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Operation and Maintenance Manual – 3000 Series

© COPYRIGHT – Thompson Meat Machinery 11/2001

THOMPSON MEAT MACHINERY

FOREWORD To our valued Customer,

This Operation and Maintenance Manual makes it easy for you to get to know the Thompson Meat Machinery 3000 MIXER GRINDER and how to use it

properly. This manual contains important information and instructions that when followed make it possible to operate the 3000 MIXER GRINDER

safely, correctly, and economically. It is essential that you become familiar with the contents of this manual to avoid potential hazards, as well as extending the reliability and life-expectancy of the machine.

Only authorized and trained personnel should install, operate, clean and maintain the Thompson Meat Machinery 3000 MIXER GRINDER. The

machine should only be operated in a fully maintained and safe condition.

The warranty as stated in our terms and conditions of sale will become null

and void where regular maintenance cannot be substantiated. Only original Thompson Meat Machinery spare parts guarantee quality and

exchangeability. We draw your attention to the fact that we assume no liability for damage or operational disturbances resulting from failure to comply with the guidelines and instructions set out in this Operation and

Maintenance Manual.

Should you have any questions which you believe are not sufficiently

answered by this manual, please contact our Customer Service Division or your local Thompson Meat Machinery authorised agent.

Prior to operating the machine: It is necessary to become familiar with and comply with all local statutory

regulations and industry codes of practice, as well as the safety requirements outlined in Section 2 of this manual. The following laws, rules, and regulations are a minimum guideline to meeting your obligations:

All other commonly valid laws and associated regulations concerning accident prevention and environmental protection must be complied with. Such duties

could for example, concern the handling of hazardous materials or the availability and wearing of personal protective equipment.

When the Thompson Meat Machinery 3000 MIXER GRINDER is turned off for cleaning and maintenance work, it MUST be electrically isolated from the

mains supply either by unplugging the machine from the mains or by TURNING OFF and locking a suitably installed electrical ISOLATOR. Refer – Appendix D – Illustration B



Always check that the machine is turned off and locked out prior to starting any cleaning or maintenance tasks. Any removed protective

equipment installations must be replaced and tested prior to operating.

The operator is to safeguard against all unauthorised access to the machine.

In the event of changes in the safety or performance of the machine, the operator MUST immediately stop and isolate the machine and report the

problem to the responsible person(s). No changes, additions or reconstruction of any type that may

interfere with the safety or operation of the machine are allowed without the manufacturer’s authorisation in writing.

Only qualified persons or authorised persons under their guidance are allowed to service the electrical equipment of the Thompson Meat Machinery

3000 MIXER GRINDER.




Safety notes Please read prior to installation OR operation Pages 4&5

Section 1 Installation Page 6

Section 2 Safety Instructions Page 9

Section 3 Machine Assembly Page 11

Section 4 Operation Page 13

Section 5 Maintenance Page 16

Section 6 Standard Wear Parts Page 19

Section 7 Conclusion Page 20

Section 8 Options Page 21

Section 9 Specifications Page 22

Section 10 Risk Assessment Procedure Page 23

Section 11 Copyright Page 24

Section 12 Trouble - Shooting Guide Page 25

Appendix A C.E. Declaration Page 28

Appendix B Independent Risk Assessment Page 30

Appendix C Safety Data Specs Page 37 Cleaning Agents Page 37

Lubricants Page 44

Appendix D Photographic Illustrations Page 50

Appendix E Spare Parts drawings & listing Page 57



PLEASE READ PRIOR TO INSTALLATION

TO AVOID SERIOUS INJURY AND / OR MACHINE DAMAGE

FOLLOW THESE SAFETY GUIDELINES BEFORE INSTALLATION AND PRIOR TO COMMENCING OPERATION.

1) THE MACHINE MUST BE INSTALLED BY A SUITABLY QUALIFIED PERSON.

2) THE MACHINE MUST BE ON SOLID LEVEL SUPPORT.

3) GUARDS, WHERE FITTED, MUST BE SECURELY IN PLACE OTHERWISE THE MACHINE WILL NOT START.

4) NEVER OPERATE THE MACHINE WITHOUT TRAINING AND

AUTHORISATION BY YOUR SUPERVISOR.

5. NEVER TAMPER WITH THE SAFETY DEVICES BUILT INTO THE

MACHINE. (Test daily that the machine will not operate with the lid open, EXERCISE CAUTION).

5) ONLY USE THE ATTACHMENTS PROVIDED BY THE MANUFACTURER.

7) KEEP HANDS, ARMS, HAIR AND LOOSE CLOTHING CLEAR OF ALL MOVING PARTS.

8) ALWAYS USE QUALITY EAR AND EYE PROTECTION AS A MINIMUM.

9) NEVER TOUCH ROTATING KNIVES.

10) ALWAYS USE A FOOD PUSHER, NEVER YOUR HAND.

11) SHOULD MACHINE JAM, TURN THE MACHINE OFF, LOCK-OUT ON/OFF SWITCH AND IF POSSIBLE REMOVE PLUG FROM POWER SOURCE, BEFORE CLEARING OBSTRUCTION.

12) ISOLATE THE MACHINE FROM THE ELECTRICAL POWER SOURCE

BEFORE CLEANING, SANITIZING OR SERVICING.

13) ALWAYS EXERCISE CARE WHEN HANDLING THE CUTTING KNIVES. THESE CAN BE VERY SHARP AND IF HANDLED INCORRECTLY MAY CAUSE PERSONAL INJURY.

(IT IS RECOMMENDED THAT STEEL MESH GLOVES BE WORN WHEN CHANGING OR SERVICING THE KNIVES). - contd;



The construction of the MINCER has been designed and built with Safety as a premium concern.

However the machine can be dangerous if it is used by untrained personnel or for uses other than its intended purpose.

It is recommended that any person who is involved in the installation, operation or maintaining and cleaning of the machine,

will have read this manual prior. Particularly the SAFETY instructions – Section 2 of this manual.

CAUTION NEVER use a mincing plate with holes larger than 8mm in diameter UNLESS the mincer is fitted with the protective guard and safety cut

out switch option. Which is fitted STANDARD on CE Machines. Refer Appendix D, Illustration C and D – pages 48 and 49.



Section 1 - INSTALLATION

NOTE: INSTALLATION MUST ONLY BE CARRIED OUT BY

COMPETENTLY TRAINED PERSONNEL AND A SUITABLY QUALIFIED ELECTRICIAN.

IMPORTANT NOTICE;

Fuse protection and electrical isolation. Work on the electrical equipment may only be performed by an electrically qualified person.

NOTE: The machine is not supplied with an electrical connection plug. This must be supplied and fitted in

accordance with the local electrical standards by a suitably qualified electrician.

(The plug and socket system is the isolation device with which it is possible to achieve a visible and reliable discontinuity in the power supply circuits.

It shall be provided with a device permitting it to be locked in the open or OFF position, e.g. by padlocks. The supply disconnecting device(s) shall

disconnect all active conductors of the power supply circuit.)

Machines with a mains ISOLATOR switch. No fuse protection is supplied for the electrical equipment.

Suitable provision must therefore be made on-site in the vicinity of the machine.

Machines without a main ISOLATOR switch. No fuse protection or isolation is supplied for electrical equipment. Suitable

provision must therefore be made on-site in the vicinity of the machine. The handle of the isolating or disconnecting device shall be located within

close proximity to the machine easily accessible and located between 0.6 metres and 1.9 metres above the floor or above the servicing level. (check with local electrical regulations !)

NOTE: INSTALLATION MUST BE CARRIED OUT BY A COMPETENT TRAINED PERSON (S).

1.1 Ensure that the lifting facilities are appropriate and adequate. NOTE: Refer Section 9 – page 20, Specifications for shipping mass.

1.2 Move machine to designated area (exercise CAUTION on sloping,

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uneven or wet surfaces).

1.3 Remove transportation crate. Please dispose of crate in an environmentally friendly manner.

1.4 Ensure the Feedscrew, Mincing Knives and Plates are NOT

FITTED. Plug the machine into the appropriate power source.

