the laser efficiency - din maskin
TRANSCRIPT
The laser efficiency
The Bend
The Combi
The Laser
The Punch
The System
The Software
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Wide range of materials
PLATINO® Fiber can be used to cut a wide range ofmaterials.
Fiber lasers are more effective than other lasersources for cutting highly-reflective materials(e.g. aluminium alloys, copper, brass).
PLATINO® Fiber cuts varied thicknesses, up to20 mm of mild steel, with efficiency and quality.Productivity increases particularly with thin andmedium-gauge sheet metal.
Innovative and reliablePLATINO® Fiber 2D laser cutting machine is the perfect balance of innovation and experience.
This product combines state-of-the-art efficient and ecological fiber laser technology, with the provenreliability and flexibility of the PLATINO® platform.
PLATINO® Fiber is the right choice for sheet metal manufacturers looking for a production tool which is:
- efficient, granting energy and maintenance savings
- productive, particularly on thin and medium-gauge sheets
- flexible, suitable for a wide range of materials, including highly-reflective metals
- reliable and capable of meeting any production need, with a variety of automation modules
- user friendly, easy to install, use, and maintain
Economical and ecological
The profit
❚ Very low power consumption
❚ No laser gases
❚ Minimum maintenance and low consumables
❚ Floor space saving - compact automatic loading,unloading and storage
❚ Easy and fast operating interface - fast setupand less waiting times
❚ Various automatic operations and functionsavailable
❚ Compatible with programs made for otherPrima Power 2D laser machines
The footprint
❚ Less energy, less waste of material, no lasergases - less CO2
❚ Higher laser wall-plug efficiency, less coolingcapacity required, less heat generation - less CO2
❚ Synthetic granite frame - less CO2 compared withconventional welded structures
❚ Compact and automated - less factory space andlogistics
❚ High efficiency - more output during machine run
Open and accessibleMachine
❚ Compact design provides minimum footprint andeasy transportation and installation
❚ Unique machine design using a synthetic graniteframe offering the best thermal stability andvibration damping
❚ Cantilever design for maximum accessibility tothe machine
❚ Protection cabin with roof, fiber-safe windows andfully opening sliding doors: total safety, visibility ofthe work area and accessibility
Numerical Control
P30L, the latest generation of Prima Electro CNC:
❚ User-friendly slim console with 17” LCD touchscreen and trackball
❚ High computational power and more powerfulHMI, Windows® embedded
❚ Advanced algorithms for optimal trajectorymanagement
❚ TOB (Tables-On-Board)
❚ Compatible with all previous versions and allPrima Power machines
Flexible and efficientLaser head
PLATINO® Fiber head is equipped with a singlefocusing lens suitable for any production need.
Maintenance is easy and quick thanks to thecartridge system for lens changing.
Further features of the PLATINO® Fiber head:
❚ SIPS (Safe Impact Protection System) protectingthe machine head in case of collisions withworkpieces or fixtures
❚ Non-contacting nozzle distance control
❚ Optical Precision Control (OPC) for quick, simpleand perfect nozzle alignment
❚ High dynamics focal axis with 35 mm stroke
❚ Optional 12-place automatic nozzle changer
❚ Advanced piercing solutions
Tube processing
PLATINO® Fiber can be equipped with a 4-jawrotary axis.
With zero setup time the machine can change fromcutting flat sheet metal to processing round, squareand rectangular tubes.
Innovative technology Easy to use and modularProgramming
For off-line programming PLATINO® Fiber takesadvantage of the user-friendly and fast MAESTRO-Libellula® system.
MAESTRO-Libellula® provides all the featuresrequired for better programming of laser machines:CAD, CAM, PostProcessor, Database Utilities,Reports, Order Management.
Main features of the MAESTRO-Libellula® are:❚ Highly effective and accurate Nesting Module
❚ Tables-on-Board (TOB)
❚ Integrated Virtual Machine with accurate
production cost and time calculation and detailedand precise reporting
❚ FBS (Fast Beam Switching) for grid cutting, to
boost speed in case of parallel profiles
The cell software package integrated in the P30Lcontrol system ensures continuous and effectivemachine operation.
