the strong one / eqinile etiileng / eyomeleleyo · with kayo you not only get quality, ......

THE STRONG ONE / EQINILEETIILENG / EYOMELELEYO

ABOUT KAYOManufactured to world-class standards, the Kayo

range of wooden windows and doors gives you an

unbeatable combination of quality and value for money.

To withstand the tough African weather conditions,

all products in this range are kiln-dried to 8% moisture

content, to help minimise natural movement.

Decades of experience, constant innovation and our

Manufacturers Guarantee*, ensures that your purchase

will stand the test of time.

With KAYO you not only get quality, you also get

peace of mind. Kayo is available from all leading

merchants nationwide.

1www.swartland.co.za


HARDWOOD WINDOWS

PINE WINDOWS

HARDWOOD DOORS

PINE DOORS

INTERIOR DOORS

DOOR FRAMES

INSTALLATION INSTRUCTIONS

3

7

9

13

15

17

18

ABOUT K AYO CONTENTS

3 4www.swartland.co.za www.swartland.co.za

PRE-SEALED, PRE-GLAZED

• SANS 613 Compliant.

• Pre-sealed with our new water-based, low-maintenance sealant Maxicare®

• Makes ongoing maintenance as simple and effortless as wash ’n wipe.

• Pre-glazed with 3mm glazing.

All L/R codes shown above are left-hand windows. Product codes above indicate a model code, When ordering please stipulate whether the order is unfinished or pre-sealed, pre-glazed.

WHAT’S IN A KAYO HARDWOOD WINDOW?NOW PRE-SEALED, PRE-GLAZED

• New polyethylene weather seals keep the

heat in and dust out.

• Thicker mullions provide strength and stability.

• Improved fixing lugs make installation easier.

KAYO FULL PANE WINDOWS

1171

KC2L/R KC22 KC3

568 1112 1112 1656

568

870

870

1171

KC1F KC3FKC2FL/R

KB1L/R KB22 KB3

KB2FL/R KB3F

KD3KD1 KD2L/R

KC1L/R

KB2L/R

Pre-sealed, pre-glazed windows are only supplied in a teak finish

All unfinished (raw wood) windows supplied need to be finished with weather seals, glazed and coated (as above) in order to pass SANS 613 compliance testing

Weather seal

Closed cell expanded polyethylene

Coating

Sealed on all 6 sides with Maxicare® water-based sealant, including beading and rebates

GuaranteeGlazing

3mm glass installed with silicone

SANS 613 Compliant WindowsPre-sealed and glazed windows are tested to the following criteria for SANS 613 compliance

A1 Mechanical properties test

Thicker mullion

Pre-glazed3mm glazing

Fixing lug

Weather seal

Combination stay

Pre-sealed with Maxicare® low

maintenance sealant

Butt-hinges

new and

improvednew and

improved

new and

improved

new and

improved

new and

improvednew

and improved

PRE-GLAZED LONG LASTINGPROTECTION

PRE-SEALED SAVE MONEY

SANS 613 compliant, A1 mechanical properties tested, applies to pre-sealed, pre-glazed windows.

Pre-sealed, pre-glazed

LOW MAINTENANCE

SOLUTION

HARDWOOD WINDOWSK AYO HARDWOOD WINDOWS

5 6www.swartland.co.za www.swartland.co.za

KAYO SMALL PANE WINDOWS

1171

KC2SPL/R KC22SP KC3SP

568 1112 1112 1656

568

870

870

1171

KC1FSP KC3FSPKC2FSPL/R

KB1SPL/R KB22SP KB3SP

KB2FSPL/R KB3FSP

KD3SPKD1SP KD2SPL/R

KC1SPL/R

KB2SPL/R

KAYO TOP HUNG WINDOWS

KS2L/R

568 921 1112 1656

870

1112

1112

KR2/KR1KR1 KF1 KR2L/R

KG1

1818

KS2/KS1

PRE-GLAZED LONG LASTINGPROTECTION

PRE-SEALED SAVE MONEY


• Tested to comply with SANS 613 building regulations.

• Made from superior, imported hardwood.

• Kiln-dried to an 8% moisture content, which minimises the natural movement of wood.

• Packaging to protect them during transit and building process


new and

improved

new and

improved

SANS 613 compliant, A1 mechanical properties tested, applies to pre-sealed, pre-glazed windows. SANS 613 compliant, A1 mechanical properties tested, applies to pre-sealed, pre-glazed windows.



