The heart of engineering

32 32

1942

1820 1950

1962

Manufacturing and assembly of precision drilling machines, lathes, knee–type milling machines and special machines in newly–built production halls was launched.

The first numeric–controlled machine was manufactured in TOS KUŘIM. The first steps towards automated control of linear axes on machines were taken back in 1958.

Machinery production in ČKD BLANSKO traces its beginnings to the times of the industrial revolution in Europe. It was launched in the 1820s. Machinery production was related to local iron ore mining.

The national enterprise ČKD BLANSKO was founded. Metallurgy and engineering operations were expanded further. The company specialized in production of water machines, heavy machinery and metallurgy equipment.

RICH HISTORY

Expansion of production capacities in TOS KUŘIM enabled transferring the producti-

on of its affiliate company ČKD BLANSKO–OS. The joint venture of the two compa-

nies is a  unique production company with a broad portfolio of available machines

and a strong technological background. The result is higher efficiency of development

and production activities.

Ongoing research and development enables the company to introduce unique tech-

nological solutions and innovations. Quality, reliability and creativity are reflected

in the company’s modern design and innovative products.

2010

2005 present

present

ČKD BLANSKO–OS, a.s. becomes part of ALTA group.

ALTA a.s., which had a significant role in the export activities of TOS KUŘIM – OS, a.s., became 100% owner in 2005.

COMMON FUTURE

54 54 WIDE RANGE OF APPLICATIONS

mining and building industry

aerospace industry shipbuilding industry

defence industry

power industry

other industries

railway industry

gear cutting industry

76 76 ESSENTIAL CHARACTERISTICS

milling turning boring drilling

+ multifunctionality

+ sturdy design

+ long service life and reliability

+ high geometric accuracy

+ wide range of exchangeable

heads

+ high machining productivity

+ tailor–made machine design

+ high cutting performance

+ user friendly operation

+ energy efficiency

+ easy maintenance

reaming threading grinding

98

Z

Y

X

W

TOS FU bestseller

TOS FU bestseller98 + essential machine parts – castings

+ turnkey solution including technology + high torque spindle speed up to 6 000 rpm + five–sided machining + low energy demand and high performance + great variability of the workspace + automatic head and tool exchange + FU DUO version – two independent machines, one workspace + two ball screws in vertical axis + high precision – drive mechanisms with adjustment of play + thermal stabilization of headstock and exchangeable heads

FUQ 125 VR/A8, India

FUEQ 150 VR4, Slovakia

FUQ 150 VR11, Canada

BASIC PARAMETERS

TOS VALUE FU TOS POWER FUworking travel

X [mm] 3 000 – 20 000 po 1 000 3 000 – 20 000 po 1 000

Y [mm] 1 400/2 000/2 500/3 000/3 500/4 000

4 000/5 000/6 000/7 000/8 000

Z [mm] 1 250/1 500 1 600

W [mm] 400 (Ø 170)/800 (Ø 130) 1 000 (Ø 160)

spindle headstock execution

• with automatic interchangeable milling heads

• with shift–out quill W = 400 or with shift–out boring spindle W = 800 mm

table size

[mm] optional optional

feed range

X [mm/min] 1 – 20 000 1 – 24 000

Y [mm/min] 1 – 20 000 1 – 20 000

Z [mm/min] 1 – 20 000/15 000/12 500 1 – 15 000

W [mm/min] 1 – 2 000/1 – 10 000 1 – 10 000

motor output

[kW] 30/37/45 70

1110

Y

X

Z

TOS FRF bestseller

TOS FRF bestseller1110 + essential machine parts – castings

+ long service life and reliability

+ high torque spindle speed up to 6 000 rpm

+ maximum use of built–up space

+ fixed cross–rail

+ high geometrical accuracy

+ wide range of automatically exchangeable heads

+ high machining productivity

+ tailor–made machine design

+ thermal stabilization of headstock and exchangeable

heads

FRFQ 200–KR/A6, Great BritainFRFQ 300 - VR/A11, Czech Republic FRFQ 400 - VR/A12, India

