thickness planer with heavy-duty - canadian tire€¦ · · 2018-04-24instruction manual...

INSTRUCTIONMANUAL

THICKNESS PLANERWITH HEAVY-DUTYSTEEL STANDcontinuation tabs

IMPORTANT:Please read this manual carefully before using this thicknessplaner and save it for reference.

model no. 055-5503-4

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SAVE THESE INSTRUCTIONSThis manual contains important safety and operating instructions. Read allinstructions and follow them when using this product.

NOTE:If any parts are missing or damaged, or if you have any questions, please call ourtoll-free helpline at 1-800-689-9928

TABLE OF CONTENTSQuick Start Guide

Specifications

Safety Guidelines

Know Your Planer

Assembly Instructions

Operating Instructions

Maintenance

Troubleshooting

Exploded View

Parts List

Warranty

4-5

6

7-11

12-14

15-22

23-27

28-33

34-35

36-39

40-42

43

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20

30

40

50

60

70

80

90

100

110

120

130

140

150

160

170

180

in/po mm

• Measure the workpiece at its thickest point using the cutter head adjustment handle and depth scale.

1

• Insert the power plug into a suitable 120 V electrical outlet.

2

model no. 055-5503-4 | contact us 1-800-689-9928 5

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• Set the cutting depth using the cutter head adjustment handle.

• Use the depth scale and the adjustment scale for fine tuning.

• The depth should not be increased more than 1/8" (3 mm) for every single pass.

4

• Repeat STEP 4 until the desired thickness is reached.

5

• Set the On/Off switch to the On position.3

Three-prong plug

Grounding prong

Properly grounded outlet

ON

OFF

DOWN UP

SPECIFICATIONSMotor

Speed

Cuts per minute

Maximum depth per cut

Cutting width (max.)

Cutting length (min.)

Thickness of stock (max.)

Thickness of stock (min.)

Power cord

In-feed/out-feed table

Feeding speed

Depth of cut (max.)

Weight

120 V, 60 Hz, 15A, 2 1/2 HP

10,000 RPM (no load)

18,000

1/8" (3 mm)

12 1/2" (31.8 cm)

8" (20.3 cm)

6" (15.2 cm)

3/16" (0.5 cm)

SJT 14AWG

6 3/4" (17.1 cm)

5.5 m/min.

8" (20.3 cm) wide stock: 11/128" (2.2 mm)

12 1/2" (31.8 cm) wide stock: 1/16" (1.6 mm)

88 lb 3 oz (40 kg)

WARNING!To avoid mistakes that could cause serious injury, do not plug in the planer until youhave read and understood the following rules.

DANGER!Potential hazard that will result in serious injury or loss of life.

WARNING!Potential hazard that could result in serious injury or loss of life.

CAUTION!Potential hazard that may result in moderate injury or damage to equipment.


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SAFETY GUIDELINES

This manual contains information that relates to PROTECTING PERSONAL SAFETY and PREVENTING EQUIPMENT PROBLEMS. It is very important to read this manual carefully and understand it thoroughly beforeusing the product. The symbols listed below are used to indicate this information.

Note: The word “Note” is used to inform the reader of something the operator needs to know about the tool.

Important: Installation, operation, or maintenance information that is important but not hazard related.

SAFETY RECOMMENDATIONS

These precautions are intended for the personal safety of the operator and others working with the operator.Failure to follow these instructions may result in a permanent loss of vision, serious personal or even fatalinjury, property damage and/or tool damage. Please take time to read and understand these instructions.Safety is a combination of common sense, staying alert, and knowing how your planer works.

GENERAL POWER TOOL SAFETY RULES

• KEEP GUARDS IN PLACE and in working order.

• REMOVE ADJUSTING KEYS AND WRENCHES. Form habit of checking to see that keys and adjusting wrenches are removed from tool before turning it on.

• KEEP WORK AREA CLEAN. Cluttered areas and benches invite accidents.

• DON’T USE IN DANGEROUS ENVIRONMENTS. Don’t use power tools in damp or wet locations, or expose them to rain. Keep work area well lit.

• KEEP CHILDREN AWAY. All visitors should be kept at a safe distance from work area.

• MAKE WORKSHOP CHILDPROOF with padlocks, master switches, or by removing starter keys.

• DON’T FORCE THE TOOL. It will do the job better and safer at the rate for which it was designed.

• USE THE RIGHT TOOLS. Don’t force tool or attachment to do a job for which it was not designed.

• WEAR PROPER APPAREL. Do not wear loose clothing, gloves, neckties, rings, bracelets, or other jewelry that may get caught in moving parts. Nonslip footwear is recommended. Wear protective hair covering to contain long hair.

CAUTION!In all cases, verify that the outlet in question is properly grounded. If you are not sure, have alicensed electrician check the outlet.


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• ALWAYS USE SAFETY GLASSES. Also use face or dust mask if cutting operation is dusty. Everyday eyeglasses only have impact-resistant lenses, they are NOT safety glasses.

• DON’T OVERREACH. Keep proper footing and balance at all times.

• MAINTAIN TOOLS WITH CARE. Keep tools sharp and clean for best and safest performance. Follow instructions for lubricating and changing accessories.

• DISCONNECT TOOLS before servicing, when changing accessories, such as knives and motor brushes.

• REDUCE THE RISK OF UNINTENTIONAL STARTING. Make sure switch is in Off position before plugging in the planer.

