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Tool Specification And Validation Data Sheet Brief description: Af · jcrimping tool with three colour coded apertures used to appl4 _,'oapost insulated splices to wire in the range 12-26 American Wire Gauge. Photo: RATCHET Colour Code: Yellow (Size 12-16): Blue (Size 16-20): Red (Size 20-26). 5120-99-9777 558 f 12-16; 16-20; 20-26 AWG Note: This colour code is not standard with other termination colour coding. This tool does not emboss a code mark Note/Issue Remarks: - Page 1 of 1 METS-9-9-052 lss2.doc

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  • Tool Specification And Validation Data Sheet

    Brief description:

    Af · jcrimping tool with three colour coded apertures used to appl4 _,'oapost insulated splices to wire in the range 12-26 American Wire Gauge.

    Photo:

    RATCHET

    Colour Code: Yellow (Size 12-16): Blue (Size 16-20): Red

    (Size 20-26).

    5120-99-9777 558 f 12-16; 16-20; 20-26 AWG

    Note: This colour code is not standard

    with other termination colour coding. This

    tool does not emboss a code mark

    Note/Issue Remarks:

    -.----~-

    Page 1 of 1 METS-9-9-052 lss2.doc

  • •••

  • Tool Specification And Validation Data Sheet

    Specification No & DMC: METS/9/9/049 DMC: F1M

    Short Item Name: TOOLKIT CRIMPING - 03 to H25

    Proprietary Supplier Details:

    Standards:

    Material/Finish: Specification:

    A tool kit designed to crimp terminations code 03 to H25 onto preform terminations. Each die set in this tool kit will emboss the correct code onto the barrel of the finished crimp.

    Photo:

    Toolkit in a case with 5120-99-8919837 I inserts consisting of the

    fol

    Remarks/Notes:

    1.

    Page 1 of 1 METS-9-9-049 lss2

  • Tool Specification And Validation Data Sheet

    Brief description:

    A tool with interchangeable are directly equivalent to

    Photo:

    5120-99-8919831

    Note/Issue Remarks:

    1,---------

    designed to crimp terminations code 03 to H25. These codes preform range of terminations.

    Hydraulic 036 Crimping Tool . This tool is not colour coded. When correctly

    12-4 AWG crimped each die will t I emboss its own letter code

    (see Table 2) onto the barrel of the .finished cri

    Page 1 of 1 MET$-9-9-048.doc

  • Tool Specification And Validation Data Sheet

    Proprietary dies usedl aCrimp Tool5120-99-8919873 Photo:

    .,.---.~

    Paae 1 of 1 METS-9-Il-019 r1or.

  • If' I rf~ ·~..-...

  • I

    Tool Specification And Validation Data Sheet

    Proprietary dies used with Dubuis Crimp Tool 5120-99-8919831

    Photo:

    Page 1 of 1 METS-9-8-006.doc

  • ---·-~

    ==

  • Tool Specification And Validation Data Sheet

    the proprietary dies used witt1 ____trimp tool frame 5120-99-3527741

    Photo:

    5120 99 2342016

    Note/Issue Remarks:

    Page 1 of 1 METS-9-8-001.doc

  • Tool Specification And Validation Data Sheet

    ITT Canon Insert, Extract and Insert/Extraction tools for electrical Numbers and suppliers exist for a single NSN.

    Photo:

    CANON/ NSN ASTRO/DANIELS DESCRIPTION

    PART NUMBER

    5120-99-9573309 Extract Tool

    5129-99-1301531 Extract Tool

    5120-00-1466559 22

    5120-99-1241001 16

    5120-00-9354498 Extract Tool 16

    5120-00-9415470 Extraction Tool 16

    5120-00-9817156 Extract 16

    5120-99-9721492 Extract Tool 20

    5120-99-5194191 Insert/Extract 20

    5120-99-1241 004 Extract Tool 20

    51 Tweezers 20

    5120-99-1370482 Extract Tool 20

    5120-99-9573319 Insert Tool 22-30

    I '--l l5120-99-1409445 .,a--J Insert Extract 22-30 5120-99-1369514 Insert Extract 20

    Removal, 5120-01-3770182 Tweezer Long 20

    Ti

    P;:~ae 1 of 2

    cases multiple Part

    Canon DPJM, DPGM Connectors

    For use on Cannon CA-RX

    connector. Also DRK151

    For Cannon MS-E, EX-G, CA, RX

    front Release connector

    Used on Mil C 5105G

    Connectors. For MIL-C-83723

    Cannon. Used on KPTM

    Connectors

    Functional equivalent ATR 2080

    DAK39 Equivalent: 5/8W, 6.406

    Long

    Comprises Ha le Part No 2049500-000 Qty 1, Insert Tips 3239510-001 to-005 Qty 5, Extract

    Ti 324-9502-000 Mil 23408 Connector. Pack of

    10

    For use with DPXME Connectors.

    Metal.

    1

  • Tool Specification And Validation Data Sheet

    NSN

    5120-00-1243885

    CANON/ ASTRO/DANIELS PART NUMBER

    •f.. DESCRIPTION

    Insert Extract

    AWG

    22

    COMMENTS

    Connector series DPX2MA, CENTRI-K.

    5120-00-9721494

    5120-99-1241 005 j

    .t

    Insert Tool

    Insert Tool

    16

    20

    Used on RX connectors. Ring-Lok DP*M, KMB,SRC

    Used on SRC connector DP*M, KQ, KR, KTM, MIL-C26636 Metal Interchangeable

    tooi.M SRC

    5120-99-9721495 ~ t Insert Tool Used on KPTM Connector series· 5120-99-1241 000 Insert Tool

    5120-99-1301533

    Note/Issue Remarks:

    Insert Extract

    1.

    Page 2 of 2 METS-9-7-006 lss5.doc

  • • •

    Tool Specification And Validation Data Sheet

    Specification No & DMC: METS/9/7/005 IDMC: F1H --,~,

    Short Item Name: GENERAL INSERTtt:.X rRAC'I I

    Proprietary Supplier Details: ... Standards:

    Material/Finish: Brief description: .,.., Insert, Extract arid Insert/ Extraction tools for electrical connectors. In many cases multiple Part Numbers and suppliers exist for a single NSN.

    ·-, ...,~-... ··~· NSN PART NUMBER DESCRIPTION AWG.;. COMMENTS

    5120-99-1224131 Insert Tool 20 Bendix CE connectors

    l ·5120-99-1 A"'""'' I Tnsert Tool 16 111Jix {jpf:E connt::~,;ll.JI::S 5120-99-1225676 i Extract Tool 22 ..R~nriiY JT Series con~!Qrs

    Ampnenol. Used on 48,217 series 5120-99-1240745 ' Extract Tool 12 connectors

    ._,., . St:ij)'Sr::s~u~::; 5120-99f 5120-99-12407 46 Extract Tool 20: • ...,,\.,..,;;.,,... Used on 48,217 series

    -""'"'' .,,.,., connectors·' Amphenol. Used on Mil C 38300 5120-99-1240758 Extract Tool 16

    Connectors-~· 20 III!D' ~" 7 Amphenol. Used on Mil C 38300 5120-99-1240763 Extract Tool I Connectors• 5340-01-2754379 Insert Tool Amphenol Coax ~ r.~~~l

    8GA5340-01-2754380 - Extract Tool Amphenol Coax Coaxial 5120-99-9543005 Insert Tool 16 AB (Piessey) Connectors ~:

    Series 80 Contacts. 1 0 plastic tips 5120-01-5404682 Extract tool

    with metal handle. Glenair item Insert/Extract SoUriau85TSeiieS (Framatome),

    5120-99-1413253 L. Tool 20 - • MIL-r. "'a A a.., Series 1

    Souriau 851 series (Framatome), 5120-99-465871 0 Insert Tool 16

    MIL-C-26482 Series 1 Insert/Extract 16 Souraiu. Used on 8526, PAN6432-1, 5120-99-7706792

    ••

    •• ~ Tool Coaxial Mii-C-26482 series 2 Blue/White. Used on AMP RM &

    5120-99-54 75392 l . Insert/Extract 16 RME ARINC, MIL-C-81659 Series 1 Connector. Tvco

    Hughes--=rw522Trooo Steel Nose 5120-99-1371236 t Insert Tool 22

    Plastic Handle 4.25" 0/A L Used on MIL-C-26482 Series 2 5120-01-2237526 I J. Tweezer 12 Connector

    5120-01-?nRA.?R -T111eezer 16 ~Tvco;:::LCI~' - Offset5120-99-7706762 . 22 Thorn Bendix

    • Tweezers

    Thin Line Connector Series Collins5120-01-3619603 ' Tweezers Radio 5120-01-5394848

    Insert Tool 22

    ~5120-9° CH::13007 ·~·- -- ·- Insert Tool Item 558-1-00580 AB connectors 5120-99-9543008 .. } Insert Tool Item 558-1-00581 AB connectors

    Page 1 of 2 METS-9-7-005 lss3.doc

  • Tool Specification And Validation Data Sheet

    5120-01-539484 7

    5120-99-7335688

    5120-99-6391935

    5120-99-5809627

    5120-99-2524794

    Note/Issue Remarks:

    1.

    Insert Tool

    Unwired Contact Tool

    Extract Tool 20

    Tweezer tool

    Extraction Tool

    \ Extract Tool

    Insert Tool

    , Insert/Extract

    Item 558-1-00582 AB Connectors.

    Removal tool with 5 probes for Mii

    C-38999 series 1-4, Mii-C-23408 &

    Mii-C-55302 unwired contacts

    handle. Impact Insert, lever extract

    ite with an additional white (3 parts) FUW Amphenol connections 294GB-5028.

    Page 2 of 2 METS-9-7-005 lss3.doc

  • Tool Specification And Validation Data Sheet

    Deutsch Insert, Extract ano Insert/ Extraction tools for electrical connectors. In many cases multiple Part Numbers and suppliers exist for a single NSN. HAN items are used for MIL-C-5015 Han Series Connectors.

    Photo:

    5120-99-4673142

    5120-00-0794599

    ' Insert Tool

    Insert Tool

    5120-99-1353801 t

    5120-00-1326858 f

    5120-99-7145670 "1111 II

    5120-99-9468841 4----

    5120-99-94414 75

    5120-99-9468839

    5120-99-9468842

    5120-99-7145668

    5120-99-9468843

    5120-99-1241 009 ,

    Note/Issue Remarks: 1.

    j

    !..../

    Insert Extract

    Extractor Pin

    Pin Extract Tool

    Pin Extract Tool

    Insert Tool

    Insert Tool

    Insert Tool

    12

    16

    22

    8

    14,12

    10,8

    1622

    14,12

    20

    For DS,MDR,DA connectors. Orange

    Handle Yellow Band. Daniels Part No

    DAK12

    For DD,DTK, DPX connectors.

    Alternative NSN 5120-99-1241016

    STK and DSM series - Daniels Part No

    DAK 167

    Red handle. For DD,DTK, DPX

    connectors

    Item also DRK169. Used for DSM

    For use with

    HAN Series Connector. Contact ident 22 &2.

    HAN Connectors. Contact ident 4

    Blue. Han Contact ident 11

    HAN Series Connec,tor. Contact ident 22 & 2.

    nnector. Contact ident &2.

    DTK Series Connectors, size 20

    contacts.

    Page 1 of 1 METS-9-7-004 Jss2.doc

  • tri;.....

    Rt~...........

