the woodbridge group flexible foam and lamination …...sp1641 –1.6pcf, 40 ifd sp1745 –1.7pcf,...
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® are registered trademarks and TM are trademarks which are either owned or used under license by Woodbridge Foam Corporation. © Entire contents copyright Woodbridge Foam Corporation. All rights reserved. Date Year
1
The Woodbridge Group
Flexible Foam and Lamination Business Unit
Elements of Woodbridge
® are registered trademarks and TM are trademarks which are either owned or used under license by Woodbridge Foam Corporation. © Entire contents copyright Woodbridge Foam Corporation. All rights reserved. Date Year
2
Flexible Foam and Lamination Global Presence
USA
Greensboro, NC
Mexico
Saltillo (SLAM 1)
USA
Chattanooga TN
USA
El Paso, TX
Current Locations
® are registered trademarks and TM are trademarks which are either owned or used under license by Woodbridge Foam Corporation. © Entire contents copyright Woodbridge Foam Corporation. All rights reserved. Date Year
3
Flexible Foam and Lamination Products
Headliner Coverstock Laminate Foams
Automtoive Interior Applications including seats, head-restraints, arm rests and
headliners
® are registered trademarks and TM are trademarks which are either owned or used under license by Woodbridge Foam Corporation. © Entire contents copyright Woodbridge Foam Corporation. All rights reserved. Date Year
4
Flexible Foam and Lamination BU: Automotive FR Grades
Family DesciptionAB23-170CH Topper Pads AB40-170WH Body Cloth, Round Block AB25-150CH,WH,SV
AB25-160BK Topper Pads AB40-170WH, CH Body Cloth, Flat Block AB40-150WH,CH
AB25-170CH Body Cloth Lamination
AB40-180SV, GY, DC
(aka SP4318)Body Cloth, sun visors, Round
Block AB40-170CH, WH Body Cloth Lamination
AB25-200CH, WH Topper Pads AB60-200SV Body Cloth, Round Block AB25-170CH, WH, SV Body Cloth Lamination
AB30-170CH Topper Pads AB100-220WH Round Block AB40-250CH Body Cloth Lamination
AB40-140CH, WH Acoustic Barriers AB55-190SV, WH PIP
AB40-170CH, WH Body Cloth Lamination AB55-200CH
Nomenclature AB40-180CH AB120-270CH, WH, SV Door Panels, Arm Rests, PIP
ABHHH-DDDCC AB40-250GY, WHHHH = 25% IFD Hardness (LB) AB40-290CH, WHDDD = Density (pcfx100) AB40-340CH, WHCC = Color Code AB60-230WH Topper Pads / Body Cloth
AB120-270CH, GY, WH Door Panels, Arm Rests, PIP
AF40-150WH Body Cloth AF40-170WH, GY, CH Round AF40-150WH Body Cloth Lamination
AF40-170CH, WH Body Cloth AF40-170WH Flat AF40-170CH, SV, WH Body Cloth Lamination
AF40-200CH, WH Body Cloth AF40-190CH Flat, Round AF40-200CH, WH Body Cloth Lamination
AF40-250CH Body Cloth AF60-270WH
AF50-250CH
AL40-170CH Topper Pads
AL40-230WH Topper Pads
AL70-250LB Acoustic Barrier
ABS40-170CH S = w/ Biocide TP110A PK, CH, DC Flat, Hypersoft AF40-170CHX, WHX Even Higher FR
AB40-155CCH designed for UL94HF2, Acoutics AF40-200SVX, WHX Even Higher FR
AB40-150BCH UL94HF1 certified, Acoutics AB120-270CHX, WHX Even Higher FR
AB40-180BCH Designed for UL94HF1, Acoustics BB40-170CH Higher Bond
AF40-170MWH Even Higher bond and FR, Body Cloth
GC160-320CH, SV, WH Door Panels, Arm Rests, PIP
ABHHH-DDDNHCC NH = Non Halogated FR
AL60-130NHCH Child Seat with FR restrictions
AB40-220NHWH Ether meeting VW requirements
SF35AWH Ester meeting VW requirements
LF40-250GY DBL5450/VDA 278 Ether
LF55-200GY DBL5450/VDA 278 Ether Headliner
Chattanooga Greensboro El Paso
Low