BASIC PARAMETERS

TOS VALUE FRF

FRF (Q) 200 FRF (Q) 250 FRF (Q) 300 FRF (Q) 350 FRF (Q) 400

working travel

X [mm] 3 000 – 23 000 3 000 – 23 000 3 000 – 23 000 3 000 – 23 000 3 000 – 23 000

Y [mm] 2 800 3 300 3 800 4 300 4 800

Z [mm] 1 250/1 500 1 250/1 500 1 250/1 500 1 250/1 500 1 250/1 500

feed range (standard)

X [mm/min] 1 – 15 000 1 – 15 000 1 – 15 000 1 – 15 000 1 – 20 000

Y [mm/min] 1 – 15 000 1 – 15 000 1 – 15 000 1 – 15 000 1 – 20 000

Z [mm/min] 1 – 12 000 1 – 12 000 1 – 12 000 1 – 12 000 1 – 15 000

feed range (RAPID execution)

X [mm/min] 1 – 30 000 1 – 30 000 1 – 30 000 1 – 30 000 1 – 30 000

Y [mm/min] 1 – 30 000 1 – 30 000 1 – 30 000 1 – 30 000 1 – 30 000

Z [mm/min] 1 – 20 000 1 – 20 000 1 – 20 000 1 – 20 000 1 – 20 000

clearance between columns [mm] 2 550 3 050 3 550 4 050 4 550

clearance between tableand cross–rail

[mm]1 800/1 950/

2 0501 800/1 950/

2 0501 800/1 950/

2 0501 800/1 950/

2 0501 900

motor output [kW] 30/37/45 30/37/45 30/37/45 30/37/45 30/37/45

X = longitudinal Y = cross Z = vertical

1312

Z

Y

X

1312

TOS FS

TOS FS

TOS FS

horizontal machining centres

TOS FS

+ modern optimized composite solution of machine bed and column

+ multiple higher rigidity and damping compared to classical construction

+ rapid feed 30 m/min

+ HSC (High Speed Cutting) five-sided machining

+ universal use and design

+ thermal stabilization of headstock and exchangeable heads

+ long service life, accuracy and reliability

+ high variability of exchangeable heads (option)

+ new functional design of machine

BASIC PARAMETERS

TOS BASIC FS TOS VALUE FS

working travel:

X (longitudinal axis) [mm] 2 000/3 000/4 000 2 000/3 000/4 000/5 000

Y (vertical axis) [mm] 1 500/2 000 1 500/2 000

Z (cross axis) [mm] 1 000/1 250 1 250/1 500

work table (clamping area):

length [mm] 2 000/3 000/4 000 2 000/3 000/4 000/5 000

width [mm] 1 000/1 250 1 000/1 250

T-slots pitch [mm] 140 140

T-slots width [mm] 22 22

feed range:

X [mm/min] 1 – 20 000 1 – 30 000

Y [mm/min] 1 – 20 000 1 – 30 000

Z [mm/min] 1 – 20 000 1 – 20 000/30 000

spindle drive:

motor output [kW] 22/28 30/37

max. torque [Nm] 1 250 2 000/2 000/1 400

max. spindle speed [rpm] 3 000 3 200/4 000/6 000

table length /load capacity [mm/t] 2 000/5 3 000/7,5 4 000/10 5 000/12,5

spindle taper [ISO] 50 50

1514

Z

Y

X

WB

1514

TOS FO + essential machine parts – castings

+ long service life and reliability

+ high torque spindle speed up to 6 000 rpm

+ high dynamics of linear movements/travel (acceleration)

