the art of the possible - siemens plm software · the art of the possible ... plant model created...
TRANSCRIPT
The Art of the Possible Manufacturing Engineering Solutions
Armin Gruenewald Vice President ndash MBG
Janakiram Pepakayala - MBG
Realize innovation Unrestricted copy Siemens AG 2016
Restricted copy Siemens AG 2016
Page 2 Siemens PLM Software
Restricted copy Siemens AG 2016
Page 3 Siemens PLM Software
Digitalization is transforming the business world
and creating major challenges for manufacturers
Systems-driven product
development
Additive manufacturing
Intelligent automation
Crowdsourcing design
Lifecycle analytics
Advanced robotics
01011
11001
Restricted copy Siemens AG 2016
Page 4 Siemens PLM Software
Economies around the world are investing in manufacturing
USA
Manufacturing Renaissance
bull Formation of a National
Network for Manufacturing
Innovation
bull Lower cost energy
initiatives
bull Smart Manufacturing
Leadership Coalition
Germany
Maintain leading industrial
position
bull Sustainable investment in
innovative strength
bull High level of exports
bull Adjust to aging workforce
bull Industry 40 as new
guiding principle
China
Higher product quality by use
of high-end technology
bull Rising wages
bull Need for quality driven
demand for automation
bull Energy efficiency
legislation
bull Intelligent Manufacturing
Japan
A cohesive ldquoinnovation
programrdquo at all levels
bull Science technology and
industry linked together
bull HR development
bull Retain manufacturing of
complex products
bull ldquoInnovation 25rdquo initiative
Restricted copy Siemens AG 2016
Page 5 Siemens PLM Software
Physical production system
The paradigm shift of manufacturing
The Digital Twin is the ldquoheartrdquo of the smart factory
The virtual and the real
worlds are linked by the
Manufacturing Master Data
Model and the Common
Plant Model created from
Automation
Decisions can be made
based on real-time data
from Automation
Feeding back all relevant
information from production
execution creates a nearly
real-time image of the digital
twin of product process
and resources
Digital Twin
Digital twin of
the equipment
Digital twin of
production process
Digital twin of
the product
Restricted copy Siemens AG 2016
Page 6 Siemens PLM Software
State of the Art Innovation From 1899hellip
hellip Cars are Getting Smarter and More Connected
Restricted copy Siemens AG 2016
Page 7 Siemens PLM Software
Agenda
bull User Interaction
bull 3D Printing amp Additive Mfg
bull Advanced Robotics
bull Next Generation Factory Layout
bull Connection to Shop Floor
Restricted copy Siemens AG 2016
Page 8 Siemens PLM Software
NC Programming
Restricted copy Siemens AG 2016
Page 9 Siemens PLM Software
User Interaction
Immersive Experience Augmented Reality Touch and Mobility
Immersive
Mobility Augmented Reality Virtual Reality
Restricted copy Siemens AG 2016
Page 10 Siemens PLM Software
Easy to use Availability for all Easy to interact
User Interaction
Immersive Experience Augmented Reality Touch and Mobility
Right information Right time Right context
Restricted copy Siemens AG 2016
Page 11 Siemens PLM Software
Additive Manufacturing
- Example Parts
Cooling Channels
Restricted copy Siemens AG 2016
Page 12 Siemens PLM Software
Additive Technologies
- Depending on Material
Type Technology Process Material
Extrusion Fused deposition modeling (FDM) Thermoplastics HDPE eutectic metals
Wire Electron Beam Freeform Fabrication
(EBF) Almost any metal alloy
Granular
Powder
Direct metal laser sintering (DMLS) Almost any metal alloy
Electron beam melting (EBM) Titanium alloys
Selective laser melting (SLM) Titanium alloys Cobalt Chrome alloys
Stainless Steels Aluminium
Selective heat sintering (SHS) Thermoplastic powder
Selective laser sintering (SLS) Thermoplastics metal powders ceramic
powders
Laminated Laminated object manufacturing (LOM) Paper metal foil plastic film
Light
polymerized
Stereo lithography (SLA) photopolymer
Digital Light Processing (DLP) photopolymer
