the challenge of keeping simulators up to date · prueb aceptaciÓn pg fvi ses 3 des as-2017 pi pg...

Confidential - All Rights Reserved - Tecnatom 2017

San Diego, January 2017

The Challenge of Keeping Simulators Up To Date

Proprietary & Confidential 2017 Tecnatom S.A.

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Challenges

• Availability for operation with an intensive use• Adequate response to training needs• Modernization projects• Maintenance needs• Use as an engineering tool• Customer satisfaction• Inspections & audits• Continuous improvement• (…)

Efficiency

Costs Reduction

All at the same time


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01.Tecnatom Group

2.The Fleet

3.Methodology & Tools

4.Results

5.Summary

CO

NTEN

TS


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1

TECN

ATO

M G

RO

UP


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Tecnatom Group

Shareholders

Core Activities

Control Rooms, Simulation and I&C

Training, Plant Operation & Emergency Support

Inspection, Testing & Engineering

Business Group

Subsidiaries in France, Brazil, China, UAE and USA

Projects in more than 30 countries worldwide

Energy: Nuclear, Fossil, Renewable

Aerospace and Industrial Sectors

Mission

•Contribute to improving the safety and efficiency of our clients’ plants

Vision

•Be a leading company recognized internationally for both its technology and its professionals


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Figures (Year 2015)

2013 2014 2015

Thousands euros 117.993 122.066 122.778

2013 2014 2015

Employees 998 1.060 1.071

2013 2014 2015

Thousands euros 15.773 15.378 14.198

MasterScience

BachelorScience

TechnicalSupport

AdministrativeSupport

Investment

Turn Over Workforce


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2

TH

E F

LEET


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Almaraz NPP

Ascó NPP

Garoña

Trillo NPP

Cofrentes NPP

Vandellós II NPPTECNATOM

HEADQUARTERS

Spain

Human Performance Simulator

Tarragona Training Center

Ascó NPP CR Simulator

Vandellós NPP CR Simulator

Garoña NPPFull Scope Simulator

Cofrentes NPP Full Scope Simulator

Trillo NPP CR Simulator

Innovation

Almaraz NPP CR Simulator

Training tool development

SPANISH TRAINING CENTRES SET UP

& OPERATED BY TECNATOM


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Sizing and Organization

Technical Support and InstrumentationModelingOperation

Project Organization

Specification and acceptance of changes in the simulator

Execute Periodic Tests

Development and modification of the models and codes

Management of the calculation environment, interfaces, I/O,comunications, arquitecture SW/HW, estimulated systems and Instructor Console

Operators training program(Engineers)

Technology training.Simulation tools and environments.(Engineers)

Training in simulators environments, architecture, system administration(Engineers)

HW Technicians

HW: technical personnel

Engineers pool

SAE


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Almaraz NPP

Ascó NPP

Garoña

Trillo NPP

Cofrentes NPP

Vandellós II NPPTECNATOM

HEADQUARTERS

O&M Average Staff3,5

Spain

Human Performance Simulator

Tarragona Training Center

Ascó NPP CR Simulator

Vandellós NPP CR Simulator

Garoña NPPFull Scope Simulator

Cofrentes NPP Full Scope Simulator

Trillo NPP CR Simulator

Innovation

Almaraz NPP CR Simulator

Training tool development

SIMULATORS O&M STAFF

1 Test Operator

1 I&C Technician

1 Test Operator

1 I&C Technician

2 Test Operators

2 I&C Technicians

Modelling Engineers

Engineers Pool

2 Test Operators

2 SW (I&C) Engineers

1 I&C Technicians

Special Projects Average Staff

1,5


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METH

OD

OLO

GY &

TO

OLS

3


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Configuration Management

12

Standards & Regulations

Procedures

Methodology Guidelines

ToolsSICOSIS: CMS +SOAS: Remote op.

Support daily operation

Support methodology


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Procedures & Guidelines

Procedures

• Simulator configuration identification

• Changes identification and Work Order (WO) generation

• Simulator Testing and Validation

• WO resolution strategy

• WO implementation

• WO documentation

Guidelines

• Assign the impact on training for each WO

• Define and document post-event tests

• Define the training materials

• Define how to follow up the simulator physical fidelity

• Execute reactor core performance testing

• Follow up plant modifications


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CMS: SICOSIS

What is the system contribution?

