theory of machines-dynamic force analysis
TRANSCRIPT
Chapter 15...Dynamic Force Analysis (Planar)
Theory of Machines and Machines
15-2
15.1 introduction
Figure (a) A mass that is moving in a circular path experiences centripetal acceleration, and there is a dynamic force, referred to as centrifugal force, associated with this acceleration. This force acts radially outward and will be transmitted to the support, producing a bearing reaction. (b) A rotating shaft with an eccentric mass
The purpose of this chapter: (1) to learn how much acceleration will result from a system of unbalanced forces.
(2) to learn how these dynamic forces can be assessed for systemthat are not in equilibrium
Dynamic force analysis: dynamic forces are associated with accelerating mass.
15-3
Figure 15.1Particle of mass dmP at location P on a rigid body.
15.2 Centroid and center of mass
Gj
GjGjjQj
GjjGjjjjQij
GjPPQjp
PPQjPPQjjPQij
PQjPQjjQP
ppij
ppp
m
m
mmm
mdmmdm
dmdmdm
dm
dmd
A
RαRωωA
RαRωωAF
RR
RαRωωAF
RαRωωAA
AF
AF
=
×+××+=
×+××+=
==
×+××+=
×+××+=
=
=
∑∫∫
∫∑ ∫ ∫
∑ ∫
])([
)(
),(
)(
)(
15-4
Figure 15.2(a) Particles of mass distributed along a line. (b) Particles of mass distributed in a plane.
∫
∑∑
∑∑
=
=++++++
=
=++++
=
dmm
mm
mmmmmmmm
mxm
mmmxmxmxmx
jG
i
iiG
i
ii
RR
RRRRRR
14321
44332211
321
332211
The center of mass
15-5
Figure 15.3Center of mass location for (a) a right circular solid, (b) a rectangular solid, and (c) a triangular prism.
When the mass is evenly distributed over a plane area or a volume, The center of mass can often be found by symmetry.
15-6
Figure 15.4Composite shape for Example 15.1 with dimensions in millimeters.
Example 15.1
mm
mm
mmmmmm
mmkgmmkgmmmmmmm
mmkgmmkgmmmmm
mmkgmmkgmmmmmmm
G
i
iiG
G
G
G
kjiR
RRRRR
kjiR
kjiR
kjiR
0.351.194.89
201030000,54)/)(20)(90)(60(5.0
4020160300,50)/)(40()20(
4020100000,640)/)(40)(200)(80(
321
332211
33
322
31
3
2
1
−+=
=++++
=
++===
−+=−=−=
−+===
∑∑
ρρ
ρπ
ρρ
When the body is of a more irregular shape, the center of mass can often still be found by considering it to be combination of simpler subshapes.
15-7
15.3 Mass Moments and Products of Inertia
∫= dmcedisI 2)tan(
dmRRI
dmRRI
dmRRI
inertiaofmonentmass
yxzz
zxyy
zyxx
])()[(
])()[(
])()[(
22
22
22
∫∫∫
+=
+=
+=
dmRRII
dmRRII
dmRRII
inertiaofproductsmass
xzxzzx
zyzyyz
yxyxxy
)(
)(
)(
∫∫∫
==
==
==
2
2
mdIImIkormkI
IIIIIIIII
I
G
GG
zzzyzx
yzyyyx
xzxyxx
+=
==
⎥⎥⎥
⎦
⎤
⎢⎢⎢
⎣
⎡
−−−−−−
=
Inertia tensor
Principal mass moment of inertia
⎥⎥⎥
⎦
⎤
⎢⎢⎢
⎣
⎡=
3
2
1
000000
II
II
Principal axes: all of the products of inertia becomes zero.
k: radius of gyration
Transfer or parallel-axis formulaIG: principal mass moments of inertiaI: mass moment of inertia about a parallel axis at distance d
15-8
Figure 15.5Connecting-rod shape for Example 15.2.The connecting rod is made of ductile iron with density of 0.260 lb/in3.Find the mass moment of inertia about the z axis.
Example 15.2
2
22
2
222
22
2
222
22
2
2
3
2
2
223
220
33.1
)()(0931.0
12])1()13)[(/00657.0(
12)(
00396.02
])5.0()5.1)[(/00317.0(2
)(/00657.0
/386)75.0)(1)(13)(/26.0(
/00317.0/386
)75.0]()5.0()5.1[()/26.0(
)(
slbin
dmIdmIIIslbin
inininslb
hwmI
slbin
inininslb
rrmI
inslbsin
ininininlbwhlm
inslbsin
inininlb
lrrm
cylcylcylbarbarbarcylzz
bar
iocyl
bar
icyl
⋅⋅=
++++=
⋅⋅=
+⋅=
+=
⋅⋅=
+⋅=
+=
⋅=
==
⋅=
−=
−=
ρ
π
ρπ
1 .dai holes′′
15-9
Figure 15.6(a) An unbalanced set of forces on a rigid body. (b) The accelerations that result from the unbalanced forces.