(Refer – Page 20, Section 9, Specifications – Max Rated Current, + outlet with curve 1 circuit breaker).

1.5 CHECK FOR DIRECTION OF ROTATION. Without Mincing

Feedscrew, Knives and Plates fitted, start the Mixer Mincer (mix-

mince button) and check direction of rotation. The mincer feedscrew shaft MUST rotate in an Anti-Clockwise Direction as

indicated by the Directional Arrow On the Barrel Flange. Refer Appendix D, Illustration A – page 46.

If the direction of rotation is incorrect have a qualified and authorised person change the phase rotation of the machine at the

power source in order to correct the direction.

NOTE: Should the machine be plugged into another power outlet other than the original outlet in which the direction was checked, it is essential that the direction of rotation be checked again.

1.6 TEST RUN ALL OPERATING FUNCTIONS. Ensure lid is in the closed position. (The machine lid is fitted with an electrical safety switch that prevents

operation if the lid is opened). Refer - Appendix D, Illustration B, page 47.

1.61 The Mixing Paddle incorporates Automatic Forward and Reverse

Mixing functions, rotation should be set between 22-25 seconds in

each direction. Refer – Appendix E, Drawings 3000 CONTROL PANEL – CE, & 3000 CONTROL PANEL USA.

- contd;

• NOTE: To change from the Mix Cycle to Mix and Mince Cycle:

• PRESS the STOP button.

• When rotation has STOPPED, PRESS the Mix and Mince button. NOTE: It is important when changing from the MIX only cycle to the MIX- MINCE cycle, that you PRESS the STOP button and allow for a 5 second

delay prior to PRESSING the MIX-MINCE button. This is necessary to prevent potential damage to contactors from over-current and shock loading

to the MIX gearbox.



Refer – Appendix E, Drawings 3000 CONTROL PANEL – CE, & 3000 CONTROL PANEL USA.

1.62 HAND CONTROL OPERATION.

Refer – Appendix E, Drawings 3000 CONTROL PANEL – CE, & 3000 CONTROL PANEL USA.

• PRESS MIX button - only the Mixing Paddle will operate.

• PRESS MIX-MINCE button - the Mixing Paddle and Feedscrew drive shaft will operate in the anti-clockwise

direction.

• LIFT Lid slightly to check safety cut-out EXERCISE CAUTION ! Both Mixing Paddle and Mincer Drive Shaft will stop.

When satisfied that all safety features are functioning the

machine should now be electrically isolated and the machine cleaned and sanitised prior to being placed into production. (See Section 5 – article 5.3 / page 15 - for cleaning instructions).

Although the machine is now ready for operation PLEASE READ THE SAFETY INSTRUCTIONS FIRST!



Section 2 – SAFETY INSTRUCTIONS

Mincers are by nature potentially dangerous machines.

2.1 Before installing or operating the Mincer, the operator

MUST follow these instructions:-

• REMOVE all jewelry from wrists and fingers.

• TURN BACK and secure cuffs and loose clothing. • EXERCISE CARE when handling the cutting knives. These can be

very sharp and if handled incorrectly may cause personal injury. It is recommended that steel mesh gloves be worn when handling cutting

knives. • CHECK that the knives and plates are assembled correctly. • CHECK that the locking ring is tensioned correctly.

• CHECK that the rotation of the feed screw is anti-clockwise. (Refer Installation, Section 1 Item 1.6)

2.2 DO NOT INSTALL THE FEEDSCREW ON INITIAL START-UP.

(Refer Installation, Section 1 Item 1.5 & 1.6)

2.3 The Operator MUST :-

• WEAR eye and ear protection at all times, as a minimum.

• NEVER leave machine unattended whilst in operation. • ISOLATE the machine from the electrical supply before leaving the

machine. • ISOLATE and LOCK OUT the machine from the electrical supply

before removing any covers or making any adjustments. (All operator

serviceable components are located externally.) • REPORT all machine or equipment faults immediately to a

responsible person or your supervisor.

2.4 Passers-by should never talk to and/or distract the operator whilst the machine is operating

2.5 It is recommended that Mincers should only be operated by

authorised persons over the legal age who have been properly trained and made aware of the relevant dangers and safety precautions. It is

advised to post a notice to this effect and also advise other people of the dangers of distraction to the operator. A suggested notice is

illustrated at Item 2.8, Section 2.

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2.6 DISCLAIMER Use of this machine for other than its intended purpose will void all

warranties and liabilities held by the manufacturer, unless prior approval, in writing, has been obtained from THOMPSON MEAT

MACHINERY.

2.7 WARNINGS

Failure to follow these operating instructions may result in severe injuries being sustained by the operator or attendant.

• Severing of limbs or other injuries may occur if trapped between the Mixing Paddle and Bowl.

• Severing of fingers may occur if inserted into Plate Holes when installed in the Mixer Mincer.

• Serious injuries may be sustained should the Mixer Mincer

topple over and strike or trap the operator or attendant if moved unsafely.

2.8

OPERATING INSTRUCTIONS

THIS MACHINE SHOULD ONLY BE OPERATED BY SUITABLY TRAINED

PERSONNEL, OF THE REQUIRED LEGAL AGE OR BY PERSONNEL WHO HAVE DEMONSTRATED RECOGNISED PRIOR TRAINING.

DO NOT DISTRACT THE OPERATOR !

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Section 3 – MACHINE ASSEMBLY

Mincer Assembly;

3.1 Single Cut System

• Insert Mixer Grinder Feed Screw.

• Insert Knife and Plate. • Fit Lock Ring and rotate in a clockwise direction until HAND TIGHT

only. • DO NOT Over tighten Lock Ring. Over tightening WILL cause

premature wear and tear and damage the Knife and Plates.

3.2 Double Cut System

• Insert Mixer Mincer Feed Screw.

• Insert Pre-break Plate. (Scalloped side of plate facing feedscrew) • Insert secondary Knife and Plate.

• Fit Lock Ring and twist in clockwise direction until HAND TIGHT. • DO NOT Over tighten Lock Ring. Over tightening WILL cause

premature wear and tear, and damage the Knife And Plates.

3.3 Knives and Plates

To achieve trouble free performance from your Thompson Mixer Mincer, it is of the utmost importance that the following

recommendations are carefully followed :-

• The Plates should be re-ground when necessary according to the

amount of usage. Worn Plates prevent a clean cut and may cause damage to the Knife and Plate.

• Knives MUST be changed before wearing down to the level of the knife

holder.

NOTE: Knife manufacturers instructions regarding correct fitting must be followed.

• Vibration from the machine's operation will cause the screws holding

the Blades on the Knives to loosen. It is advised that they be checked

and tightened each time the machine is stripped and cleaned.

• DO NOT process Deep Frozen, Bone or Hard Gristle through the Mixer Mincer as this will cause damage to the machine and cutting set.

- contd;



Mixer Assembly; 3.4 Ribbon or Paddle installation

• To remove the ribbon or paddle – refer Illustration I, page 52.

• Remove the “end float assembly” from the machine by unscrewing the knurled lock screw, - item A, Illustration I, page 52. - and rotating

the whole assembly anti-clockwise – item B, illustration I, page 52.

• Then pull the end float assembly off the ribbon or paddle shaft.

• Pull the ribbon or paddle back from the locating drive socket, back through the hole for the “end float assembly”.

• Then tilt the paddle or ribbon through approx 45° and pull the paddle or ribbon upward from the mixing bowl.

3.5 To install the ribbon or paddle – reverse of above.

• Place ribbon or paddle in to mixing bowl at approx 45° installing in to the end float assembly hole first.

• Then lower the ribbon or paddle in to the horizontal position and locate in to the slotted drive socket.

• Replace the end float assembly on to the ribbon or paddle shaft – push

in to place on shaft and rotate clockwise to end stops.

• Lock in to place by the knurled locking screw.