+ fully covered work area

+ high geometrical accuracy

+ thermal stabilization of headstock and exchangeable heads

+ wide range of automatically exchangeable heads

+ high stability

FOZQ 80, Czech Republic

FOZQ 80, Czech Republic

FOZQ 80, Czech Republic

BASIC PARAMETERS

TOS VALUE FO

working travel

X [mm] 2 600

Y [mm] 1 650/2 650

Z [mm] 825

V axis (turntable travel) [mm] 1 250

B axis (turntable turning range) nx 360°

feed range X, Y, Z/V [mm/min] 1 – 30 000/1 – 12 000

maximum feed force in linear axis X, Y, Z [N] 20 000

motor output [kW] 37

ATC 40/60

maximum tool diameter in ATC [mm] 125/250

maximum tool length [mm] 400

maximum tool weight [kg] 25

1716

Z

Y

X

W

1716

TOS FUT + weldment sub–structure filled with concrete

+ five–sided machining

+ high torque spindle speed up to 6 000 rpm

+ automatic head and tool exchange

+ thermal stabilization of headstock and exchangeable heads

+ increased rigidity and damping

+ long service life and reliability

drilling

5–axis machining

FUT 150, Czech Republic

BASIC PARAMETERS

TOS VALUE FUT

FUT 150 FUT 200

working travel

X [mm] 2 000/3 000/4 000/5 000/6 000

Y [mm] 2 000/2 500/3 000

Z [mm] 1 500/2 000

W [mm] 1 250/1 500

spindle headstock execution

• with automatic interchangeable milling heads

turntable

[mm] 1 600 x 1 800/1 800 x 2 200/2 000 x 2 400

turntable speed

[°/min] 1 – 1 440

feed range

X [mm/min] 1 – 30 000

Y [mm/min] 1 – 30 000

Z [mm/min] 1 – 30 000

motor output

[kW] 37

1918

Y

X

Z

W

1918

gantry machining centres

TOS FRU

+ essential machine parts – castings

+ long service life and reliability

+ high torque spindle speed up to 6 000 rpm

+ machining of large and heavy workpieces

+ hydrostatic or roller guiding of linear axis

+ additional turntable or carousel table (VTL table) option

+ fixed or movable/travelling cross–rail

+ high geometrical accuracy

+ wide range of automatically exchangeable heads

+ thermal stabilization of headstock and exchangeable

heads

+ tailor–made machine design

+ high cutting performance

FRUQ 300–VR/10, CanadaFRU FQ 300A, TurkeyFRUFQ 300A–VR/7, Czech Republic

BASIC PARAMETERS

TOS VALUE FRU TOS MASTER FRU TOS POWER FRU

working travel

X [mm] 4 000 – 22 000 4 000 – 22 000 8 000 – 22 000

Y [mm] 3 500 – 6 500 4 750 – 7 750 5 750 – 10 750

Z [mm] 1 500 1 500/2 000 1 500/2 000/3 000/4 000

W (cross–rail, optional) [mm] 2 000 2 250 3 300

feed range

X [mm/min] 1 – 30 000 1 – 20 000 1 – 15 000

Y [mm/min] 1 – 20 000 1 – 20 000 1 – 20 000

Z [mm/min] 1 – 15 000/20 000 1 – 15 000/20 000 1 – 15 000

W (optional) [mm/min] 1 – 4 000 1 – 4 000 1 – 4 000

clearance between columns [mm] 3 000 – 6 000 3 350 – 6 650 4 100 – 9 100

clearance between table and cross–rail [mm] 2 500 – 2 800 2 200 – 4 000 2 200 – 4 200

motor output [kW] 30/37/45 60 71/100/113

X = longitudinal Y = cross Z = vertical W = optional

2120

Y

X

Z

W

2120

TOS FRP + high geometrical accuracy

+ wide range of automatically exchangeable heads

+ high machining productivity

+ tailor–made machine design

+ fixed or travelling/movable cross–rail

+ essential machine parts – castings

+ fixed portal with travelling/movable table

+ high torque spindle speed up to 6 000 rpm

+ hydrostatic or roller guideways of linear axis

+ long service life and reliability

TOS FRP 250–FSE/A2, Poland TOS FRPFQ 200B–LR/2A, India TOS FRPFZQ 300B–LR/A8, China