Restricted copy Siemens AG 2016
Page 13 Siemens PLM Software
Siemens PL supporting Additive Manufacturing process
Customer value NX Technology (directions)
Analyze (CAE)
bull Topology optimization tools
bull Deformation calculation
bull Laser power regulation
Manufacture (CAM)
bull Multi-axis Additive solution
bull Hybrid (additivesubtractive)
manufacturing
bull NX direct printer interface
Design (CAD)
bull Design of light weight
structures (lattice amp honeycomb
structures)
bull Complex surface pattern
bull Support structures
bull Additive Mfg design rules
bull Multi-material support
Restricted copy Siemens AG 2015
Page 14 Siemens PLM Software
Hybrid Manufacturing
Combining 3D
Printing and
Machining
Restricted copy Siemens AG 2016
Page 15 Siemens PLM Software
Additive manufacturing is disrupting industries
Aerospace
NASA 3D-printed
turbopump has 45 fewer
parts and delivers 1200
gallons liquid hydrogen per
minute
Marine
Hoedtke3dadditive
stainless steel propeller
3D-printedmachined in 36
hours versus traditional 6-8
weeks
Automotive
Local Motors developing
3D-printed car that exceeds
FMVSS standards by 2017
Machinery
Mapal manufactures cutting
tools that perform better
(increased coolant flow by
100) than traditional
designs
Restricted copy Siemens AG 2016
Page 16 Siemens PLM Software
Advanced Robotics
The Robotics Market Trend
bull Global market value 32 billion US dollars for 2014
bull Will double to ~400000 units per year by 2018
Automotive amp
Transport Aerospace amp
Defense Ship building
amp Energy Metal amp
Machinery Electronics
Spot welding
Arc welding amp
Edge profiling
Virtual
commissioning
Surface
treatment
Drilling amp
Riveting
Robotic
machining
Assembly
robotics
Restricted copy Siemens AG 2016
Page 17 Siemens PLM Software
Trends in Industrial Robotics
Human ndash Robot teams
Easy to use Autonomous
robots Vision amp Sensors
Drilling amp Riveting Machining Energy Efficiency Advanced materials
Restricted copy Siemens AG 2016
Page 18 Siemens PLM Software
Transforming assembly with advanced robotics
Drill amp
riveting
Cooperative
robots
Machining
Human and
robot
interaction
Restricted copy Siemens AG 2016
Page 19 Siemens PLM Software
NX CAM Robotics ndash Example Applications
Restricted copy Siemens AG 2016
Page 20 Siemens PLM Software
Advanced Robotics
Process commissioning
Process
commissioning
of a part
manufacturing
workcell
using hardware
in the loop
Restricted copy Siemens AG 2016
Page 21 Siemens PLM Software
Next Generation Factory Layout
Teamcenter Based Layout Solution
bull Plant Structure and Object Library
Managed in Teamcenter
bull Seamlessly Integrated Process
Layout Design
bull Layout becomes foundation for
process validation and simulation
Leverages NX Platform
bull Data Exchange from AEC amp CAD
bull Advanced Modeling and Drafting
capabilities
bull Multi-Cad Support
Restricted copy Siemens AG 2016
Page 22 Siemens PLM Software
Next Generation Factory Layout
Line structure and Equipment
Library managed in TC Line Design
Common
Library
Process Planning
One common
Bill of Resources
Process Simulation
Restricted copy Siemens AG 2016
Page 23 Siemens PLM Software
Next Generation Factory Layout
Production system simulation and optimization
bull Identify bottlenecks
bull Optimize throughput
bull Buffer dimensioning
bull Optimize lot-sizes production mix
bull Optimize number of part-carriers
Line structure and equipment
library managed in TC
Integration with Material Flow
Simulation
Line Designer
Plant Simulation
Restricted copy Siemens AG 2016
Page 24 Siemens PLM Software
Next Generation Factory Layout
Line structure and Equipment
Library managed in TC
Integration with Material Flow
Simulation
Integration with Robotic
SimulationOffline-Programming
Line Designer
Process Simulate
Restricted copy Siemens AG 2016
Page 25 Siemens PLM Software
Next Generation Factory Layout
Point Cloud support
Line structure and Equipment
Library managed in TC
Advanced associative modeling
and drafting capabilities
