TPA AENCOM CLUSTER Torino Piemonte Aerospace

AeroENgine COMponents Cluster

TPA AENCOM Cluster: the partners

+ companies synergic to the aim of each project

www.apr.it

APR as key cluster leader

• Interface to the end customer for all the Cluster’s members; • Commitment towards the customer’s requirements and flow-down

them to all the partners; • Project management and performance monitoring on each phase

of execution up to the final delivery and after sale; • Support to critical mechanical activities and final assy.

BLUE Engineering S.r.l. www.blue-group.it

ACTIVITIES • Analysis of Technical Specifications; • Working teams coordination; • Development of adequate methodologies; • Engineering (CAE); • Development of advanced analysis technics; • Design (CAD); • Metal and composite structures development; • Technical documentation; • RAMS; • Information Technology; • Industrial Automation; • Research and Development.

ENGINEERING • Linear and non linear statics; • Fatigue; • Creep; • Structural dynamics (shock, transient, random); • Multi Body Dynamics; • Crash, Impact (bird impact, ditching); • CFD (including sloshing); • NVH (Noise Vibration Harshness) • Probabilistic/Stochastic Approach.

Company capabilities (Co-design):

- CAD design - Thermal linear and non linear mechanical analyses - Linear and non linear static analyses (including 2° order effects due to

centrifugal forces) - Sub-modeling techniques - Bolt pre-tensioning and contact non linear analyses - Linear dynamic analyses (inc. 2° order effects due to centrifugal loads) - Non linear dynamic analyses (including crash and impact events) - Fatigue analyses (FE-Safe) and optimization (Tosca) - Linear and non linear topological and parametric optimization (Tosca – Isight) - CFD analyses

S.R.S. Engineering Design S.r.l.

Mechanical and Industrial Engineering Services:

• Special Machines • Service equipments for production lines • Measurement and certification equipments • Test benches and inspection equipments • Assembly equipments • CNC Part Programs • Special Plants (lifting and carrying) • Light, medium, heavy carpentry

SPI1966 has established many solid partnerships with highly specialized mechanical factories in construction, prototyping and production in order to provide, upon Customer’s demand, a “turnkey service” from concept to testing.

TPA AENCOM CLUSTER – Torino Piemonte Aerospace Aero-ENgine COMponents Cluster

MC Team Skills: • Conceptual Design • Detailled Design • Modelling

SAGE 2 co-design: • Trunion • Trim balance • Disk • Case • Vanes/Blades

ICT Aerospace Automotive Telecomunication

Oil&Gas Electronic Service

Business Area

MC Team S.a.s.

Our Expertise is Your Guarantee

TURNING Max Turning ø 850mm Typical Tolerance +/- 0.01mm MILLING 3-4 Axis Milling max 2000mm Typical Tolerance +/- 0.01mm EDM Electrical Discharge Machining Die Sinking CATRIM CMM Inspection & Measurement 1000x600x600mm PGS 200 SM Profilometer 250x500mm Mitutoyo Profile Projector 250x250mm DELCAM Software Solution

Founded 45 years ago in Pianezza, a small town in the northwest of Italy, with a plant of over 3,000 m² and a highly qualified staff of over 30 people. We have been offering since then a wide range of High Precision Mechanical Machining for small to large-sized parts.

MACHINING CAPABILITY

SIMULATION & TESTING

HIGH QUALITY NC PROGRAMMING

Rosfer is a small enterprise operating in the area of precision mechanical manufacturing since 1969, supplying several top-quality Customers in Italy and abroad. Rosfer has two main areas of business: - Design and manufacturing of test equipments for metrological evaluation of mechanical components: Dial gauges and electronic indicators for checking of dimensions, shape and position for:

motor components and compressors such as crankshafts, camshafts, cylinder heads, engine blocks, connecting rods, pistons, valves and other. gearboxes’ components and transmission cases’ components for automotive and aeronautical use, such as gearing, sleeves, planetary gears, main shafts, countershafts and other. dimensional check of components used in a wide variety of industrial applications, like brake disks, brake shoes, armatures and stators for electric motors, etc.