Assuring simulators maintenance and update fulfill regulations requirements

Supporting maintenance processes and methodology: new simulation load

Making daily operation easy : HW discrepancies; incidents management; operation performance indicators

Managing simulator applications databases: Instructor Station, I/O System, source code, …

Diff. sites Zero paperDiff. Profiles: instr/techn

Web Application Proccess Support Work Flow

Interface diff. actors Testing Program Plant Mods


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Automatic Simulators Operation: SOAS-Web

FEATURES• Web Application

• Possibility of selecting and configuring any dynamic task

• Executes automated tasks with a single click

• Schedules hourly, daily, weekly and monthly tasks

• Different access profiles

• On-line reports to the notification page and mobile devices

• History management

ADVANTAGES• Access from any device with Internet

• Insight into the status of all the simulators at a glance

• Human-machine interface designed to be user friendly

• Executions are automated, avoiding errors and reducing costs

• Task scheduling is permitted


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Corporate Applications

SVN server

Digital Signature

Document Management

SICOSIS


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4 RESU

LTS


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New Load Yearly Planning

28 5 12 19 26 2 9 16 23 30 6 13 15 20 27 6 13 20 27 3 10 17 24 1 8 15 22 29 5 12 19 26 3 10 17 24 31 7 14 21 28 4 11 18 25 2 9 16 23 30 6 13 20 27 4 11 18 25

e

ES

T

EF

ES

T

EF

14 10 14 14 14 14 14 14 9 9 9 9 9

e

ES

T

EF

ES

T

EF

13 13 13 8 4 4 4 4 12 12 12 12 4 4 4 8 8 8 8 8 8 8 8 16 16 8 8 8 4 4

F3 (F,G - 1 grupo)F3 (M-1 grupo)F5 (2 grupos) e

EF

ES

T

EF

5 5 5 5 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5

FVI S1

eF3 (2 G)

ES

T

EF

6 6 6 14 19 11 11 11 11 11 11 11 11 18 16 16 16 16 16 16 14 4,5 4,5 4,5

OM EF

ES

T

EF

ES

T

EF

MODER. F2 AL-MODEL

MODER. F2 AS-

DEH AS

MOD. DE CONT. P38-CO RfT

Modern F2 CO TESIS+

SPSIM-TR (EXPL) INT

CTRL DIGITAL TX (TR-SGI)

SCDR (VN)

SPSIM-VN (EXPL)

SPSIM-VN (DES)

OPRD-AS

ASCÓ

INTEGRACIÓN-DEH (AS-1017) P.ACEP

FASE V I S 1

F4 (2 G)

F3 (2 G)

FASE V I S 2

FASE V (2 grupos)

PI

(TR-2016)

INTEGRACIÓN P.ACEP

DOCUMENTACIÓN

SGI

AS BUILT

ESC F3

PRUEB ACEPTACIÓN

PG

FVI SES 3

PGPIDES AS-2017

DES CO 2017 PIPI

PI PGDES TR 1017

FASE VI

F3 (1 G)

FASE V I S 1 FASE V I S 3

RE CARGA 29

PIDES TR 2017

DESARROLLO DE MODELOS E INTEGRACIÓN (i) PRUEB ACEPTACIÓN (i)

PA

VANDELLÓS

COFRENTES

ALMARAZ

Octubre Noviembre DiciembreSeptiembreAbril Mayo Junio

RE CARGA 25R1

PI PG

RECARGA R2 1

F VI SESION 1 FVI SESION 2 F VI SESION 3

F3 (M)

PG

2017Diciembre Enero Febrero Marzo

TRILLO

PORTING-COD COMUNIC.

PG

Pruebas ACEPTACiÓN

DES

DES-MODELOSSGI

R21

PGPI

FASE VI

PG

F3 (E - 1 grupo)

PI PGDES VN-1017

FASE VI SESION 4

R2 4 R2

DES CO 1017

PG

FASE VI

R2 5 R1_ ASCÓ

Julio Agosto

F5 F1

F6

F5 F3 F5

DES AL 1017 DES AL 2017 PI


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Figures

Training sessions Hours > 8.000

Nº Work Orders > 300

Nº Simulation Loads 14

Nº Special Projects 4 (2 SCDR+DEH+AFW)

Inspections & Audits 2: CSN + Self evaluation. No findings

Examinations 14 RO/SRO Candidates. No simulator issues


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KPIs

SERVICE QUALITY INDICATORS

SIMULATORS OPERATION

UnavalilabilityNumber of

incidents/100h

STATE OF THE SIMULATORS

PlantModification

delay

CorrectiveWO

Opened

InstructorsSatisfaction

RO/SRO Satisfaction

Reference 0,6 % 1,8 9 months 20 80 80

Real 0,57 % 2,1 10 months 25 84 88

NEW LOAD PROMOTION

DEADLINES COMPLIANCE


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• Main difficulties come from making the O&M activities compatible with a high utilization for training and engineering

• Several projects taking place in parallel make the need of a sound work plan

• Well stablished methodology and adequate tools optimize simulator O&M

• Our commitment is to increase the users satisfaction, while optimizing the O&M process

• In the current economical situation, reduce O&M costs but maintaining quality is a primary goal

Summary

Tecnatom has the Staff, the Methodology

and the Tools to keep the fleet updated

@tecnatom

www.tecnatom.es

@tecnatom_aero

“©2016 Tecnatom, S.A.Todos los derechos reservados. El contenidode esta obra está protegido por la Ley y nopodrá ser reproducida, ni en todo ni en parte,ni transmitida, ni registrada por ningúnsistema de recuperación de información, enninguna forma ni por ningún medio, sin elconsentimiento previo y por escrito deTecnatom, S.A. y de sus autores.Tecnatom y el logotipo de Tecnatom sonmarcas registradas de Tecnatom, S.A.”

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