Section 4 – Operation

The 3000 Mixer Mincer is designed to mince fresh or thawed portions of meat to a maximum weight per portion of approximately 3kg (6.6lbs) through an 8mm hole plate with subsequent processing down to a 3mm hole plate. The

same machine also allows for mixing of processed meat and required meat additives prior to further mincing.

NOTE: DURING THE MIXING OPERATION THE PADDLE ALTERNATES DIRECTION OF ROTATION.

4.1 STARTING – Refer Appendix E, Drawings 3000 CONTROL PANEL – CE

& 3000 CONTROL PANEL USA. • Ensure that ALL safety checks have been carried out. – Section

2, page 8.

• Ensure that the Feedscrew is rotating in the ANTI-CLOCKWISE direction – refer item 1.5, page 6.

• Ensure that the Knife and Plate are inserted correctly. • Ensure that the ribbon or paddle is correctly inserted.

4.2 The Thompson Mixer Mincer offers two (2) starting

alternatives. • MIXING

Will mix contents of bowl which may include meat and other additives. The

Thompson 3000 Series Mixer Mincers incorporates a cyclic timer on the mixing operation. The Mixing Paddle will automatically change direction and

cycle times in each direction are variable, - changed and set via the timer in the electrical cabinet. – Refer Appendix E, Electrical enclosure drawings CE & USA, Item(s) 4 & 7.

NOTE: It is important when changing from the MIX only cycle to the MIX-

MINCE cycle, that you PRESS the STOP button and allow for a 5 second delay prior to PRESSING the MIX-MINCE button. This is necessary to prevent potential damage to contactors from over-current and shock loading

to the MIX gearbox. – Refer Appendix E, 3000 CONTROL PANEL CE & USA.

• MIXING - MINCING

This activates both the Mixing Paddle and Feedscrew simultaneously.

- contd;



4.3 THE LOCK RING CAUTION: NEVER ATTEMPT TO REMOVE THE LOCK RING WHEN THE

MACHINE IS IN OPERATION. SERIOUS PERSONAL INJURY AND/OR MACHINE DAMAGE MAY RESULT.

DO NOT USE A HAMMER TO HIT THE LUGS, AS THIS WILL CAUSE DAMAGE TO THE LOCK RING AND BARREL.

A tightening spanner is available as an OPTIONAL extra.

4.41 OPERATING INSTRUCTIONS

THIS MACHINE SHOULD ONLY BE OPERATED BY SUITABLY TRAINED PERSONNEL, OF THE REQUIRED LEGAL AGE OR BY PERSONNEL WHO

HAVE DEMONSTRATED RECOGNISED PRIOR TRAINING.

4.42 TO ISOLATE THE MACHINE from all energy sources, ensure power supply is turned off at the wall and

disconnected (unplugged). If the machine cannot be unplugged the machine should be fitted with a

suitable electrical Isolator. ON THE CE machine, a lockable Isolator is fitted as a standard item. Turn the machine's electrical isolating switch to the OFF position, then fit a

padlock to the padlock receiver in the isolating switch, holding the keys to the padlock yourself whilst servicing the machine.

Should a padlock not be available it is suggested that a "SAFETY TAG" be fitted to the electrical isolating switch padlock receiver.

In the case of non CE machines no Lockable Isolator is present, in this instance it is RECOMMENDED as an Option.

Ensure the machine and all components have been Sanitised.

(See Item 5.3, page 15 for recommended cleaning procedure). 4.42 Insert the Mixing Paddle. – (Refer Items 3.5 page 11 - & Appendix D,

Illustration I, page 52).

4.43 Insert the Feedscrew. 4.44 Insert the Knife taking care that the insert is fitted as per the knife

manufacturers fitting instructions.

4.45 Select Hole Plate and position into barrel. NOTE Use only 8mm hole size maximum, unless the guarding option has been fitted. Refer – Appendix D, Illustration C & D, pages 48 & 49.

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4.46 Screw Barrel Locking Ring into position – DO NOT over tighten.

4.47 Connect and turn the power supply ON. Test operation of the safety cut-out switch by lifting lid slightly. Exercise caution when doing this

test. If a plate with holes larger than 8mm is to be used, check guard is fitted and safety cut-out switch is functioning.

4.48 Ensure product is clear of all foreign materials, i.e. metals, etc. FROZEN PRODUCT MUST NOT BE PROCESSED. (TEMPERED AND

FRESH ONLY, TEMPERATURE APPROXIMATELY –1 TO +4° CELSIUS). Load food product into the machine.

NOTE: DO NOT exceed the maximum capacity of the machine.

4.49 PRESS the required operation button on the control panel. For MIXING only, press the Mix button. Press the MIX-MINCE button for Mixing and Discharge from the machine.

Refer Appendix E, 3000 CONTROL PANEL DRAWINGS CE & USA.

4.5 REPORT ANY FAULT(s) IMMEDIATELY TO AN AUTHORISED PERSON FOR RECTIFICATION.



Section 5 – MAINTENANCE 5.1 GEAR UNIT MAINTENANCE

Every 3000 Machine hours or every 6 months Check the Oil

Minimum every 3 years Change the oil Minimum every 3 years Replace the anti-friction bearing

5.2 MAINTENANCE OF THE ELECTRICAL SYSTEM

CAUTION: Only trained and qualified persons are permitted to carry out maintenance work on the Thompson machine.

Suitable trade qualifications should include but not be limited to electrical, pneumatic, hydraulic and mechanical engineering.

To avoid warranties becoming VOID it is strongly recommended

that only Thompson Meat Machinery or their autorised dealer undertake maintenance work on the Thompson machine(s).

Any other person(s) should have written authorisation from Thompson Meat Machinery prior to undertaking the service or repair work.

MAINTENANCE MUST ALWAYS BE CARRIED OUT WITH THE POWER SOURCE DISCONNECTED.

CAUTION: Only qualified and authorised persons are permitted to work on

electrical drive control and safety circuits or any electrical operated part of the machine. (refer – Appendix E, electrical Wiring Diagrams)

When testing, repairing or carrying out any adjustment to the

electrical system it is necessary to isolate the machine electrically and work only in accordance with the electrical ordinances prevailing.

(refer - Appendix D, Illustration B)

WARNING: Safety circuits and /or fittings are not to be by-passed or rendered ineffective. All safety circuits must be tested for completed

operational performance and only after that these safety circuits have been tested may the machine be placed in operation.

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5.3 A GUIDE TO A PREVENTATIVE MAINTENANCE SCHEDULE IS

LISTED BELOW BUT IN NO WAY SUGGESTS THAT IS SHOULD BE LIMITED TO THESE MAINTENANCE STEPS ONLY !

Recommended Maintenance Task Recommended Frequency

Daily Weekly Monthly or annually

Clean machine •

Check the STOP / START buttons are

functioning correctly

•

Check correct feedscrew rotation •

Check safety limit switches are operating

correctly – if FITTED TO REMOVABLE

CHUTE DESIGN

•

Check Knives are sharp and seating

correctly on an evenly ground plate

•

Check knives & Plates are installed

correctly and lubricated

•

Check worm pin and plate wear •

Check feedscrew & barrel wear (can be increased by worn worm pin)

Every 12 months

Check plate key wear in cutting head

refer appendix D – Illustration H Every 3 months

Check & maintain or replace if necessary

Taper roller bearing on MINCE drive

refer appendix E – Dwg 51ELAS-05

Every 12 months

Check oil quality of gearbox – replace if

necessary

Every 12 months

Check & replace if necessary RUBBER

boots on the stop / start push buttons

Monthly

5.1 GEAR UNIT MAINTENANCE

Every 3000 Machine hours or every 6 months Check the Oil

Minimum every 3 years Change the oil Minimum every 3 years Replace the anti-friction bearing

5.2 MAINTENANCE OF THE ELECTRICAL SYSTEM

CAUTION: Only qualified and authorised persons are permitted to work on electrical drive control and safety circuits or any electrical operated part of

the machine. (Refer – Appendix E, Electrical Enclosure Drawings CE & USA, and Wiring Diagrams – CE / USA / Aus (Australia).