HARDWOOD WINDOWS HARDWOOD WINDOWS



new and

improved

All L/R codes shown above are left-hand windows.

PINE WINDOWS

1112 11121112

808

PNKYW1620

567 567567

326

567

808

PNKYW1210

PNKYW1610PNKYW1660 PNKYW1310

PNKYW1110 PNKYW1410

PNKYW1670 PNKYW1320

Choose your colour tint

Available in 5 colour tints with

a matt finish

Available in 5L and 1L Maxicare® water-based tin

IMBUIA LIGHT OAK MAHOGANY TEAK WHITE

COLOURS, TINTS& SIZES

Contents: Cleaning Agent,

Protective Emulsion, Protective Glaze,

Sponge.

The NEW Maxicare® Maintenance Kit is designed to make wooden window and door maintenance easier and more cost-effective. Simply inspect

windows and doors every 6 months and use the Maxicare® Maintenance Kit as shown below.

Maintenance is as easy as 1-2-3

First clean the casement using warm water and a

lint-free cloth. If necessary a mild cleaning agent can be

added to the water.

Step 1

Apply the Cleaning Agent to the window frame

surface. Allow it to work for a few minutes and then remove, using the enclosed sponge and lots of water.

Allow to dry.

Step 2

Apply the Protective Emulsion evenly on to the

wood surface. This will seal any fine cracks or

blemishes and restore the original colour. It will also

provide advanced protection to the surface.

Step 3

• German engineered water-based sealant with low VOC emissions

• Cost-effective, no need for a primer coating, touch dry in 1 hour

• Environment friendly, lead-free and non-flammable, no

cleaning solvents required

• Allows timber to breathe, does not crack with swelling

or shrinking of timber

• Easy application, deep penetration for long-

term protection

• Durable - leaves a protective shell

• Dries much quicker than oil-based sealants

• UV inhibitors protect against sun damage,

regulate humidity

• Anti-fungal agents protect against

fungus and dry rot

MAXICARE®QUALITY SEALANT

MAXICARE® WASH ’N WIPE MAINTENANCE PROGRAM

• Unique concentrate kit to enhance and

restore timber windows and doors

to their original state

• Maxicare® Wash ’n Wipe wood

maintenance programme requires

no sanding

• Touch up your timber quickly and easily

MAXICARE®MAINTENANCE

MAXIMUM PROTECTION

WITH MINIMUM EFFORT

WHY CHOOSEMAXICARE®

LOW MAINTENANCE SEALANTNEW AND IMPROVED PRE-GLAZED PINE WINDOWS

This highly affordable range of windows comes pre-glazed

with 3mm glass, fitted with beading and a peg stay as standard.

Double dipped - first in a teak stain for the look and then in

a coat of transit stabiliser to protect them during transit.

All you have to do is seal the windows with Maxicare®

low maintenance sealant and they’re ready to be installed.

PINE WINDOWS

109

PIVOT-IN-FRAMEOur Pivot-in-frame solution saves time and money, These

doors are delivered fully assembled, fitted with stainless steel

barrel lock and wrapped in plastic for protection

WHAT’S IN A KAYO PIVOT-IN-FRAME DOOR? Kayo doors are made to the highest standards. Superior strength,

durability, quality wood and manufacturing excellence ensures

doors are built to last.

All stiles and rails are engineered. Core construction includes S.A. Pine.Wood is a natural product, and colour variations may occur.

www.swartland.co.za

K AYO DOORS

Light Duty(Domestic /

Interior usage)

Medium Duty(Domestic /

Commercial usage)

Heavy Duty(Frequent

/ Security usage)

Frequent exposureto unprotected

open-air conditions.

Please be aware that an over-hang above the door is recommended.

Infrequent and partial exposure to unprotected

open-air conditions.

Do not expose todirect sunlight or rain. Please be aware that an

over-hang above the door is a requirement.

Exposed to drysheltered (indoor) conditions only.

Internal use only.

Fire resistant doors forms part of a

Class E fire rating system.

(30 minutes)

Treatment: Seal all 6 sides with Maxicare®

including beading and rebates.Re-seal after

trimming.



trimming.



trimming.



trimming.

Exterior Semi Exterior Interior UsageFire Resistant

30 M I N U T ES

FIRE

RESISTANT

All stiles & rails are engineered - core construction include SA PINEWood is a natural product, and colour variations may occur.