• USE RECOMMENDED ACCESSORIES. Consult the instruction manual for recommended accessories. The use of improper accessories may cause risk of injury.

• NEVER STAND ON TOOL. Serious injury could occur if the tool is tipped or if the cutting tool is unintentionally contacted.

• CHECK DAMAGED PARTS. Before further use of the tool, a guard or other part that is damaged should be carefully checked to determine that it will operate properly and perform its intended function. Check for alignment of moving parts, binding of moving parts, breakage of parts, mounting, and any other conditions that may affect the tool's operation. A guard or other part that is damaged should be properly repaired or replaced.

• DIRECTION OF FEED. Feed work into a knife against the direction of rotation of the knife only.

• NEVER LEAVE TOOL RUNNING UNATTENDED. TURN POWER OFF. Don’t leave tool until it comes to a complete stop.

• DO NOT ALTER OR MISUSE THE TOOL. Any alteration or modification is considered misuse and may result in serious personal injury.

SPECIFIC SAFETY RULES FOR THE PLANER• Always wear eye and hearing protection.

• Always keep cutter head and drive guards in place and in proper operating condition.

• Plan your hand placement so that your fingers will not be in a place where a sudden slip could cause them to slide or fall into the cutter head.

• Small or thin workpieces can kick back when they tip over on the tables or the cutter head.

• To avoid workpiece kickback or contact with the cutter head, do not plane workpieces shorter than 8"

(20.3 cm) and thinner than 3/16" (5 mm).

• Do not cut freehand. Guide the workpiece firmly at all times. Make sure there is no debris between the workpiece and the supports.

• Take extra caution with large, small, or awkward workpieces.

• Use extra support (tables, sawhorses, blocks) if it is hard to hold the workpiece to the table. Do not use another person as additional support, or to help feed, support, or pull the workpiece.

• Do not cut more than one workpiece at a time.

• Do not force the workpiece through the tool. Allow the planer to apply the proper feed rate.

• Only plane wood boards and sound timber, with no loose knots and as few tight knots as possible.

• Never stand directly in line with either the in-feed or out-feed sides. Always stand off to one side of the tool.

• Make sure the workpiece is free from nails, screws, stones and other foreign objects that could damage the knife.

• Make sure the knives are attached correctly as described in the “Maintenance” section.

• Take caution when handling the knives and cutter head assembly. The knives are sharp and can easily cut your hand. Keep knives sharp and free of all rust and pitch.

• Allow the cutter head to reach full speed before using the tool. Never start the tool with the workpiece in contact with the cutter head.

• Before attempting to free jammed material, switch the planer Off and wait for all moving parts to stop. Unplug the planer.

USE SAFETY GOGGLES AND EAR PROTECTION:

ALWAYS WEAR EYE PROTECTION THAT CONFORMS WITH CUL REQUIREMENTS. FLYINGDEBRIS can cause permanent eye damage.

The tool is loud and the sound can cause hearing damage. Always wear ear protection to helpprevent hearing damage and loss. Failure to comply may result in moderate injury.

USE DUST MASK:

Some dust created by sawing contains chemicals that are known to cause cancer, birth defectsor other reproductive harm. Some examples of these chemicals come from lead-based paints,crystalline silica from bricks, cement and other masonry products, arsenic and chromium fromchemically treated lumber. To reduce exposure to these chemicals, work in a well-ventilatedarea with approved safety equipment, such as dust masks that are specially designed to filter out microscopicparticles.

ELECTRICAL SAFETY

GROUNDING INSTRUCTIONS:

In the event of a malfunction or breakdown, grounding provides a path of least resistance for electric currentto reduce the risk of electric shock. This tool is equipped with an electric cord having an equipment-groundingconductor and a grounding plug. The plug must be plugged into a matching outlet that is properly installedand grounded in accordance with all local codes and ordinances.

WARNING!• Use the proper extension cord. Make sure to use an extension cord that is heavy enough to carry the current required by the tool. An undersized cord will cause a drop in line voltage, resulting in loss of power and overheating of the tool.• Use the extension cord only for its intended purpose. Do not pull the extension cord to remove it from the power socket.


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Do not modify the plug provided. If it will not fit the outlet, have the proper outlet installed by a qualifiedelectrician.

Improper connection of the equipment-grounding conductorcan result in a risk of electric shock. The conductor witha green outer surface, with or without yellow stripes, is theequipment-grounding conductor. If repair or replacement ofthe electric cord or plug is necessary, do not connect theequipment-grounding conductor to a live terminal.

Check with a qualified electrician or service technician ifthe grounding instructions are not completely understood,or if in doubt as to whether the tool is properly grounded.Use only three-wire extension cords that have three-pronggrounding plugs and three-pole receptacles that accept thetool’s plug, as shown in Fig. 1. Repair or replace a damaged or worn cord immediately.

GROUNDING INSTRUCTIONS:

• Make sure the extension cord is in good condition. When using an extension cord, be sure to use one that is heavy enough to carry the current that your product will draw. An undersized cord will cause a drop in line voltage, which will result in loss of power and overheating. The table on the next page shows the correct size to be used according to cord length and nameplate ampere rating. When in doubt, use the next heavier gauge. The smaller the gauge number, the heavier the cord.

• Make sure your extension cord is properly wired and in good condition. Always replace a damaged extension cord, or have it repaired by a qualified person before using it. Protect your extension cords from sharp objects, excessive heat, and damp or wet areas.

