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THERMAX
COMMITED TO DELIVER INNOVATIVE ENERGY SOLUTIONS
Welcome to
Thermax
Consultancy Services
Engineering the system for better tomorrow
COMMITED TO DELIVER INNOVATIVE ENERGY SOLUTIONS
Thermax Consultancy….
How can we add Value ?
THERMAXTHERMAX
COMMITED TO DELIVER INNOVATIVE ENERGY SOLUTIONS
Consultancy for….
Greenfield Project !
Re-Engineering the existing plant !
Present system Hookup with the new plant/line !
Retrofitting control systems in boiler house
THERMAXTHERMAX
COMMITED TO DELIVER INNOVATIVE ENERGY SOLUTIONS
What we are aiming for…..
Efficient & cost effective design
Integrated approach resulting in shifting from
simple engineering solution to a complete ‘Utility
Packaged Solution ’
Engineering solution as per best industry norms
considering energy conservation
Develop industry preferred status for ‘Utility
Consultancy’ in different industry segments
THERMAXTHERMAX
COMMITED TO DELIVER INNOVATIVE ENERGY SOLUTIONS
SITE VISIT TO COLLECT
RELEVANT DATA
DISCUUSION WITH PROJECT
INCHARGE FOR DATA VALIDATION
STUDY OF EXSISTING SETUP (IF
ANY) & SUGGEST MODIFICATIONS
ESTIMATION OF HEAT & MASS
BALANCE
CLOSELY INTERACTING WITH
OEMS & OUR ASSOCIATES
CUSTOMER INVOLVEMENT
HIS FEEDBACK ADDS VALUE
SUBMISSION OF P&ID FOR
APPROVAL
FINAL SUBMISSION OF REPORT WITH
ISOMETRIC,BOM,BOQ, POST PID APPROVAL
OUR WORKING MODEL →ALWAYS WIN WIN SOLUTION
THERMAXTHERMAX
COMMITED TO DELIVER INNOVATIVE ENERGY SOLUTIONS
OUR SCOPE
SELECTION OF UTILITY EQUIPMENT (AS PER REQUIREMENT)
COMPLETE PIPING DESIGN →→→→
1. PIPE SIZING
2. PIPE ROUTING
3. STRESS ANALYSIS
4. SELECTION & SIZING OF PIPE FITTINGS,VALVES,STRAINERS,MOISTURE
SEPERATORS,STEAM FLOW METERS ETC
SIZING OF CONDENSATE RECOVERY SYSTEMS
SELECTION AND SIZING OF PRESSURE REDUCING STATIONS
TRAP SELECTION AND SIZING
INSULATION DESIGN
THERMAXTHERMAX
COMMITED TO DELIVER INNOVATIVE ENERGY SOLUTIONS
UTILITIES
COVERED
AUTOMATION PACKAGES
HEATERS
WASTE HEAT RECOVERYAIR COMPRESSORS
BOILERS
WATER TREATMENT
CHILLERS
COMMITED TO DELIVER INNOVATIVE ENERGY SOLUTIONS
Why Thermax ?
THERMAXTHERMAX
COMMITED TO DELIVER INNOVATIVE ENERGY SOLUTIONS
Steam....
What do we do?
• Study of production and loading pattern of plant to calculate the req. a capacity of boiler
• Selection and placement of traps/ PRS/ valves etc at appropriate places
• Steam Line sizing,routing and pressure drop calculations across the lines.
• Specification data sheets for boilers, Chimneys, Feed water tank etc
• P&I Diagrams, Isometric Drawings (IBR)
Value added !
• You install a boiler that best fits your requirement, Better capacity utilization hence better efficiency
• Lower initial investment,with utilities getting steam at right quality and quantity
• Detailed specification and drawings helps in smooth and trouble free installation, thus timely completion of project.
THERMAXTHERMAX
COMMITED TO DELIVER INNOVATIVE ENERGY SOLUTIONS
Condensate..
What we do ?
• Estimate condensate recovery potential with recommendations to maximize condensate return
• Condensate Line sizing and routing
• Sizing and placement of traps and Pumps on the condensate system
Value Added !
• Efficient Heat recovery resulting in higher feed water temp hence reduced fuel bill for boiler
• Proper Draining of condensate ensures that utilities run at optimum condition with maximum recovery of condensate
THERMAXTHERMAX
COMMITED TO DELIVER INNOVATIVE ENERGY SOLUTIONS
Water...
What do we do ?
Preparation of specification data sheet for RO/ DM depending on raw water analysis
Preparation of specification data sheet for water softener and storage
Line Routing Line sizing and pressure drop
calculations
Calculating potential of waste heat recovery from process water / water recovery
P&I diagrams, Piping layout, Isometric, BOM / BOQ
Value added !
Designing of system based on water analysis ensures that water quality is maintained as per boiler and process requirement
The right quality of water & proper line sizing will minimize your capital cost and will keep the pressure drop across the lines at minimum
Recovering heat from process water will reduce your fuel bill / water recovery will reduce the consumption
Detailed drawings and material take offs ensure appropriate & timely installation
THERMAXTHERMAX
COMMITED TO DELIVER INNOVATIVE ENERGY SOLUTIONS
Compressed Air….
What we do ?
Estimate requirement for compressed air for the plant
Preparation of specification data sheet for Compressor
Recommend equipment required for good quality dry air
Pressure drop calculations
Value added !
• Proper selection of Compressor with optimization of capacity utilization
Ensures that all equipment get air at the right quality and quantity
THERMAXTHERMAX
COMMITED TO DELIVER INNOVATIVE ENERGY SOLUTIONS
Thermic Fluid ….
What we do ? Estimate requirement for Thermic
Fluid load for the plant
Preparation of specification data sheet for Heater
Pressure drop calculations
P&I diagrams, piping layout, Isometric drawings
Material BOM & BOQ
Value added !
Proper selection of Thermic Fluid heater for optimum capacity utilization
Ensures all equipment's get right temperature
Ensures optimum pumping power
Detailed drawings and material take off optimizes system layout
THERMAXTHERMAX
COMMITED TO DELIVER INNOVATIVE ENERGY SOLUTIONS
Thermax Deliverables
P & I Diagrams
Piping Layout Drawings
Isometric Drawings
Fabrication Drawings (as per requirement)
Bill of Material (BOM)
Bill of Quantity (BOQ)
THERMAXTHERMAX
COMMITED TO DELIVER INNOVATIVE ENERGY SOLUTIONS
Our Drawings…..
P & I DrawingIsometric