Parametric UI based extension
of object library
Multiple representations
powerful simplification
Integration with Material Flow
Simulation
Integration with Robotic
SimulationOffline-Programming
Handling project metadata
Visual Reporting
Restricted copy Siemens AG 2016
Page 26 Siemens PLM Software
Virtually travel through space and time
Travel through space ndash Intosite Travel through time ndash Plant Simulation
Restricted copy Siemens AG 2016
Page 27 Siemens PLM Software
Part Manufacturing Solutions
- The challenge Disconnected systems
CAD
Work
Instructions
Process
Planning
Resource
Management
Fixture Design CAM - NC
programming
DNC
Tool Management
Order Management
Quality Measurement Tool Design
Part design has
been modified
Multiple data
sources
Separate niche
applications
Where is
the tool
Machine
Tool CNC Controller
Wrong NC
File
Which
machine tool
Is this the right
tool list
Restricted copy Siemens AG 2016
Page 28 Siemens PLM Software
Adaptive System
Part Manufacturing Solution
CAM Part model
preparation
Tooling and
fixture design CNC DNC
Shop Floor
Program Validation
CMM
programming
CMM inspection
execution
Tool
management
Shop floor data
access Tool libraries
Process
planning
Production Planning
Data amp process management
Restricted copy Siemens AG 2015
Page 29 Siemens PLM Software
Restricted copy Siemens AG 2015
Page 30 Siemens PLM Software
Physical production system
The paradigm shift of manufacturing
The Digital Twin is the ldquoheartrdquo of the smart factory
The virtual and the real
worlds are linked by the
Manufacturing Master Data
Model and the Common
Plant Model created from
Automation
Decisions can be made
based on real-time data
from Automation
Feeding back all relevant
information from production
execution creates a nearly
real-time image of the digital
twin of product process
and resources
Digital Twin
Digital twin of
the equipment
Digital twin of
production process
Digital twin of
the product
Restricted copy Siemens AG 2016
Page 31 Siemens PLM Software
Armin Gruenewald Vice President MBG
Manufacturing Engineering Software
Frankfurt
Germany
Cellular +49 170 9224 600
E-Mail armingruenewaldsiemenscom
Janakiram Pepakayala Director MBG APAC
Manufacturing Engineering Software
Bangalore
India
Cellular +91 900 8101047
E-Mail janakirampepakayalasiemenscom
Restricted copy Siemens AG 2016
Page 32 Siemens PLM Software
Restricted copy Siemens AG 2016
Page 2 Siemens PLM Software
Restricted copy Siemens AG 2016
Page 3 Siemens PLM Software
Digitalization is transforming the business world
and creating major challenges for manufacturers
Systems-driven product
development
Additive manufacturing
Intelligent automation
Crowdsourcing design
Lifecycle analytics
Advanced robotics
01011
11001
Restricted copy Siemens AG 2016
Page 4 Siemens PLM Software
Economies around the world are investing in manufacturing
USA
Manufacturing Renaissance
bull Formation of a National
Network for Manufacturing
Innovation
bull Lower cost energy
initiatives
bull Smart Manufacturing
Leadership Coalition
Germany
Maintain leading industrial
position
bull Sustainable investment in
innovative strength
bull High level of exports
bull Adjust to aging workforce
bull Industry 40 as new
guiding principle
China
Higher product quality by use
of high-end technology
bull Rising wages
bull Need for quality driven
demand for automation
bull Energy efficiency
legislation
bull Intelligent Manufacturing
Japan
A cohesive ldquoinnovation
programrdquo at all levels
bull Science technology and
industry linked together
bull HR development
bull Retain manufacturing of
complex products
bull ldquoInnovation 25rdquo initiative
Restricted copy Siemens AG 2016
Page 5 Siemens PLM Software
Physical production system
The paradigm shift of manufacturing
The Digital Twin is the ldquoheartrdquo of the smart factory
The virtual and the real
worlds are linked by the
Manufacturing Master Data
Model and the Common
Plant Model created from
Automation
Decisions can be made