• Use a separate electrical circuit for your tools. This circuit must consist of not less than #12 wire with a 20 A time-delayed fuse or a #14 wire with a 15 A time-delayed fuse. Before connecting the motor to the power line, make sure the switch is in the Off position and the electric current is rated the same as the current stamped on the motor nameplate. Running at a lower voltage will damage the motor.

Fig. 1

Three-prong plug

Grounding prong

Properly grounded outlet

AMPERAGE RATING OF THE TOOL

(120 V CIRCUIT ONLY)

MORE THAN

0

6

10

12

NOT MORE THAN

6

10

12

16

25’ (7.6 m)

18

18

16

14

50’ (15.2 m)

16

16

16

12

100’ (30.5 m)

16

14

14

Not recommended

150’ (45.7 m)

14

12

12

TOTAL LENGTH OF THE EXTENSION CORD

MINIMUM GAUGE FOR THE EXTENSION CORD (AWG)

Recommended size for extension cords

NOTE:Recycle unwanted materials rather than disposing of them as waste. Sort the tool and its components inspecific categories and take to the local recycling centre or dispose of them in an environmentally safe way.

WARNING!This tool must be grounded while in use in order to protect the operator from electric shock.


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On/Off switch with safety key:

Used to power the tool. The removable safety key is intended to prevent unauthorized use. Remove the safetykey to prevent unauthorized use.

Circuit overload switch:

Used to reset the tool after the overload protection has been activated.

Storage compartment:

For convenience, the knife alignment gauge, hex keys and open-end wrench are placed inside the storagecompartment located on the top of the planer.

Cutter head adjustment handle:

The cutter head adjustment handle is used to raise and lower the cutter head assembly. Lower the cutterhead assembly by turning it counter-clockwise and raise the cutter head assembly by turning it clockwise.

Depth scale:

The depth scale accurately displays the height of the cutter head assembly. It helps to set the cutting depth.

In-feed extension table:

Used to support the workpieces before being picked up by the feed rollers.

Out-feed extension table:

Used to support the workpieces after they have passed under the cutter knives.

Table:

Supports the workpieces during a cutting operation with a combination of in-feed and out-feed table surfaces.

Carrying handle:

For balancing purposes when carrying or transporting the planer from one place to another, a carrying handleis provided on each side of the cover.

No.

1

2

3

4

5

6

7

8

Description

Cutter head adjustment handle

Carrying handle

Depth scale

Table

Roller knob

Work stand

Power cord

Dust chute

No.

9

10

11

12

13

14

15

16

Description

Roller knob

Extension table roller

Out-feed extension table

In-feed extension table

Circuit overload switch

On/Off Switch

Safety key

Storage compartment

7

8

9

5

4

3

2

1

14

15

16

13

12

6

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Dust chute:

The dust chute can accommodate a dust bag (not included) or a vacuum tube for dust collection.

Power cord:

The grounded power cord connects the planer to the 120 V power supply. Verify that the planer is pluggedinto an outlet that has the same configuration as the plug.

Work stand:

Used to support planer unit at the normal working height.

Roller knob:

Used to lock the extension table rollers.

Extension table roler:

Used to support extra-long workpieces.

PACKAGE CONTENTS

No. Description Qty Illustration

Planer assembly

Dust chute

Cutter head adjustment handle

Hex screw M6 (with lock washer)

Rubber feet (for planer)

Knife alignment gauge

Short upper braces

Long upper braces

1

2

3

4

5

6

7

8

1

1

1

1

4

1

2

2

WARNING!If any parts are damaged or missing do not operate this tool until the parts are replaced. Use ofthis product with damaged or missing parts could result in serious personal injury.• Do not attempt to modify this tool or create accessories not recommended for use with this tool. Any such alteration or modification is misuse and could result in a hazardous condition leading to possible serious personal injury.• Do not connect to power supply until assembly is complete. Failure to comply could result in accidental starting and possible serious personal injury.• Risk of injury! Always pull out the mains plug (disconnect the product from its power supply) before commencing work on the product.


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Carefully lift planer from the carton by the carrying handles (2) on each side of the side cover, and place it ona level work surface. Inspect the unit for damage. If the unit has been damaged in transit, contact the carrierand complete a damage claim. Do this immediately because there is a time limitation for damage claims.

Do not use this product if any parts of the package contents are already assembled to your product when youunpack it. Package contents are not assembled to the product by the manufacturer and require customerinstallation. Use of a product that may have been improperly assembled could result in serious personal injury.

This tool is heavy. To avoid back injury, lift it while bending your legs, not your back, and ask for assistance when needed. The in-feed and out-feed extension tables (12, 11) are attached to the planer. Shipped in a folded, “upright” position, the extension table must be in the “down” position before planing can begin.

• Inspect the tool carefully to make sure no breakage or damage occurred during shipping.

• Do not discard the packing material until you have carefully inspected and satisfactorily operated the tool.

• If any parts are damaged or missing, please call 1-800-689-9928 for assistance.

No. Description Qty Illustration

Short lower braces

Long lower braces

Legs

Rubber feet (for work stand)

Carriage screws with nuts, flat washers& lock washers

Hex bolts M8 with nuts, flat washers& lock washers

4 mm, 5 mm and 6 mm Hex keys

8 mm Open-end wrench

9

10

11

12

13

14

15

16

2

2

4

4

28

4

3

1

TOOLS NEEDED FOR ASSEMBLY

14 mm Open-end wrench Adjustable wrench

40 kg

IMPORTANT!Do not tighten the screws completely until the stand is fully assembled.