    .- .~

    ._una ~

    -~-~~··

    ~.-.

    t,Qjj' • ..: as~a

    ":':.~

    .. •.. c ~- .......~'

  • Tool Specification And Validation Data Sheet

    Proprietary

    Standards:

    Material/Finish:

    Details:

    METS/9n/004 DMC: F1H

    INSERT/EXTRACT TOOLS

    Photo:

    5120-99-4673142

    5120-00-0794599 -Insert Tool

    Insert Tool

    12

    16

    5120-99-7145670 Extractor Pin

    5120-99~9468841

    5120-99-9441475

    5120-99-9468839 --Pin Extract Tool

    Pin Extract Tool

    Insert Tool

    14,12

    10,8

    16-22

    5120-99-9468842

    5120-99-7145668

    Insert Tool 14,12

    12 & 16

    5120-99-9468843

    Notenssue

    14,12

    1.

    Paae 1 of 1 MET5-9-7-004.doc

  • Tool Specification And Validation Data Sheet

    rnserU Extract Tools, and Plug Spanner for Plessey Connectors

    Photo:

    Part No

    lting

    Page 1 of 1 METS-9-7 -002.doc

  • Tool Specification And Validation Data Sheet

    Specification No & DMC:

    Short Item Name: rt/Extract Tools

    Proprietary Supplier Details:

    Standards: '

    Material/Finish:

    Brief description:

    Military Specification M81969 Insert, Extract and Insert/ Extraction tools for electrical connectors. In

    ., ' . ~ .many cases multiple Part Numbers and suppliers exist for - .. !.,.;_ ...... '

    Photo: DT r.JIIMRI=~

    5120-00-1325739 Insert /Extract

    ( .5120-00-1777028 Insert Tool -

    5120-00-0058054 Insert Tool

    5120-00-0075752 'JI,j Insert Tool •

    5120-00-1777029 Extract Tool \: J I r.if'~

    5120-00-1 330096 ~._,r,,lj'l J/ Extract Tool

    5120-00-1712084 . ' I Extract Tool

    5120-00-1330 155 "·'j Extract Tool ~ 5120-00-1777095 rJ Extract Tool

    5120-00-0064536 I· Extract Tool

    5120-00-1330147

    5120-00-2519503

    .·: 4

    '·I' ••

    Extract Tool

    Extract Tool

    connector

    5120-00-1466558 Tweezer reen/White. Mil C 23408

    Connector

    5120-99-1225677 Tweezer Green/White.

    5120-99-1225678 Tweezer

    .... ...:- llh"5120-01-3358658 • ~~----... iii, Insert Tool . I .• 5120-00-1330149 , •' Extract Tool .... I5120-00-4095206 Extract Tool

    Page 1 of 3 METS-9-7-001 lss2

  • Tool Specification And Validation Data Sheet

    I nsert!Extract 16

    5120-01-3303822 Insert/Extract 20

    5120-01-3670276 Extract 8

    5120-99-5433613 •. '

    ~,.t .. I nsert!Extract

    5120-00-0794598 • Insert Tool

    Red handle. Front 5120-00-1321960 } Insert tool Mii-C-26518, Mii-C

    5 connectors.

    5120-00-1321961

    5120-00-1321979

    ••

    • i•

    Insert Tool

    Insert Tool

    Probe Blue Handle For with Mii-C-26518, Mii-C

    5, Mii-C-26500. Also DAK55-4 .

    5120-00-9307504 ' I Insert Tool 5120-00-1330168 ' • Extract T col 5120-99-7283876 Extract Tool

    5120-00-1330144

    5120-00-1330366 • •• Extract Tool

    connector .

    Black/Red

    5120-00-1330367 Black/Blue

    5120-00-1044066 on MIL-C-26482 Series 1 Connector

    f~'~'··~~~~~~;:t·ft!~~·~·.. . "'

    Page 2 of 3 METS-9-7-001 lss2

  • • •

    Tool Specification And Validation Data Sheet

    Silver/Red. For use with MIL-C83733, MIL-C-5015, MIL-C

    5120-00-1489843 Extract Tool 20 26482 Series Connectors. ,_ • Plastic probe, Metal Plunger,

    Red robe identification.

    Silver/Blue. For use with MIL.., C-83733, MIL-C-5015, MIL-C

    5120-00-1489844 a. t Extract Tool 16 26482 Series Connectors. Plastic probe, Metal Plunger,

    Blue Silver/Yellow. For use with MIL

    C-83733, MIL-C-5015, MIL-C5120-00-1489845 Extract Tool 12 26482 Series Connectors.

    Plastic probe, Metal Plunger,

    Yellow identification

    Insert Green/ Extract White For

    5120-00-1320396 Insert/Extract 20 use with Mii-C-24308 rear

    release connectors. Note/Issue Remarks: '

    1.

    PaQe 3 of 3 METS-9-7-0011552

  • Tool Specification And Validation Data Sheet

    Crimping tool black/ blue handles.

    8 Position die selector.

    7.5" long, 0.75" deep, 4.5" wide handles open, 2" handles closed

    Photo:

    Note/Issue Remarks:

    '- -·

    Page 1 of 1 METS-9-5-027.doc

  • ..,..,.··:· ;._,_.

  • Tool Specification And Validation Data Sheet

    Specification No & DMC: METS/9/2/013 DMC: F1M

    Short Item Name: K SERIES POSITIONERS

    Supplier Details:

    Is the "K" series P with Daniels/Erma ASTRO Crimp Tools

    MIL DESCRIPTION REMARKSSPEC

    Positioner C

    No NSN Positioner ...~

    5120-01-3395723 (•-~ ...:::.._::__

    5120-01-0968487 Positioner '

    5120-14-3654919 Positioner....

    ~ -:1n . ....

    2950-99-7383852 :);. '~ )._ ~ ,~r·

    Paoe 1 of 2 METS-9-2-013 lss4.doc

  • ---

    --------------------------

    -----------------

    Tool Specification And Validation Data Sheet

    DESCRIPTION nARK-

    I ::::;;.i5 Positioner I . 5120-01-6244076

    -= -------- ! I I

    5120-99-7229003 1- 5120-99-7257408 I

    I

    ~ I i• t~ I.. - I 5120-01-4664233 Positioner I I I,

    5120-99-1305192 .... I • 1- -I

    J J

    -- I

    Y~·

    "·'~~ ~; ..,:....:~

    Page 2 of2 METS-9-2-013 lss4.doc

  • Tool Specification And Validation Data Sheet

    Table 1 details the Positioners used with GS 212 Crimp Tool

    Photo:

    NSN

    5120-01-5136767

    5120-01~5136768

    5120-01-5136765

    5120-01-5136760

    Note/Issue Remarks:

    Status

    •GP1120

    DESCRIPTION

    Positioner

    Positioner

    Positioner

    Positioner

    Authority

    Page 1 of 1

    REMARKS

    Amphenol Outer Socket Contact

    Also Codified under NSN 5120-99-7507037

    Amphenol Contacts Size 12

    Sabritec 58795-SL-16

    Sabritec 58795-SL-1 0

    Date Issued

    METS-9-2-008 iss3

  • Tool Specification And Validation Data 'sheet

    Specification No & DMC: METS/9/2/006 DMC: F1M

    Military Standard Turret Heads Used With Crimp Tool Short Item Name: M22520/1-01

    Proprietary Supplier Details:

    Standards:

    Material/Finish:

    Brief description:

    Table 1 details the Military Specification Turret Heads and Positioners used with Crimp Tool M22520/1-01

    Photo:

    NSN

    MIL SPEC DESCRIPTION REMARKS

    5120-00-0166382 M22520/1-02 Turret Head Alternative NSN 5120-01-3358834

    5120-00-0166554 M22520/1-03 Turret Head For all MRAC terminals Alternative NSN 5120-013358835

    5120-00-0167582 M22520/1-04 Turret Head Alternative NSN 5120-01-3358836

    5120-00-1653911 M22520/1-05 Turret Head (Adj)

    Alternative NSN 5120-01-3358583

    5120-00-0167654 M22520/1-08 (' Turret Head

    5120-01-3358838 M22520/1-12 - - j_

    Turret Head Alternative NSN 5120-01-0369220

    5120-01-0369221 M22520/1-13 Turret Head

    5120-01-0369222 M22520/1-14 '-' ., Turret Head

    5120-01-0369223 M22520/1-15 L _.,, _...:, Turret Head Alternative NSN 5120-01-3358589

    5120-01-0856103 M22520/1-17 ~' Turret Head

    Remarks/Notes:

    ~,.,_

    Status Date Issued

    Page 1 of 1 METS-9-2-006 lss3.doc

  • n-· . -~ ··•11··.:

    u,-,. .lUll

  • Tool Specification And Validation Data Sheet

    Specification No &DMC: METS/9/2/004 DMC: F1M

    Short Item Name: POSITIONERS- MILITARY STANDARD USED WITH CRIMP ---~OL 51~10 (M22520/2-01)

    Proprietary Supplier Details:

    Standards:

    Material/Finish:·

    Brief description: '4!iiiJf II ..-drl!ll•m••• · Table 1 details the Military Standard Positioners used with Crimp Tooi5120-00-1653910fll • •••.. ~ Photo:

    ·~

    NSN DESCRIPTION

    5120-00-1653913 M22520/2-02 Positioner

    5120-00-0167657 M22520/2-03 Positioner

    ...~~

    5120-01-3358594 Positioner

    5120-01-3358595 Positioner

    5120-00-0173809 M22520/2-06 ? Positioner ~-!.it't:

    ,5120-00-0173827 M22520/2-07 Positioner( 'ot':!:"""..._.

    5120-00-0173921 M22520/2-08 Positioner

    5120-00-0173927 M22520/2-09 Positioner

    5120-00-0173934 M22520/2-11 Positioner

    5120-00-0173935 M22520/2-12 Positioner

    Page 1 of 2

    REMARKS

    MS 3198-1PA&1P supersedes 77PS1653913

    MS 3198-2PA&2P supersedes 77PS1653913 . Alternative NSNs 5120-00-01633657 & 5120-0 1-3358593

    MS 3198-6P Alternative NSN 5120-01-3358624

    MS 3198-7P Alternative NSN 5120-01-3358625

    MS 3198-5P Alternative NSN 5120-01-3358626

    MS 3198-8P Alternative NSN 5120-01-3358627

    Alternative NSN 5120-01-3358629

    Alternative NSN 5120-01-3358630

    METS-9-2-004 I~•"~

    I

    I I

    51

  • - -

    Tool Specification And Validation Data Sheet

    NSN - MIL SPEC DESCRIPTION REMAR, 5120-00-1326939 M22520/2-13 _,..~...,....,., '''''" -~1.>'.§"•"''t ...

    5120-00-1326962 ·~' 'M225zou:·14 I ..

    5120-01-3358633 M22520/2-15 ~

    J I

    5120-00-· M22520/2-16 - I 5120-00-1327893 M22520/2-17 - I • 5120-01-3358636 M22520/2-18 .... .'. -

    -5120-0'-2011378 M22520/2-19 - ......

    I 5120-01-3358638 M22520/2-20

    ,.

    I 5120-00-1320029 M22520/2-21 r -

    I 5120-99-1370491 M22520/2-22 -- I 5120-01-1063731 M22520/2-23

    I 5120-00-3487531 M22520/2-24

    I 5120-01-3358613 M22520/2-25 -----I 5120-01-3358614

    5120-00-1326928

    M22520/2-26

    M22520/2-27

    ... --·¥ --" .. - "'1'~'T': •-~- }·dF=.--

    5120-01-3358616 M22520/2-28 .,_, --~

    I I

    5120-01-3358617 M22520/2-29

    5120-01-3358618 M22520/2-30

    5120-01-3358619 M22520/2-31 ~-.. ----~4-·'l"-2-5120-01-1915898 M22520/2-32 _;"f I. .-~~

    '... ,...,.._5120-01-3358622 M22520/2-34 - .