15.4 Inertia Forces and D’Alembert’s Principle
0)(
0)(
321
=−+
=−+
=
=
++=
∑∑∑∑∑
jGG
Gjij
jGG
Gjij
I
m
I
m
ij
ij
α
α
M
AF
M
AF
FFFF
D’Alembert’s Principle: The vector sum of all external forces and inertia forces acting upon a system of rigid bodies is zero. The vector sum of all external moments and inertia torques acting upon a system of rigid bodies is zero.
∑∑
=
=
0
0
M
F
15-10
When a graphical solution by a force polygon is desired, can be combined.
Figure 15.7(a) Unbalanced forces and resulting accelerations. (b) Inertia force and inertia couple. (c) Inertia force offset from center of mass.
G
G
AmIh
3
3α=
Equivalent Offset Inertia Force
1.The magnitude of the inertia force is .2.The direction of the inertia force is opposite to that of acceleration3.The perpendicular offset distance from the center of mass to the line of action of the force is given
by the above equation.4.The force is offset from the center of mass so as to produce a moment about the center of mass
that is opposite in sense to acceleration
GmAGA
α
∑∑ == 00 MF and
15-11
Figure 15.8Solution for Example 15.3: (a) Scale drawing with RBA = 10 in, RGA = 5 in, RAO = 8 in, and RBO = 6 in. (b) Acceleration polygon. (c) Free-body diagram and force polygon.
Example 15.3
cwsradin
ftinsft
RA
BA
tBA
2
2
3
/85610
)/12)(/713(
=
=
=α
inftinsftslbin
sradslbinh 35.1)/12)(/444)(00570.0(
)/856)(0479.0(22
22
=⋅⋅
⋅⋅= lbA jF 27=
12.6 /AV ft s=21.2 /BAV ft s=
16.2 /BV ft s=
15-12
Example 15.4:
RAO2= 60 mm, RO4O2
= 100 mm, RBA = 220 mm, RBO4= 150 mm, RCO4
= RCB = 120 mm, RG3A = 90 mm, RG4O4= 90 mm, m3 = 1.5 kg,
m4 = 5 kg, IG2= 0.025 kg · m2, IG3
= 0.012 kg · m2, IG4= 0.054 kg · m2, α 2 = 0, α 3 = –119k rad/s2, α 4 = –625k rad/s2, AG3
= 162∠–73.2° m/s2, AG4
= 104∠233° m/s2, FC = –0.8 j kN.
Figure 15.9
ˆ ˆˆ
2
3
4
2
3
4
2
3
4
2
3
4
0
(1.5)(46.8 155 ) 70.2 233 ( )
(5.0)( 62.6 83.1 ) 313 415 ( )
0
(0.012)( 119 ) 1.43 ( )
(0.054)( 625 ) 33.8 ( )
G
G
G
G
G
G
m
m N
m N
I
I N m
I N m
− =
− = − − = − +
− = − − − = − +
− =
− = − − = ⋅
− = − − = ⋅
A
A i j i j
A i j i j
α
α k k
α k k
Calculate the inertia forces and inertia torques
15-13
Considering the free-body diagram of link 4 and 3 respectively,
4 4 4 4 4 4 4
3 3 3
4
4 4 34
3 3 43
34 34
34 34
34
( ) ( ) 0
( ) ( ) 0
25.2 33.8 96 ( 125 83 ) 0
18.6 1.43 (70.5 208 ) 0300 39
O G O G G CO c BO
A G A G G BA
x yO
x yA
m I
m I
F F
F F
= × − + − + × + × =
= × − + − + × =
= + − + − + =
= + + − =
= − −
∑∑∑∑
M R A α R F R F
M R A α R F
M k k k k
M k k kF i j
4
3
2
2 2 2
2
4 14 34 4
14
3 23 43 3
23
2 12 32 2
12 23 32
32 12 2
12 32
( ) 0
13 390 ( )( ) 0
230 238 ( )( ) 0
( ) 0
18.6 ( )
i C G
i G
i G
O AO G
AO
m
Nm
Nm
I
N m
= + + + − =
= − +
= + + − =
= − −
= + + − =
= = −
= × + + − =
= − × = ⋅
∑
∑
∑
∑
F F F F A
F i jF F F A
F i jF F F A
F F FM R F M α
M R F k
Summing forces on the link 2,3,4,
15-14
15.5 The Principle of Superposition
Linear System: the response or output of a system is directly proportional to the drive or input to the system.In the absence of Coulomb or dry friction, most mechanisms are linear for force analysis purpose.
