.Ensure the fire suppression arrangements are in place like 6Kg DCP fire extinguisher/ fire watcherr available at site.Emergency situations are assessed & necessary response required are evaluated / communicated.Ensure the area is properly barricaded and proper signage is placedEnsure new materials to be brought on daily basisDebris is to be removed on daily basis A dedicated team and vehicle to be assigned for this9Piping erection1)Crane Operation1)Personal injury 2) Crane ouerturn 3) Crane positioning to edge of excavation 4) Damage to the asset 5) Adverse weatherAll equipments & power tools must be certified from SECL prior to use.COMEnsure Supervisor conduc Tool box Meeting prior to commence work addressing hazard & control measures Proper communication to surrounding workersSECL & Dodsal Engineer,Supervisor & Onsite HSE OfficerNOLUse only third party certified, colour coded lifting tools, equipments.Deploy competent third party certified crane operator and only one competent person to give signal to crane operator shall wear high visible vest.Barricade radius area of the crane boom, display warning signs.Materials to be placed on the firm and leveled ground chocked / wedged with woods.Use proper PPE, like hand gloves, hard hat, safety goggles, safety shoes etc.2)Lifting gears1)Personal injury 2) Crane ouerturn 3) Crane positioning to edge of excavation 4) Damage to the asset 5) Adverse weatherUse only third party certified, colour coded lifting tools, equipments.COMEnsure Supervisor conduc Tool box Meeting prior to commence work addressing hazard & control measures Proper communication to surrounding workersSECL & Dodsal Supv, Engineer on site HSE OfficerNOLUse tagline to control the load movement. Signal man rigger not to be used as tagline man.3)Placing of pipes on trench /excavationEnsure proper selection and capacity of the crane accordingly.Do not place equipments in close proximity of an excavation, over existing U/G facilities. Check for overhead clearance and load movement clearanceCrane outrigger should be fully extended.Do not precede lifting activity if adverse climatic condition persist (Poor visibility, high wind speed, sand storm, rain).10Work in night shift1) Poor illumination1).Personal injury 2) AssetObtain proper Night work permit before commencement of work. Permit should be availed from the applicable concerned authority e.g. SECL, TAKREER.COMNOL2) Slip , Trip , FallAdequate lighting arrangement must be provided.Insufficient lightsConduct TBT and advise work front to take adequate sleep/ rest in day timeCOMEnsure Supervisor conduc Tool box Meeting prior to commence work addressing hazard & control measures Proper communication to surrounding workersSECL & Dodsal Engineer,Supervisor & Onsite HSE OfficerNOL3)Access and egressEnsure availability of standby vehicle Ensure barricades and caution boards displayed.Use proper PPE, use clear safety goggle.4)Unauthorized workingUse high visibility jacket while working on the road or side of the road.Crane operation shall only be carried out if authorized.Close supervision is required.11Use Hand and Power tool1)Modified / fabricated tools1)Personal injuryUse only valid SECL Inspected, colour coded posted on the power tools.COMEnsure Supervisor conduc Tool box Meeting prior to commence work addressing hazard & control measures Proper communication to surrounding workersSECL & Dodsal Engineer,Supervisor & Onsite HSE OfficerNOLSuitable hand tools in good condition are provided to minimize the risk of injury.2)Entanglement, friction/abrasion, cutting, shearing, stabbing/puncturing, impact, crushing, drawing-in, ejection, trips. Unsafe person and practices1)Personal & AssetUse right tools for right job Continuing training to meet changing requirements is providedCarry out inspection prior to use of equipment.Appropriate PPE must be worn while working with hand tool/ power tools. Wear face shield & Safety glasses, Leather glasses, safety shoes, fire retardant clothing & safety helmet.Ensure the person is competent to use the hand tools.Guard and handle must be fitted with hand grinders.Make sure the hand made tools are not to be used.12Erection & Dismantling of Scaffolds1) Working at height1) Falling of person-Personnel injury 2)DeathObtain Permit To Work (PTW) for the work prior to the commencement of work at site and Permit to be made available at the work site.COMClose Supervision of personnel Additional warning signs at strategic locations to be posted.SECL & Dodsal Scaffolding Inspector & Engr, supervisor, Onsite HSE OfficerNRLEnsure