    5120-01-2094944 M22520/2-35 ~. ..

    ':r···..•''·~-- _.5120-01-·, .,24893 M22520/2-36 .::-'' --

    ~:L:.:~ ~'-~ .. 5120-01-3619666 M22520/2-37 {

    I

    f'..~. ' .. t :,;·~ ·-~,.o .•

    Note/Issue Remarks:

    ', .. ~.'

    ... '""""'""' ,~-~-Status Autt-"·i+~7"' Issue 3

    Page 2 of 2

    Positioner

    Positioner

    Positioner

    Positioner

    If "''""'U"''

    Positioner

    r>ositioner

    I Positioner

    l Positioner

    Positioner

    Positioner

    Positioner

    Positioner I

    l Positioner I Positioner

    Positioner

    Positioner

    Positioner

    Positioner

    Positioner

    Positioner

    Positioner

    Positioner

    Positioner

    I I

    Alternative NSNs 5120-01-3358631 & 5120-01-3358631

    Alternative NSN 5120-01-3358632 & 5120-01-3358632

    Alternative NSN 5120-01-3358634

    ·5l2'ci=--o· ·-;;.,"""'""'

    Alternative NSN 5120-00-1327872 & 5120-01-3358637

    Alternative NSN 5120-00-1329004

    Alternative NSN 5120-01-3358609

    Alternative NSN 5120-01-3358610

    Alternative NSN 5120-01-3358611

    Alternative NSN 5120-01-3358612

    Alternative NSN 5120-01-3358615

    Alternative NSN 5120-01-3358620

    TIALD

    Alternative NSN 5120-01-3358623

    Alternative NSN 5120-01-3358596

    TIALD

    Date Issued 17/08/12

    METS-9-2-004 lss3

  • Tool Specification And Validation Data Sheet

    Brief description:

    Accessories for use witt arque multiplier.

    Photo:

    ~.;-..,·_

    Page 1 of 1 METS-8-4-006.doc

  • Tool Specification And Validation Data Sheet

    Torque multiplier (5:1 ). Supplied either as a kit in a plastic box with two reaction bar styles for maximum versatility, or as a replacement head unit only

    Photo:

    Part Number

    1------::-::-~...,....,-.,...,---+-~~==L--:-::--+--==:.=..L--+-~~-=:-:-:~--,f-- fKit/head onlvl

    Note/Issue Remarks:

    Page 1 of 1 METS-8-4-005.doc

  • Tool Specificati6r\'And Validation Data Sheet

    The._$eries of adjustable ratchet wrenches are bi-directional and have a dual-scale micrometer adjustment for simple and error free setting. Comfortable, durable handles consistiog of base material for strength overlaid with a soft grip for comfort and slip resistance. The handle material and lens are chemical resistance.

    1.

    Page 1 of 1

    Number or Model

    METS-B-2-033.doc

  • Tool Specification And Validation Data Sheet

    The( ·' JWnechanical break torque wrench uses a torque indicating mechanism both 1 audible and feel (impulse) and has a permanent setting scale embossed into the circular body that is covered/uncovered by the handle during adjustment. A push through (user replaceable) square drive allows wrench to be turned over for use with left-hand threads and the drive head on certain models.has a ratchet operation using friction ball drive. Conforms to ISO 6789:1992. *Indicates ratchet mechanism

    Photo:

    P::~nP. 1 of 1 METS-8-2-023 iss2

  • Tool Specification And Validation Data Sheet

    {.I , I .. )

    Brief description:

    The. a is click-type torque wrenches feature an innovative design that provides consistently accurate readings and rugged trouble free performance. Reversible operation, plus some models also have a sealed ratchet head that is maintenance free. Conforms to ASME B107- 2005.

    Photo:

    Drive size Range Range Length

    Note/Issue Remarks:

    ... ' 1 , I \ , ~

    J -------·-------,.

    Page 1 of 1 METS-8-2-019.doc

  • Tool Specification And Validation Data Sheet

    The ~dial measuring torque wrenches are fitted with an audio visual warning device that alerts the operator when the user set torque has been reached. Wrenches are robust and have an overload protection feature, thereby guaranteeing years of accurate and dependable service. All models are fitted with double-ended ratcheting square drive allowing torque to be applied in both clockwise and anti-clockwise directions. Designed and manufactured to exceed the requirements of ISO 6789:2003.

    Photo:

    Drive size Range Length

    Page 1 of 1 METS-8-2-021.doc

  • Tool Specification And Validation Data Sheet

    PaQe 1 of 2

    Drive Size/Form Part Number

    METS-8-2-017 Iss 3.doc.

  • ' .c,,

    Tool Specificatio'R1~B

  • ------------------------------------------------

  • Tool Specification And Validation Data Sheet

    An adjustable torque wrench utilising a 16mm driving spigot fitted with a spring-loaded ball for accessory retention. Torque setting indicated in a setting window within the handle.

    Photo:

    Note/Issue Remarks:

    r=--

    Pt=~ae 1 of 1 METS-8-2-015.doc

  • Tool Specification And Validation Data Sheet

    This Industrial series of ratchet wrenches are part off ....,eries of torque setting wrenches. The push through square drive allows the wrench to be used in both the clockwise and ant-clockwise directions.

    Photo:

    PartDrive size Range Range LengthNSN Number or(ins) (ISO) (Imperial) (mm) Model

    Paae 1 of 1 METS-8-2-011.doc

  • Tool Specification And Validation Data Sheet

    Thes;:, dial measuring torque wrenches are fitted with an audio visual warning device that ale rso.:ne operator when the user set torque has been reached. Wrenches are robust and have an overload protection feature, thereby guaranteeing years of accurate and dependable service. All models are fitted with double-ended ratcheting square drive allowing torque to be applied in both clockwise and anti-clockwise directions. EDS wrenches have a two-piece handle to allow for easy storage. Designed and manufactured to exceed the requirements of ISO 6789:2003.

    Photo:

    Page 1 of 1 METS-8-2-009.doc

  • Tool Specification.And Validation Data Sheet

    The. break-back torque handles utilise captive pin attachment method are adjustable pre-set (non graduated) with a bi-directional operation utilising a 20· degree breaking action that reduces the possibility of over-tightening by clearly indicating to the operator when the pre-set torque has been reached; angle can be increased to go· when collar is removed. They have a range of end fittings and are supplied with 3 & Smm Hex keys and profiled adjusting key. Designed and manufactured to exceed the requirements of 1806789:2003.

    Photo:

    Page 1 of 1 METS-8-2-001.doc

  • Tool Specification· And Validation Data Sheet

    Pre-set torque screwdriver (sealed type) with audible and feel impulse setting indication.

    w•'1

    Photo:

    PartDrive Surface/End Size Number

    Page 1 of 1 METS-8-1-00?.doc

    l

  • Tool Specification And Validation Data Sheet

    Speciflc-lQJl No.& DMC: METsn/91002 I DMCHTC7 Short ~Jerii''Name: Wire robe &Bolt cutter - Centre cut

    Proprietary Supplier Details:

    Standards:

    Material/Finish: Drop-forged steel

    Brief description:

    Centre cut Bolt cutters consisting of two drop-forged steel handles, which open and close the jaws through a compound action. This action means that every pound of force applied to the handles is amplified to produce 801bs of force between the jaws. The jaws are drop-forged from heat treated high-tensile steel for cutting hard materials to produce a resilient body and rigid cutting edge.

    They provide easier cutting of pre-stressed concrete reinforcing rods, mesh and wire, high-tensile steel rods, bolts and case hardened chain, cold drawn alloy steel and tempered spring wire.

    Photo:

    .~

    Over All NSN Cut type length Cutting capacity Part No Comment

    (Ins)

    5110-99-5000348 Centre

    cut 18

    (460mm) To cut soft rods & bolts up

    to 3/8 in. Dia.(9.5 mm) General purpose;

    Cam adjusted

    5110-99-2615758 Spare Blades for 5110-99-5000348

    5110-99-1200891 Centre

    cut

    24 (610mm)

    To cut soft wire rope to 7/16" dia & hard wire rope

    5/16" dia. - Compound lever action shear cut type. 5110-99-1229373 I Spare Blades for 5110-99-1200891

    Cutting capacity in high

    511 0-99-1204678 Centre

    cut

    30 (760mm)

    tensile steel ( 11 0 tons sq in.) 3/8 in. Dia rod, wire bolt and case hardened

    chain & 7/16"dia medium - Short nose; compound lever action 5110-99-1204679

    tensile steel rod/wire rope.

    . - Spare Blades for 5110-99-1240678 5110-99-1279996

    Wire cutter

    36 (915mm)

    To cut up 170kg/mmsq rod & wire 7/16"dia. - Shear cutter type; compound lever action

    511 0-99-1229375 Spare Blades for 5110-99-1279996

  • Tool Specification And Validation Data Sheet

    Notenssue Remarks:

    Page 2 of 2 METS-7-9-0021ss2.doc

  • Tool Specification And Validation Data Sheet

    Pliers, piercing and press stud closing. Compound action, chemical black finish, P.V.C. sleeved handles, straight jaw 85mm L, 'C' shaped jaw 52mm W (internal) x 40mm Depth, opposing jaw faces threaded 1/4" BSF internal. Complete with 2 male tools, 2 concave anvils, 2 anvils and 1 servicing tool each with 1/4" BSF external threaded mount and stowed on side of 'C' shaped jaw in 1/4" BSF internal threaded holes. For use with nylon type dot. snap, button and stud fasteners.

    Photo:

    Eyelet size Part No

    Page 1 of 1 METS-7-8-003.doc

  • Tool Specification And Validation Data Sheet

    Compact copper and aluminium cable cutters with 10mm cutting capacity. Integral opening spring, lock closed catch and cross proof design. Length is 170mm.

    Photo:

    Part No

    1.

  • . Tool Specification And Validation Data Sheet

    Spare blades for 750 KCMIL Ratcheting Cable Cutter, NSN 5110-01-4297124 (part number • £).

    Photo:

    Head Thickness Jaw Length Overall Length Part No

    I.

    Page 1 of 1 METS-7-7-00S.doc

  • Tool Specification And Validation Data Sheet

    Specification No &DMC: METS/7/7/006 DMC: HTC7

    Short Item Name: Snips- General Purpose

    Proprietary Supplier Details:

    Standards:

    Material/Finish: Forged Alloy steel

    Brief description:

    General purpose snips for working straight and off-straight cutting with spring divided_ .handles that automatically open the snips at the end of each cut. Manufactured from drop-forged alloy steel, the blades are hardened and tempered ensuring a keen, long-lasting cutting edge and the bare handles are finished in light blue stove enamel.

    Photo:

    Part No

    l '

    Status Authority Date

    Issue 2 06/08/12

    P~nP. 1 nf 1

  • Tool Specification And Validation Data Sheet

    Specification No & DMC: METS/7/7/004 DMC: HTC7

    Short Item Name: Snips, Curved Blade

    Proprietary .Supplier Details:

    Standards:

    Material/Finish: Forged Alloy steel

    Brief description:

    Heavy duty snips with curved blades -for making tight radius cuts in a clockwise or anti-clockwise direction. Manufactured from drop-forged alloy steel, the blades are hardened and tempered ensuring a keen, long-lasting cutting edge and the bare handles are finished in light blue stove enamel.