CAUTION!• Woodworking can be dangerous if safe and proper operating procedures are not followed. As with all power tools, there are certain hazards involved with the operation of the product. Using the tool with respect and caution will considerably lessen the possibility of personal injury. However, if normal safety precautions are overlooked or ignored, personal injury to the operator may result.• Safety equipment such as guards, push sticks, hold-downs, featherboards, goggles, dust masks and hearing protection can reduce your potential for injury.


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BEFORE YOUR STARTThis MastercraftTM 12 1/2” (31.8 cm) planer finishes rough-cut lumber to size and planes soft- andhardwoods up to 6” (15.2 cm) thick and 12 1/2” (31.8 cm) wide.

Any piece of wood will have a natural tendency to bow and warp, even if it was initially milled perfectlystraight. This planer features a powerful 15 AMP, 2 1/2 HP motor with overload protection and highcarbon steel knives to handle such tough cutting jobs. Intended for use by the Do-It-Yourself enthusiast, forwood working projects at home and in the workshop.

This tool is intended for:• Surface planing (smoothing a rough lumber)

• Thickness planing (reducing the thickness of a board)

ASSEMBLING THE WORK STAND (Fig. 2)• Separate the pieces and lay eight brace pieces and four leg pieces down on the floor.

• Use the carriage screws, flat washers, lock washers and nuts (28 sets) (7) to assemble the work stand as shown in the illustration below.

Fig. 2

But even the best guard will not make up for poor judgment, carelessness or inattention.

ALWAYS USE COMON SENSE AND EXERCISE CAUTION!

1

7

2

3

4

5

6

1 Short lower brace

2 Long lower brace

3 Short upper brace

4 Long upper prace

5 Leg

6 Rubber foot

7 Carriage screw with fixings

Fig. 3


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MOUNTING THE PLANER TO THE WORK STAND (Fig. 3)• Lift the planer base and attach a rubber foot (1) to each corner. Align the hole in each foot with the mounting hole on the planer.

• Carefully place the planer on the top of the work stand (2). Align holes on the planer’s base with the holes on the work stand (2).

• Insert one hex bolts M8 (3) in each of the four holes and fasten with flat washers, lock washers and nuts (4).

• Tighten the hex bolts M8 (3) with a 14 mm open-end wrench (not included).

INSTALLING THE CUTTER HEAD ADJUSTMENT HANDLE (Fig. 4)• Attach the cutter head adjustment handle (1) to the planer and fasten with hex screw M6 (2) and lock washer (3).

• Tighten the hex screw M6 (2) using the 5 mm hex key (included).

Fig. 4

3

1

2

1

4

3

2

IMPORTANT!The On/Off switch is equipped with a removable safety key to prevent unauthorized use. When the toolis not in use, the safety key should be removed.

WARNING!Always make sure the On/Off switch is in the Off position before connecting the tool to thepower source.


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INSTALLING THE DUST CHUTE (Fig. 5-6)• Using the 4 mm hex key (included), loosen the three marked screws (1) located at the rear of the cutter head assembly and move the washers away from the surface so that they are next to the head of the screw.

• Using the 4 mm hex key, remove the two upper screws (2) and washers located at the top of the cutter head assembly.

• Align the three notches (3) on the dust chute (4) with the three screws at the rear of the cutter head assembly.

• Align the two holes on the top of the dust chute (4) over the two holes on the top of the cutter head assembly.

• Tighten the three screws that secure the dust chute (4) to the rear of the cutter head assembly.

• Replace and tighten the two screws and washers that secure the top of the dust chute (4) to the cutter head assembly.

STARTING AND STOPPING THE PLANER (Fig. 7-9)

TO SWITCH ON (Fig. 7-9)

• Plug the power cord into a properly grounded 120 V power outlet.

• To switch the tool On, insert the safety key (3) and set the On/Off switch to the On position (1).

TO SWITCH OFF (Fig. 8-9)

• To switch the tool Off, set the On/Off switch to the Off position (2).

TO LOCK (Fig. 9)

After using the tool or when you leave the workplace for alonger time and there is a chance of the tool being used byunauthorized people, especially children, lock the tool byremoving the safety key (3) from the switch assembly.Store the safety key in a safe place.

CIRCUIT OVERLOAD SWITCH (Fig. 8-9)This tool is equipped with an overload circuit protection. Ifan overload occurs, the circuit overload switch (4) cuts thepower supply and pops out. Should this occur:

• Set the On/Off switch to the Off position (2).

• Unplug the power cord from the power source and wait several minutes until the tool cools down.

• Remove the workpiece, if present.

• Plug in the power cord again.

• Press the circuit overload switch (4) and resume operation.

Fig. 5

Fig. 6

Fig. 7

Fig. 8

Fig. 9

1

2

4

3

1

2

4

3

CAUTION!Plane selected lumber or wood that has a minimum number of tight knots.Wood with too many knots or loose knots has a tendency to cause premature wear on the cutterhead knife, and increases the risk of unsafe operation.

CAUTION!Before starting, check for loose fasteners or hardware. Make sure the cutter head knife guard issecurely mounted and the cutter head rotates freely.