Supervisor conduct Tool box Meeting prior to commence workProper "PPE" (Double lanyard full body harness) with ensuring 100% Tie off.Personnel at height must use chin strap of the helmet.2) Accessing noncertified /red tagged scaffolding platform a) Platform -hole opening b)Improper access c) Unsecured plank & ladder d) Missing of handrail,toe board1) Falling of person-Personnel injury 2)DeathPersonnel must have undergone Work At Height training from SECL prior to access scaffolding platform.Only certified Scaffolder to erect scaffolding / working platform.Provide fall protection for personnel Provide proper supports and do not over load scaffold boards.Do re-inspection of all scaffolding platform & update the scaff tagsProper "PPE" (Double lanyard full body harness) with ensuring 100% Tie off.3) Falling of materialsUse approved buckets; do not carry loose materials and tools by hand.Secure loose materials and tools while working at height13Paint touch-up Work1)Eye injury1)People injuryUse appropriate safety eye protection.MOLEnsure Supervisor conduct Tool box Meeting prior to commence work Follow Permit To work system and ensure they are in place on site.SECL & Dodsal supervisor . Onsite HSE OfficerNOL2)Skin irritation1)People injuryUse dosposable body protection (coverall).MSDS must be available, reviewed and understood.3)Back pain1)People injuryTake regular breaks when working in straight time and under work pressure.MOMNOMPerformed warm-up exercise and stretching prior to start work.Proper body positioning on the task.Ask help when lifting heavy object.4)Inhalation of vapor/ fumes1)People injuryWear appropriate respiratory protection.MOLEnsure Supervisor conduct Tool box Meeting prior to commence work Follow Permit To work system and ensure they are in place on site.SECL & Dodsal Onsite HSE OfficerNOLProvide adequate ventilation when necessary.Review MSDS for vapor exposure limit.5)Fire/explosion1)People injuryImmediately replace the lid of paint /thinner after use and placed in paints storage area.SOHSECL & Dodsal supervisor . Onsite HSE OfficerMOMApproved flame resistant storage shall be provided for paints and thinners.Adequate quantity of fire extinguisher to be provided.( DCP type)"No Smoking" and "No open flame" signs to be posted in storage and working area.Paints/thinners storage container must be provided with monitoring device (temperature) and readings must be recorded & maintained regularly.No hot works (welding/cutting/burning/grinding) near painting area. Deploy trained fire watcher during work at site.Paints & thinners storage container must be earthed.6)Waste cans/paints/ spills1) Damage to environmentDaily housekeeping or after work completion.MOLEnsure Supervisor conduct Tool box Meeting prior to commence work Follow Permit To work system and ensure they are in place on site.SECL & Dodsal supervisor . Onsite HSE OfficerNOLPainUthinner cans must be disposed in designated waste bin marked "hazardous wastes"- No smoking.All waste painUthinner cans must be disposed by approved 3'" party contractor in regular basis and disposal records shall be maintained in weekly basis.Remove and dispose contaminated soil as per SECL & TAKREER approved disposal contractor/location. Spill response kit shall be available.14Working at height1) Falling of person-1)Personnel injury 2)DeathObtain Permit To Work (PTW) for the work prior to the commencement of work at site and Permit to be made available at the work site.CCOHClose Supervision of personnel Additional warning signs at strategic locations to be posted.SECL & Dodsal Scaffolding Inspector & Engr, supervisor, Onsite HSE OfficerNRLEnsure Supervisor conduct Tool box Meeting prior to commence workProper "PPE" (Double lanyard full body harness) with ensuring 100% Tie off.Personnel at height must use chin strap of the helmet.2) Accessing noncertified /red tagged scaffolding platform a) Platform -hole opening b)Improper access c) Unsecured plank & ladder d) Missing of handrail,toe board1) Falling of person-Personnel injury 2)DeathPersonnel must have undergone Work At Height training from SECL prior to access scaffolding platform.CCOHClose Supervision of personnel Additional warning signs at strategic locations to be posted.SECL & Dodsal Scaffolding Inspector & Engr, supervisor, Onsite HSE OfficerNRLDo re-inspection of all scaffolding platform & update the scaff tagsUse only green tagged scaffolding platform & Do not use scaffold if it is red taggedProper "PPE" (Double lanyard full body harness) with ensuring 100% Tie off.3) Falling of