the woodbridge group flexible foam and lamination …...sp1641 –1.6pcf, 40 ifd sp1745 –1.7pcf,...

8
® are registered trademarks and TM are trademarks which are either owned or used under license by Woodbridge Foam Corporation. © Entire contents copyright Woodbridge Foam Corporation. All rights reserved. Date Year 1 The Woodbridge Group Flexible Foam and Lamination Business Unit Elements of Woodbridge

Upload: others

Post on 28-Jul-2020

1 views

Category:

Documents


0 download

TRANSCRIPT

Page 1: The Woodbridge Group Flexible Foam and Lamination …...SP1641 –1.6pcf, 40 IFD SP1745 –1.7pcf, 45 IFD SP1951 –1.9pcf, 50 IFD SP1953 –1.9pcf, 50 IFD SP1960 –1.9pcf, 60 IFD

® are registered trademarks and TM are trademarks which are either owned or used under license by Woodbridge Foam Corporation. © Entire contents copyright Woodbridge Foam Corporation. All rights reserved. Date Year

1

The Woodbridge Group

Flexible Foam and Lamination Business Unit

Elements of Woodbridge

Page 2: The Woodbridge Group Flexible Foam and Lamination …...SP1641 –1.6pcf, 40 IFD SP1745 –1.7pcf, 45 IFD SP1951 –1.9pcf, 50 IFD SP1953 –1.9pcf, 50 IFD SP1960 –1.9pcf, 60 IFD

® are registered trademarks and TM are trademarks which are either owned or used under license by Woodbridge Foam Corporation. © Entire contents copyright Woodbridge Foam Corporation. All rights reserved. Date Year

2

Flexible Foam and Lamination Global Presence

USA

Greensboro, NC

Mexico

Saltillo (SLAM 1)

USA

Chattanooga TN

USA

El Paso, TX

Current Locations

Page 3: The Woodbridge Group Flexible Foam and Lamination …...SP1641 –1.6pcf, 40 IFD SP1745 –1.7pcf, 45 IFD SP1951 –1.9pcf, 50 IFD SP1953 –1.9pcf, 50 IFD SP1960 –1.9pcf, 60 IFD

® are registered trademarks and TM are trademarks which are either owned or used under license by Woodbridge Foam Corporation. © Entire contents copyright Woodbridge Foam Corporation. All rights reserved. Date Year

3

Flexible Foam and Lamination Products

Headliner Coverstock Laminate Foams

Automtoive Interior Applications including seats, head-restraints, arm rests and

headliners

Page 4: The Woodbridge Group Flexible Foam and Lamination …...SP1641 –1.6pcf, 40 IFD SP1745 –1.7pcf, 45 IFD SP1951 –1.9pcf, 50 IFD SP1953 –1.9pcf, 50 IFD SP1960 –1.9pcf, 60 IFD

® are registered trademarks and TM are trademarks which are either owned or used under license by Woodbridge Foam Corporation. © Entire contents copyright Woodbridge Foam Corporation. All rights reserved. Date Year

4

Flexible Foam and Lamination BU: Automotive FR Grades

Family DesciptionAB23-170CH Topper Pads AB40-170WH Body Cloth, Round Block AB25-150CH,WH,SV

AB25-160BK Topper Pads AB40-170WH, CH Body Cloth, Flat Block AB40-150WH,CH

AB25-170CH Body Cloth Lamination

AB40-180SV, GY, DC

(aka SP4318)Body Cloth, sun visors, Round

Block AB40-170CH, WH Body Cloth Lamination

AB25-200CH, WH Topper Pads AB60-200SV Body Cloth, Round Block AB25-170CH, WH, SV Body Cloth Lamination

AB30-170CH Topper Pads AB100-220WH Round Block AB40-250CH Body Cloth Lamination

AB40-140CH, WH Acoustic Barriers AB55-190SV, WH PIP

AB40-170CH, WH Body Cloth Lamination AB55-200CH

Nomenclature AB40-180CH AB120-270CH, WH, SV Door Panels, Arm Rests, PIP

ABHHH-DDDCC AB40-250GY, WHHHH = 25% IFD Hardness (LB) AB40-290CH, WHDDD = Density (pcfx100) AB40-340CH, WHCC = Color Code AB60-230WH Topper Pads / Body Cloth

AB120-270CH, GY, WH Door Panels, Arm Rests, PIP

AF40-150WH Body Cloth AF40-170WH, GY, CH Round AF40-150WH Body Cloth Lamination

AF40-170CH, WH Body Cloth AF40-170WH Flat AF40-170CH, SV, WH Body Cloth Lamination

AF40-200CH, WH Body Cloth AF40-190CH Flat, Round AF40-200CH, WH Body Cloth Lamination

AF40-250CH Body Cloth AF60-270WH

AF50-250CH

AL40-170CH Topper Pads

AL40-230WH Topper Pads

AL70-250LB Acoustic Barrier

ABS40-170CH S = w/ Biocide TP110A PK, CH, DC Flat, Hypersoft AF40-170CHX, WHX Even Higher FR