VOC
Current low VOC products
containing FR
Random custom products
developed for specific
customer applications /
needs
Standard FR for
automotive not designed
for flame laminationAL
AB
High FR for flame lam
grades typically for
automotive seat trim,
door trim, head rest
applications
AF
Specialty
Products
High FR for flame lam
grades typically for
automotive seat trim,
door trim, head rest
applications
® are registered trademarks and TM are trademarks which are either owned or used under license by Woodbridge Foam Corporation. © Entire contents copyright Woodbridge Foam Corporation. All rights reserved. Date Year
5
Low VOC Ether / Ester Portfolio• Woodbridge is NA leader in low VOC ether and ester foams. Currently only
Chattanooga production
• Custom raw materials developed with chemical suppliers
Polyether
• LF40-250
– Density: 40 kg/m3, 2.5 pcf : Firmness: 4.0 kPa 40% CLD, ~44 lb 25% IFD
– Heated seats, Ventilated seats, Topper Pads, Bolsters, Inserts
– DBL5450.10, VDA 270, 275, 278 compliant
• AL60-130NHCH
– Child seat application. Stringent SOC restrictions
• LF35-180
– Under development with Carcoustics for BMW programs
Polyester
• SF35A
– Meetings VW seat trim requirements.
– Commercial project to win business
® are registered trademarks and TM are trademarks which are either owned or used under license by Woodbridge Foam Corporation. © Entire contents copyright Woodbridge Foam Corporation. All rights reserved. Date Year
6
Headliner Coverstock Portfolio• Currently only Chattanooga and Olympic have demonstrated capability. El Paso TBD
Standard Round Block Ethers
• 9 active grades 22 – 40 kg/m3
• 40 – 100 LB firmness (25% IFD)
Specialty Ethers
• StrataPlush HD® – Round Block, Compressible mottling solution
• SP4120FC – Flat Block, Low variation, striation free, fine cell
Standard Esters (Chattanooga)
• SP920: 32 kg/m3
• SP420A: 32 kg/m3 with FR (sunvisors)
• SP4225: 40 kg/m3
• SP1732: 50 kg/m3
SP1641 – 1.6pcf, 40 IFD
SP1745 – 1.7pcf, 45 IFD
SP1951 – 1.9pcf, 50 IFD
SP1953 – 1.9pcf, 50 IFD
SP1960 – 1.9pcf, 60 IFD
SP2519 – 2.0pcf, 45 IFD
SP20A0 – 2.0pcf,100 IFD
SP2240 – 2.1pcf, 40 IFD
SP2249 – 2.1pcf, 40 IFD
Woodbridge Confidential
® are registered trademarks and TM are trademarks which are either owned or used under license by Woodbridge Foam Corporation. © Entire contents copyright Woodbridge Foam Corporation. All rights reserved. Date Year
7
Low VOC / Emissions Coverstock Portfolio• Woodbridge is NA leader in low VOC ether and ester flexible foams. At least equal globally.
• Custom raw materials developed with chemical suppliers
Polyether
• LF55-200 (adhesive laminable), WLF55-200 (flame laminable)
– Density: 32 kg/m3, 2.0 pcf
– Firmness: 5.5 kPa 40% CLD, ~60 lb 25% IFD
– Headliner coverstock foam,
– DBL5450.10, VDA 270, 275, 278 compliant
Polyester
• SP2722
– Density: 35 kg/m3, 2.2 pcf
– Firmness: 45 lb 25% IFD
– Headliner Coverstock
– VW50180, DIN75201 , PV3937
• SP2826M
– Density: 42 kg/m3, 2.6 pcf
– Firmness: 50 lb 25% IFD
– Headliner Coverstock
– VW 50180, DIN75201, PV 3937Woodbridge Confidential
® are registered trademarks and TM are trademarks which are either owned or used under license by Woodbridge Foam Corporation. © Entire contents copyright Woodbridge Foam Corporation. All rights reserved. Date Year
8
Elements of Woodbridge
Questions?Ron SmolinskiProduct Director – FF & LamTroy, [email protected]