The principle of superposition: for linear systems the individual responses to several disturbances or drivingfunctions can be superposed on each other to obtain the total response of the system.
Example:nonlinear factor: static or Coulomb friction, systems with clearances or backlash
systems with springs that change stiffness as they are deflected
Complete dynamic force analysis of a planar motion mechanism:(1) make a kinematic analysis of the mechanism.(2) make a complete static force analysis of the mechanism.(3) calculate the inertia forces and inertia torques for each link or element of the mechanism.
make another complete force analysis of the mechanism.(4) add the results of steps 2 and 3 to obtain the resultant forces and torques on each link.
15-15
Figure 15.10Example 15.5: RAO2
= 3 in, RO4O2= 14 in, RBA = 20 in, RBO4
= 10 in, RCO4= 8 in, RCB = 6 in, RG3A = 10 in, RG4O4
= 5.69 in, w3 = 7.13 lb, w4 = 3.42 lb, IG2
= 0.25 in · lb · s2, IG3= 0.625 in · lb ·s2, IG4
= 0.037 in · lb · s2, ω 2 = 60 rad/s, and α 2 = 0.
Make a kinematic analysis of the mechanism.In the acceleration polygon, the angular accelerations of link 3 and 4 are found to be
2 23 4148 / 604 /rad s ccw and rad s cwα α= =
15-16
Figure 15.11Free-body diagrams of link 4 of Example 15.5 showing superposition of forces: (a) F34 = 24.3 lb, F14 = 44.3 lb; (b) F34 = –F14 = 94.8 lb; (c) F34 = 25 lb, F14 = 19.3 lb; (d) F34 = 94.3 lb, and F14 = 132 lb.
′ ′ ″ ″′″ ′″
4
4
4
4
4
4
44
4
(0.037)(604) 22.3
3.42 (349) 37.132.2
22.3 / 37.1 0.602
G
G
G
G
I in ib cw
m A lb
Ih lb
m A
α
α
= = ⋅
= =
= = =
15-17
Figure 15.12Free-body diagrams of link 3 of Example 15.5 showing superposition of forces: (a) F23 = F43 = 24.3 lb; (b) F23 = 145 lb, F43 = 94.8 lb; (c) F23 = F43 = 25 lb; (d) F23 = 145 lb, F43 = 94.3 lb.′″ ′″
′ ′ ″ ″
3
3
3
3
3
3
33
3
(0.625)(148) 92.25
7.13 (758) 16832.3
92.5 /168 0.550
G
G
G
G
I in ib ccw
m A lb
Ih lb
m A
α
α
= = ⋅
= =
= = =
15-18
Figure 15.13Free-body diagram of link 2 of Example 15.5: F32 = F12 = 145 lb, M12 = 226 in · lb.
12 2 32 (1.56)(145) 226M h F in lb cw= = = ⋅
15-19
Figure 15.14
15.6 Planar rotation about a fixed center
∑∑∑∑
=−
=−
=
+=+=
==
0
0
)()( 2
2
α
α
ααα
αω
OO
G
OO
GGGGGO
Gt
Gn
I
m
IM
mRImRRIM
mRFandmRF
M
AFG
G
GG
G
GGGG
RRkl
RmRIl
RmRIlmR
+=
+=
−+−=−
2
)()( ααα
Point P: the center of percussionThe inertial force that passes through P has zero moment about the center of percussion.
15-20
Figure 15.15Four-bar linkage.
15.7 Shaking forces and momentsShaking forces and shaking moments: transmitted to the frame or foundation of the machine owing to
the inertia of the moving part
∑∑∑
∑
−+−×=
−=
−+−+−=+=
=−+−+−++=
)()]([
)(
)()()(
0)()()(
432
432
432
4121
4321412
jGGjGs
Gjs
GGGs
s
GGG
jjj
j
Im
m
mmm
mmm
αARM
AF
AAAFFFF
AAAFFF
Fs : the resulting shaking force
Ms : the resulting shaking moment
• ASSIGNMENT : PROBLEM – 5, 7, 15 - 19