Automation
A wide and modular range of solutions for theautomation of the sheet metal handling is availablefor all production types and sizes:
❚ Pallet changer featuring automatic adjustment of
speed according to sheet weight and drawers foran efficient scrap collection
❚ Sheet loading arm to automate sheet feeding
❚ Compact Server: two-storey automatic loading/
unloading system with very small spacerequirement
❚ Compact Tower: material storage and change
system with highly reduced footprint. Extendablewith additional towers in a modular way
❚ Night Train® FMS for the most intensive and
demanding production flows
The most advanced laser technology
PLATINO® Fiber is equipped with the highbrilliance fiber laser.
It is available with 2 kW or 3 kW power accordingto customer's needs.
Main features:
❚ Entirely solid-state, fiber-to-fiber design
❚ Highly reliable, performing, robust
❚ Over 30% wall-plug efficiency
❚ Low maintenance operation
❚ Long diode life
❚ No mirrors or optics
❚ High beam quality
❚ Compact design
All with one lens
PLATINO® Fiber features an optical setup allowingto cut all materials and thicknesses with one lens.
Changes of production are made withoutinterruptions for lens change.
The high flexibility of the machine can be exploitedwith no additional setup time.
Pallet changer and automatic loader
External loading/unloading stationwith second pallet.
Automatic arm for feeding the sheets onto theexternal pallet, which can be positioned on eitherside of the pallet changer.
Automatic loading of sheets in masked time.
Automatic sheet change.
loading/unloading
suitable to every production need
production
Night Train FMS®
Loading/unloading devices forhandling blanks and processed sheets.
Fully automatic connection formultiple machines possible.
Flexible and modular layout.
In-house developed graphical control systemand storage management.
Ideal for fully automated manufacturing andunattended operation.
Compact Tower
Loading/unloading devices for handlingblanks and processed sheets.
Storage tower with 3, 10 or 15 pallets.
Single sheet separating and control systemsand sheet reference.
Optimal system capacity/footprint ratio.
Unattended
Different configurations
Masked-time
Automatic pallet changer
External loading/unloading stationwith second pallet.
Manual loading and unloadingof sheets in masked time.
Automatic sheet change.
Compact Tower Extended
Loading/unloading devices forhandling blanks and processed sheets.
Two storage towers with 26 or 36 pallets.
Single sheet separating and control systemsand sheet reference.
Ideal for long periods of unattended operation.
Compact Server
Loading/unloading device for handlingblanks and processed sheets.
Two storey units (one for the blanksand one for the processed sheets).
Single sheet separating and controlsystems and sheet reference.
Smallest footprint.
Solutions for unattended productionPrima Power machines are highly reliable and areworldwide used in the harshest productionenvironments and for the most demandingmanufacturing schedules.
PLATINO® Fiber is particularly suitable for 24/7operation, often performed in unattended mode.
Fully independent machine
The need for manual intervention during machineoperation has been brought down to zero. Oncethe production schedule is programmed, PLATINO®
Fiber takes care of the necessary settings, tipreplacement, sheet change and storage, etc.
No matter how high the production mix, how highthe volume, or how strict the quality standards,PLATINO® Fiber can work 24/7, withoutinterruptions, with reliable results, even whenoperating completely unattended.
Software solutions and various levels ofautomation allow the machine to work efficientlyand reliably on its own.
Automatic control and solutions
A wide range of support functions are available forthe system:
❚ Automatic restart functions
❚ Automatic switch-on/off
❚ Failure notification via email or SMS
❚ Teleservice for remote diagnostics and assistance
Technical specifications
Working area
Maximum speed
Linear axis resolution
Accuracy (*)• according to VDI/DGQ 3441 standards• length of measuring: complete stroke
X,Y, Z(*) the accuracy of the piece depends
on its type, size and pre-treatment,and the conditions of application.
Optional rotary axis (frontal automatic version for round, square andrectangular tubes with 4 jaws)
Maximum overall dimensions(automatic pallet and protection cabin included,water chiller, fumes extractor and photocellsexcluded)
Weight (basic machine)
Standard fiber laser power
Colours
X Y Zmm mm mm
3,060 1,560 150
X,Y: 100 m/minMaximum combined speed 140 m/min
0.001 mm
Positioning accuracy (Pa): Repeatability (Ps):0.03 mm 0.03 mm
diameter from 38 to 300 mmpassing hole 130 mm
maximum tube length 3,000 mm
Length Width Heightmm mm mm
9,700 3,800 2,200
~ 10,000 kg
2,000 W - 3,000 W
Fixed parts: RAL 5015 - RAL 9006Moving parts: RAL 2008
3,80
0 m
m
9,700 mm
2,20
0 m
m