AB40-155CCH designed for UL94HF2, Acoutics AF40-200SVX, WHX Even Higher FR

AB40-150BCH UL94HF1 certified, Acoutics AB120-270CHX, WHX Even Higher FR

AB40-180BCH Designed for UL94HF1, Acoustics BB40-170CH Higher Bond

AF40-170MWH Even Higher bond and FR, Body Cloth

GC160-320CH, SV, WH Door Panels, Arm Rests, PIP

ABHHH-DDDNHCC NH = Non Halogated FR

AL60-130NHCH Child Seat with FR restrictions

AB40-220NHWH Ether meeting VW requirements

SF35AWH Ester meeting VW requirements

LF40-250GY DBL5450/VDA 278 Ether

LF55-200GY DBL5450/VDA 278 Ether Headliner

Chattanooga Greensboro El Paso

Low

VOC

Current low VOC products

containing FR

Random custom products

developed for specific

customer applications /

needs

Standard FR for

automotive not designed

for flame laminationAL

AB

High FR for flame lam

grades typically for

automotive seat trim,

door trim, head rest

applications

AF

Specialty

Products

High FR for flame lam

grades typically for

automotive seat trim,

door trim, head rest

applications

Page 5: The Woodbridge Group Flexible Foam and Lamination …...SP1641 –1.6pcf, 40 IFD SP1745 –1.7pcf, 45 IFD SP1951 –1.9pcf, 50 IFD SP1953 –1.9pcf, 50 IFD SP1960 –1.9pcf, 60 IFD

® are registered trademarks and TM are trademarks which are either owned or used under license by Woodbridge Foam Corporation. © Entire contents copyright Woodbridge Foam Corporation. All rights reserved. Date Year

5

Low VOC Ether / Ester Portfolio• Woodbridge is NA leader in low VOC ether and ester foams. Currently only

Chattanooga production

• Custom raw materials developed with chemical suppliers

Polyether

• LF40-250

– Density: 40 kg/m3, 2.5 pcf : Firmness: 4.0 kPa 40% CLD, ~44 lb 25% IFD

– Heated seats, Ventilated seats, Topper Pads, Bolsters, Inserts

– DBL5450.10, VDA 270, 275, 278 compliant

• AL60-130NHCH

– Child seat application. Stringent SOC restrictions

• LF35-180

– Under development with Carcoustics for BMW programs

Polyester

• SF35A

– Meetings VW seat trim requirements.

– Commercial project to win business

Page 6: The Woodbridge Group Flexible Foam and Lamination …...SP1641 –1.6pcf, 40 IFD SP1745 –1.7pcf, 45 IFD SP1951 –1.9pcf, 50 IFD SP1953 –1.9pcf, 50 IFD SP1960 –1.9pcf, 60 IFD

® are registered trademarks and TM are trademarks which are either owned or used under license by Woodbridge Foam Corporation. © Entire contents copyright Woodbridge Foam Corporation. All rights reserved. Date Year

6

Headliner Coverstock Portfolio• Currently only Chattanooga and Olympic have demonstrated capability. El Paso TBD

Standard Round Block Ethers

• 9 active grades 22 – 40 kg/m3

• 40 – 100 LB firmness (25% IFD)

Specialty Ethers

• StrataPlush HD® – Round Block, Compressible mottling solution

• SP4120FC – Flat Block, Low variation, striation free, fine cell

Standard Esters (Chattanooga)

• SP920: 32 kg/m3

• SP420A: 32 kg/m3 with FR (sunvisors)

• SP4225: 40 kg/m3

• SP1732: 50 kg/m3

SP1641 – 1.6pcf, 40 IFD

SP1745 – 1.7pcf, 45 IFD

SP1951 – 1.9pcf, 50 IFD

SP1953 – 1.9pcf, 50 IFD

SP1960 – 1.9pcf, 60 IFD

SP2519 – 2.0pcf, 45 IFD

SP20A0 – 2.0pcf,100 IFD

SP2240 – 2.1pcf, 40 IFD

SP2249 – 2.1pcf, 40 IFD

Woodbridge Confidential

Page 7: The Woodbridge Group Flexible Foam and Lamination …...SP1641 –1.6pcf, 40 IFD SP1745 –1.7pcf, 45 IFD SP1951 –1.9pcf, 50 IFD SP1953 –1.9pcf, 50 IFD SP1960 –1.9pcf, 60 IFD

® are registered trademarks and TM are trademarks which are either owned or used under license by Woodbridge Foam Corporation. © Entire contents copyright Woodbridge Foam Corporation. All rights reserved. Date Year

7

Low VOC / Emissions Coverstock Portfolio• Woodbridge is NA leader in low VOC ether and ester flexible foams. At least equal globally.

• Custom raw materials developed with chemical suppliers

Polyether

• LF55-200 (adhesive laminable), WLF55-200 (flame laminable)

– Density: 32 kg/m3, 2.0 pcf

– Firmness: 5.5 kPa 40% CLD, ~60 lb 25% IFD

– Headliner coverstock foam,

– DBL5450.10, VDA 270, 275, 278 compliant

Polyester

• SP2722

– Density: 35 kg/m3, 2.2 pcf

– Firmness: 45 lb 25% IFD

– Headliner Coverstock

– VW50180, DIN75201 , PV3937

• SP2826M

– Density: 42 kg/m3, 2.6 pcf

– Firmness: 50 lb 25% IFD

– Headliner Coverstock

– VW 50180, DIN75201, PV 3937Woodbridge Confidential

Page 8: The Woodbridge Group Flexible Foam and Lamination …...SP1641 –1.6pcf, 40 IFD SP1745 –1.7pcf, 45 IFD SP1951 –1.9pcf, 50 IFD SP1953 –1.9pcf, 50 IFD SP1960 –1.9pcf, 60 IFD

® are registered trademarks and TM are trademarks which are either owned or used under license by Woodbridge Foam Corporation. © Entire contents copyright Woodbridge Foam Corporation. All rights reserved. Date Year

8

Elements of Woodbridge

Questions?Ron SmolinskiProduct Director – FF & LamTroy, [email protected]