based on real-time data
from Automation
Feeding back all relevant
information from production
execution creates a nearly
real-time image of the digital
twin of product process
and resources
Digital Twin
Digital twin of
the equipment
Digital twin of
production process
Digital twin of
the product
Restricted copy Siemens AG 2016
Page 6 Siemens PLM Software
State of the Art Innovation From 1899hellip
hellip Cars are Getting Smarter and More Connected
Restricted copy Siemens AG 2016
Page 7 Siemens PLM Software
Agenda
bull User Interaction
bull 3D Printing amp Additive Mfg
bull Advanced Robotics
bull Next Generation Factory Layout
bull Connection to Shop Floor
Restricted copy Siemens AG 2016
Page 8 Siemens PLM Software
NC Programming
Restricted copy Siemens AG 2016
Page 9 Siemens PLM Software
User Interaction
Immersive Experience Augmented Reality Touch and Mobility
Immersive
Mobility Augmented Reality Virtual Reality
Restricted copy Siemens AG 2016
Page 10 Siemens PLM Software
Easy to use Availability for all Easy to interact
User Interaction
Immersive Experience Augmented Reality Touch and Mobility
Right information Right time Right context
Restricted copy Siemens AG 2016
Page 11 Siemens PLM Software
Additive Manufacturing
- Example Parts
Cooling Channels
Restricted copy Siemens AG 2016
Page 12 Siemens PLM Software
Additive Technologies
- Depending on Material
Type Technology Process Material
Extrusion Fused deposition modeling (FDM) Thermoplastics HDPE eutectic metals
Wire Electron Beam Freeform Fabrication
(EBF) Almost any metal alloy
Granular
Powder
Direct metal laser sintering (DMLS) Almost any metal alloy
Electron beam melting (EBM) Titanium alloys
Selective laser melting (SLM) Titanium alloys Cobalt Chrome alloys
Stainless Steels Aluminium
Selective heat sintering (SHS) Thermoplastic powder
Selective laser sintering (SLS) Thermoplastics metal powders ceramic
powders
Laminated Laminated object manufacturing (LOM) Paper metal foil plastic film
Light
polymerized
Stereo lithography (SLA) photopolymer
Digital Light Processing (DLP) photopolymer
Restricted copy Siemens AG 2016
Page 13 Siemens PLM Software
Siemens PL supporting Additive Manufacturing process
Customer value NX Technology (directions)
Analyze (CAE)
bull Topology optimization tools
bull Deformation calculation
bull Laser power regulation
Manufacture (CAM)
bull Multi-axis Additive solution
bull Hybrid (additivesubtractive)
manufacturing
bull NX direct printer interface
Design (CAD)
bull Design of light weight
structures (lattice amp honeycomb
structures)
bull Complex surface pattern
bull Support structures
bull Additive Mfg design rules
bull Multi-material support
Restricted copy Siemens AG 2015
Page 14 Siemens PLM Software
Hybrid Manufacturing
Combining 3D
Printing and
Machining
Restricted copy Siemens AG 2016
Page 15 Siemens PLM Software
Additive manufacturing is disrupting industries
Aerospace
NASA 3D-printed
turbopump has 45 fewer
parts and delivers 1200
gallons liquid hydrogen per
minute
Marine
Hoedtke3dadditive
stainless steel propeller
3D-printedmachined in 36
hours versus traditional 6-8
weeks
Automotive
Local Motors developing
3D-printed car that exceeds
FMVSS standards by 2017
Machinery
Mapal manufactures cutting
tools that perform better
(increased coolant flow by
100) than traditional
designs
Restricted copy Siemens AG 2016
Page 16 Siemens PLM Software
Advanced Robotics
The Robotics Market Trend
bull Global market value 32 billion US dollars for 2014
bull Will double to ~400000 units per year by 2018
Automotive amp
Transport Aerospace amp
Defense Ship building
amp Energy Metal amp
Machinery Electronics
Spot welding
Arc welding amp
Edge profiling
Virtual
commissioning
Surface
treatment
Drilling amp
Riveting
Robotic
machining
Assembly
robotics
Restricted copy Siemens AG 2016
Page 17 Siemens PLM Software
Trends in Industrial Robotics
Human ndash Robot teams
Easy to use Autonomous
robots Vision amp Sensors
Drilling amp Riveting Machining Energy Efficiency Advanced materials