When testing, repairing or carrying out any adjustment to the electrical system it is necessary to isolate the machine electrically and work only in

accordance with the electrical ordinances prevailing. (Refer - Appendix E, 3000 CONTROL PANEL drawing – CE Machine, Item

10). WARNING: Safety circuits and /or fittings are not to be by-passed or

rendered ineffective. All safety circuits must be tested for completed operational performance and only after that these safety circuits have been

tested may the machine be placed in operation.

5.3 CLEANING AND DISINFECTION

5.4 BEFORE ANY CLEANING PROCEDURE IS UNDERTAKEN

Electrically isolate the machine from the electrical power Source !

CAUTION: TAKE CARE WITH HOT WATER TO PREVENT INJURY TO SELF OR OTHERS.

CAUTION: Strictly follow the cleaning and disinfectant chemical

manufactures directions with regards to chemical concentrations and preventative measures to observe when making up the solutions.

CAUTION: It is strongly recommended that protective gloves be worn when using cleaning detergents, disinfectants and during the whole cleaning

process. 5.31 Remove the Lock Ring, Knives, Plates, Paddle and Feedscrew and wash

thoroughly using an approved detergent, hot potable water and scrubbing brush. Ensure all product has been removed from the mincing plate holes

and other orifices or apertures. RINSE thoroughly using hot potable water (50-60 deg. C) and hang to dry. (Refer Appendix D, Illustrations E, F, G, H)

5.32 Using an approved detergent, scrubbing brush and hot potable water, scrub the Mixing Bowl, Barrel and external surfaces thoroughly ensuring all

product residue has been removed. RINSE thoroughly using hot potable water (50-60 deg. C). Using an approved sterilized cloth dry all surfaces thoroughly.

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Section 6 – STANDARD WEAR PARTS Apart from keeping the Knives and Plates sharp to ensure clean cutting, there are other areas that require periodic checking and replacing as follows:

6.1 The Feedscrew Pin will wear through constant running and can be replaced by unscrewing the pin anti-clockwise.

6.2 The Barrel Plate Pin, which stops the Plates from rotating, will need replacing when worn. To do this, use a 4mm hexagon key.

6.3 The end float adjustment screw - refer Item B, illustration I, page

52 & Appendix E, drawing “900E end float parts”.

This will need to be check for normal wear and adjusted accordingly.

6.4 The paddle support bush – refer Item 2, drawing “900E end float parts” - will need to be replaced when worn.



Section 7 – CONCLUSION

7.1 Your Thompson Mixer Mincer is a precision built machine, designed to give many years of trouble free service. If these instructions are followed your machine will give you little trouble, if any. If you are in any doubt about

any aspect of your Thompson Mixer Mincer, contact your agent or phone us direct.

7.2 NEVER sit or stand on any part of the Mixer Mincer.

NEVER use the Mixer Mincer for anything other than its intended purpose.

7.3 The manufacturer / deliverer will not be held responsible for any injury or damage resulting from the improper use of the

machine. The operator assumes all risk.

It should be noted that European regulations state that machinery with a loading height of up to 1.4 meters may be loaded by one person, by hand, up

to a maximum of one (1) tonne of product per day, in batches not exceeding 20 kg.



Section 8 – OPTIONS for the 3000 Series Mixer Mincers

8.1 51 Series MINCER BARREL, LOCK RING AND FEED SCREW. 8.2 100kg (220lbs) – AUTOMATIC LOADING HOIST.

8.3 STAINLESS STEEL MEAT CARTON STAND – DISCHARGE.

8.4 REMOVABLE / VARYING HEIGHT LEGS.

8.5 DE-BONE / GRISTLE ATTACHMENT.

8.6 LUG RING SPANNER. 8.7 Gemini connection – to various machines.

Refer Appendix E, 3000-900E Gemini drawing.

Safety conscious RECOMMENDED Spare parts;

8.7 DISCHARGE GUARD - when using plates with grind holes greater than 8 mm diameter. (Refer - Appendix D, Illustration D, page 49)

8.8 FEEDSCREW EJECTOR.

(Refer – Appendix D, Illustration E, F, G & H, pages 50 & 51) 8.9 MAINS POWER ISOLATOR SWITCH.

(Refer - Appendix E, Drawing 3000 CONTROL PANEL – CE).

Items - 8.7, 8.8, & 8.9 are fitted as STANDARD items on all CE

Machines.



Section 9 – 3000 SPECIFICATIONS - USA

9.1 General Parameters Bowl Capacity: 300 lbs

Loading Height: 45 inches Height including lid: 53 inches

Width: 29 inches Width including barrel: 40 inches Length: 43 inches

Height to centre of barrel: 21 inches Mincer motor: 12 Hp 2 pole 230V

Mixer motor: 1.45 Hp 2 pole 220V Drive mix / mince: Direct Drive Gearbox Mass (weight): 880 lbs

Shipping mass (weight): 1015 lbs Shipping crate dimensions: 50 x 48 x 61 inches

9.2 Electrical Specifications 200 or 230V 60 Hz

Connected Load (kW) 13.45Hp Max. Rated Current (A) 60A (230V) Operating Freq. (Hz, +/-2%) 60 Hz

Operating Voltage(V,+/-5%) 230V Control Voltage 24V A.C.

Power Supply 3Phase and Earth. Protective System IP.56

9.3 Lubrication System Specifications.

Lubrication Fluid Capacity Rossi Mixing Motor Gearbox 0.14 gallons (US)

Rossi Mincing Motor Gearbox 0.51 gallons (US)

9.4 The following lubricants are used in Thompson Meat Machinery manufactured equipment:-

SHELL CANNERY GREASE Used to pack bearings and non product contact seals.

VALVOLINE EPG680 Industrial Gear Oil Used to fill gearboxes and drive gear housings.



Section 10 – RISK ASSESSMENT PROCEDURE

Independent Risk Assessment – Appendix B

The risk of injury through continuous use of this machine can be

minimized by adherence to the safety instructions contained within this manual.

The Thompson machine has been methodically designed to maximise operator safety without comprimising the machines endurance.

Thompson Meat Machinery continually uses Research to improve the

contents of our manuals and futher develop our machines. Aspects of our research are;

• independent assessment of hazards and risks.

(Risk assessment attached as appendix B) • intensive in house testing and continuous audit of all aspects

of design and manufacture.

• on site testing and audit of systems. • Research for development has been received from:-

o Operators.

o End users (management and owners). o Suppliers and agents. o Independent and experienced people within the industry.

As a part of occupational & health procedures within a workplace

it is also necessary for you as the owner or operator to conduct and record your own risk assessment prior to using this machine.

This machine has been designed and constructed to provide many

years of safe and trouble-free operation. Adherence to the contents of this manual will ensure the above is

achieved.

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SECTION 11 - COPYRIGHT

All users of this specification and the drawings exhibited hereafter are reminded that copyright exists in all Thompson Meat Machinery publications. Except where the Copyright Act otherwise allows, no

part of this publication may be reproduced, stored in a retrieval system in any form or transmitted by any means without prior

permission in writing from Thompson Meat Machinery. Requests for permission should be directed to Thompson Meat

Machinery or a registered agent. Where such requests relate to the reproduction of the whole or a substantial part of any Drawing,

permission will be conditional on the appropriate documentation being submitted.



Section 12 – TROUBLE SHOOTING GUIDE

PROBLEM POSSIBLE CAUSES REMEDIES

Machine will not start using the push button. 1. Safety switch open. 1. Check the machine lid &/or safety guard are

Closed.

2. Check incoming power supply. 2. Connect if disconnected.

3. Main circuit breaker open. 3. Reset Breaker.

4. Control circuit fuse blown. 4. Replace main supply fuses.

5. Safety switch faulty. 5. Replace safety switch.

6. Foot control switch on. 6. Ensure switch is in the off position.

Feedscrew stops during processing. 1. Contactor overload. 1. Machine will reset after a few minutes.

