2009 zx6r fairing removal v1.0
TRANSCRIPT
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Fairing removal on a 2009 ZX6R
Side panels (p.15-16) • Side panels can be popped out by hand in order to remove the front seat without
completely removing the side panels.
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• To completely remove the panels, remove the front bolt and pull straight out.
Front seat (p.15-8) • After popping out the rear of the side panels or removing them completely, remove
the two bolts holding the seat on. (one per side)
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• Lift front of seat up and remove.
Rear seat (p.15-8) • Insert ignition key into seat lock and turn to disengage the seat latch.
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• Pull up on the front of the seat to remove.
Lower fairings (p.15-9) • Remove the three bolts at the front and one at the rear.
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• Pry out center of lower front pop rivet and remove the small pop rivet joining the lower fairing to the lower center fairing.
• Separate top clips from center fairing.
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• Repeat on other side.
Lower inner fairing (p.15-9) • Separate top of fairing from rubber grommet on radiator. • Separate sides of fairing from center fairings making sure not to loose the rubber nuts.
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Upper inner fairings (p.15-13) • Remove the two pop rivets and front and rear bolts
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• Separate top of fairing from the rubber nut attached to the windshield
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• Clear rear projections from the frame.
Windshield (p.15-23) • Remove remaining bolts from windshield
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• Lift up and slide it off.
Upper fairing assy (p.15-10) • Disconnect the headlight and city light lead connectors (and canister on California
models)
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• Disconnect turn signal leads.
• Disconnect alternator and regulator/rectifier lead connectors.
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• Remove mirrors
• Remove inner bolt with a 10mm socket.
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• Remove pop rivet at bottom of air duct.
• Remove bolt and pull sides of center fairing out to clear projections.
• The top black plastic section along with the headlight assembly will be removed with
the fairings. • Rotate the side pieces down slightly to help remove them. • Be sure to clear the projections from both segments of fairing.
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Fairing covers (p.15-15) • Remove the bolts holding the fairing cover to the frame.
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• Pull away to remove.
• Repeat on opposite side.
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Headlight removal (p.16-50) • Remove four remaining headlight bolts. Make sure you don’t loose the wiring
harness clips on the lower two bolts.
• Remove pop rivet underneath the center inner fairing.
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• Pull headlight straight back and out.
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Center fairing removal (p.15-11) • Remove three pop rivets and one turn signal bolt per side.
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• Separate from upper inner fairing.
• To separate the rest of the fairing sections remove the remaining fasteners.
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Seat covers (p.15-17) • Remove two bolts
• Pull back, lift up and remove
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• Remove 4 pop rivets on the undertail.
• And the two pop rivets under the front seat.
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• Remove the 2 rear bolts.
• Pull sides out clearing the clips along the bottom edge.
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When you’re all done, this is what you end up with.