Cutting direction

Planing against the grain

STOCK MINIMUM MAXIMUM

Thickness 3/16" (5 mm) 6" (15.2 cm)

Width 3/4" (19 mm) 12 1/2" (31.8 cm)

Length 8" (20.3 cm) Unlimited

Depth of cut 3/32" (2.3 mm)


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GETTING STARTED• With the On/Off switch in the Off position, lower the cutter head to about 1" (25.4 mm) from the table. Set the On/Off switch to the On position. Allow the planer to reach its full speed.

• If any excessive vibration is detected, switch the planer off and unplug it from the power source. Check for any loose parts. Tighten or make adjustments if necessary. Do not operate the planer until it is running smoothly and without any vibrations.

PLANING SPECIFICATIONS• Do not plane lumber or wood that is contaminated with metal, paint, dirt, water, or moisture from tree sap, or wood that is severely bowed, warped or twisted.

• Practise on a piece of scrap material first in order to become familiar with the type of wood you are planing. Take into consideration the hardness, grain pattern, dryness and straightness of the lumber or wood.

WORKPIECE LIMITATIONS

Fig. 10

PLANING TIPS• The planer automatically feeds the workpiece into and out of the cutter head. Do not force the planer to work faster than the designated cutting speed. Damage to the workpiece and planer can result.

• The planer works best if at least one side of the workpiece is flat. If both sides are rough, the planer should be used to create one flat side first. Plane the opposite side after one side is flat and smooth.

• Planing should be carried out in steps in order to achieve the final planing thickness. If the thickness is to be reduced by 1/4" (6 mm), then 1/8" (3 mm) should be removed from each side. This also allows the planed workpiece to dry and cure uniformly.

• Measure the thickest part of the workpiece that is being planed. Make light cuts on both sides.

• Do not attempt to make a deep cut or a cut that is deeper than 3/32" (2.3 mm). Make several passes until the desired thickness is achieved. Light cuts create a finer finish.

• Avoid snipe or depressions made by the cutter head knives at the beginning or end of the workpiece by supporting both ends evenly. Keep the board level during the entire planing operation.

• The knives on the planer will not wear evenly if the wood is fed through the same spot on the table every time. Feed the wood through the planer at different spots on the table when possible to help eliminate uneven wear of the knives.

FEEDING THE WORKPIECE (Fig. 10)• Always feed the workpiece with the grain, if possible. If the workpiece must be fed against the grain, make very light cuts.

• Hold the workpiece down firmly along the workpiece guides and allow the planer to automatically feed the workpiece into the cutter head.

Planing with the grain

IMPORTANT!The On/Off switch is equipped with a removable safety key to prevent unauthorized use. When the toolis not in use, the safety key should be removed.

IMPORTANT!Planing should be done in steps in order to achieve the final planing thickness. If the thickness is to bereduced by 1/4" (6 mm), then 1/8" (3 mm) should be removed from each side. Measure the workpiece afterevery planing operation.

IMPORTANT!If an additional support is needed for the workpiece, place supports on both ends of the planer, or install theplaner at a depth where the planing surface is level with the workbench. The supports must be at the sameheight as the in-feed/out-feed extension tables (1, 2), or the depth of installation must be such that theworkbench is at the same height as the planer.

Adjustment scaleFig. 11

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WORKPIECE SUPPORT (Fig. 11)Proper workpiece support prevents sagging or snipe in theworkpiece during planing. Make sure the workpiece issupported along its entire length. If necessary, extend thelength of the in-feed/out-feed extension tables (1, 2) inorder to support the workpiece:

• Loosen the in-feed/out-feed roller extension knobs (3).

• Pull the in-feed/out-feed extension rollers (4) out to the desired length.

• Tighten the knobs (3) to secure the in-feed/out-feed table extensions.

SETTING THE PLANING DEPTH (Fig. 12)Measure the workpiece at its thickest point. Use the depth scale (1) at the in-feed side of the planer toapproximate the starting point of the first pass. The first attempt at planing is intended to brush the surface.

It is good practice to measure the workpiece after every planing operation.

• Set the On/Off switch to the On position.

• Slowly guide the workpiece (2) along the workpiece guides into the planer. After the cutter head contacts the workpiece, pull the workpiece out and raise the cutter head using the cutter head adjustment handle (3).

• Repeat step 2 in 1/8" (3 mm) of a turn or less in order to lower the cutter head until it just brushes the surface of the workpiece. This establishes the starting point for the next cutting pass.

• Use the adjustment scale to fine-tune the depth of planing. One revolution of the cutter head adjustment handle (3) moves the cutter head up or down 1/16" (1.6 mm).

Fig. 12


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0 0

10

20

30

40

50

60

70

80

90

100

110

120

130

140

150

160

170

180

in/po mm

UPDOW

N

3/641.2

1/161.6

1/640.4

1/320.8

inmm

0

2

1

3

WARNING!IF THE KNIVES ARE TO BE REMOVED FOR SHARPENING OR REPLACEMENT, EXTREME CARESHOULD BE TAKEN, AS THE KNIVES ARE VERY SHARP.

WARNING!TO AVOID INJURY FROM UNEXPECTED STARTING OR ELECTRIC SHOCK unplug the tool from thepower supply before cleaning or performing any maintenance.

WARNING!When servicing, use only identical replacement parts. The use of any other parts may createa hazard or cause damage to the tool.