Bottom ofdoors comepre-sealed High quality

brass pivot mechanism

Stainless steel barrel lock

All Pivot-in-Frame doors are availablein 1290mm (w) x 2115mm (h).

www.swartland.co.za

CRAFTED HARDWOOD DOORS

PIVOT-IN-FRAME HARDWOOD DOORS

DIFCDBFLHSOP/1.21290 X 2115

DIFCDRHNHSOP/1.21290 X 2115

BuffaloRhino

FrontFront

CDBFLHS0813 X 2032

CDSPNHS0813 X 2032

BuffaloSymphony

Front

CDRHNHS0813 X 2032

Rhino

Front

CDELPHS0813 X 2032

Elephant

Front

CDLIOHS0813 X 2032

Lion

FrontFront

DIFCDELPHSOP/1.21290 X 2115

DIFCDLIOHSOP/1.21290 X 2115

DIFCDSPNHSOP/1.21290 X 2115

ElephantLionSymphony

FrontFrontFront

HARDWOOD DOORS

1211 12www.swartland.co.za

TRADITIONAL FRAME & LEDGED BATTEN DOORS

BackBack BackFront

KYD1S/OB813 X 2032

Framed, Ledged and StableKYD1S/OB/BR

813 X 2032KYD1S/PB813 X 2032

Braced Plyback

BackBack BackFront

KYD1/OB813 X 2032

Braced PlybackFramed and LedgedKYD1/OB/BR813 X 2032

KYD1/PB813 X 2032

KYD2117H813 X 2032

KYD2113H813 X 2032

Battened Framed & Ledged

BackBack FrontFront

BackBack FrontFront

KYD2117HZ813 X 2032

KYD2118H813 X 2032

Framed, Ledged and Braced Framed, Ledged and Stable

FACE BOARDED BATTEN DOORS

KYD10813 X 2032

KYD6813 X 2032

10 Panel Colonial

6 Panel Colonial

Front

KYD8S813 X 2032

8 Panel Colonial Stable

Front

KYD8813 X 2032

8 Panel Colonial

Front

KYD6E813 X 2032

6 Panel Equal

FrontFront

DOUBLE BOARDED BATTEN DOORS

Front Front

KYD2155H813 X 2032

KYD2156H813 X 2032

Hardwood StableHardwood

www.swartland.co.za

PANEL HARDWOOD DOORS

KYD2155H



new and

improved

KAYO DOORS

Selected doors are now SABS approved.

new and

improved

Look out for the SABS Approved

mark on selected hardwood

and pine doors

FRONT AND BACK HARDWOOD DOORSFRONT AND BACK HARDWOOD DOORS

1413

FACEBOARDED FRAMED AND LEDGED STABLE DOORS

PNKYD2118Z813 X 2032

PNKYD2118813 X 2032

Framed and Ledged Braced

Back BackFront

www.swartland.co.za

BATTEN DOOR IN FRAME DOORS

PNKYD2116680 X 1800

PNKYD2111720 X 1840

Ledge and Stable 6 Foot Battened

BackBack

PNKYD2112720 X 1840

Ledge

Front Back

PNVTLHS0813 X 2032

PNRTLHS0813 X 2032

PNKYD6813 X 2032

PNVFPHS0813 X 2032

Victorian Top LightVictorian Four PanelColonial 6 Panel Royal Top Light

FrontFront FrontFront

PNKYD2117Z813 X 2032

PNKYD2117813 X 2032

Framed and Ledged Braced

BackBack FrontFront

FACEBOARDED FRAMED AND LEDGED BATTEN DOORS

PINE PANEL AND PRE-GLAZED DOORS

DOUBLE BOARDED BATTEN DOORS

FrontFront

Pine StablePineKYD2155

813 X 2032KYD2156

813 X 2032

www.swartland.co.za

FACE BOARDED BATTEN DOORS

PNKYD2115813 X 2032

PNKYD2113813 X 2032

Battened Battened and Stable

BackBack FrontFront



new and

improved

HOW TO HANG A BRACED DOOR

Make sure the brace is facing upwards

from the fixed hinges and that the lockset is

fitted to the opposite side of the brace.