    Photo:

    Overall Length NSN Part No

    511 0-99-1225026 8.0 -' 5110-99-9105928 10.0

    Note/Issue Remarks:

    Status Authority Date

    Issue 2 06/08/12

    Page 1 of 1 METS-7-7-004 iss2

  • Tool Specification And Validation Data Sheet

    Specification No & DMC: METS/7/7/002 DMC: HTC7

    Short Item Name: Snips- Compound action, Offset

    Proprietary Supplier Details:

    Standards:

    Material/Finish: Alloy steel, Moulded soft-grip handles

    Brief description:

    Multi-purpose compound cutting leverage snips with offset blades to keep material away from hands allowing straight and circular cuts to be made easily. Lower jaw is serrated for smoother cut with· no double-marked edges. Jaws have torsion spring opening action and an easy-close latch, and handles are fitted with colour-coded textured grips (green for left circle cuts and red for right circle cuts) to provide superior comfort and resist twisting.

    Snips used for cutting straight, angled curves in sheet metal, vinyl, plastic, rubber and many other applications.

    Photo:

    NSN Cutting

    Capacity Handle Colour Model Part No

    511 0-99-4569096 9.5 I 240.0 1.25 I 30.0 1.2 Green Offset Snip

    20SL

    511 0-99-1796822 9.5 I 240.0 1.25 I 30.0 1.2 Red Offset Snip

    20SR

    Note/Issue Remarks:

    \ '

    Status Authority Date

    Issue 2 17/08/12

    Dno 1 f""lf 1 MFTS-7-7-002 iss2.doc

  • Tool Specification And Validation Data Sheet

    Specification No & DMC: METS/7/7/001 DMC: HTC7

    Short Item Name: Snips- Heavy Duty, Left Hand Cutting

    Proprietary Supplier Details:

    Standards:

    Material/Finish: Forged Alloy steel

    Brief description:

    Heavy duty snips with right-hand cranked shear, suitable for straight cutting and off cutting in an anti-clockwise (left curve) direction. Manufactured from drop-forged alloy steel, the blades are hardened and tempered ensuring a keen, long-lasting cutting edge and the bare handles are finished in light blue stove enamel.

    Photo:

    Overall LengthNSN Part No

    5110-99~1207288 11.0

    5110-99-1207289 14.0

    Note/Issue Remarks:

    \ ( ----~~----------------~---~---------

    Status Authority Date

    Issue 2 06/08/12

    P~nP 1 nf 1 METS-7-7-001 iss2

  • Tool Specification And Validation Data Sheet

    Corrosion resistant heat treatment forged steel. Induction hardened Vi s

    Brief description:

    Ergonomic designed mini long reach diagonal cutters with bowed handles which are fitted with vinyl comfort grips. Manufactured from quality corrosion resistant heat treatment forged steel. Induction· hardened, precision sharpened, overlapped cutting edges produce a shearing cut (rather than pinching). Handles are designed to deliver leverage. A spring mechanism keeps jaws inan open position.

    Photo:

    ShearPo1nled Nose

    Overall length (ins) Part No. Comment

    Note/Issue Remarks:

    Page 1 of 1 METS-7-6-036 check.doc

  • Tool Specification And Validation Data Sheet

    Miniature diagonal cutting nippers with tapered polished head and ESD safe bow handles in synthetic material with return leaf spring (Not compression spring) and Screw joint that minimizes friction and maximizes alignment of cutting edges. Manufactured from High performance alloy steel which has Precision induction hardened edges 58-60 HRC and a polished head.

    • Cut type Micro • Head Type Oval • Nose type Diagonal cutting • VDE No • ESD Yes • Cut off retaining system No

    Photo:

    Cu Piano Depth Cutting wire

    NSN Part No(d) capacity capacity

    -

  • Tool Specification And Validation Data Sheet

    Diagonal cutting nippers with box joint conform to ISO 5749 Form B. Manufactured from Chrome alloy steel, hardened and tempered, polished finish head with bevelled cutting edges additionally induction hardened to approx 63 HRC. Cuts soft and hard wire. Multi component soft grip handles resistant to aggressive fluids

    • Cut type • Head Type • Nose type • VDE • ESD • Cut off retaining system

    Photo:

    NSN

    Semi flush Side cutting Oval No No No

    OVAL I1UD

    Jaw Cu Depth Cutting

    Part No(d) capacity

    0.-,f"ICI MFTS-7-R-033 iss2. doc1 nf 1

  • --

    ---

    Tool Specification And Validation Data Sheet

    High quality alloy steel with insulated plastic sleeves and fin er uards.

    Brief description:

    Insulated diagonal cutting pliers with insulated plastic sleeves and finger guards. Insulated to AC/1 000 Volts with 2 mm dia. cutting capacity and overall length of 160 mm.

    • Cut type Semi flush .. Head Type Side cutting

    • Nose type Oval • VDE Yes • ESD No • Cut off retaining system No

    Photo:

    .~_"__• ·•. • tOVAI.HEAD &

    Jaw Cu Piano Depth Cutting wireNSN Part No

    (d) capacity capacity

    -~--

    METS-7-6-032 iss2.doc Pr1ae 1 of 1

  • Tool Specification And Validation Data Sheet

    Bull nosed diagonal cutting nippers producing a semi flush cut. Bowed handles with leaf spring (Not compression spring) are fitted with electro-static discharge ESD safe plastic coated handles. Provides a clean cut on a variety of materials ranging from copper to piano wire.

    • Cut type Semi Flush • Head Type Side cutting • Nose type Bullet nose • VDE No • ESD Yes • · Cut off retaining system Yes

    Photo:

    ;/~ t~/\ >~?:':'~1~"' .· ~ - ...~"""· Le.eldcatcher

    Jaw Cu Piano Depth Cutting wireNSN Part No

    (d) capacity capacity

    I I ,I_ (

    Page 1 of 1 METS-7-6-031 iss3.doc

  • Tool Specification And Validation Data Sheet

    Diagonal cutting nippers with box joint, polished head, bevelled induction hardened cutting

    edges and dip-coated bowed handles.

    Conforms to ISO 5749 Form B.

    • Cut type Semi flush

    Head Type Oval..• Nose type

    • VDE No • ESD No • Cut off retaining system No

    Photo:

    ~~~~t.. tOVALHIOAD J·

    /•-'

  • Tool Specification And Validation Data Sheet

    All metal lever assisted diagonal cutting nippers with spring return.

    • Cut type Semi flush • Head Type pointed • Nose type • VDE No • ESD No • Cut off retaining system No

    Photo:

    Jaw Piano Depth Cutting wireNSN

    (d) capacity capacity

    P::~np 1 of 1 METS-7-6-028 iss3.doc

    Poir~ed Nose

    Part No

  • Tool Specification And Validation Data Sheet

    Miniature side cutting nippers producing a flush cut in a short head with an un-chromed finish and a box joint combining a hidden spring for assisted jaw opening. Bowed handles with leaf spring (Not compression spring) are fitted with electro-static discharge ESD safe plastic coated handles. The underside is relieved to facilitate optimum access even to extremely hard to reach areas.

    • Cut type Flush • Head Type Side cutting • Nose type Short head • VDE No • ESD Yes • . Cut off retaining system Yes

    Photo:

    Jaw Cu Piano Depth Cutting wireNSN Part No

    (d) capacity capacity

    Page 1 of 1 METS-7-6-027 iss3.doc

  • Tool Specification And Validation Data Sheet

    Miniature diagonal cutting nippers with tapered polished head and ESD safe bow handles in conductive material with return leaf spring (Not compression spring) and Screw joint that minimizes friction and maximizes alignment of cutting edges. Manufactured from High performance alloy steel which has Precision induction hardened edges 58-60 HRC and a polished head

    • Cut type Flush • Head Type Oval • Nose type Diagonal cutting • VDE No • ESD Yes • Cut off retaining system No

    Photo:

    -+1-~

    ;..~ ,:;'\;.. fJ -~ j~.~ i I ---= I

    u 0 Depth Cutting wire Part No NSN

    (d) capacity capacity

    P::~np 1 nf 1 METS-7-6-024 iss2.doc

  • Tool Specification And Validation Data Sheet

    Miniature diagonal cutting nippers with tapered polished head and ESD safe bow handles in synthetic material with return leaf spring (Not compression spring) and Screw joint that minimizes friction and maximizes alignment of cutting edges. Manufactured from High performance alloy steel which has Precision induction hardened edges 58-60 HRC and a polished head.

    • Cut type Flush • Head Type Oval • Nose type Diagonal cutting • VDE No • ESD Yes • Cut off retaining system No

    Photo:

    ~;r- OVAL KE.AD....... ,. '/ ,l

    ' .; _--~~'~

    (J ~~ : ' ' I Jaw Cu Piano

    Depth Cutting wireNSN Part No(d) capacity capacity

    Page 1 of 1 METS-7-6-023 iss2.doc

  • Tool Specification And Validation Data Sheet

    Alloy drop forged hardened & tempered steel. PVC coated handles

    Miniature diagonal cutting nippers with single joint, polished head and PVC coated bowed handles. Manufactured from alloy steel which has been forged hardened & tempered Overall length is 115mm.

    • Cut type Micro bevel • Head Type Tapered • Nose type · • VDE No •. 'ESD No • Cut off retaining system No

    Photo:

    I>: TUIIRID HSAJ? •I"" ·•'

  • Tool Specification And Validation Data Sheet

    Diagonal cutting, medium pointed head with bevel, semi-flush cut, precision box joint. Induction hardened cutting edges to approx 62 HRC. Corrosion resistant, with plastic coated handles.

    • Cut type Semi flush • Head Type Oval • Nose type Diagonal • VDE No • ESD No • Cut off retaining system No

    Photo:

    . -· .

    ,__"-'*'=n' Po1nted Nose

    Jaw no Depth Cutting wireNSN Part No

    (d) capacity capacity

    Mi=TS-7-6-021 iss3.doc

  • ~A i=T~-

    Tool Specification And Validation Data Sheet

    Tungsten carbide blades & dual-component Sensoplus handles

    Brief description:

    Oblique cutting nippers with Tungsten carbide blades and ergonomically designed dualcomponent Sensoplus handles which are fully ESD compliant. The handles have box-joints and Leaf springs (Not compression springs). The cutting edges are 10.0 mm l9ng and induction hardened for longer life. Overall length is 120.0 mm (4.5").

    • Cut type Semi Flush • Head Type End cutting • Nose type Oblique • VDE No • ESD Yes • Cut off retaining system No

    Photo:

    NSN Length (a) (mm)

    511 0-99-7629006 120

    Note/Issue Remarks:

    Jaw Jaw Jaw Cu Cutting Length (b) width (c) Depth capacity

    (mm) (mm) (d) (mm)

    10 10

    ----..-...r:-:;=.,= --~----~"'"'"""~"'=

    ,ll..ngled Nose

    Piano wire capacity

    (mm)

    7 -R-n 14 i!;S2. dOC

    Part No

  • Tool Specification And Validation Data Sheet

    Lever assisted end-cutting nippers with chemical black jaws and nickel plated open bow handles with spring return. Overall length is 150 mm.

    • Cut type Axial (Semi Flush) • Head Type End cutting • Nose type Straight • VDE No • ESD No • Cut off retaining system No

    Photo:

    c•;{

    >' t'-~········. Overall Jaw Max Jaw Jaw lng Piano wire Part No

    NSN Length (a) Length (b) width (c) Depth capacity capacity (mm) (mm) (mm) (d) (mm) (mm)

    Paae 1 of 1 METS-7-6-012 iss2.doc

  • Tool Specification And Validation Data Sheet

    Miniature end cutting nippers with single sprung joint (featuring a hidden spring) and straight, long, relieved head with transverse jaw cutters making them suitable for vertical trimming to fixed cutting height of 2.0 mm in hard to reach areas. Bowed handles are fitted with safe plastic sleeves.