BASIC PARAMETERS

TOS SMART FRP TOS VALUE FRP TOS MASTER FRP TOS POWER FRP

working travel

X [mm] 4 000 – 9 000 5 500 – 13 500 5 500 – 13 500 5 500 – 13 500

Y [mm] 3 300/3 800 3 300 – 5 800 3 800 – 6 800 3 800 – 6 800

Z [mm] 1 250/1 500 1 500 1 500/2 000 1 500/2 000/3 000/4 000

W (cross rail, optional) [mm] – 2 000 2 250 3 300

table width [mm] 2 500/3 0002 000 – 3 500

per 5002 000 – 4 500

per 5002 000 – 4 500

per 500

feed range

X [mm/min] 1 – 30 000 1 – 20 000 1 – 20 000 1 – 15 000

Y [mm/min] 1 – 30 000 1 – 20 000 1 – 20 000 1 – 20 000

Z [mm/min] 1 – 30 000 1 – 15 000/20 000 1 – 15 000/20 000 1 – 15 000

W (optional) [mm/min] – 1 – 4 000 1 – 4 000 1 – 4 000

clearance between columns [mm] 3 100/3 600 3 050 – 4 550 2 500 – 5 500 2 500 – 5 500

clearance between tableand cross rail

[mm] 1 900/2 150 1 800 – 2 500 2 770 2 770

motor output [kW] 37 30/37/45 60 71/100/113

X = longitudinal Y = cross Z = vertical W = optional

2322

X

Z

W

C

2322

SKD 50/53 D, ItalySKD 63/65 D, NetherlandsSKD 40/70 D, Slovakia

BASIC PARAMETERS

ČKD MASTER SKD ČKD MASTER SKD ČKD POWER SKD

ČKD POWER SKD

SKD 40/47 D SKD 50/53 D SKD 63/70 D SKD 63/70 E SKD 63/80 E SKD 80/100 E

turning table diameter [mm] 4 000 4 770 6 300 6 300 6 300 8 000

max. turning diameter [mm] 4 700 5 300 7 000 7 000 8 000 10 000

max. turning height [mm] 2 500 4 000/5 000 4 000/5 000 4 000/6 000 5 000/6 000 5 000/6 000

cross–rail stroke [mm] 1 800 3 000 3 000 3 000 4 000 4 000

max. work–piece weight [kg] 60 000 100 000100 000/150 000

100 000/150 000

100 000/150 000

150 000/320 000

max. turning table speed [rpm] 80 50 40 50/40 50/40 35/25

ram cross–section [mm] 340 x 340 340 x 340340 x 400400 x 400

340 x 340400 x 400

400 x 400 400 x 400

ram stroke–vertical [mm] 2 000 2 500 2 500 2 500 3 200 3 200

+ high cutting performance

+ modular design

+ sturdy tables for loads up to 450 tons

+ essential machine parts – castings

+ hydrostatic guideways of linear axis (SKD E)

+ long service life and reliability

+ high geometrical accuracyvertical lathesČKD SKD D/E

2524

X

Z

W

C

Y

2524

ČKD SKDY + essential machine parts – castings

+ hydrostatic guideways of linear axis

+ movable/travelling portal (gantry)