WARNING!To ensure safety and reliability, all repairs should be performed by a qualified service technician.

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GENERAL MAINTENANCEPeriodic maintenance allows for long life and trouble-free operation. Cleaning, lubrication and maintenanceschedules should be maintained. As a common preventative maintenance practice, follow the recommendedsteps below:

• Clean the tool to allow smooth functioning after each use. The tool may be cleaned most effectively with compressed dry air. Always wear safety goggles when cleaning tools with compressed air.

• Ventilation openings must be kept clean and free of foreign matter. Do not attempt to clean by inserting pointed objects through openings.

• Check all electrical wires and connections for damage.

• Keep motor air openings free of oil, grease and sawdust or wood-chips.

• Check if all moving parts are well lubricated with silicone or a light oil spray, especially after lengthy exposure to damp and/or dirty conditions.

• Check for loose screws, alignment of moving parts or binding of moving parts, breakage of parts, mounting or any other condition that my affect the operation.

• Inspect the feed rollers after each use. Resin and tar may build up. Use clean cloth to clean the rollers.

• Avoid using solvents when cleaning plastic parts. Most plastics are susceptible to damage from various types of commercial solvents and may be damaged by their use. Use clean cloth to remove dirt, carbon dust, etc.

REPLACING CUTTER HEAD KNIVES AND CLEANING (Fig. 13-17)CUTTER HEAD GUARD (Fig. 13-14)

• Raise the cutter head to the highest position using the cutter head adjustment handle (1).

• Remove the cutter head adjustment handle (1) by unscrewing the hex screw M6 (2) and lock washer (3).

• Unscrew the four cover screws (4) using the 6 mm hex key (included). Remove the top cover (5) and side covers (6).

• Remove the dust chute (7) in reverse order from what is described in the section “Installing the Dust Chute.”

• Use a clean cloth to wipe away any build-up of debris from underneath the cover and the guard.

• Use penetrating oil (not included) to clean all moving parts and the depth adjustment screws. Apply a light coat of medium weight oil after clean-up. Apply a light coat of paste wax to the table, in-feed and out-feed extension table surfaces. Do not use too much wax; it can hinder the planing and stain the workpiece.

Fig. 14

Fig. 13


1

23

7

5

6

4

IMPORTANT!If the knives and anchors are not centred in the cutter head, they will rub against the cutter head carrierand the planer may get damaged.

IMPORTANT!Clean the knives regularly. Gum and pitch collects on knives, and causes excess friction during operation. Theknives may overheat and wear. Remove the knives to clean and use a gum/pitch remover available inspecialized retail shops.

Pulley (not shown) Fig. 15

Fig. 16

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KNIFE REMOVAL (Fig. 15)

• Rotate the cutter head at the pulley so that one knife is facing up.

• Loosen the knife anchor screws by turning them in a clockwise direction.

• Carefully remove the knife.

KNIFE INSTALLATION (Fig. 16)

• Carefully place the knife back in the cutter head. Make sure that the spring is in place.

• Place the knife alignment gauge on the cutter head, with the lobe making contact with the edge of the knife.

• Apply light pressure on the knife alignment gauge and make sure the knife and knife anchor are centered in the cutter head.

• While applying light pressure to the knife alignment gauge, tighten the anchor screws by turning them in a counter-clockwise direction, alternating from one side to the other, starting from the outside and working toward the inside.

• Reinstall the top and side covers, and make sure the depth scale (on one of the side covers) is facing the front.

• Clean the exterior of the planer with a clean, dry cloth. Apply a light coat of paste wax in order to ease cleaning and reduce dust build-up.

SHARPENING KNIVES (Fig. 17)The knives can be sharpened individually with awhetstone. Make sure the whetstone is not worn in thecentre - it must be flat. Make sure to remove any burrs onthe flat side. If the knives are nicked, they must bereplaced or reground. Knives can be reground severaltimes, until they become 9/16" (14 mm) wide. Have yourknives reground by an experienced person.

Fig. 17


1

1

Knife alignment gauge1

Knife2

Spring3

Cutter head4

Knife anchor screw5

Knife anchor6

Knife anchor screw2

Knife anchor

Cutter head side view

3

Knife4

242

3

4

2

1

3

5

6

Fig. 18

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CARBON BRUSH REPLACEMENT (Fig. 18)To inspect or replace the carbon brushes:

• Remove the brush cap on the motor using a wide, flat-blade screwdriver (not included).

• Carefully pull out the spring-loaded brush assemblies. Repeat for the opposite side of the motor (behind the dust chute).

• Insert new brush assemblies into guide channels, with the carbon part going in first. Make sure to fit the two metal “ears” into their slots in the channel.

• Remember to replace both end caps after inspecting or the servicing brushes. Tighten the brush cap but do not over tighten.

STORING (Fig. 19)

• Store the tool in a cool, dry place. Clean and lubricate it prior to storage.

• Apply a light coat of oil to the knives in order to protect them from moisture. Make sure to clean the knives after storing.

• Place the knife alignment gauge (1), hex keys (2) and open-end wrench (3) inside the storage compartment (4) located in the top cover.

• Fold the power cord and place it on top of the cutter head assembly at the rear of the tool.

• Move the In-feed/out-feed extension tables up when the tool is not in use.

Fig. 19


Brush cap1

Carbon brush2

Brush opening3

1

1 2 3

3

2

1

4

PROBLEM Possible Causes Solution

Motor does not start. • Check that the unit is plugged in.