Bracemust face upwards

FRONT AND BACK PINE DOORSFRONT AND BACK PINE DOORS

1615


PROAKLI0 PRSAPLI0PRSAPLI0762PRSAPSSI0

PRCHELI0 PRBABLI0Oak Print Cherry PrintSapele Print Babinga Print

INTERIOR PRINTED DOORS

INTERIOR VENEER AND HARDBOARD DOORS

Product CodeINTERIOR HARDBOARD DOOR CODESSection Sizes Description

HBSTDLI0HBSTDLI0762HBSTDLI0MHBSTDMI2

HBSTDMI2762HBSTDHI2

HBSTDSSI0HBSTDSSI2HBHRZLI0

813 X 2032 EE762 X 2032 EE813 X 2032 EE

813 X 2032 2CE762 X 2032 2CE813 X 2032 2CE813 X 2032 EE

813 X 2032 2CE813 X 2032 EE

Standard light duty interior door with exposed edgesStandard light duty interior door with exposed edgesStandard light duty interior door with exposed edges&mortisedStandard medium duty interior door with 2 concealed edgesStandard medium duty interior door with 2 concealed edgesStandard heavy duty interior door with 2 concealed edgesStandard ,semi-solid, interior door with exposed edgesStandard ,semi-solid, interior door with 2 concealed edgesHorizontal light duty interior door with exposed edges

Product CodeSAPELE VENEER DOORS

Section Sizes DescriptionVNSAPLI0

VNSAPLI0762VNSAPLI1VNSAPLI2VNSAPMI2VNSAPFS2VNSAPSSI0VNSAPSSI2

813X2032 EE762X2032 EE813X2032 1CE813X2032 2CE813X2032 2CE813X2032 2CE813X2032 EE813X2032 EE

Product CodeCOMMERCIAL VENEER DOORS

Section Sizes DescriptionVNCOMLI0VNCOMLI1VNCOMLI2

VNCOMLI1762VNCOMMI2VNCOMFS2VNCOMSSI0VNCOMSSI2

813X2032 EE813X2032 1CE813X2032 2CE762X2032 1CE813X2032 2CE813X2032 2CE813X2032 EE813X2032 CE

Code DescriptionEE

1CE2CE

Exposed vertical door edges1 concealed vertical door edge2 concealed vertical door edges

www.swartland.co.za

FrontFront

HBHRZLI0 HBSTDLI0HBSTDMI2HBSTDHI2

HBSTDFS0

Horizontal Hardboard Standard Hardboard

FrontFront

VNCOMLI0VNCOMMI2VNCOMFS2

VNSAPLI0VNSAPMI2VNSAPFS2

Commercial Veneer Sapele Veneer

SECURITY DOORS

BERGSUN DOORS


BSQTZMS0FS BSQTZMS0HS BSSBTMS0FS BSSBTMS0HSQuartz Full Sebastian FullQuartz Half Sebastian Half


BSIBLMS0 BSEPAMS0 BSRBYMS0 BSMLDMS0Imbali RubyEight Panel Arched Melody


BSTDTMS0 BSSBTMS0 BSVTCMS0 BSHRZMS2BSHRZFS2

Traditional VerticalSebastian Commercial

INTERIOR DEEP MOULDED DOORS


EBCSSLI0 EBCSSLI0762

EBCSSHS0

EBCTBLI0EBCTBLI0762

EBCTBHS0

EBCLNLI0EBCLNLI0762

EBCLNHS0

EBELGLI0EBELGLI0762

EBELGHS0

Classique ColonistCantebury Elegance

www.swartland.co.za

Commercial light duty interior door with exposed edges Commercial light duty interior door with 1 concealed edgeCommercial light duty interior door with 2 concealed edgesCommercial light duty interior door with 1 concealed edgeCommercial medium duty interior door with 2 concealed edgesCommercial fire door with 2 concealed edgesCommercial semi-solid door with exposed edgesCommercial semi-solid door with 2 concealed edges

Sapele light duty interior door with exposed edgesSapele light duty interior door with exposed edgesSapele light duty interior door with 1 concealed edgeSapele light duty interior door with 2 concealed edgesSapele medium duty interior door with 2 concealed edgesSapele fire door with 2 concealed edgesSapele semi-solid door with exposed edgesSapele semi-solid door with 2 concealed edges



new and

improvednew

and improved

new and

improved

INTERIOR DOORSINTERIOR DOORS

WINDOW INSTALLATION GUIDELINES

DOOR INSTALLATION GUIDELINES



Assembled: Door frames can be delivered knock down in kit form (Un-assembled), Eg. KYF3012H to save on storage and transport costs or assembled Eg. KYF3012HA.