    • Cut type Shear • Head Type End cutting • Nose type Anti shear • . VDE No • ESD No • Cut off retaining system No

    Photo:

    -~ • 1fI i ~ ~ ~

    I . \ I n Shear Shear cut nose Jaw Jaw Cu Piano

    Length Depth Cutting wire Part No(b) (f) capacity capacity

    Paoe 1 of 1 METS-7-6-010 iss3.doc

  • Tool Specification And Validation Data Sheet

    Special tool steel, forged, oil-hardened with cutting edges inductively hardened. Polished head and plastic coated bowed handles.

    Brief description:

    Miniature end-cutting nippers with single box-joint and leaf spring (Not Coil spring), polished head and plastic coated bowed handles. Overall length is 4.5 inches. Manufactured from Special tool steel, forged, oil-hardened with cutting edges inductively hardened.

    • Cut type • Head Type • Nosetype • VDE • ESD · • Cut off retaining system

    Photo:

    Flush End cutting Straight No No No

    1"

    Cu Cutting Piano wire Part No NSN Length (a) capacity capacity

    (mm) (mm) (mm)

    1.

    P~nP. 1 of 1

  • --

    Tool Specification And Validation Data Sheet

    High performance alloy steel, Precision induction hardened es 58-60 HRC & stic coated handles.

    Brief description:

    End cutting nippers with oblique cutting head, leaf spring between plastic coated handles.

    • Cut type Flush • Head Type End Cutting • Nose type Oblique • VDE No • ESD Yes • Cut off retaining system No

    Photo:

    End ::utt1rc~

    Overall Jaw Max Jaw Jaw Cu Cutting Piano Part NoNSN Length (a) Length (b) width (c) Depth capacity capacity

    (mm) (mm) (mm) (d) (mm) (mm) mm

    0.35511 0-99-1 3511 7 4 108 8.0 10.5 8

    1.00

    Note/Issue Remarks:

    --~

    P::~,.,~=> 1 nf 1 MFT!';-7-fl-004 iss2 doc

  • Tool Specification And Valiaation Data Sheet

    DMC HTC7

    lier Details: Ferrules Standard- EN 13411-3

    Swage crimping tool black steel with blue handles.

    Ferrules aluminium allo .

    Brief description:

    Ratchet controlled swaging crimping tool, used to crimp wire using ferrules. Pressed steel black-oxidized handles and jaws, with PVC handle sleeves.

    T- Ferrule are cylindrical of aluminium alloy material, sizes are 1 -2.5 (codes).

    Photo:

    ~-T-Ciamps (T) Swage Pliers T-Ciamp Ferrule

    Jaw Length Overall NSN NSN Length of Length Part No

    mm Handles mm Swage

    5120-99-7 409703 56 160 205Crim in Tool Ferrules For Use With above Swa e Tool

    Wire Core Height Width Ler:"~gthNSN Ferrule Diameter Part No mm mm mm mm 4030-99-7589439 T Code 1 5 3 4.3 0.9-1

    4030-99-7589440 T Code 1.5 6 3.9 5.7 1.1 - 1.5

    4030-99-7589441 T Code 2 7 4.1 6.5 1.6-2 f"

    4030-99-7589442 T Code 2.5 9 5.1 8.1 2.1-2.6

    Note/Issue Remarks:

    Paae 1 of 1 METS-7 -5-035.doc

  • Tool Specification And Validation Data Sheet

    Parallel jaws pliers with spring action. Knurled steel jaws with V groove along length of one jaw and pressed steel handles with plated finish.

    Jaw Jaw Nom length NSN Length Thickness Pert No Comment(mm)

    50 8

    Paae 1 of 1 METS-7-5-031.doc

  • Tool Specification And Validation Data Sheet

    Pliers type wire stripper with a stripping notch capacity of 3/16 in. max (no.6 swg). The pliers have a locknut and return spring which is set using a brass screw. The handles are plastic-coated.

    Photo:

    Page 1 of 1 METS-7-5-030

  • Tool Specification And Validation Data Sheet

    Forceps wire holding, precision machined from tempered stainless steel & nickel plated. With straight nose, 3 position snap lock and serrated jaws.

    Photo:

    1.

  • Tool Specification And Validation Data Sheet

    Forceps wire holding, Precision machined from tempered stainless steel & nickel plated. With straight nose 4.1/2 Ins. Long, 3 position snap lock and Serrated jaws.

    Photo:

    1.

    Page 1 of 1 METS-7 -5-028.doc

  • Tool Specification And Validation Data Sheet

    Craftsman tweezers for general purpose use as per details below. Constructed of steel & either Chrome or nickel plated.

    5120-99-1385573

    20-99-9107946

    NSN

    5120-99-1385573

    5120-99-9106585

    5120-99-7685600

    5120-99-7290964

    Details

    Flat point 5.45 x 1.54mm bent at 15° to handle

    lated, Polished cutaway slender ints

    A -L A -- ---

  • Tool Specification And Validation Data Sheet

    -isa Tensioner producing a maximum Pretension of 1200 daN /2640 lbs. Consisting of a steel construction with steel fittings. It has Steel gears and steel pressure plate.

    Suitable for use with the following -woven types:

    Safety Note: Ou~to ,the high tensions that can be achieved by this tensioner it is only to be used with the- strapping listed above and associated accessories.

    Photo:

    Base NSN Tension Max Dimensions dimensions Part No Comment

    1 005-17-1154206 1200daN/2640 lbs

    315x105x 190 130 X 90

    Note/Issue Remarks:

    Page 1 of 1 METS-28-1-015.doc

  • Tool Specification And Validation Data Sheet

    Specification No & DMC: METS/28/1 /004 DMC: HTC18

    Short Item Name: Sealer- Manual

    Proprietary Supplier Details:

    Standards:

    Material/Finish: Description:

    Hand Manual Sealer made from steel with faces hardened & tempered.

    Photo:

    Remarks

    Strap width 1/2"; Double Crimp; Strap

    thickness 0.010 Min to 0.023 Max

    ..... ;

    ....... '·• .. lo... •• ' ..

    Issue 2 15/07/2011

  • Tool Specification And Validation Data Sheet

    Specification No & DMC: METS/28/1/003 DMC: HTC18

    Short Item Name: Cutter- Strapping Steel

    Proprietary Supplier Details:

    Standards:

    Material/Finish:

    Description:

    Strapping cutter cuts steel strap up to 32 mm Wide and 1 mm Thick. The flat lower blade slides easily under tight strap to locate. positively in the cutter jaws. Sets of dense rubber grippers then grip the strap either side of the area to be cut before the cutting anvil shears the strap. The cut strap moves sideways in a controlled manner as the tension is released but is retained by the gripper pads

    Photo:

    NSN Supplier Remarks

    5110-99-1398510

    Remarks/Notes:

    Issue 2 15/07/2011

  • Tool Specification And Validation Data Sheet

    Used for final polishing of stainless steel, chrome plate and a range of non-ferrous metals.

    Photo:

    Note/Issue Remarks:

  • Tool Specification And Validation Data Sheet

    Steel Wool produced using a high quality steel. Must be crumble and dust resistant with low ofl content. Supplied in rolls by weight as listed below. Grades 00 (fine) to 3 (course)

    Depending on the grade selected it can be used for fine polishing and cleaning of delicate surfaces through to heavy cleaning and paint removal

    Photo:

    METS 27-1-021 Paae 1 of 1

  • ....... .0 ........ •--"" -~--

    Tool Specification And Validation Data Sheet

    Grinding Paste. Coarse for lapping and removal of pits and imperfections. Fine grade is used to produce the required finish on polished seat or surface

    Photo:

    1.

    A·---

  • Tool Specification And Validation Data Sheet

    Hand abrasive aluminium oxide scouring pad. Non woven nylon web impregnated with Aluminium Oxide Abrasive Grain. Maroon in colour.

    Photo:

    DimensionsNSN Grade Comment Part Number.

    Page 1 of 1 METS-27-1-015 iss2.doc

  • Tool Specification And Validation Data Sheet

    Buffing compound in bar format.

    A tripoli compound used for general purpose use for buffing and polishing on soft metals suGh

    as, brass, copper, aluminium.

    Photo:

  • Tool Specification And Validation Data Sheet

    Flexi Files 4, 3 & 2 way.

    Photo:

    5350-01-3373046 2

    5350-01-3373047 3

    5110-01-3458260 4

    Note/Issue Remarks:

    2 way Flexi-File with a coarse finish on both sides for rapid surface removal. Used to deburr, smooth, and polish small metal areas. 3 way Flexi-File with 3 different grades to give a very smooth final finish. The finest grade is the 12000 which covers one side of the file. This Flexi-File is used for polishing applications. PINK: 2400 WHITE: 4000 GREY: 12000 4 way Flexi-File with 4 different grades to give a very smooth final finish, ranging from the 180MX grade for removal of larger quantities of material through to 12000 grade, for final polishing. BLACK: 180MX (coarsest) PINK: 2400 WHITE: 4000 GREY: 12000

    Paae 1 of 1 METS-27-1-011.doc

  • ----------------------------------

  • Tool Specification And Validation Data Sheet

    Abrasive garnet paper used for wood sanding by hand, also crocus (iron oxide) paper, all to the grades, sizes and weights as indicated in the table below.

    Photo: N/A

    Abrasive Grit WeightNSN Material Size Length Width

    1.

    D

  • --- -----------------------

  • ----------~---------

    Tool Specification And Validation Data Sheet

    Waterproof (latex impregnated) abrasive paper sheet coated with silicon carbide (Si/C) to the grade, size and weight as indicated in the table below.

    Photo: N/A

    NSN Grade Type

    600

  • Tool Specification And Validation Data Sheet

    Brief description:

    Waterproof (latex impregnated) abrasive paper sheet coated with aluminium oxide (AI/Ox) to

    the grade and size as indicated in the table below.

    Photo: N/A

    NSN Grade Part Number

    Note/Issue Remarks:

    '

  • --

    Tool Specification And Validation Data Sheet

    Abrasive cloth sheet with either aluminium oxide (AI/Ox) or silicone carbide (Si/C) as indicated in the table below.

    Photo:

    Part Number

    Note/Issue Remarks:

    P~no 1 nf 1

  • Tool Specification And Validation Data Sheet

    Wooden sticks, blue twill cloth or paper sheets coated with emery abrasive to the grades and dimensions as listed in the table below.

    Photo:

  • Tool Specification And Validation Data Sheet

    Abrasive micro-mesh cloth supplied on a roll. Grade and approximate dimensions as listed below.

    Photo:

    8000

    320

    5350-01-3372466 400

    1-3372468 800 15m x 152mm

    100 15m x 152mm

    1-3372470 120 15m x 152mm

    5350-01-3372471 150 15m x 152mm

    180

    240

    360

    80

    METS-27-1-003 lss3.doc P~nA 1 nf 1

  • -----------------------------------------------------------

  • Tool Specification And Validation Data Sheet

    Oilstone, two main types Silicone Carbide (Si Carbide) and Aluminium Oxide (AI Oxide). The Aluminium oxide is oil impregnated.

    Photo:

    Page 1 of 1 METS-27-1-001.doc

  • Tool Specification And Validation Data Sheet

    Hand sprayer with high density polythene container; Screw on head/handle with selfcontained quick charge pressurisation pump and separate trigger with on/off control and knurled variable spray discharge nozzle.

    Photo:

    METS-26-1-025 lss2,doc

    I

    ~ j: I• 7'

    3740-99-1371662 3 7 40-99-13924 73

    Paqe 1 of 1

  • Tool Specification And Validation Data Sheet

    Brief description:

    Plastic oil can. Height of body 60 mm and length of spout 50 mm.

    Photo:

    Note/Issue Remarks:

    .,..--

    Paae 1 of 1 METS-26-1-016 doc

  • -------

    Tool Specification And Validation Data Sheet

    Reinforced lubrication tubes supplied in a variety of end fittings and lengths to suit its intended application.