2. Unsuitable product (i.e. No frozen 2. Thaw product.

Product to be used). 3. Change hole plate or reduce product

3. Unsuitable hole plate or product size. size.

Mixing paddle operates in one direction only. 1. Timer relay faulty. 1. Change timer (electrician required).

Mixing paddle stops during processing. 1. Contactor overload 1. Will reset after a few minutes.

2. Unsuitable product (ie. No frozen 2. Thaw product.

Product to be used).

3. Bowl capacity exceeded. 3. Remove some product.

Ingredients are not mixing thoroughly. 1. Insufficient mixing time. 1. Allow more time.

2. Not following suppliers recommendations 2. Follow suppliers instructions.

Product appearance not visually pleasing. 1. Cutting knife blunt. 1. Change Blade(s).

2. Mincing hole plate worn. 2. Sharpen hole plate.

3. Knife and plate set incorrectly fitted. 3. Refit knife and plate set correctly.

Knife and/or plates wearing excessively 1. Lock ring too tight. 1. Loosen lock ring.



Section 12 – TROUBLE SHOOTING GUIDE

PROBLEM POSSIBLE CAUSES REMEDIES

Machine will not start using the push button. 1. Safety switch open. (IF FITTED) 1. Check that the safety interlocked chute is

correctly fitted.

2. Check incoming power supply. 2. Connect if disconnected.

3. Main circuit breaker open. 3. Reset Breaker.

4. Control circuit fuse blown. 4. Replace main supply fuses. (electrician reqd) 5. Safety switch faulty. (IF FITTED) 5. Replace safety switch. (electrician reqd) 6. Foot control switch on. (IF FITTED) 6. Ensure switch is in the off position.

Feedscrew stops during processing. 1. Contactor overload. 1. Machine will reset after a few minutes.

2. Unsuitable product (i.e. No frozen 2. Thaw product.

Product to be used). 3. Change hole plate or reduce product

3. Unsuitable hole plate or product size. size.

Mixing paddle operates in one direction only. 1. Timer relay faulty. 1. Change timer (electrician required)

Mixing paddle stops during processing. 1. Contactor overload 1. Will reset after a few minutes.

2. Unsuitable product (ie. No frozen 2. Thaw product.

Product to be used).

3. Bowl capacity exceeded. 3. Remove some product.

4. Faulty relay or contactor. 4. Circuit should be checked by electrician 5. Paddle is overloaded in Mixing. 5. Reduce cycle time on mixing.

Ingredients are not mixing thoroughly. 1. Insufficient mixing time. 1. Allow more time.

2. Cycle time set too long in each direction. 2. Reduce cycle time. (technician reqd) 2. Not following suppliers recommendations 2. Follow suppliers instructions.

Product appearance not visually pleasing. 1. Cutting knife blunt. 1. Change Blade(s).

2. Mincing hole plate worn. 2. Sharpen hole plate.

3. Knife and plate set incorrectly fitted. 3. Refit knife and plate set correctly.

Knife and/or plates wearing excessively 1. Lock ring too tight. 1. Loosen lock ring.

Foot control will not operate. (IF FITTED) 1. Control switch in OFF position. 1. Ensure switch is in the ON position.

2. Foot pad punctured. 2. Replace foot pad. (technician reqd) 3. Air switch faulty. 3. Replace air switch. (electrician required)



Appendix A – CE Declaration


Declaration of C E Conformity:

THOMPSON 3000 Series MINCER MIXER including: DISCHARGE GUARD.

CE 99

Manufacturers Authorised Representative:

Rodney Charles Sammon, Chief Executive, Thompson Meat Machinery,

134 Magnesium Drive, Crestmead,

Brisbane, Queensland, Australia,

4132.

Declares that the product: THOMPSON 3000 Series MINCER MIXER, c/w DISCHARGE GUARD.

Complies with the requirements of the Low Voltage Directive 73/23/EEC,

93/68/EEC. Complies with the requirements of the Electromagnetic Compatibility Directive 89/336/EEC, 92/31/EEC.

The product complies with the following European standards:-

MACHINERY DIRECTIVE 98/37/EC

EN 12331 Food Processing Machinery, Mincing/Mixing Machines.

EN55014:1993 Including Amendment 1:1997. Category 1 device. EN55014.2.2:1997 Category 1 device, Clause 4.1

EN55014.2.2:1997 Category 11 device, Clause 4.2 EN55014.2.2:1997 Category 111 device, Clause 4.4

EN55014.2.2:1997 Category 1V device, All other apparatus covered by the scope of this standard.



EN55014.2:1997 Electromagnetic Compatibility: Part 2: Immunity-Product family standard.

IEC 1000.4.2:1995 Electromagnetic Compatibility-Part 4: Section 2:

Electrostatic discharge immunity test. IEC 1000-4.3:1995 Electromagnetic Compatibility- Part 4-Section 3:

Radiated, radio-frequency, electromagnetic field immunity test.

IEC 1000-4-4:1995 Electromagnetic Compatibility- Part 4: Section 4: Electrical fast transient burst immunity test.

IEC 1000-4-5:1995 Electromagnetic Compatibility-Part 4: Section 5:

Surge immunity test. IEC 1000-4-6:1996 Electromagnetic Compatibility- Part 4: Section 6:

Immunity to conduct disturbances induced by radio-frequency fields.

IEC 1000-4-11:1994 Electromagnetic Compatibility- Part 4: Section 11: Voltage dips, short interruptions and voltage variations immunity test.

EN60529:1991 P rating preventing the ingress of water under pressure.

EN 1037:1995 Isolation of energy.

EN 1050:1996 Risk assessment.

Signed:

Rodney C. Sammon,

Chief Executive, Thompson Meat Machinery,

134 Magnesium Drive, Crestmead, Brisbane, Queensland,

Australia, 4132



Appendix B – Independent Risk Assessment

Risk Assessment Report For

Thompson Meat Machinery

On

3000 Series Mincer Mixer

�

“ TOTAL QUALITY LIFT INSPECTION/TESTING/AUDITING

RISK MANAGEMENT SUPPORT SERVICES.”

A & R.M.S. Pty LtdA & R.M.S. Pty LtdA & R.M.S. Pty LtdA & R.M.S. Pty Ltd (A.C.N. 086 562 950)(A.C.N. 086 562 950)(A.C.N. 086 562 950)(A.C.N. 086 562 950)

PO Box 910

Springwood Qld 4127 Phone: (07) 3252 9709

Fax: (07) 3808 5529

Date Printed: 20 August, 2009



TABLE OF CONTENTS

SUMMARY 32

INTRODUCTION 32

Hazard Identification 28

Risk assessment after control 28

Risk Control 28

ASSESSMENT OF Thompson Mincer Mixer 900E series

and Optional Lifting Hoist 29

Hazard List 29

RISK ASSESSMENTS 30 Noise 30

Operation 31

Risk Definition and Classification 32

Consequence or Impact 32

Level of Risk 32



Summary This analysis has been done for a class of plant identified as Thompson Mincer Mixer 3000 series in order to determine if it can be provided for use in compliance with relevant legislation.

This analysis indicates that the risks associated with the class of Mixer Mincer

(plant) complying with Australian Standard and State Wiring Regulations and known as Thompson Mincer Mixer 3000 series are acceptable.

Introduction Hazard Identification

Generic hazards as mentioned have been considered for all the locations associated with this type of Machine.

In addition to the hazard identification done here, it is worth noting that the technical assessor has studied the various accidents possible with this

machine and analysed the risks for each component that may be incorporated into a complete machine. (Refer Risk Assessments.)

The rules have been drawn up according to their risk assessments with the objective of protecting from damage; users, service & inspection personnel,

people outside the machine. They have also taken into account that; users have to be safeguarded against their own negligence and unwitting

carelessness. (Refer Risk Assessments.) Regulation resulting from the technical assessor’s hazard identification and risk assessment are important to consider in addition to the assessments

done here.

Risk assessment after control A Thompson Mincer Mixer 3000 series is a well-defined machine with many risk controls automatically applied. In this assessment risk is assessed after the control has been applied.