Always use KAYO door frames with KAYO doors. Please be aware that other manufacturer’s rebate sizes may differ from Kayo and will not match Kayo doors.

38/40 DOORrebate

DOORFRAME

NOTE: We recommend a door thickness of 38 - 40mm for the KAYO door frame range.

RECOMMENDED DOOR THICKNESS

ALL EXTERNALEDGES MUST BE

SEALED WITHSILICONE AFTER

INSTALLATION

GLAZING TO BE DONE WITH

SILICONE (PUTTY NOT

RECOMMENDED)

SEAL ALL 6 SIDES, INCLUDING ALL

GLAZING BEADS WITH MAXICARE®

BEFORE BUILDING IN

A GAP OF AT LEAST 3mm MUST BE LEFTBETWEEN LINTEL AND WINDOW

CHECK THAT THE WINDOW IS LEVEL AND SQUARE

USE 3 BRICKS TO SET THE WINDOW LEVEL – ADD ADDITIONAL BRICKS ONCE THESE HAVE SET

OUTSIDE SILLS TO BE BUILT-IN UNDERNEATH THE DRIP GROOVE

DPC TO BE FITTED INTO THE GROOVES AS INDICATED

90O

CHECKDIAGONAL

SQUARENESSOF FRAME

AND OPENER

OPENERSMUST BE LEFT IN A CLOSEDPOSITION

PLEASE REFER TO TRIMMING SPECIFICATIONS

DO NOT INSTALL MORTISE LOCKIN LINE WITH THEHORIZONTALLOCK RAIL

A WARPSHALL BE

CONSIDEREDA DEFECTONLY IF IT EXCEEDS

6MM ON THECONCAVE

FACE OF THEDOOR –

WHENMEASURED

WITH A STRAIGHT

EDGE

SEAL ON ALL6 SIDES WITH

MAXICARE®AFTER FINAL

TRIMMINGAND BEFORE

HANGING

*ALL DOOR FRAMES ARE SUPPLIED IN FLAT-PACK KIT ONLY

300mm 813mm 300mm

Double Side Light

Door Frame

2032mm

813mm 300mm

SingleSide Light

Door Frame

(left/right)

2032mm

SIDE LIGHT DOOR FRAMES

*PLEASE NOTE: Trimming specs vary due to different door constructionAll products and manufacturing details shown can be altered at the manufacturer’s discretion

105mm

105mm

trim 12mm

trim

5m

m

trim 5m

m

trim 12mm

KAYO

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DO

ORS

FRA

ME

AN

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EDG

E D

OO

RSPI

NE

PAN

EL D

OO

RSC

ARV

ED D

OO

RS

25mm

25mm

trim 3mm

trim

3m

m

trim 3m

m

trim 3mm

LIG

HT

/ M

EDIU

M /

HEA

VY

DU

TYFL

USH

DO

ORS

MAXIMUM TRIMMING SPECIFICATIONS

INSTALLATION INSTRUCTIONSDOOR FRAMES

* Terms and conditions apply. See guarantee certificate for details

*TERMS AND CONDITIONS APPLY

The information contained in this catalogue was accurate at the time of going to print. However, Swartland Boudienste (Pty) Ltd reserves the right to change product

designs and specifications in line with our continuous development programme.

LIABILITY DISCLAIMER

APRIL 2014

Tel: 086 110 2425 www.swartland.co.za

THE STRONG ONE / EQINILEETIILENG / EYOMELELEYO

THINKING LONG TERM

The Swartland story began in 1951 with Oupa Hanekom in

the small town of Moorreesburg, a few wheat fields north

of Cape Town. He started supplying the local community

with hardware and electrical goods, but Oupa’s ambitions

lay far beyond the boundaries of Moorreesburg, and it

wasn’t long before joinery became Swartland’s specialty.

When Oupa’s son, Oom Jurgens, took over the reins, he

brought new ideas to the business. One of them was his

personal philosophy of ‘continuous improvement’.

Today under the leadership of the third generation of

Hanekom, Jurie, James and Hans Hanekom, this desire

to constantly improve is an integral part of the Swartland

culture. It’s a place where traditional values, such as hard

work and pride, live in harmony with new technology and

inspired ideas.

The results speak for themselves – windows and doors

crafted to perfection and manufactured to last.

All ranges offer the leading products in their class

– all backed up by knowledgeable national service teams.

the strong one / eqinile etiileng / eyomeleleyo · with kayo you not only get quality, ......

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