• Power-source fuse or time-delay

fuse went off.

• Carbon brushes are worn.

• Plug unit in. Make sure the outlet is

powered.

• Check the circuit breaker or

time-delay fuse.

• See carbon brush replacement

in the “Maintenance” section.

Motor overheats. • Motor overloaded during operation.

• Air circulation through the motor

restricted.

• Reduce cutting load; make lighter

cuts.

• Clean the motor and dust collecting

areas around the motor to provide

normal air circulation.

Motor stalls or shuts off

during a cut.

• Motor overloaded during operation.

• Tool circuit breaker has tripped.

• Short circuit in motor or loose

connection.

• External circuit breaker tripped.

• Worn motor carbon brushes.

• Reduce cutting load; make lighter

cuts.

• Reset the tool.

• Consult an authorized service

centre.

• Reset circuit breaker.

• Replace motor carbon brushes.

Cutter head slows or

squeals when cutting,

especially on start-up.

• Pulley belts stretched or worn out. • Have the pulley replaced by an authorized service centre.

Vibration when running or

cutting.

• Loose or damaged knife.• Worn cutter head bearings.

• Tighten or replace knife.• Have knife replaced by an authorized service.

Gouging at ends of board

(snipe).

• Dull knives.• Too little support of long boards.

• Work stand not leveled.

• Replace or sharpen knives.• Provide better support for long boards.• Adjust work stand position.

Grain is ragged. • Wood moisture is too high. • Plane dry wood only.

• Dull knives.• Cut is too deep.• Wood moisture is too high.

Rough, raised grain. • Replace or sharpen knives.• Reduce depth of cut.• Use dry wood or wood with less moisture.

TROUBLESHOOTING

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model no. 055-5503-4 | contact us 1-800-689-9928 3534PROBLEM Possible Causes Solution

Board feeds in but does not

move through.

• Out-feed jammed.

• Too much pressure on the cutter

head caused by a long board.

• Clean the tool.

• Use supports to hold workpiece up.

Board thickness does not

match depth scale.

• Depth scale indicator not set

correctly.

• Have the indicator repaired by an

authorized service centre.

Excessive dust in the air. • Leaking bag or loose vacuum

connection (if any is used).

• Check the dust chute connections.

EXPL

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model no. 055-5503-4 | contact us 1-800-689-9928 3736Solution

104 133

132

102

105106

107108

109

110111

112113

115112

124

133

132

103

102131

134135

130129

128127

12618

125

141

119118

117116

137

1824

136

138

139

140142

143

144

114

145125119

121

33123

122120

123

78

7675

74

77

81

7172

22

7069

6867

65

146147

2563

3969

366

6263

64

6263

6160

593

58

4115

15

41

5049

48

56

5554

5352

51

89

15

41

8685

8379

9293

92

8887

8482

67

15

4168

6970

80

161

162

163

164

73

6939

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EXPL

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151

150

1110

7

65

43

98

2

148149

100

42

38

9697

3327

28154041

98

99 1540

9194

95

47

35

1213

17

2023

6

1614

15

21

6318

19

2624

2227

28

37

36

36

2931

3334

1540

41

32

101

44

45

46

4363

6277

41401530

1

90

160

159

158

157

156

155

154 69 6 152153

PARTS LIST

No.

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

19

20

21

22

23

24

25

26

27

28

29

30

31

Qty

4

4

8

4

4

8

4

4

4

2

2

2

4

8

41

4

8

12

2

4

4

8

4

4

1

4

4

4

4

2

2

Description

Nut M6

Thread rod 6x25

Flat washer 6

Spring pin 3x18

Jointer

Nut M6

Screw M6x20

Stopper (B)

Extension bar

Roll pole

Shaft

Extension table

Spring pin 3x16

Nut M5

Flat washer 5

Bar holder

Hex bolt M5x16

Screw M4x8

Link block

Pin 2.5x12

Rubber feet

Screw M8x20

Hex bolt M6x25

Spring washer 8

Cable clip

Flat washer 8

Retainer 10

Cone gear

Column

Guide plate

Spacer

No.

32

33

34

35

36

37

38

39

40

41

42

43

44

45

46

47

48

49

50

51

52

53

54

55

56

58

59

60

61

62

63

Qty

1

4

2

1

2

1

4

3

18

29

2

4

1

2

4

1

2

2

14

1

1

1

1

1

1

2

1

1

1

4

17

Description

Threader pole (A)

Key 4x8

Block

Base

Side panel

Scale

Rivet 6x25

Screw M6x20

Spring washer 5

Screw M5x12

Knob

Spring block

Thread sleeve

Adjustable nut

Spacer

Work table

Blade

Blade clamp

Screw

Bearing 6203-2RZ

Retainer 40

Key 5x11

Driven Wheel

Nut M16x1.5

Belt

Screw ST6x20

Body

C-cover

Indicator

Screw M4x10

Flat washer 4

No.