    Photo:

    Part No Remarks

    4930-99-8062044 12" ~ Connections: 1/8" SSP male

    adaptors at both ends

    4930-99-8062045 11" Connections: 1/8" SSP male

    swivel adaptor, nut % SSP female

    4 720-99-9239099 9" ~-1/8" SSP male swivel adaptor, nut

    %SSP female

    4 720-99-9239100 24" ---- Connections: 1/8" SSP male

    swivel adaptor, nut % SSP female

    4930-99-9239955 8" ~ --

    Connection with 1/8 SSP male swivel adaptor , nut % SSP female

    Note/Issue Remarks:

    Page 1 of 1 METS-26-1-014 lss2.doc

  • Tool Specification And Validation Data Sheet

    High quality pressure cast aluminium with flexible rubber hose

    Brief description:

    Steel hand lever operated screw primed grease pressure gun, 12" flexible rubber hose with a large button head type coupler. Suitable for lubricants (Grease). Pump made of high quality pressure cast aluminium. Suitable for Cartridges to DIN1284. Performance should remain unchanged after 100,000 cycles with no pressure drop. Non slip handles on lever.

    Photo:

    .Max NSN Capacity Cm 3 Pressure Part Number

    Page 1 of 1 METS-26-1-012 lss3.doc

  • Tool Specification And Validation Data Sheet

    Oil can plastic container complete with 250mm long flexible braided spout, pump is pressure fed.

    Photo:

    P::tnA 1 nf 1

  • ---

    Tool Specification And Validation Data Sheet

    Specification No & DMC:

    Short Item Name:

    Proprietary Supplier Details:

    Standards:

    Material/Finish:

    Brief description:

    See table below

    Photos:

    METS/26/1/007 I DMC: HTC18 Connectors- Grease Gun

    l 14 ·- 9- !t~....,.~~. ~. 1 L -:=,.i~..., ,..~...~'iiiiil.~e

    NSN Type Part No Name

    .64930-99-8012662 B .... TAT Hook-On

    A Miniature TAT4930-99-9239094

    ·•

    K f Thrust-On 4930-99-8026153

    -T Tecazerk4930-99-80 12661

    I

    4930-99-8025056 F LubI

    H Hydraulic4930-99-8424217

    P~nP. 1 nf?

    -- .....

    (I , I /{I ~ . l\li\l\\\l\l\lt11111

    \l'fl''':¥'

    \~\\\,\\\\\\h~~\\\ll i

    Remarks See* below. Double flanged to engage the heads of Tat and Industrial Button Head Type nipples. Each has a spring loaded sealing cap to prevent leakage when under pressure. The Hook-On is for use with flexible delivery tubes ..

    See *below. This is a smaller version of the TAT Hook-On Connector and is for use with miniature TAT nipples.

    See* below. Same description as TAT Hook-On but Thrust-On is for use with rigid delivery tubes and incorporates a swivel joint to facilitate servicing

    See* below. Connector has a concave recess and relies on manual pressure to create an effective seal between the connector and the heads of T ecazerk and Hydraulic type nipples

    See * below. This connector has a ball-end form which is designed for use with nipples having concave recesses and relies on manual pressure to create the seal between the connector and the nipple.

    See* below. The integral jaws of the connecter snap securely over the nipple head and tighten to prevent leakage as lubricant pressure is increased during delivery. A small sideways movement is required for disconnection.

  • Tool Specification And Validation Data Sheet

    See** below. First end%" BSPF 19TPI Lubricating Gun male, 2"d End 1/8" BSPF 28TPI male. 4 730-99-1279672 --. adaptor Centre section hex form. Complete with

    washers OAL 1" Note/Issue Remarks:

    Page 2 of 2 METS-26-1-007 Iss 2

  • Tool Specification And Validation Data Sheet

    Hand lever operated Abnox Wanner grease gun with steel body complete with rigid bent tube and hydraulic connector, G1/8" thread. This item is to be operated under arduous conditions.

    4930-99-5416079 4930-99-1276149.

    Part No

    Part No

    Part No Bleed valve

    4930-99-4957513 assembly

    Note/Issue Remarks:

    D!:!n~ 1 nf 1

  • Tool Specification And Validation Data Sheet

    Blacksmith tongs are produced from an alloy steel and hold the work-piece work during the various hot-working operations

    Photo:

    P;::~nA 1 of 1 METS-25-1-013 iss2

  • Tool Specification And Validation. Data Sheet

    The top swage has a long wooden handle attached and the bottom swage has a shank that fits into the anvil Hardie hole. Each swage face has a concave shape and the top and bottom swages make up the final swaged diameter. The swages are made from medium carbon alloy steel with tempered smooth working faces.

    Photo:

    Swage

    I ,,

    --~~------~----

    Remarks

    Paqe 1 of 1 METS-25-1-012 iss2

  • .

    Tool Specification And Validation Data Sheet

    Blacksmith high carbon steel punch, with a tapered round point, necked with a metal rod handle, and a black appearance.

    Photo:

    DiameterNSN Remarks

    Page 1 of 1 METS-25-1-010.doc

  • Tool Specification And Validation Data Sheet

    Brief description:

    The fullers are made from medium carbon alloy steel with bright smooth working faces. The top Fuller has a 20" long wooden (ash) handle and the bottom fuller has a shank that fits into the hardie hole on the anvil. Each tool face is semi-circular, the diameter of the semi circle being the size of the fuller.

    Photo:

    NSN

    Fuller Face Size Part Number

    Bottom Fuller

    Remarks

    5120-99-91 04624 Top 1-1/4 order

    Note/Issue Remarks:

    Issue 2 03/09/12

  • Tool Specification And Validation Data Sheet

    Hook Safety Rescue Hook for use with 1 Kv voltage systems. Used for Safeguarding the life of the first aider during retrieval of victims of electric shock. For use with Safety Rescue Hook statiorc-

    Station Safety Rescue Hook Station for safe storage of Safety Rescue Hook

    NOTE: These two items must be used as a matched pair

    Photo:

    NSN

    4240-99-7248290

    4240-99-3640799

    Note/Issue Remarks:

    Item

    Safety rescue hook

    Safety rescue hook station

    Dimensions

    25 X 1000

    580 X 450

    P::~nt:l 1 nf 1

    ·Part No Comment

  • Tool Specification And Validation Data Sheet

    Bench mounted Engineer Vice manufactured from cast iron, with a revolving head, one side with the ability to hold pipe and interchangeable case hardened file cut face jaws.

    Photo:

    NSN Remarks

    5120-99-9106615 4

    5120-99-91 06616 6

    5120-99-91 06617 8 Flat Jaw 8", Pipe Jaw 7"

    Note/Issue Remarks:

    Paae 1 of 1

  • Tool Specification And Validation Data Sheet

    Bench mounted Engineer Vice manufactured from cast iron, with a quick release mechanism and interchangeable case hardened file cut face jaws.

    Photo:

    t::~ ~.,~

    Swivel Stationary Jaw Sets NSN Jaw Width (ins) Jaw Opening (ins) Base Type & Part No.

    * 5120-99-9106588 3 3-1/4

    5120-99-9106589 3-1/4 3-3/4 * 5120-99-9106592 4-1/2 5-3/4

    * 5120-99-9106593 6 7-1/4

    5120-99-4671166 3 3-1/4

    *The following case hardened file cut face jaw sets complete with fixing screws are used with these vices as indicated

    NSN Jaw Width (ins) Part No. & Comment

    5120-99-7612218 4-1/2

    5120-99-7612219 6

    5120-99-9623392 3 Note/Issue Remarks:

    Page 1 of 1 METS-23-1-001 Iss 2

  • Tool Specification And Validation Data Sheet

    A 4 piece nut splitter set in a moulded plastic carry case consisting of four nut splitters

    Chrome Molybdenum steel blades with forged high carbon steel grips.

    Chrome Molybdenum steel blades, forged high carbon steel body.

    Hardened, tempered and chrome plated for corrosion resistance.

    Range 9-12mm, 12-16mm, 16-22mm, 22-27mm.

    Photo:

    Part No

    Complete set comprising of the following individual items

    Part No

    Note/Issue Remarks:

  • Tool Specification And Validation Data Sheet

    Specification No & DMC: M ETS/21/1/003 DMC: HTC11

    Short Item Name: Scissors, Sewing

    Proprietary Supplier Details:

    Standards:

    Double-plated chrome over nickel. Hardened, tempe Material/Finish: and hollow Polished Finish

    Brief description:

    Made from hardened steel nickel plated, one blade has a sharp pointed end, and the other a half

    round end. Complete with a 4BA pivot screw.

    (See below for example of the item).

    Photo: _

    NSN Overall Length Part No REMARKS

    511 0-99-1220849 5.0

    Note/Issue Remarks:

    Status Date Issued

  • Tool Specification And Validation Data Sheet

    Magnifying glasses in a range of styles and magnifications as listed below.

    6650-99-1203960 Eyeglass 2.8x • r

    Watchmaker's monocular type single eyeglass with a glass lens and black plastic bcidy; 3-1/2 in. Focal length and 2.8x magnification

    6650-99-434 7336 Eyeglass 10x I-Watchmaker's Monocular type eyeglass with i Ox magnification double lens and plastic body.

    6650-99-2344627 Magnifier Engineers 2x&4x

    --

    ~ Lightweight plastic magnifier with a main lens of 2x and an insert lens of 4x magnification. Consisting of an integrated plastic handle with 180mm Overall length & 75mm lens diameter.

    6650-99-3201232 Magnifier illuminated

    2x &4x ~

    ~

    Illuminated multi angle plastic magnifier which can be hand held or surface mounted. The handle can be converted to a stand for use on a flat surface. When used as a stand the magnifying head can tilt in four positions. Main lens magnification x 2 with the insert x 4. Lens 85mm diameter, Overall length 215mm. Uses 2 x AA batteries.

    Note/Issue Remarks:

    Page 1 of 1 . METS-20-1-009

  • Tool Specification And Validation Data Sheet

    Hand held X10 Illuminating magnifier with batteries and spare filament

    Precision machined all metal construction Distortion free-images with triple element optical quality coated lenses. Miniature 2.5v spare lamp Included. Supplied in fitted case with 2 'C' cells. Length 196 mm Handle diameter 28 mm Lens diameter 12 mm

    Typical applications include the aerospace industry for inspection of critical components.

    Photo:

    P:::an~ 1 nf 1

  • Tool Specification And Validation Data Sheet

    Brief description:- The SET N Marine Inspection Set includes a Battery handle (BH), Telescopic Arm (120-501), Mirrors (120-504, 120-505, 120-506, BML14, BMR14, MS14), Extensions (EXT, EXT/A), Bore Viewers (FF, RP, SP), Recovery Magnet (RM14), Spare

    ·Lamps (5-200-014). Also Includes batteries, and is supplied in a foam-lined storage case.

    Photo:

    NSN Description Part No

    5120-99-9238385 Transit Case

    5120-99-667-3939 Telescopic Pole

    5120-99-923~8373 Battery Handle Length 160 mm

    5120-99-923-837 4 Rigid 14 mm Bore Viewer -5120-99-923-8375 Flex & Stay 14 mm Bore Viewer 6230-99-634-6134 Fully Flexible 14 mm Bore Viewer -6230-99-634-7175 Perspex 14 mm Bore Viewer 5120-99-923-8384 51 mm Elliptical Fixed Mirror

    5120-99-923-8378 19 mm Circular Mirror

    5120-99-923-8382 64 mm Circular Mirror

    5120-99-923-8383 64 mm x 114 mm Rectangular Mirror " 5120-99-923-8376 Extension 380 mm

    5120-99-923-8377 Angled Extension 200 mm

    5120-99-923-8379 Recovery Magnet

    5120-9.9-124-2704 Mirror 64 mm, Plano, Glass

    5120-99-923-8372 Mirror 64 mm x 114 mm,. Plano, Glass t .. 5120-99-923-8371 Mirror 38 mm, Plano, Glass

    Note/Issue Remarks:

    -

    Page 1 of 1 METS-20-1-004 lss3.doc

  • Tool Specification And Validation Data Sheet

    Specification No: METS/20/1/004

    Tool Name: Inspection Mirror Set

    Specification: l i.

