thermon · cl.el. 100342 e 349920 n 281408 cl.el. 100730 power htp-1 1002 n 281303.7 el. 100730.3 e...
TRANSCRIPT
THERMON HAS A SOLUTION FOR ALL YOUR HEAT TRACING NEEDS
Thermon engineers and specialists located throughout the world ensure that all factors are considered. Thermon can provide detailed design engineering, project manage-ment with project drawings and documentation, commissioning and maintenance.
INITIAL PLANNING
MANUFACTURING
DESIGN / ENGINEERING
MAINTENANCE
PROJECT MANAGEMENT
COMMISSIONING
OPTIMIZED SYSTEMS PROVIDE LOWEST TOTAL COST OF OWNERSHIP
Solely focused on the heat tracing industry since 1954, Thermon’s experience will ensure that all factors are con-sidered. Thermon can include detailed design engineering and project management with project drawings, documen-tation, commissioning, site audits and maintenance.
We can help you make in-formed decisions about the heat tracing options available to you based on materials, installation, maintenance and operating costs.
THERMON OFFERS COMPLETE SOLUTIONS
Thermon can help you with all aspects of heat tracing for pipes, vessels, instrumentation and other process equipment. To-gether we can ensure that materials selection, circuit layout, installation and operating costs will all be consid-ered for your particular application.
From initial planning stages through instal-lation and final commissioning, Thermon provides a total systems approach precisely tailored to meet your heat tracing needs.
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OIL & GAS INDUSTRIES
EXPLORATION AND PRODUCTIONOIL SANDSGAS PROCESSINGHEAVY OILS AND SYNFUELSPETROCHEMICAL AND CHEMICALREFINING STORAGE TERMINALS
Thermon provides heat tracing solutions to the petroleum industry in the upstream, midstream and downstream components of oil and gas production, processing, storage, and distribution. The upstream sector requires elevated temperatures to move the crude oil and/or raw natural gas to the surface. The downstream sector requires winterization to the refining, petrochemical, and distribution of the products.
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COAL FIRED & “RESOURCE RECOVERY” PLANTSCOMBINED CYCLE COGENERATION
NUCLEAR POWER GENERATIONSOLAR THERMAL POWER
GEOTHERMAL POWER
ELECTRICAL POWER GENERATION Thermon is a world leader in providing heat trace solutions in the power generation industry. Heat tracing needs vary from providing winterization for steam and water lines, to maintaining fly-ash hoppers and “CEMS” sample lines above the flue gas dew point, to providing solutions for critical post accident applications in the nuclear industry. Equipment must operate reliably in order to produce energy and maintain control of the plant. Thermon expertise and experience is unparalleled.
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Thermon Electric Heat Tracing Cables
TubeTrace®
Heated Instrument Tubing
FlexiPanel® and HT ModuleSurface Heaters
Controls and Monitoring Electronic and Mechanical
TubeTrace®
Analytical/CEMS Bundles
Whatever the application - freeze protection, high temperature main-tenance or sensitive process analyzer lines - Thermon’s complete line of products provides superior heat tracing solutions.
THERMON HAS A SOLUTION FOR ALL YOUR ELECTRIC HEAT TRACING NEEDS
Process Lines • Complex Piping • Long Transfer Lines
Tank Heating • Vessel Heating • Tank Foundation Heating • Hopper Heating
Process Instrumentation • Flow, Level and Pressure Transmitters • “CEMS” Continuous Emissions Monitoring Systems • Process Analytical Sample Lines
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FlexiPanel®
Electric Tank Heating
Electric Heat TracingSelf-Regulating, Power-Limiting,
Constant Watt, Mineral Insulated Cables and Skin Effect Systems (Long Lines)
Terminator™ Power Connection,In-Line Splice, and
End Termination KitsThermal Insulation (Typical for all heat
traced systems)
TraceNet™ System andTraceView™ Communications
Controls and Monitoring
TubeTrace® Tubing BundlesCEMS Emissions Monitoring
TubeTrace® Heated Instrument
Tubing
Flow Transmitter
HT ModuleHopper Heating
ELECTRIC HEAT TRACING
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Steam applications range from freeze protection to maintaining tem-peratures close to that of the steam itself. “Thermonized” systems also provide predictable operation and maintenance that process plants demand.
SnapTrace® andHeat Transfer Compounds
HeetSheet®
Steam Tank Heating
SafeTrace®
Isolated Tracers
ThermoTube® Pre-Insulated Tubing
THERMON OFFERS A STEAM TRACING SOLUTION FOR EVERY APPLICATI0N
TubeTrace® Heated Instrument Tubing
• Process Lines, Utility Piping and Equipment
• Instruments and Analyzer Lines • Tank Heating
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MAINTAIN DIFFERENT TEMPERATURES WITH ONE STEAM PRESSURE
HeetSheet®
Steam Tank Heating
SafeTrace® Isolated Tracing for Low Temperatures
ThermoTube®
Steam Supply
ThermoTube®
Condensate Return Lines
“Thermonized” for High
Temperatures
TubeTrace® Heated Tubing for Level, Flow and
Pressure Instruments
ThermoTube®
Supply/Return Lines
Condensate Return Manifold
Steam Supply Manifold
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DESIGN TOOLSThermon has developed sophisticated, yet easy-to-use software packages that provide detailed design and per-formance information for electric and steam tracing. Users of CompuTrace® are able to input design data into the pro-gram and obtain detailed system and thermal performance information.