95

96

97

98

99

100

101

102

103

104

105

106

107

108

109

110

111

112

113

114

115

116

117

118

119

120

121

122

123

124

125

Qty

1

1

2

1

6

2

1

2

2

1

1

1

1

2

1

1

1

2

1

1

1

1

1

1

4

1

1

1

2

2

3

Description

Thread pole (B)

Transport rod

Bearing (B)

Anti-dust cover

Screw, M5x8

Link block (RH)

Compression spring (A)

Brush holder

Screw M5x10

Motor housing

Stator

Baffle plate

Bearing 6200-2Z

Screw M5x60

Armature

Bearing 6200-2Z

Gear box cover

Bearing (C)

Gear (B)

Switch

Shaft (A)

Power cord

Cord bushing

Strain relief

Screw ST4.2x12

Shaft (B)

Key 3x7

Gear (C)

Bearing (D)

Sleeve

Wave washer 4

No.

64

65

66

67

68

69

70

71

72

73

74

75

76

77

78

79

80

81

82

83

84

85

86

87

88

89

90

91

92

93

94

Qty

1

1

2

4

3

6

3

1

1

1

2

1

1

8

1

2

1

2

3

1

1

1

1

3

4

4

4

1

2

1

1

Description

Sprocket wheel

Motor assembly

Stop pin

Sprocket gear

Washer

Spring washer 6

Screw M6x16

Crank handle assembly

Top guard (B)

Rotation mark

Screw M4x20

Tool box

Tool box cover

Flat washer 4

Top guard (A)

Chain

Side cover

Nut M4

Bushing (A)

Bushing (B)

Retainer 37

Spring (A)

Bearing 6202-2RZ

Spring (B)

Bearing (A)

Bearing cover

Screw M5x10

Compression spring (B)

Roller guide

Blade shaft

Thread sleeve (LH)

PART

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3-Year Limited Warranty This Mastercraft product is guaranteed for a period of 3 years from the date of original retail purchase againstdefects in workmanship and materials, except for the following component:

Component A: Accessories, which are guaranteed for a period of 1-year from the date of original retailpurchase against defects in workmanship and materials.

Subject to the conditions and limitations described below, this product, if returned to us with proof of purchasewithin the stated warranty period and if covered under this warranty, will be repaired or replaced (with thesame model, or one of equal value or specification), at our option. We will bear the cost of any repair orreplacement and any costs of labour relating thereto.

These warranties are subject to the following conditions and limitations:a. a bill of sale verifying the purchase and purchase date must be provided;

b. this warranty will not apply to any product or part thereof which is worn or broken or which has become inoperative due to abuse, misuse, accidental damage, neglect or lack of proper installation, operation or maintenance (as outlined in the applicable owner’s manual or operating instructions) or which is being used for industrial, professional, commercial or rental purposes;

c. this warranty will not apply to normal wear and tear or to expendable parts or accessories that may be supplied with the product that are expected to become inoperative or unusable after a seasonable period of use;

d. this warranty will not apply to routine maintenance and consumable items such as, but not limited to, fuel, lubricants, vacuum bags, blades, belts, sandpaper, bits, fluids, tune-ups or adjustments;

e. this warranty will not apply where damage is caused by repairs made or attempted by others (i.e. persons not authorized by the manufacturer);

f. this warranty will not apply to any product that was sold to the original purchaser as a reconditioned or refurbished product (unless otherwise specified in writing);

g. this warranty will not apply to any product or part thereof if any part from another manufacturer is installed therein or any repairs or alterations have been made or attempted by unauthorized persons;

h. this warranty will not apply to normal deterioration of the exterior finish, such as, but not limited to, scratches, dents, paint chips, or to any corrosion or discolouring by heat, abrasive and chemical cleaners; and

i. this warranty will not apply to component parts sold by and identified as the product of another company, which shall be covered under the product manufacturer’s warranty, if any.

Additional LimitationsThis warranty applies only to the original purchaser and may not be transferred. Neither the retailer nor the manufacturershall be liable for any other expense, loss or damage, including, without limitation, any indirect, incidental, consequentialor exemplary damages arising in connection with the sale, use or inability to use this product.

Notice to ConsumerThis warranty gives you specific legal rights, and you may have other rights, which may vary from province to province.The provisions contained in this warranty are not intended to limit, modify, take away from, disclaim or exclude anystatutory warranties set forth in any applicable provincial or federal legislation.

This product is not meant for industrial or commercial purposes. This product is for householdprojects, read manual carefullyMade in ChinaImported by Mastercraft Canada Toronto, Canada M4S 2B8

No.

126

127

128

129

130

131

132

133

134

135

136

137

138

139

140

141

142

143

144

145

Qty

1

3

1

1

1

1

2

2

1

1

1

1

1

1

1

4

2

1

1

1

Description

Screw ST5x60

Screw ST5x60

Shaft

Key 4x10

Bearing

Motor label

Carbon brush

Brush cap

Retainer 16

Gear (A)

Bearing

Gear box

Sponge pad

Dust guard

Current protector

Plug

Screw M4x12

Cover

Nut M12

Block

No.

146

147

148

149

150

151

152

153

154

155

156

157

158

159

160

161

162

163

164

Qty

1

1

1

1

1

1

2

2

28

4

28

2

2

4

4

1

1

1

4

Description

Screw M4x12

Spring washer 4

Hex wrench 5

Hex wrench 4

Alignment equipment groupware

Uncork wrench 8-10

Top plate (short)

Top plate (long)

Nut M6

Leg

Bolt M6x10

Support plate (long)

Support plate (short)

Reinforced plate

Rubber feet

Dust chute

Dust outlet (A)

Dust outlet (B)

Spring

WAR

RANT

Y

PART

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thickness planer with heavy-duty - canadian tire€¦ · · 2018-04-24instruction manual...

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