Risk Control The Risks associated with Mincer Mixer are controlled mainly by complying

with well-defined standards or rules. Organisations may also choose to apply design policy requirements in addition to the standard. Other risk controls

may be; limiting access to skilled people, and ensuring that those people use systems of work in a way that reduces risk from hazards.



The main basis of risk control in this analysis is compliance with Australian Standards and ISO standards and where practical with Australian Standards

and ISO standards.

Risk must be controlled by design as far as is practicable with regards to; -Severity of the hazard

-Knowledge of the hazard or risk -Availability of ways to remove the hazard or risk

-Cost of removing the hazard or risk Beyond this, other means are required.

ASSESSMENT OF Thompson Mincer Mixer 3000 series

Hazard List

Machine Hazards 1. Contact or entanglement with machinery

2. Trapped between machine and material or fixed structure 3. Contact with material in motion 4. Being struck by ejected parts of machinery

5. Being struck by material ejected from machine 6. Release of potential energy

7. Noise . –(Refer Risk Assessment enclosed)

Risk Assessments



FUNCTION Noise

REF The Risk

What Can happen and how can it happen

The Consequences of an event happening

Adequacy of

existing

controls

Likelihood Rating

Consequence Rating

Level of Risk

Risk Priority

Likelihood Consequences

1. Person operating Machine Hazard

Noise exposure within 1 meter of machine is 82db

Rare Minor N/A E 2 L 30

2. Person operating Machine Hazard

Noise exposure between 1 meter and 2 meters

from machine is 79db


3. Person operating Machine

Hazard Noise exposure over 2 meters from machine is

72db




FUNCTION Operation

REF

The Risk

What Can happen and how can it happen

The Consequences of an

event happening

Adequacy

of existing controls

Likelihood

Rating

Consequence

Rating

Level

of Risk

Risk

Priority

Likelihood Consequences

1 Open top cover as mixer is operating, it

Stops

Rare Moderate N/A E 3 M 30

2 Cutters on mincer

under 8mm


3 Cutters on mincer

greater 8mm

Likely Major N/A B 4 H 300

4 Manual Handling of

product into Mincer at 1300mm high

Unlikely Moderate N/A D 3 M 85

5 Manual Handling of product into Mincer

with lifting hoist

Rare Moderate N/A E 3 M 30

6 Removal of product

from mixer at 950 mm from floor

Unlikely Moderate N/A D 3 M 60



Risk Definition and Classification

Level Descriptor Description

A Almost certain The event is expected to occur in most circumstances

B Likely The event will probably occur in most circumstances

C Moderate The event should occur at some time

D Unlikely The event could occur at some time

E Rare The event may occur only in exceptional circumstances

Consequence or Impact

Level Descriptor Example detail description

1 Insignificant No injuries, low financial loss

2 Minor First aid treatment, on-site release immediately contained,

medium financial loss

3 Moderate Medical treatment required, on-site release contained with

outside assistance, high financial loss

4 Major Extensive injuries, loss of production capability, off-site

release with no detrimental effects, major financial loss

5 Catastrophic Death, toxic release off-site with detrimental effects, huge

financial loss

Level of Risk

Consequence Level

H – high risk 300 - 500

S - significant risk 100 - 300

M - moderate risk 30 -100

L – low risk 0 - 30



APPENDIX C: - Material Safety Data Sheets

Detergents & Disinfectants Cleaning Agent Specifications

Safety data sheet - per 91/155/EEC

Printed: 01. 11. 1994 Revised: 01. 11. 1994

1 Designation of material, preparation and company

• Particulars of product:

• Commercial name: KK 5-D

• Manufacturer/supplier

Kurt Kalle GmbH

Ahrentaler Strasse 47

53489 Sinzig

Phone: 02642144523

Fax: 0264216439

• Information available from: Product Safety Department

• Emergency information: See above

2 Composition/constituents

• Chemical description:

• Description: aqueous preparation based on hydrochloric acid; preparation contains nonionic surfactants, solvents and additives.

• Dangerous constituents:

CAS-No. Designation % Code letter R sets

7647-01-0 Hydrochloric acid >25 % C 34-37 111-76-2 Butyiglycol Xn 20/21/22-37

Ethoxylate of fatty alcohol Xn 36138-22

110-65-6 But-2-in-1,4-diol T 25-34

3 Possible hazards

Designation of hazard: n.a.

Special remarks on hazards for personnel and the environment: none

Classification system:

The classification conforms to current EC lists but has been supplemented by

information from the specialist literature and corporate information.

4 First aid

General instructions: Immediately remove clothing splashed by the product. - No special action necessary.

• After inhalation: Supply fresh air; consult a doctor in the event of complaints.

• After skin contact: Immediately wash off with soap and water and rinse thoroughly.

• After eye contact: Rinse open eye(s) under a flowing tap for several minutes. Consult

a doctor in the event of persistent complaints.

• After ingestion: Consult a doctor in the event of persistent complaints.

5 Fire fighting Suitable extinguishing agents: C02, powder extinguisher or water spray.

Larger fires to be fought with water spray jet or alcohol-resistant foam.

• Special safety equipment: - No special action required.



6. Action in the case of spillages: • Personnel-related precautions: None necessary.

• Action to protect the environment:

Dilute with plenty of water.

Do not allow large amounts to enter drains, surface waters and groundwater.

• Additional remarks: No hazardous substances released.

• Clean up/absorption methods: Absorb with liquid absorbents (sand, diatomite, acid binders, universal binders, sawdust).

7. Handling and storage

• Instructions for safe handling: No special precautions required.

• Fire and explosion prevention instructions: No special precautions required. • Requirements on store rooms and tanks: No special precautions required.

• Instructions on mixed storage: Unnecessary

• Further information relating to storage: Container/tank to be kept closed.

• Storage class: n. a.

• VbF class:

8. Exposure limits and personal safety equipment

• Additional notes for the design of technical facilities:

No further information, see point 7. • Constituents whose workplace concentrations require monitoring:

CAS No. Designation of substance % Kind Value Unit 7647-01-0 Hydrochloric acid > 25 % MWC 7 mg/m3

5 ml/m3

Additional remarks: Based on lists applicable at time of generation. Personal safety equipment:

• General safety and hygiene precautions: Immediately remove dirty or soaked

clothing. • Respiratory protection: Unnecessary

• Gloves: Safety gloves

• Eye safety: Goggles recommended during handling.

9. Physical and chemical properties

• State: liquid • Colour: see product designation

• Odour: characteristic

Value/Range Method • Change in state:

• Melting point or range: Not ascertained

• Boiling point or range: 80°C • Flash point: n.a.

• Spontaneous combustibility: The product is not spontaneously combustible.

• Explosion hazards: The product is not explosive. • Vapour pressure: at 20 'C - 23 mbar

• Density: at 20 'C - 1.044g/cm'

• Solubility/miscibility in;

Water: - fully miscible

• ph value: (10 g/1) at 20 'C - 1.6

10 Stability and reactivity

• Thermal decomposition/conditions to be avoided: No decomposition if used per

instructions.

• Dangerous reactions: No dangerous reactions known.

• Dangerous decomposition products: None known.



11 Toxicological information • Acute toxicity:

• LD/LC50 values relevant for classification:

Constituent Kind Value Species

Butyiglycol oral 1480 mg/kg rat

dermal 400 mg/kg rat

• Primary irritant effect on the skin: No irritant effect • On the eyes: No irritant effect

• Sensitization: No sensitizing effect known.

• Additional toxicological notes: The product does not require special markings due to the calculation method in the last valid version of the EC General Classification

Guideline of Preparations. Our experience and the information at our disposal

shows that the product causes no harmful effects if properly handled and used per instructions.

12 Ecological information

• General remarks:

Class 1 water pollutant (own assessment): weak water pollution effect. Not to be allowed

to enter groundwater, surface waters or drains without dilution or in large quantities. • Disposal instructions

• Product:

• Recommendation: Small quantities can be disposed of with domestic waste.

• Contaminated packaging: • Recommendation: To be disposed of as specified by authorities.