Our activity includes definition of metrological measurement strategies, design and drawing of full system, manufacturing of the assembly, development and testing of control and measurement SW, evaluation of metrological performance (parameters like incertitude of measurements, R&R, process capability etc.). - Manufacturing of high precision components and assemblies in accordance with Customers’ drawings and plans

tool guide bushings, revolving bushings, locators, dowels, spring collets, sprindles, complete fixtures for part positioning during the machining or inspection stages.

Rosfer complies with certification schemes ISO 9001: 2008 and AVSQ-MIA (equivalent to German VDA 6.4).

MILLING 3/4/5 AXIS, UP TO 4000 mm.

Via G. Agnelli, 3 - 12048 Sommariva Bosco ( CN )

TURNING MULTIAXIS, UP TO 700 mm.

E.D.M. WIRE CUTTING, DIE SINKING, MICROBORING

ASSEMBLY BUSHINGS and BEARINGS INSTALLATION

TESTING NOZZLES OIL BENCH TEST, BALANCING FOR ROTATING COMPONENTS

DIMENSIONAL CONTROLS STANDARD ROOM TEMPERATURE and HUMIDITY controlled, C.M.M. up to 4000x2000 mm.

Quality System Certified AS/EN 9100 – ISO 9001

TURBINE BLADES/VANES/NOZZLES MACHINING Blade, Vane, Nozzle, Shroud machining Grinding, Milling, EDM, Drilling Designing and manufacturing fixtures and complete tooling

MACHINING Turning up to 1300 mmm, milling 4/5 axis Materials : alloy, super alloy (Inconel 738, Inconel 718, Udimet, Hynes, Hastelloy, Titanium, Rene80 etc.).

BROACHING TOOLS Designing and manufacturing of broaches (pine & dovetail) Sharpening service.

Borgaretto Beinasco (TO) – Ozegna (TO)

Using the six sigma method mepit is able to manage the difficulty of aerospace programs and

continuously improve its processes. Starting from an appropriate risk analisys, followed by a process capability certification and continuing with a continue improve plan. Thanks to a continuous investment plan mepit use the best technology actually on the market. The workshop is equipped with lathes, milling machines, machining centers and EDM with numerical control systems on the machine can handle up to 6 axes of work. The technical office, whose computer CAD-CAM are connected to all machinery, is a reliable and qualified for all those involved in the production and design.

-Lavorazione di Meccanica di sgrossatura

- Lavorazione di Meccanica di finitura

Costruzioni Novicrom is distinguished for its operating flexibility and for its eclectic production which embraces diverse fields: •the construction of custom-made machinery, •manufacturing of components for optical instruments •assembly of groups and subgroups •the manufacturing of sport car engines. Costruzioni Novicrom is at the forefront for the manufacturing of components and aviation parts for the aeronautics, helicopter, aerospace, and civil and military industry.

Gear transmissions and power train solutions for aerospace applications

T.T.N. plants allow to perform any kind of vacuum treatments ranging from the ones with "standard" cooling with nitrogen up to 10 bar (apt for the tempering of a great deal of tool steels and for the inox steels solution heat-treatments) to the ones with helium cooling up to 20 bar, allowing the vacuum tempering of steels with low alloys usually blazed-off. The advantage is to perform it on final items without problems of surface damages. Another cooling method is the salt bath at double phase with 520°C or 200°C temperature, allowing to combine the advantages of the vacuum treatment (absence of surface decarburization) with the advantages of the salt bath as far as deformation reduction and metallurgical characteristics are concerned. It is also possible to perform the cooling in polymer allowing the solution heat-treatments of inox steels, superalloys and titanium. All the plants are connected with a data management system allowing the control of the cycles through PC and the record of thermal diagrams automatically saved on the quality certificate as to explain clearly and easily all the operations performed on the tools.

Please contact: Andrea Romiti – APR Key Cluster Leader andrea.r@apr.it +39 0121 377515