    Inspection mirror set incorporating 14 mm series inspection light probe. Base screws onto a battery l pack. Rigid shaft with 1/3 flexible (flex and stay). Head assembly contains a light fitment and plain I

    jsection for attaching clip on mirrors.

    NSN Description Diameter Part No

    (mm)

    5120-99-9242942 Set complete

    Spares for the above set as follows:

    5120-99-9238375 Shaft (flex & stay) 14 • 5120-99-5211287 Inspection mirror 63.5

    5120~99-9238385 Protective case Size (mm): 495 x 305 x 70 •

    Page 1 of 1

    Date Issued

    15/07/2011

    METS·20-1-004.doc

  • MFT~-20-1-001.doc

    Tool Specification And Validation Data Sheet

    Specification No: METS/20/1/001

    Tool Name: Dental Mirror

    Specification:

    High quality stainless steel dental mirrors with lightweight stainless steel handles All mirrors are to be marked with standard size/type markings and be suitable for engineering

    See image below for example of the item.

    NSN Overall Mirror Dia. Overall Length

    5120-99-1357783 1" 10"

    5120-99-1300118 3/4"

    5120-99-1209173 2" 11"

    5120-99-4660037 22mm 6.7156"

    5120-99-9231987 26mm 9.75"

    Status Date Issued

    Issue 1 15/07/2011

    Remarks/Notes: Suppliers:

    r""'l-- .. -~ ot

  • ----

    Tool Specification And Validation Data Sheet

    Brief description:

    Inspection mirror

    Photo:

    NSN Mirror Diameter Mirror Type Overall Length Part No (mm) (mm)

    5120-99-1357783 24 Magnifying 255

    5120-99-466003 7 22 Plain 165

    5120-99-9231987 26 Plain 255

    Plain Replacement Head

    5120-99-1300118 22 Plain head 48

    Note/Issue Remarks:

    Page 1 of 1 METS-20-1-001 lss2

  • This is an Imperial 1 to 36 S.W.G double rectangular plates which are joined by a single rivet. Plates are marked in SWG sizes.

    Photo:

    Note/Issue Remarks:

    Page 1 of 1 METS-19-052.doc

  • Tool Specification And Validation Data Sheet

    This is a general purpose reaching/pickup tool. Rotatable head with self centring jaws with renewable rubberised jaw linings. Jaws are aluminium alloy, jaw head is glass filled nylon. Shaft and handle are to be ion phosphate pre treated and powdered coated. Fitted with a metal pull rod for extra strength.

    Photo:

    Page 1 of 1 METS-19-048 lss2

  • Tool Specification And Validation Data Sheet

    Specification No & DMC: METS/19/046 DMC: HTC17

    Short Item Name: Thread Gauge, Sl Metric and Whitworth

    Proprietary Supplier Details:

    Standards:

    Material/Finish: Hardened alloy steel

    Brief description:

    Thread gauge for Sl Metric and Whitworth. Encased blade sets contains 49 blades in the size groups below:

    Metric: 0.4, 0.5, 0. 7, 0. 75, 0.8, 0.9, 1.0 1.25, 1.50, 1.75, 2.0, 2.5, 3.0, 3.5, 4.0, 4.5, 5.0, 5.5, 6.0, 6.5, 7.0 Threads Per Inch (TPI)

    Imperial: 4, 4.5", 5, 6, ·7, 8, 9, 10, 11, 12, 13, 14, 16, 18, 19, 20, 22, 24, 25, 26, 28, 30, 32, 36, 40, 48,

    60 (TPI)

    Each blade is marked with number of TPI

    Photo:

    Stock Number

    Note/Issue Remarks:

    Status Date

    Initial Issue 26 Jun 13

    Page 1 of 1 METS-19-046

  • Tool Specification And Validation Data Sheet

    Complies with DIN 2275 All blades are hardened, tempered and polished Nominal thickness marked on each blade

    Photo:

    NSN

    5210 99 7478901

    5210 99 9770898

    5210 99 1207068

    5210 99 9239850

    5210 99 1229361

    521 0 99 955534 7

    Short Description

    3" Nominal Length,

    '1.5 TO 25 TH,

    21 Blades

    Gauge Set

    4" Nominal length

    0.0015" 'TO 0.0250" '

    10 blades

    Gauge Feeler Set

    12" Nominal Length

    0.0015" 'TO 0.0250'' '

    1 0 tapered blades

    uge Feeler Set 100mm Nominal length Metric 0.05 TO 1.00,

    13 Blades

    Gauge eeler Set 3" Nominal length

    0.001" 'TO 0.0250"' 15

    Blade Detai·ls

    21 Blades;1.5, 2, 2.5, 3, 4; 5, 6, 7, 10, 11, 12, 13, 14, 15, 16, 17, 18, 19, 20,

    21 in 1/1000in

    mmTo0.80 mm

    Range Of Set;10 Blades Marked In

    MM Decimal, 0.05, 0.1 0, 0:15, 0.20,

    0.30, 0.40, 0.50, 0.60, 0.70, 0.80 mm;

    4in Tapered Blades; 10 Blades 11/2,2,3,4,6,8,10,12,15,25, in 1/1000in

    10 Tapered haped Blades,12 ln. Lg; 0.0015, 0.002, 0.003, 0.004, 0.006,

    0.008, 0.010, 0.012, 0.015 And 0.025 1

    ln.

    0.05 Mm- 1 Mm Thk Range Of Set

    15 Blades;1.5, 2, 2.5, 3, 4, 5, 6, 7, 10, 12, 15, 16, 20,25 in 1/1000in

    Part No

    -

    Note/Issue Remarks:

    http:mmTo0.80

  • Tool Specification And Validation Data Sheet

    Strong Plastic Vehicle Fleet Numbering Discs with hole stamped near the edge for hanging. 32 mm diameter with 4.7mm hanging hole, 1.5mm thick. Individually numbered or lettered.

    Assorted shapes, colours and bespoke lettering available. 33mm diameter tags. Item codes: . ....with up to one line of text or numerals. with up to two ~ines of text or numerals. 7 colour combinations available.

    Photo: Example

    Page 1 of 1 METS-19-038 iss2

  • Tool Specification And Validation Data Sheet

    High quality clear plastic polyethylene Measuring Jug, with removable, flexible leak proof pouring spout and securing nut. For decanting Lubricants and Anti-Freeze liquids. With build in moulded pouring handle, open top, body of container tapered for stability, wider at the base than the top opening. Graduated in millilitres and litres, gallons and 1/4 gallon divisions. Separate lids available on request, and spare flexispouts with nut.

    Photo:

    P!:lnA 1 nf 1 a..u::::Tc -tn n'lA :__ ., ..J-

  • Tool Specification And Validation Data Sheet

    Polished steel scriber, bent into a two-pronged arm 'u' shape, secured with 2 rivets and a section of malleable fill to act as a spring to keep the two arms separated. With adjustable elongated slot, for a scribing pin to be secured at the desired position. The scribing pin is located and secured within a brass-locking nut. Scribing pin hardened and tempered steel. For flooring, dry-lining and general on-site building tasks.

    Photo:

    Note/Issue Remarks:

    Page 1 of 1 M ETS-19-031.doc

  • ------

    Tool Specification And Validation Data Sheet

    Specification No &DMC: METS/19/023 DMC: HTC17

    Short Item Name: Scriber, Engineers, Machinists

    Proprietary Supplier Details:

    Standards:

    Material/Finish: Tool steel

    Brief description: Machinists Scriber made from high strength tempered tool steel.

    Photo: See below.

    Overall Length NSN Remarks

    (ins (mm))

    Chisel knife edge and point Machinists Scriber with all bright finish.

    5120-99-9105889 4(101.6)

    Chisel knife edge and point Machinists Scriber with all bright finish.

    5120-99-9105890 10 (254)

    Double pointed Machinists Scriber with One straight and one 90-degree point and a black finish knurled central portion for better grip.

    5120-99-9105891 7 (177.8)

    -· Note/Issue Remarks:

    Status Date

    Issue 2 03/09/12

    Page 1 of 1 METS-19-023 Iss 2

  • 1

    Tool Specification And Validation Data Sheet

    Stainless steel gauge depth rule. Graduations, 1/64" on edge, 2nd edge, 1 mm and 1 Omm graduations. Top and bottom faces ground accurately so the rule can be used in confined spaces.

    Photo:

    Measuring Range Rule Wi~thNSN

    Similar Item:

    Page 1 of 1 METS-19-009.doc

  • Tool Specification And Validation Data Sheet

    METS/19/004 DMC HTC17 Rule, Steel, Flexible, Retractable

    lier Details:

    See individual s ecs below

    Standard pocket flexible steel pull-out rule, with spring return mechanism, and sliding locking device to secure the extended tape whilst measuring. Tape of various widths with metal or strong plastic case. Some models have attached belt clip/hook, either fixed or removable from the case.

    NSN Measuring

    Range Tape Width

    Part Number

    Remarks

    521 0-99-1209798 3M Tape Measure, a heavy duty, durable

    3 13 ---t

    oe which is graduated in both imperial and metric. A rnh11t ""'"'" with ::~ helt clip.

    521 o-oo~o864988

    Impact resistance bl-material case of ABS plastic and rubberised covering for comfort and ergonomic use. Wear resistant Tylon 3 13 blade coating tape, graduated in mm.£1Jd 1" divisions. 2 rivet end hook.'

    f 521 0-99-9908215

    3m Pocket Tape Measure with top sight window, spirit level and steel stylus under pivot for drawing radii. White enamelled

    3 13 steel tape, 13mm wide, tape graduated in imperial and metric dillLsions on top on both surfaces. __..:-¢ · ---.

    ...

    5210-00-5402560 Standard metal or strong plastic cased flexible steel extending measuring tape, Mylar coated. 13mm wide, 3.5m long, Spring retractable with locking device.

    3.5 13

    521 0-99-0040849

    Tough impact resistant case with soft grip, blade locking button and belt clip. Power

    5 19 return nylon coated blade graduated in mm, --.... em, 1/16", 1", and 12" divisions.

    Page 1 of 2 METS-19-004 Issue 2.doc

  • Tool Specification And Validation Data Sheet

    N

  • Tool Specification And Validation Data Sheet

    Non ferrous taper drift. Taper Punch Drift, with blunt square end tip, either round, square or octagonal handle section with tapered Pin length section. Round section handle type, knurled for better grip. Material aluminium bronze or copper.

    Photo:

    NSN Taper 0 Taper Length OAL Material

    5120-99-91 04426 1/8"- 1/4" 2-1/4" 6.5" Copper

    5120-99-9104428 3/8"- 5/8" 2-5/8" 6.5" Copper

    5120-99-9104427 1/4"- 1/2" 2-1 /2" 6.5" Copper

    Note/Issue Remarks:

    Page 1 of 1 METS-18-1-0141ss3.doc

  • Tool Specification And Validation Data Sheet

    Parallel drive pin punch set, is produced from a hardened & tempered high carbon steel, with a knurled shank, and is used for removing pins in parallel holes

    Photo:

    Note/Issue Remarks:

    Page 1 of 1 METS-18-1-012.doc

  • Tool Specification And Validation Data Sheet

    Centre punch, high carbon hardened & tempered steel with a hexagonal body and a precision ground centre point. Used for marking metal prior to drilling.