13 Transport information

• Land transport ADR/RID und GGVSIGGVE (cross-border domestic):

• Remarks: not dangerous goods • Sea transport IMDG/GGV See:

• IMDG/GGV See class:

• Air transport ICAO-TI and IATA-DGR:

• ICA0/IATA class:

14 Regulations • Marking as per EEC guidelines:

The normal precautions needed for handling chemicals are to be taken.

The product need not be specially marked under EC guidelines or the German dangerous goods ordinance.

15 Storage principles

1/2 Store in locked rooms out of reach of children.

26 In the event of eye contact, rinse thoroughly with water and consult a doctor.

45 Immediately contact a doctor in the event of accidents or indisposition (show this

label if possible).

46 Immediately consult a doctor and show the package or label if product is

swallowed.

• National regulations: • Classification under VbF: n.a.

• Water pollutant class: WGK 1 (self-assessment): weak water pollutant

16. Other information:

The information here reflects the current state of knowledge and investigation results, but

is no assurance of specific product properties and establishes no contractual legal relationship. • Data sheet issued by: Product Safety Department

• Contact partner: Christoph Kalle



Safety data sheet - per 91/155/EEC DIN safety data sheet



• Commercial name: KK 2002


Kurt Kalle GmbH


53489 Sinzig

Phone: 02642144523

Fax: 0264216439



1.1 Chemical description:

Constituents per EC guideline 88/379 1 - 5 % anionic surfactants, 1 - 5 % non-ionic surfactants, 1 - 5 % complexing

agents,

1- 5 %water-soluble solvents, less than 1 % alkalis, pigments and aromas.

1.2 State: liquid 1.3 Colour: clear, yellow 1.4 Odour: lemon-like

2. Physical safety-related information

Tested as per:

2.1 Change of state: Boiling point: 100 OC

2.2 Density (20 -C) 1.07 g/cml Bulk density kg /m3

2.3 Vapour pressure ( deg.C) mbar

( deg.C) mbar

2.4 Viscosity ( deg.C) thin

2.5 Water solubility ( deg.C) in all proportions g/l

2.6 ph value (at 100g11 H20) (20 'C) about 12

2.7 Flash point n.a. ( deg.C)

2.8 Ignition temperature n.a. ( deg.C)

2.9 Explosion limits min.:- max.:

2.10 Thermal decomposition none

2.11 Dangerous decomposition products none 2.12 Dangerous reactions none

2.13 Further information none

3. Transport GGVSee/IMG Code: UN No: ICA0/IATA-DGR:

GGVE/GGVS: - RID/ADR: ADNR:

Other information: -

4. Regulations

Product not subject to work substance ordinance R 22: : Harmful to health when swallowed

R 36/38: :Eye and skin irritant (in concentrate form)

S ½ :To be kept in locked rooms our of reach of children.

S20/21 :No eating, drinking or smoking during work. S25 :Avoid contact with eyes.

S37/39: Wear suitable safety gloves and safety goggles during work (when handling concentrate).



5 Safety precautions, storage and handling

5.1 Technical precautions none

5.2 Personal Respirator:

5.3 Eye protection: safety goggles

5.4 Safety equipment: Hands: Rubber gloves when handling concentrate

Other

5.5 Hygiene at work: remove soaked clothing 5.6 Fire and explosion protection: n.a.

5.7 Disposal:

Completely use cleaning agent for any of numerous purposes. Waste disposal code: (concentrate) 59402 (used) 52404

6. Action in the case of accidents and fires

6.1 After spillages or escape of gas: Flush into drains with copious water.

6.2 Suitable extinguishing agent: n.a. Not to be used: n.a.

6.3 First aid:

Consult doctor if swallowed. Rinse with copious water after eye and/or skin contact.

6.4 Further information

None

7. Toxicological information: No harm to be expected if used per instructions.

8. Ecological information

According to the OECD screening test, the surfactants used are biologically

degradable to over 90%.

According to the degradation test specified in DIN 38412 Part 25, the total product is over 90 % biologically degradable class 1 water pollutant.

9. Further information

UBA 11440001



Safety data sheet - per 91/155/EEC DIN Safety Data Sheet



• Commercial name: KK 5-D


Kurt Kalle GmbH


53489 Sinzig

Phone: 02642144523

Fax: 0264216439



1.1 Chemical description:

Combination of water with cationic detergents, non-ionic surfactants and alcohol

1.2 State: Liquid

1.3 Colour: Clear

1.4 Odour: Alcoholic

2 Physical and Safety-related Information: Tested as per:

2.1 Change of state Boiling point: about 99 deg. C 2.2 Density 20 deg. C 1,05 g/cml

Bulk density kg/m3

2.3 Vapour pressure 20 deg. C about 5 mbar

deg. C mbar

2.4 Viscosity 20 deg. C thin

2.5 Water solubility 20 deg. C in all proportions g/lin

2.6 Ph value at 100 g/I H20 20 deg. C about 10 2.7 Flash point about 81 deg. C Abel-Pensky c.c. deg. C

2.8 Ignition temperature none deg. C

2.9 Explosion limits min.: max.: none 2.10 Thermal decomposition none

2.11 Dangerous decomposition products - none

2.12 Dangerous reactions none 2.13 Further information none

3 Transport GGVSee/IMG Code: UN-Nr: ICA0/IATA-DGR:

GGVE/GGVS: n.a. RID/ADR: ADNR:

Other information: none

4 Regulations

XI: Irritant R36/38: Eye and skin irritant

S26: Thoroughly rinse with water and consult a doctor after eye contact.

- contd;



5 Safety precautions, Storage and Handling

5.1 Technical precautions

Keep container closed.

5.2 Personal Safety Equipment

Respirator: Eye safety: safety goggles Hands: Rubber gloves Other:

5.3 Hygiene at work: Remove soaked clothing. 5.4 Fire and explosion prevention Keep away from naked lights; no smoking.

5.5 Disposal Use product up completely or incinerate in suitable plant.

6 Action in the case of accidents and/or fire

6.1 After spillages escape of gas Small amounts to be flushed into drains with copious amounts of water.

Larger amounts to be soaked up with adsorbents.

6.2 Suitable extinguishing agents: Dry foam extinguishing agents

Do not use:

6.3 First aid

Eyes: Rinse off splashes thoroughly with copious water.

Skin: Wash with soap and water. Intake: Rinse mouth and consult a doctor; drink milk or water.

7 Toxicological information

No harm is to be expected if used per instructions.

LD 50 (oral, rat): about 3900 mg/kg (calculated from constituents)

8 Ecological information The product meets the requirements of the German Detergent and Cleaning Agent Act.

The total product is over 90 % biodegradable as defined in DIN 38412 Part 25.

Class 1 water pollutant (self-assessment as proposed in VCI conception). Not to be allowed to drain into flowing waters.

9 Further information None

DIN 52900



MATERIAL SAFETY DATA SHEETS - LUBRICANTS

Safety data sheet - per 91/155/EEC Shell Material Safety Data Sheet

Infosafe No. CV7LY Issue Date: September 1998 ISSUED by: SHELL

Product Name: FOOD GRADE BEARING GREASE

Not Classified as Hazardous according to criteria of Worksafe Australia

COMPANY DETAILS

Company Name

Shell Company of Australia Ltd. (ACN 004 610 459)

Address 1 Spring Street NIE:-BCURNE VIC 3000

Emergency Tel. 1800 651 818

Tel/Fax Ph: 03 9666 5449 Fax.

PRODUCT IDENTIFICATION

Product Code

03649

Product Name

FOOD BEARING GREASE

Proper Shipping Name

Not Applicable

Other Names None Listed

UN Number

None Allocated

DG Class None Allocated

Packing Group None Allocated

Hazchem Code None Allocated



Safety data sheet - per 91/155/EEC Shell Material Safety Data Sheet - FOOD GRADE BEARING GREASE - cont’d

Infosafe No. CV7LY Issue Date: September 1998 ISSUED by: SHELL

Poisons Schedule Not Scheduled

Product Use

Bearings of canning machinery with superior resistance to washout by steam, water and corrosion.