materialsSecure loose materials and tools while working at height15Live work area1)EmergencyIn case of emergency you must muster upward or to the sides of wind directionCOMEnsure Supervisor conduct Tool box Meeting prior to commence work Follow Permit To work system and ensure they are in place on site.SECL & Dodsal Supv, Engineer on site HSE OfficerNOLEnsure all personnel must be Trained to allow in LIVE area2)Fuel gas leakIf emergency arrived must be gathered on muster upward to the sides of wind direction.COMNOLNo horse plays with any live equipment and do not remove any tags from system.Ensure supervisor must be available at site during work inside Live area3)No unauthorized workOnly authorized workers are allowed to work in commissioning areaCOMEnsure Supervisor conduct Tool box Meeting prior to commence work Follow Permit To work system and ensure they are in place on site.SECL & Dodsal Supv, Engineer on site HSE OfficerNOLFire watch must be available after finishing Hot work and remain up to 30 minutesNo cell phone, Cameras, Lighters allowed inside Live area.PTW must be re-endorsed after any emergency or alarm16Housekeeping Removal of waste materialsSharp edges materialsPeople injuryWear proper gloves. Wear long sleeve coverall.MOMEnsure Supervisor conduct Tool box Meeting prior to commence work Follow Permit To work system and ensure they are in place on site.SECL & Dodsal supervisor . Onsite HSE OfficerNOLUse wheel borrow when removing sharp edges materials.Back pain/strainPeople injuryTake regular breaks when working in straight time and under work pressure.Get help when lifting heavy materials. Avoid awkward body positioning. Use proper lifting techniques (back safe).Performed warm-up exercise and stretching prior to start work.Falling of scrap objectsl materials during housekeepingPeople injuryProvide approved fabricated steel buckeUcontainer to be used for disposal of scraps materials.Do not store/place scraps metal (small pieces) on the top of gratings.Waste materialsEnvironmentAll waste materials must be disposed on the designeted.All disposed wastes shall be recorded, documented and submitted to HSE department in weekly/monthly basis for their records and reference.Eye injuryPeople injuryUse appropriate safety eye protection. All workers must be aware about muster point/Assembly location.17Emergency EvacuationNo plan of evacuation discussed during TBT.ExplosionIn case of emergency, upon hearing ascendant alarm the activity shall be stopped immediately. Permit shall be suspended.CCOHEmergency procedure to be followed Strict Supervision required / Job specific Tool Box Talk to be conducted prior to the commencement of work and to be kept in the site.SECL & Dodsal CM, Supv, Engineer, site HSE OfficerMOLAsphyxiationEmergency procedure must be followed.Maintain In/Out Register at site.Safe area not identifiedInjury / DeathPermit renewal shall be done after hearing All clear Identical alarmSlip/Trip/ FallProper communication shall be maintained.ProbabilityFrequent Likly to happen once or more when carrying out the task Probable Likely to happen once when carrying out the task.Occassional Could happen when carrying out the task.Remote Not likely to occur when carrying out the task.Improbable Practically impossible when carrying out the taskSeverity5 Catastrophic Multiple fatalities. Total or substantil loss of assets. Massive envionmental impatct over a large area. 4. Severe Single Fatality, Severe environmental impact3 Critical Long term/ irreversible inury/Illness, Localised environmental impact 2 Marginal Short term injury/illness with full recovery Minor environmental contamination 1 Negligible First aid/Medical Tretment case. Slight plant damage. Environmental damage within site boundary only.The residual risk is estimated using the same principles as applied for determining the initial task, Except that the control measures is assumed to be implemented. In general, the control measures can reduce the consequences (S) or the probability (P).The residual ris is then assessed in terms of High or Medium (ALARP) or Low risk (see Step 6). In the event the risk is still High or Medium, other or additional control measures will need to be contemplated.Prepared & Reviewed By: Name & Sign : Approved By : Name & Sign : Approved By : Name & Sign : Subcontractor Designation: SECL Designation : PMC Designation :Date :Date : Date :Reviewed By Name & Sign : Approved By Name & Sign : Takreer Designation : Takreer Designation :Date :Date :

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