Heat tracing systems are not often a priority when energy reduction initiatives are be-ing considered. Howev-
er, when the total heat tracing load in a large
system is considered, savings can be sig-
nificant.
Energy Consumption with APC *
EHT System Power100%
Pow
er
Con
sum
ptio
n
0%
20%
Savings
Tp Process Maintain
Ta Minimum
Ambient Temperature
ENERGY CONSERVATION = LOWER OPERATING COSTS
VISITRACE 3DSorts - Views - Designs Manages - Delivers
DWG. NO.
SHEET
AREA
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ISSUED FOR INFO. ONLY
DSGD.DRWN.
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APPR.REVD. DATE
Equipment AllowancePipe Flanged ScrewedDia. Valve Valve
PipeCheckButterflyPumpSupportValve Valve Flange
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Item Quantity Catalog No. DescriptionBill Of Materials
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END TERMINATION KIT
POWER CONN. KIT
HEATER CABLE
(Meters)(In.) (Meters) (Meters) (Meters)(Meters)(Meters) (Meters)
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O
E 358440N 281557
CL.EL. 100342
E 349920N 281408
CL.EL. 100730
POWER
HTP-1 1002
N 281303.7EL. 100730.3
E 349920.2
END TERM.
HTP-1 1002
N 282119.2EL. 100652.4
E 358261.8
STD. PIPE SUPPORT S1 SHOE NPS 24"SIZE 2SPEC J8
DIA 2LINE WC100-HN-3418.01
DIA 1
DIA 1
B999-2
WC100-HN-3418.01
HTP-1 1002 2.0 FG 2.0 5 -23 BSX 3-1 88 120 10.5 17.8 1260 2136 10.7 10.7 7.8 NH
CABLELENGTH
Electric Heat Tracing Design Data ChartMIN.
MAINT.TEMP.
CODETHK. SIZE
AMB.TEMP.
MIN.EXP.
TEMP.
MAX.
HEATER CABLETYPE
ELECTRICAL CLASSIFICATIONCURRENT
VOLTS OPER. OPER.
WATTAGE
COLD COLD
HEATLOSS
PIPEHTR.
CABLE AREAHI-LIMIT
SET POINTTEMP. I.D. NO.or IGN. TEMP.W/M
W/M(M)
W/MINSULATION (Inches)
°C °C °CCIRCUIT NUMBER HEATER NUMBERVISITRACE
1002
The Heat Tracing SpecialistsR
Thermon Heat Tracing Services ("Thermon") and Thermon assumes no liabilityto any other party for any representations contained in this drawing."
"This drawing is prepared solely for the use of the contractual customer of
SCALE
NONE
THERMON MANUFACTURING CO.
SAN MARCOS, TX 78667-0609P.O. BOX 609
DWG. DESCRIPTION ELECTRIC HEAT TRACING ISOMETRIC
PROJECT NUMBER
CUSTOMER PO.
BX543-0001
8675309
422
375
1505
6832
343
229
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Thermon’s engineering capabilities also include the VisiTrace 3D Design System. This system utilizes data extracted directly from the cus-tomer’s 3D model database, automating the heat tracing design form start to finish. This allows Thermon to reduce client engineering man-hours to design large projects and provide “as-built” drawings in much less time.
* APC: Ambient Proportional Control
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WORLDWIDE APPROVALSEvery product must undergo a multitude of perfor-mance tests including stability and long-term reliabil-ity. All products are further tested and certified by major approval agencies to verify compliance to international industry standards.
®
For the continued advancement of heat tracing technology, Thermon actively participates in professional organizations such as those listed below.
GLOBAL PRESENCEThermon engineers and specialists located throughout the world provide design, product selection, installation packages, training and supervision, and commissioning. These dedicated professionals take projects from conception through completion and review each project’s needs to make recommendations based on specific applications and code requirements.
Thermon is committed to measurable contributions in health, safety and envi-ronmental aspects of our products, services, and operations. To realize this, all Thermon operations and employees work together to protect our environment and the health and safety of our customers, employees, and neighbors around the world.
DNV LLoyds GGTN TIIS CQSTEx ABS
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OFFICES WORLDWIDEUNITED STATES CANADA MEXICO NETHERLANDS UNITED KINGDOM FRANCE SPAIN GERMANY RUSSIA AUSTRALIA MALAYSIA CHINA INDIA JAPAN SOUTH KOREA BAHRAIN BRAZIL
For the Thermon office nearest you visit us at . . . www.thermon.com
Corporate Headquarters 100 Thermon Dr. PO Box 609 San Marcos, TX 78667-0609 U.S.A. Phone: 1 512-396-5801 • Facsimile: 1 512-396-3627
Form TEP0001-0914 © Thermon Manufacturing Co. Printed in U.S.A. Information subject to change.