Physical Data

Appearance

Opaque white semi-solid grease. Mineral oil odour.

Melting Point

Not Available

Boiling Point

IBP: Not Available FB.: Not Available

Vapour Pressure

Not Available

Specific Gravity

0.91 & 15 'C

Flash Point

Base oil >228 'C

Flamm. Limit LEL

Not Available

Flamm. Limit UEL

Not Available

Solubility in Water

Insoluble

Other Properties

Volatile Component

Not Available

Auto ignition Temp. Not Available

Evaporation Rate

Not Available

Vapour Density

>1



Safety data sheet - per 91/155/EEC Shell Material Safety Data Sheet - FOOD GRADE BEARING GREASE -cont’d

Ingredients

Name CAS Proportion

refined Mineral Oil (Complex) mixture of paraffinic, mixture 60 00-100.00%

napthenic and aromatic

hydrocarbons)

Lithium soap mixture 0-,0.00% Zinc oxide 1314-13-2 0-10.00%

Additives mixture 0-,!0.00%

HEALTH HAZARD INFORMATION

Health Effects

Acute - Swallowed

May cause mild gastric irritation if swallowed.

Acute - Eye

Product may cause slight to moderate irritation to the eyes.

Acute - Skin

Mildly irritating the skin.

Acute - Inhaled

Inhalation of the vapours (generated at elevated temperatures) or mists can cause irritation to

the nose and throat.

Chronic

Prolonged and repeated skin contact may cause dermatitis due to defatting effect.

First Aid

Swallowed

If swallowed, do NOT induce vomiting, seek medical advice.

Eye

Flood eyes with copious amount of water for 20 minutes, holding eyelids open. if irritation

occurs seek medical advice.

Skin Remove contaminated clothing and wash skin thoroughly with soap and water.

Inhaled

Remove affected person from contaminated area and seek medical advice. !f not breathing

apply artificial respiration and seek urgent medical advice.

First Aid Facilities Eye wash fountains and safety showers should be available for emergency use.

Advice to Doctor Treat symptomatically




Other Health Hazards Information

PRECAUTIONS FOR USE

Exposure Limits

Worksafe Exposure Standard:- time weighted average (TWA) 5 mg/m3 (oil mist) short

term exposure limit (STEL) 10mg/m3 (oil mist)

Engineering Controls

Special ventilation is not normally required due to the low volatility of the product at normal temperatures. However, in the operation of certain equipment or at elevated temperatures,

mists or vapour may be generated and exhaust ventilation should be provided to maintain

airborne concentration levels below the exposure standard or where no exposure standard is allocated, as low as is reasonably practicable,

Personal Protection

Protective Equipment

Avoid contact with the skin and eyes, and avoid breathing vapours or mists. When exposure

is likely, personal protective equipment in a combination appropriate to the degree and nature of exposure, should be selected from the following list:

(1) Eye protection

(2) PVC gloves (3) PVC apron and sleeves, or full PVC covering

(4) PVC or rubber boots

Where the concentration of vapour or mist is expected to approach the exposure limit, the

following additional equipment is recommended:

(1) Short elevated exposures, e.g. spillage - goggles and correct respiratory protection should be worn. NB. If the vapour/mist concentrations exceed the exposure. Limit by more than 10

times, air supplied apparatus should be used.

(2) For prolonged elevated exposures - Full face air supplied or self contained breathing apparatus

should be worn.

CONTAMINATION

If contamination occurs, change clothing and discard internally contaminated gloves and footwear.

Launder contaminated clothing before reuse.

Observe good personal hygiene.

Flammability

Fire Hazards

Combustible substance. Will not burn unless preheated.

SAFE HANDLING INFORMATION

Storage Precautions

Store in a well ventilated place away from ignition sources, oxidising agents, foodstuffs and

Clothing. Keep containers closed when not in use.




Transport Not classified as a Dangerous Good according to the Australian Code for the transport of

Dangerous Goods by Road and Rail.

Proper Shipping Name

Not Applicable

Spills and Disposal

Remove all sources of ignition and prevent further leakage if safe to do so. Scoop up excess material and place in suitable labeled sealed containers for disposal.

Disposal Dispose of according to local and state authority regulations and guidelines.

Clean contaminated area with water and detergent. Do not allow product to enter drains,

sewers or water courses, inform the local authorities if this occurs.

Fire/Explosion hazard

Combustible. Keep storage tanks, pipelines, fire exposed surfaces etc cool with water spray.

Shut off any leak if safe to do so and remove sources of re-ignition.

Hazardous Combustion Products

Combustion products include oxides of carbon.

Extinguishing Media

Use foam, C02 or dry powder to extinguish fire.

Hazardous Reaction

Stable. Reacts with oxidising agents.

Hazchem Code

None Allocated

OTHER INFORMATION

Toxicology

OTHER INFORMATION

Long term animal experiments have shown that any health risks are associated with the level

of aromatic and polycyclic constituents in the product. These constituents are removed during the manufacturing process to a level at which no health risks are expected as a result

of normal handling.

As supplied this product does not exhibit flash point, vapour pressure,

vapour density or explosive limits. figures quoted are for the mineral oil and additive

components.

REFERENCES For detailed advice on Personal Protective equipment, refer to the

following Australian Standards : -

HB 9 (Handbook 9) Manual of industrial personal protection. AS 1337 Eye protectors for industrial applications.

AS 1715 Selection, use and maintenance of respiratory

protective devices. AS 1716 Respiratory protective devices.




Addresses of lubricant suppliers:

Deutsche Shell Aktiengesellschaft, Hamburg Distrubtion centers:

Deutsche Shell AG Shell Schmierstoffvertrieb GmbH

Uberseering 35 Beyschlagstr. 24 22297 Hamburg PF 201153

Telefon: (040) 6324 0 06110 Halle

Telefax: (040) 6321 051 Telefon: (0345) 5001 0 Telefax: (0345) 5001 55

Outside of Germany contact the nearest Shell representative.

Mobil Oil AG in Germany

CSC-Industrie Steinstr. 5

20095 Hamburg

Telefon: (040) 3002 0 Telefax: (040) 3002 2356

ELKALUB International

Chemie-Technik GmbH

Robert-Koch Str. 19 72189 Vohringen

Telefon: (07454) 2016 12017

Telefax: (07454) 2023

ESSO AG

Bereich Schmierstoffe Moorburger Bogen 12

21079 Hamburg

Telefon: (040) 77175 0

Telefax: (040) 77175 404

Kluber Lubrication Munchen KG

Kluber Lubrication Munchen KG

Geisenhausener Str. 7

81379 MOnchen

PF 70 10 47

81310 Munchen

Telefon: (089)7876 0 Telefax: (089)7876 333

Technisches Buro Frankfurt

Gutleutstr.298

60327 Frankfurt

Telefon: (069) 251 043 1251 143

Telefax: (069) 230431

Technisches Buro West

Carl-Sonnenschein-Str. 124 47809 Krefeld

Telefon: (02151) 5229 40 15229 50

Telefax: (02151) 5229 29



Appendix D - Illustrations

Directional Arrow for correct rotation of Feedscrew

Illustration A



SAFETY SENSORS

Location of Magnetic Safety Sensors

Illustration B



“WARNING” LABEL ON ALL MIXER MINCERS - REGARDING RISK TO FINGERS.

Illustration C



OPTIONAL - DISCHARGE GUARD , WITH SAFETY CUT OUT Standard on CE Machines.

Illustration D



FEEDSCREW Ejection Actuator & install / removal of screw

Feedscrew Ejector - Standard on CE Machines

Reciprocating Actuator

Illustration E

Feedscrew in running

position.

Illustration F



FEEDSCREW - (cont’d)

Feedscrew in forward

position

Illustration G

Pusher rod in extended

position

Illustration H



REMOVABLE RIBBON / PADDLE

END FLOAT ASSEMBLY

A

B

Illustration I

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