06D

E41

80D

Toyota C-HR (LHD) TPA Front Installation instructions

Model year: 2016/10 Vehicle code: NGX**O*-AH**XW ; ZYX10*-AHX*BW

Part number: PW501-10100 PW501 - 00700 - ** (1x) PW501 - 00700 - 00 (1x) PW501-00585 (Optional - 0,50 mm2) PW501-00580 (Optional - 0,35 mm2)

Manual reference number: AIM 003 842-3

Manual reference number AIM 003 842-3 2 of 37

Kabelisolierung

Manual reference number AIM 003 842-3 3 of 37

Manual reference number AIM 003 842-3 4 of 37

BE Beige Beige Amarillento Beige Beige Bege Beige

BE

Manual reference number AIM 003 842-3 5 of 37

Revision recordRev. No. Date Page Picture Update New Deleted steps01 11-10-2016 6 X01 11-10-2016 9 7 X01 11-10-2016 10 8 X01 11-10-2016 10 9 X01 11-10-2016 11 10 X01 11-10-2016 12 11 X01 11-10-2016 15 16 X01 11-10-2016 35 X02 17-10-2016 6 X02 17-10-2016 10 7 X02 17-10-2016 13 11 X02 17-10-2016 33 41 X02 17-10-2016 34 X02 17-10-2016 36 X02 17-10-2016 37 X03 07-03-2007 7 X03 07-03-2017 13 11 X03 07-03-2017 37 X

Manual reference number AIM 003 842-3 6 of 37

T6640

A B

F

C E

1x 1x

2x

1x

50x 2x 1x 1x

6x

J

G H I

L M

Z

1x

T6575

T6577

U

T6574

U1U2U3U4 U5T6579

N

1x

PW501-00700-**

P

OPTIONAL

T6624

PW501-00580 (0,35 mm2)

T6640

1x

Z6Z5

T8343

Z1Z2

Z3Z4

Q PW501-00700-00

1x

O

2x

PZ464-E1420-55

T6624

RPW501-00585(0,50 mm2)