+ long service life and reliability

+ high geometrical accuracy

+ high cutting performance

+ modular design

+ sturdy tables for loads up to 450 tons

SKDY 50/80 D, RussiaSKDY 63/80 D, Germany SKDY 50/80 D, Russia

BASIC PARAMETERS

ČKD MASTER SKDY ČKD MASTER SKDY ČKD POWER SKDY

ČKD POWER SKDY

SKDY 40/50 E SKDY 50/60 E SKDY 63/70 E SKDY 63/80 E SKDY 80/100 E

Y axis [mm] 3 000 4 000 4 000 5 000 6 000

turning table diameter [mm] 4 000 5 000 6 300 6 300 8 000

max. turning diameter [mm] 5 000 6 000 7 000 8 000 10 000

max. turning height [mm] 2 500 4 000 4 000/6 000 5 000/6 000 5 000/6 000

cross–rail stroke [mm] 1 800 3 000 3 000 4 000 4 000

max. work–piece weight [kg] 60 000 100 000100 000/150 000

100 000/150 000

150 000/320 000

max. turning table speed [rpm] 80 50 50/40 50/40 35/25

ram cross–section [mm] 340 x 340340 x 340400 x 400

340 x 340400 x 400

400 x 400 400 x 400

ram stroke–vertical [mm] 2 000 2 500 2 500 3 200 3 200

2726

X

ZW

C

2726

ČKD SKJ + essential machine parts – castings

+ workpiece diameter up to 16 m

+ long service life and reliability

+ high geometrical accuracy

+ high cutting performance

+ modular design

+ sturdy tables for loads up to 450 tons

SKJ 63–100 D, China

SKJ 80–140 D, Ukraine

SKJ 63–114 D, Belarus

BASIC PARAMETERS

ČKD POWER SKJ

SKJ 80–160 D

turning table diameter [mm] 8 000

max. turning diameter [mm] 16 000

max. turning height [mm] 6 300

cross–rail stroke [mm] 5 000

max. work–piece weight [kg] 320 000

max. turning table speed [rpm] 25

ram cross–section [mm] 450 x 450

ram stroke – vertical [mm] 3 200

2928 2928

TOS Ball joint machine + machine for continuous operation

+ low maintenance demands

+ high productivity and reliability

+ headstock with hydraulic clamping 6 000 rpm

+ rotary slide rest with tool holder and rolling device

+ handling between operations

+ compact design

TOS Ball joint machine

ball joint machining  

ball joint machining

BASIC PARAMETERS

Ball joint machine

workpiece [mm] ball joint with diameter 19 – 40

workpiece material forging (41Crs4; 42CrMoS4)

machining operations ball milling

ball grinding

machine cycle [s] 12 – 18 (including manipulation)

production [pcs]1 350 – 2 025 pieces/7,5 hour

at 90% machine usage (according to ball diameter)

spindle speed [rpm] 6 000

manipulation pneumatic manipulator or robot

3130 3130 ACCESSORIES

VA1/2straight head

VP1/2angular head

VOuniversal indexing head

VKtwo axis continuous head

VKEtwo axis head with electro

spindle

MILLING HEADS OF OWN DEVELOPMENT AND PRODUCTION

3332 3332

standard and extended holder

• external coolant

HOLDER CAPTO C6, C8

• horizontal or vertical positions

• internal coolant

• manual or automatic

tool clamping

C8

universal NC milling head

C6grinding equipment

TURNING TOOL HOLDERS

GRINDING ATTACHEMENT

MILLING AND BORING HEADS

NC adjustable [± deg] -92/+120

max. speed [rpm] 3 000

max. torque [Nm] 800

max. power [kW] 40

spindle taper ISO 50

max. speed [rpm] 3 000

max. torque [Nm] 1 200

max. power [kW] 40

spindle taper ISO 50

C10

angle milling head 90°

ACCESSORIES

3534

67

3534 CUSTOMER SERVICES

+ operation and maintenance training

+ warranty and after–warranty service

+ remote diagnostics

+ preventive servicing

+ option of turnkey solutions including technology

+ new production implementation support

+ flexible customer service

production plant:

Blanenská 1321/47

664 34 Kuřim

Czech Republic

www.tos–kurim.cz

www.ckd–blansko.cz

phone: (+420) 541 101 111

sales@tos–kurim.cz

machinetools@ckd–blansko.cz