the energy efficient factory: everything you need to know about smart energy management
TRANSCRIPT
The Energy Efficient Factory: Everything You Need to Know
About Smart Energy Management
This webinar will be available afterwards at
designworldonline.com & email
Q&A at the end of the presentation
Hashtag for this webinar: #DWwebinar
Before We Start
Moderator
Miles Budimir Design World
Presenters
Gregory Maloney Iconics
David Kaley Mitsubishi Electric Automation
Mitsubishi Electric Automation, Inc.
Effective Energy
Management By David Kaley
Page 5
Solutions
Energy
Agenda
1
2
3
4
5
Utility Bill Structure
Energy Visibility in Plant and ISO 50001
Energy Audits
In Factory Energy Collection
Energy Visibility and Takeaways
Page 6
6
Energy Solutions 7
Shadow Billing
Utility Bill Structure
Page 7
Rate Schedule/
Rate Tariff
Demand/
Capacity Charge
Power Factor
Penalty Charge
Consumption/
Energy Charge
ISO 50001
Page 8
Government
regulation / EPA
Environmental /
sustainability
Competitive edge
Rising cost of
energy Energy savings
Energy Audits
Page 9
Billing Analysis Energy Utility
Companies
Energy Service
Companies (ESCO)
Monitoring
Recommendations
Department Of
Energy’s Industrial
Technology Program
Estimated Savings
and ROI
Page 10
In Factory Energy Collection
When, Where, How and Why
energy is used
Production • Motor Control Center • HVAC • Data Center • Lights • Office
What load is causing the
peak demand?
Energy Monitoring
Software & Hardware Meter Cluster Discrete Meter
HVAC Meter MCC Meter
Panel Based Metering
Gas Meter
Machine/Process Level Monitoring
Page 11
Energy
Performance
Indicator
(EnPI)
Promotes Operator
Level Energy
Savings
Assign Energy
Values to
Individual
Products
Shadow Billing
Page 12
Real-time
energy
metering
Power quality data
(harmonics, volt
disturbances)
Approximate
billing information
in real-time
Historical
time-stamp
energy data
Keep your
utility
in-check
Department
level energy
usage
Energy Solutions
Page 13
Behavioral
changes
Variable
Frequency
Drives
Energy efficient
lighting
/incentives
Turning off
equipment
when not
needed
Power
factor
correction
Page 14
Energy
modules
Demand management
solution
Power
meter
Utility Pricing and event
signals
Facility energy usage
Facility (and load, optional) energy usage
ISO
Aggregator
Pricing and
event signals
Existing PLC
or meter
Holistic Approach
Optional
sub-metering
Key Takeaways
Page 15
Manage energy bills
and correlate energy
$ to plant floor
Energy Audits
Incentives
and tax
credits
Energy commitment
driven by
management
Page 16
We appreciate
your time.
Thank you for
listening.
© ICONICS, Inc.
Reducing Energy Costs
Through Technology
Greg Maloney
Sustainability Solutions Engineer
© ICONICS, Inc.
© ICONICS, Inc.
Challenges Customers Are Facing
– New Construction Has Higher Degree of
Integration
– Integration of Existing Facilities
– Disparate Control and Energy Systems
Islands of Information Managed by Different Vendors
– No Single View of Facility or Campus
Scattered Information Causes People to Miss Patterns
– IT Becomes More Involved
Integration Solutions Must Be IT Friendly
© ICONICS, Inc.
ICONICS Software Integration Platform
© ICONICS, Inc.
Need for Universal Connectivity
• OPC – OPC-UA, Classic, .NET
• BACnet
• Database – SQL, Oracle, x64 ODBC, x64 OLE DB
• SNMP
• Web Services
© ICONICS, Inc.
Advanced Analytics in Manufacturing Corporate Energy Consumption YTD
Plant Energy Consumption YTD
Production Consumption YTD
12 Month Total Energy Cost by Product
Energy Cost by Production Line
Energy Cost by Product Type
Energy Cost by Cost of Goods Sold
Energy Cost % or Rev/ # of Goods
© ICONICS, Inc.
tablets
Mobile Solutions
phones web
© ICONICS, Inc.
Universal Connectivity
BACnet
Siemens
Alerton
Modbus
PowerLogic
Generators,
PDU
SNMP
UPS
Smart
Buildings Redmond, WA
•107 Buildings
•2,000,000 points on campus
•350,000 points monitored in Solution
•Provide Meaningful Building Alarms
•Historian for Long-term Data
Storage
© 2012 ICONICS, Inc
© 2012 ICONICS, Inc
© 2012 ICONICS, Inc
Redmond Results
•
•
•
•
© ICONICS, Inc.
Thank you!
www.iconics.com/sustainability
Questions?
Design World Miles Budimir [email protected] Phone: 440.234.4531 Twitter: @DW_Motion
Iconics Gregory Maloney Email: [email protected] Phone: 508.216.1212
Mitsubishi Electric Automation David Kaley Email: [email protected] Phone: 847.478.2213
Thank You
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