PW501-10200

Manual reference number AIM 003 842-3 7 of 37

T1092

10 mm

T0001

T0003

T0005

T0006 T0007

T0134

T5400 T3659

T0002T0009 T8611

T6072

Ø 20 mm

Würt Art. No.0630 130 20

T6114

PZ415-0JGA1-00

Ø 2 mm

T6239

T7225

PZ415-0JGS2-00

T6075

PZ415-0JGA2-00

T6656

T0012

Würth Art. No.0558130

T7476

Ø 20 mm

T8722

MSDS

TDS

T7770

CLEANER / DEGREASER

T8612

=

=

= =

=

10 =

10 = = START=

=

T8613

40°C

18°C

2x

T9039

≈ 0.6-0.8mm

Manual reference number AIM 003 842-3 8 of 37

T8373

UU1U2U3U4 U5

U4

U3

U2

U1

N

N

JQ

Z

Z6Z5

Z1Z2

Z3Z4

Z1 U5 A

Z3

Z5

Z6Z4

Z2 BU

Manual reference number AIM 003 842-3 9 of 37

4

1 T8614

A

1 E

4

ACLEANER / DEGREASER

2

2 E1

E23

E1

E2E2

27

T8615 B I

21I B

3

CLEANER / DEGREASER

2

T8616

G x23

T8617

12

3

N

T8618

1 2

3

Q

1x

1x 1x

2x

Manual reference number AIM 003 842-3 10 of 37

7 T8799

10 mm 2x12 mm 1x

T8620

2

1

6

T8475

12

3x2x2 x4

5

CONVENTIONAL

Manual reference number AIM 003 842-3 11 of 37

9

9

T8621

10

10

10

T8515

10

10

ClosedOpen

1

1

111

2

3

4

3

33

8

Manual reference number AIM 003 842-3 12 of 37

10T8516

S

Manual reference number AIM 003 842-3 13 of 37

11

T9038

10

1

11

1

1

8

913

12

10

19

11

1415

17

16

18

23

5

21

20

1

1010 10

10

16

S10 Nm

7

1010

1

2

1

24

1

2 4

3

4

Manual reference number AIM 003 842-3 14 of 37

12 T8346

Ø 2 mm

1 3 425

41

T8623

180°

N

4

4

3

7

J

x2

x26

5

5

1

2

2

2

1

5

3

3

4

13

Manual reference number AIM 003 842-3 15 of 37

15

T8348

N

J

3

12

OK

3

12

OK

CLICK

CLICK

CLICK

CLICK

T8624

C

CLEANER / DEGREASER

16

14

Manual reference number AIM 003 842-3 16 of 37

16

T8354

C

1

C U

2

1

5F

1x

7

9

250 mm

16

3 2 5

44

F1x

8 6F

2x

3F

1x

7a

250 mm

24 - 25

Manual reference number AIM 003 842-3 17 of 37

19

17

18

T8625

T8626

T8627

U5

21

CONVENTIONAL

CONVENTIONAL

CONVENTIONAL

Manual reference number AIM 003 842-3 18 of 37

22

20

21

T8642

T8643

T8644

U5

21

HYBRID

HYBRID

HYBRID

Manual reference number AIM 003 842-3 19 of 37

23

T8628

U

1

23

Manual reference number AIM 003 842-3 20 of 37

24

T8629

F4x2

F4x 1

1011

1213

F2x 3

4F

1x

U20

19 18 17

16

15

14

1819

16

CONVENTIONAL

Manual reference number AIM 003 842-3 21 of 37

F3x 3

F3x 2

10

11

11

12

13

F1x

1

5F

1x

U20

15

19

16

17

18

F3x

4

14

25

16

HYBRID

Manual reference number AIM 003 842-3 22 of 37

26

T8360

C CLEANER / DEGREASER

ABSECU

CLEANER / DEGREASER

A

27 - 28

27

Manual reference number AIM 003 842-3 23 of 37

T8362

8

7

U ZU5

A

Z1

B4

5

Z2

6

1

2

3

F2x1

2

C

3

10

Z4Z3

Z6Z5

B

A

4

5

6

7 F4x

3

E19

27

CONVENTIONAL

24

29 - 38

Manual reference number AIM 003 842-3 24 of 37

6

7

8U

7

T8513

5

4

U ZU5

A

Z1

B1

2

Z2

3

Z4Z3

Z6Z5

9

10

11B

11

F3x9

F4x

1 23

4

5

F2x8

10

E16

28

HYBRID

29 - 38

25

Manual reference number AIM 003 842-3 25 of 37

29

T8363

Z4 Z6 Z5

Z3

1

23

4

5

6

5

F1x

F2x

Z5Z3

Z6

Z4

F1x

6

16

8

7

F4x

F6x

1

2

3

4

10

9

12

1314

11

Z4

F1x

15

30

31

Manual reference number AIM 003 842-3 26 of 37

30

Z4

T86

1

2 MZ4

3

4

Z

Manual reference number AIM 003 842-3 27 of 37

Z6 Z5

Z3

T8365

Z6Z5

Z323

22

21

2016

19

F5x

F1x

F2x

Z3

1718

31

33

32

36

Manual reference number AIM 003 842-3 28 of 37

32

T8367

13

Z Z3

J

Z3

5

64Z3

10 mm1x

8.5 NmZ3

7

R

2

Z3

Z3

Manual reference number AIM 003 842-3 29 of 37

35

33

T8368

10

04202

0220400206

80 180100 160

120 140

Z6

13

Z6

4

Z6

2

T8369

1

4

2

G

G

3

VV

34

T8370

F

V V

Z610

04202

0220400206

80 180100 160

120 140

TOYOTA TECHNICALDRAWING

STANDARD

OPTION (0.50 mm2)R

V39

40

Manual reference number AIM 003 842-3 30 of 37

38

36

T7408

F

GRR

Z5

TOYOTA TECHNICALDRAWING

GR

STANDARD

OPTION (0.35 mm2)P

+1539

40

T8372

1

4

2

G

G

3

GRGR

37

T8371

+15

Z5

13

Z5

4

Z5

2

Manual reference number AIM 003 842-3 31 of 37

39

STANDARD

2

1

L

L

T6713

CHECKL

3 4

5

6

7 8 9

Manual reference number AIM 003 842-3 32 of 37

T8749

CLICK

H1/2x

PZ

R1

Z

4

6

7

910

1112

13

2

Z

Z

Z

3

Z

8

Z

10 mm

10 mm

10 mm

5

Z

INS

PR

Z

PR

PR

PR

PR

PR

PR

PR

OPTION

40

Manual reference number AIM 003 842-3 33 of 37

41

T6649

10 mm5,4 Nm

2

4x

U

1

42

Manual reference number AIM 003 842-3 34 of 37

Manual reference number AIM 003 842-3 35 of 37

CHECK SHEET

Installation Date: Stamp:Technician Name & Signature:

. . / . . / . . . .

VIN n°

Model / Year TPA FrontToyota C-HR (LHD) 2016/10

P/N = OK

Serial NumberCLICK

8,5 Nm

1

2

3

4

1 2 3

Serial NumberCLICK

5,4 Nm

Z3

1

2

3

1 2 3

4

Manual reference number AIM 003 842-3 36 of 37

TPA Front

CHECK SHEET

Installation Date: Stamp:Technician Name & Signature:

. . / . . / . . . .

VIN n°

Model / Year Toyota C-HR (LHD) 2016/10

FM-AM DAB

MODE

GPS

USB

R1 3 5

2 4 6

R1 35246

=A =B

OK =

= OK

1

1

Manual reference number AIM 003 842-3 37 of 37

Beep

S A B = OK

Serial Number

10 Nm

AB

S

CHECK SHEET

Installation Date: Stamp:Technician Name & Signature:

. . / . . / . . . .

VIN n°

Model / Year TPA FrontToyota C-HR (LHD) 2016/10

SNo DTC