    Photo:

  • Tool Specification AndValidation Data Sheet

    Eyelet Punch & Die Set, high carbon hardened & tempered steel with a round base & body

    with precision ground mating surfaces.

    The set is u~ed to close the eyelet that is being used through the fabric that has a hole already

    cut in it.

    Photo:

    Page 1 of 1 METS 18-1-0091ss2

  • Tool Specification And Validation Data Sheet

    Parallel brass drift with a hexagonal shank:

    Photo:

    Page 1 of 1 METS-18-1-00S.doc

  • Tool Specification And Validation Data Sheet

    Taper drive pin punch, is made from a hardened & tempered high carbon steel, with a hexagonal or round shank, and is used for removing pins in holes

    Photo:

    Page 1 of 1 METS 18-1-003 Iss 2

  • Tool Specification And Validation Data Sheet

    Parallel drive pin punch is made from hardened & tempered high carbon steel, with a knurled shank, and is used for removing pins in parallel holes.

    Photo:

    -- ·----·~

    P::.nA 1 nf 1 ~At:TC 10 1 nn'"l 1-- ..,

  • ---

    Tool Specification And Validation Data Sheet

    Hollow wad cutting punch is made from one piece forged steel, with a polished tapered section and a smooth black shank. It is used for cutting holes in soft materials or for producing discs from the material being cut.

    Photo:

    Note/Issue Remarks:

    D!:!na 1 nf 1

  • Tool Specification And Validation Data Sheet

    Waxed Beech block with High Tensile stainless steel Bristles

    Brief descrjption:

    Waxed Beech block handle with 5.00mm long, 0.25mm dia High Tensile stainless steel wire bristles for removing small particles that clog teeth arid reduce the file's ability to cut.

    Photo:

    Dimensions dia Brushing surface Wire exposed Length

    Page 1 of 1

  • -- -

    Tool Specification And Validation Data Sheet

    Crimped brass scratch brush securely held in a waxed Beech stock incorporating a hang hole

    Photo:

    Part No.

    .

    Page 1 of 1 METS-17-033

  • Tool Specification And Validation Data Sheet

    Long Handled hardwood brush with Bahia Mix bristle fill. ·Bristles are set at an angle to the handle and longer at the front end and taper off in length towards the handle end, to assist in cleaning awkward angles and spaces within the vehicle tracks.

    Photo:

    dthNSN Remarks

    ~andle

    Stock 21 mm tmck. 7920-99-9580916 Bahia Mix 68 447

    3 x rows of bristles. Su lied in of 6.

    Note/Issue Remarks:

    ..

    PaQe 1 of 1 METS-17-028.doc

  • Tool Specification And Validation Data Sheet

    Brief description: .

    Wire Scratch Brushes for cleaning slag dep9sits from welded joints. The Brush consists of a wooden stock incorporating a hang hole with High Tensile steel Bristles.

    A steel back & scraper is fitted to the head of the handle of 7920-99-1205258 as indicated.

    Photo:

    NSN

    7920-99-1205258

    OA Dimensions (mm)

    310x40x25

    Note/Issue Remarks:

    7920-99-1205258

    Knots per Bristle row Rows

    Part No. Comment

    --

    11 4 38

  • Tool Specification And Validation Data Sheet

    METS/17/027 DMC HTC15 Brush, Artists

    BS2992, BS2808 ~ Handles are from natural untreated wood with nickel-plated or galvanised steel ferrule and Pure bristle Lining. .

    + Handles are round long and thin and from natural wood, painted or sealed with lacquer, fitted with either a nickel-plated or galvanised steel ferrule containing natural bristle, ranging from Sable, Ox, S uirrel, or mixtures of animal hair.

    Brief description:

    This description is applicable to all items marked ~ : Pure bristle Lining Fitch with either slanUangled edge or flat square edge finish. Handles are long thin and narrow from natural wood, normally not treated, painted or sealed to ensure a good grip is maintained whilst lining. Fitted with either a nickel-plated or galvanised steel ferrule, secured by swaging or crimping. Used by Aircraft Repairers, Painters & Finishers for aircraft cleaning, painting caving, intricate mouldings, window frames and hard to get to areas of buildings. The overall lengths of Fitch brushes are traditionally between 253mm and 340mm long.

    This description is applicable to all items marked + : Round handled Artists Fitch brushes, with natural bristle, ranging from Sable, Ox, Squirrel, or . mixtures of animal hair. Handles are long and thin and round from natural wood, mostly painted or sealed with lacquer and fitted with either a nickel-plated or galvanised steel ferrule. The ferrules are crimped in place and finished round or crimped flat at the end to produce a specific bristle style finish. Bristle finish can be round curved/domed top, flat edge or taper point. Artist Fitches are traditionally sized by numbers and a 'bird size', with 00 being the smallest, rising up to 16 and can be also labelled Lark, Goose etc. The overall lengths of artist's brushes are traditionally between 150mm and 340mm long in proportion to the brush sizing. Also known as either Round, Flat or Crimped Fitches in the trade.

    +~All brushes have an Aviation requirement for a FOD free product, including assembly standard and good bristle retention in use.

    Photo: a Flat Handled, Flat Slant Edge, Lining

    I Round Handled, Crimped Flat Edge Ferrule, Artist Fitch •Flat Handled, Flat Edge Square Cut

    Fitch Fitch Selection of Round Handled Brush Artist, round ferrule, round taper point finish.

    Selection of Round Handled Brush Artist, round ferrule, flat Selection of Round Handled

    Brush Artist, round ferrule, domed top finish.

    edge finish.

    '~\c.'~:,::-r~ -

    d Handled, Brush Artist, l • ferrule, Crimped Flat, Dome

    ish.

    < ' ' ->f, ~·;; \~' ~ f,..,, :.:;-~ "'~ ,_ i;.:"' )' ~ •k

    Pace 1 of 8

  • Tool Specification And Validation Data Sheet

    NSN Bristle Type

    Bristle Length (mm)

    Bristle Width (mm)

    Diameter at Ferrule · (mm)

    Part No Comment

    8020-99-9430407 Hog 20 6 N/A ~ -

    ~Flat Handled, Fitch Liner with Flat Slant Edge. Bristle Thickness, 3mm. BS2992,(

    8020-99-9430408

    8020-99-9430409

    Hog

    Hog

    25

    30

    12

    18

    N/A

    N/A ·

    ~Flat Handled, Fitch Liner with Flat Slant Edge. Bristle Thickness, 3mm. BS2992,.

    ~Flat Handled, Fitch Liner with Flat Slant Edge. Bristle Thickness, 3mm. BS2992(

    8020-99-943041 0 Hog 35 25 N/A \

    ~Flat Handled, Fitch Liner with Flat Slant Edge. Bristle Thickness, 3mm. BS2992,

    8020-99-&311195 Hog 22 8 N/A I

    ~Box of 12, Flat Handled, Industrial Fitch, flat edge, unbleached Bristle with

    i aluminium ferrule. Bristle Thickness, 3.!;>mm at ferrule. ( -

    -

    8020-99-3005425 Hog 33 f2 N/A

    ~Flat Handled, Fitch, flat edge, nbleached Bristle with aluminium

    ferrule. Bristle Thickness, 3.5mm at -ferrule. )

    8020-99-9430422 Squirrel mix 21

    13 N/A

    ~Flat Handled, Fitch Lacquering with Flat Square Edge. Bristle Thickness, 3mm. Ferrule Length 32mm. BS2808,

    8020-99-9430423 Squirrel mix 25

    25 N/A

    ~Flat Handled, Fitch Lacquering with Flat Square Edge. Bristle Thickness, 3mm. Ferrule Length 32mm. BS2808,

    ~ize 1. -

    8020-99-9430424 Squirrel mix

    51 32 N/A

    ~Flat Handled, Fitch Lacquering with Flat Square Edge. Bristle Thickness, 3mm. Ferrule Length 48mm. BS2808,

    8020-99-9430425 Squirrel mix

    76 32 N/A

    ~Flat Handled, Fitch Lacquering with Flat Square Edge. Bristle Thickness, 3mm. F~r~ule Length 48mm. BS2808,

    -

    8020-99-9430426 Squirrel mix

    102 38 N/A ~Flat Handled, Fitch Lacquering with Flat Square Edge. Bristle Thickness, 3mm. BS2808, ---- -

    8020-99-9430417 Hog 15 6 N/A '

    +Round Handled, Artist Fitch with crimped flat ferrule, Flat Edge. Size No

    12BS299:..,

    Paae 2 of 8 METS-17-027 iss2

  • Tool Specification And Validation Data Sheet '

    NSN Bristle Type

    Bristle Length (mm)

    Bristle Width (mm)

    Diameter at Ferrule

    (mm) Part No Comment

    8020-99-9430418 Hog 28 9 N/A ( ~

    +Round Handled, Artist Fitch with crimped flat ferrule, Flat Edge. Size No 6.

    -~-

    BS2992

    8020-99-9430419 Hog 25 12.5 N/A

    +Round Handled, Artist Fitch with crimped flat ferrule, Flat Edge. Size No 8.

    BS299:

    8020-99-9430420 Hog 40 15 N/A

    +Round Handled, Artist Fitch with crimped flat ferrule, Flat Edge. Size No 10.

    BS299;

    8020-99-1255031 Hog 19 8 N/A I

    +Round Handled, Artist Fitch with crimped flat ferrule, Round Edge. No4.

    -BS2808

    Size

    8020-99-1255032 Hog 31 14 N/A

    ~- -

    +Round Handled, Artist Fitch with crimped flat ferrule, Round Edge. NoS.

    Size

    BS2808,t

    8020-99-1255033 Hog 38 23 N/A

    +Round Handled, Artist Fitch with crimped fl~t ferrule, Round Edge. No 12.

    Size

    BS2808, .

    8020-99-1255042 Hog 16 4 N/A

    +Round Handled, Artist Fitch with crimped flat ferrule, Round Edge. Size No 2.

    BS280i

    8020-99-1255043 Hog 22 10 N/A

    +Round Handled, Artist Fitch with crimped flat ferrule, Round Edge. No6.

    Size

    'BS2808,f\

    8020-99-1255044 Hog 33 18 N/A

    +Round Handled, Artist Fitch with crimped flat ferrule, Round Edge. No 10.

    -BS2808

    Size

    8020-99-9430427 Brown Ox Hair

    70 N/A 6.3

    +Round Handled Artist Fitch with round ferrule, Flat Edge.

    --

    BS2808 )

    _j

    Paoe 3 of 8 METS-17-027 iss2

  • --

    Tool Specification And Validation Data Sheet

    Bristle Bristle DiameterBristle

    NSN Length Width at Ferrule Part No CommentType

    (mm) (mm) (mm)

    +Round Handled Artist Fitch with round ferrule, Flat Edge. Brown8020-99-9430428 63 N/A 3.6 R~.,,...,... ....

    ' Ox Hair

    +Round Handled Artist Fitch with round Brown ferrule, Flat Edge. 8020-99-9430429 63 N/A 2.6

    Ox Hair BS2£ +Round Handled Artist Fitch with round

    Brown ferrule, Flat Edge. 8020-99-9430430 63 N/A 2.2Ox Hair BS2808

    +Round Handled Artist Fitch with round Brown ferrule, Flat Edge. 8020-99-9430431 63 N/A 1.9

    Ox Hair BS2808,'

    +Round Handled, Artist Fitch with round Brown ferrule, Flat Edge. 8020