the highest standard of line & base maintenance services ... · auto robot trims b737 flap...
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The highest standard of
Line & Base Maintenance services
with versatile technicians
Technical Training
Computer Based Training (CBT) Classroom
Video and Audio Computer Based Instruction (VACBI)
B777 Maintenance Training Simulator (MTS)
The source of our achievement is high-
quality human resources.
The Korean Air Maintenance Training
Center is fully equipped with specialized
classrooms, modern training aids,
computer-based instruction, and facilities.
According to the career development
program, Korean Air offers comprehensive
maintenance training to enhance the skills
and experience of the personnel.
Facilities ● B777 Maintenance Training Simulator (MTS)● Computer Based Training (CBT) classroom● Video and Audio Computer Based Instruction (VACBI)● Airframe, Engine, Avionics Practical Training Classroom
Heavy Maintenance
Pitting and docking bay hangar for large-sized aircraft’s heavy maintenance in Gimhae
B747 Insulation blanket change after airframe inspections
Korean Air has comprehensive capability formajor repair and modifications. At Gimhaemaintenance base, airframe heavymaintenance such as scheduled checksalong with internal structural inspections,major modifications and cabin interiorrefurbishment are performed. Korean Air isprepared to customize our services to meetyour individual and specific needs. As aKorean Air custormer, you will get the mostout of your aircraft for a lifetime.
Our Capabilities ● Scheduled Maintenance● Landing Gear Changes● Internal Structure Inspection (ISI)● Corrosion Prevention Control Program
(CPCP)● Major and minor airframe repairs and
modification● Refurbishment and conversion of
cabin interiors
C&D checks and other major modifications of the aircraft are prepared by highly skilled technicians
Refurbishment and life extension service to customers
Painting Service
Special livery for 2002 FIFA KOREA JAPAN WORLD CUP
High technology paint hangar is fitted with two giant work platforms and a centralized paint supply device called the “chemical dwell media”
State-of-the-art painting hangar with an environment-friendly
concept
Korean air’s state-of-the-art paint facility
offers optimum service for aircraft painting in
Gimhae. Fully-enclosed and temperature
controlled hangar can meet the requirements
of stripping, washing and painting of any type
of aircraft.
This is where our highly qualified specialists
ensure you the most cost effective painting
and fast turnaround times with sophisticated
equipment and special care.
Engine Repair & Overhaul
Flexible, timely, and cost effective
maintenance with highly skilled
and experienced technicians
At the Bucheon maintenance base, engine repair, overhaul and testing is performed. More than 100 engines pass through this facility each year
75,000 lbs thrust test cell
By maintaining special process capability in-
house such as heat treatment, welding, and
plasma spraying, Korean Air can achieve record
breaking turnaround times and top of the line
quality products ranging from component repair
to engine overhaul. Our advanced technology
facility with robotic systems and engine test
cells, guarantee our customers the maximum
economy for their valuable assets.
Our Capabilities ● PW4056 / 4062 / 4158 / 4460 ● PW4168● JT9D-7Q / 7R4G2● GTCP 660 / 331-250● TSCP 700
Facilities● 75,000 lbs thrust test cell● Robotic plasma spray● Coordinate Measuring Machine (CMM)● Welding and heat treatment
Assembly HPC/HPT & Diffuser modules in Engine ModuleMaintenance Plant
Engine Repair & Overhaul
Robotized plasma spray process
Qualified Inspector performing Magnetic Particle Inspection (MPI) on the PW4000 engine LPT shaft
Measuring PW4000 engine HPC rub strip I.D by Coordinate Measuring Machine (CMM)
Shot peening of PW4000 fan blade airfoil surfacewith 4 axis programmable auto shot peenmachine
Avionics & Electronics
Inspection of weather radar
IRIS - 2000 Automatic Test Equipment
Full performance inspection of display unit
ATEC 6007 for avionics components
Korean Air’s commitment to excellence is
demonstrated in our avionics shop. The
6,086 square meter, avionics shop
specializes in function test, repair & overhaul
of aeronautical radio, cockpit instruments,
electrical and electronic devices repair &
modification with sophisticated equipment.
Focusing on continuous improvement,
talented and highly skilled technicians are
doing their utmost to have the most cost
effective operation in the industry.
Our capabilities ● Navigation / Communication● Flight Data Recording● Cockpit Display
Facilities● ATEC6007/-4000/-5000/-9000● VXI Test Stand● RFT-1000● IRIS-2000● FMS, GCU System Test Station
Providing our customers with the highest quality partsat the lowest prices in the industry
Accessories
PW4000 series engine Fuel Metering Unit (FMU) test Power Generation System (PGS) specialists provide high quality repair and overhaul for Integrated Drive Generator (IDG)
Component final assembly by highly skilled technicians
Our capabilities● Fuel Metering Units (FMU)● Landing Gear Actuators● Pneumatic Starters● Engine Driven Pumps● Integrated Drive Generator (IDG)
Facilities● 700 HP Compressor for Pneumatic & Hydraulic System● Fuel Major Accessory Test Stand● Integrated Drive Generator (IDG) Test Stand● Pneumatic Test Stand, Pneumatic Valve Test Stand● Pneumatic Heat Exchanger
Korean Air provides repair and overhaul services for
pneumatic, hydraulic, fuel, and oil system components
in the 6,300 square meter accessory shop.
Along with other services, our customers are getting
comprehensive care service in one stop.
Composite
B747-400 Wing Tip Extension (WTX) lay-up
Auto robot trims B737 Flap Support Fairing (FSF) bonding part
B777 Flap Support Fairing (FSF) bonding partcuring process with huge autoclave
Material Management & Supply
Automated Storage & Retrieval System
Optimum
Time,
Quantity,
and Quality
Improved
Material
Support
Efficiency
Korean Air maintains a 70,000 item stock
inventory to facil itate comprehensive
maintenance support by util izing a
computerized supply system encompassing
inventory control, purchasing, storage, and
management. This is linked to our automated
warehouse system equipped with automatic
stacker cranes and automated issuing and
returning systems. Utilizing rigid control of
the storage environment, we maintain the
quality of these high value items.