Restricted copy Siemens AG 2016
Page 18 Siemens PLM Software
Transforming assembly with advanced robotics
Drill amp
riveting
Cooperative
robots
Machining
Human and
robot
interaction
Restricted copy Siemens AG 2016
Page 19 Siemens PLM Software
NX CAM Robotics ndash Example Applications
Restricted copy Siemens AG 2016
Page 20 Siemens PLM Software
Advanced Robotics
Process commissioning
Process
commissioning
of a part
manufacturing
workcell
using hardware
in the loop
Restricted copy Siemens AG 2016
Page 21 Siemens PLM Software
Next Generation Factory Layout
Teamcenter Based Layout Solution
bull Plant Structure and Object Library
Managed in Teamcenter
bull Seamlessly Integrated Process
Layout Design
bull Layout becomes foundation for
process validation and simulation
Leverages NX Platform
bull Data Exchange from AEC amp CAD
bull Advanced Modeling and Drafting
capabilities
bull Multi-Cad Support
Restricted copy Siemens AG 2016
Page 22 Siemens PLM Software
Next Generation Factory Layout
Line structure and Equipment
Library managed in TC Line Design
Common
Library
Process Planning
One common
Bill of Resources
Process Simulation
Restricted copy Siemens AG 2016
Page 23 Siemens PLM Software
Next Generation Factory Layout
Production system simulation and optimization
bull Identify bottlenecks
bull Optimize throughput
bull Buffer dimensioning
bull Optimize lot-sizes production mix
bull Optimize number of part-carriers
Line structure and equipment
library managed in TC
Integration with Material Flow
Simulation
Line Designer
Plant Simulation
Restricted copy Siemens AG 2016
Page 24 Siemens PLM Software
Next Generation Factory Layout
Line structure and Equipment
Library managed in TC
Integration with Material Flow
Simulation
Integration with Robotic
SimulationOffline-Programming
Line Designer
Process Simulate
Restricted copy Siemens AG 2016
Page 25 Siemens PLM Software
Next Generation Factory Layout
Point Cloud support
Line structure and Equipment
Library managed in TC
Advanced associative modeling
and drafting capabilities
Parametric UI based extension
of object library
Multiple representations
powerful simplification
Integration with Material Flow
Simulation
Integration with Robotic
SimulationOffline-Programming
Handling project metadata
Visual Reporting
Restricted copy Siemens AG 2016
Page 26 Siemens PLM Software
Virtually travel through space and time
Travel through space ndash Intosite Travel through time ndash Plant Simulation
Restricted copy Siemens AG 2016
Page 27 Siemens PLM Software
Part Manufacturing Solutions
- The challenge Disconnected systems
CAD
Work
Instructions
Process
Planning
Resource
Management
Fixture Design CAM - NC
programming
DNC
Tool Management
Order Management
Quality Measurement Tool Design
Part design has
been modified
Multiple data
sources
Separate niche
applications
Where is
the tool
Machine
Tool CNC Controller
Wrong NC
File
Which
machine tool
Is this the right
tool list
Restricted copy Siemens AG 2016
Page 28 Siemens PLM Software
Adaptive System
Part Manufacturing Solution
CAM Part model
preparation
Tooling and
fixture design CNC DNC
Shop Floor
Program Validation
CMM
programming
CMM inspection
execution
Tool
management
Shop floor data
access Tool libraries
Process
planning
Production Planning
Data amp process management
Restricted copy Siemens AG 2015
Page 29 Siemens PLM Software
Restricted copy Siemens AG 2015
Page 30 Siemens PLM Software
Physical production system
The paradigm shift of manufacturing
The Digital Twin is the ldquoheartrdquo of the smart factory
The virtual and the real
worlds are linked by the
Manufacturing Master Data
Model and the Common
Plant Model created from
Automation
Decisions can be made
based on real-time data
from Automation
Feeding back all relevant
information from production
execution creates a nearly
real-time image of the digital
twin of product process
and resources
Digital Twin
Digital twin of
the equipment
Digital twin of
production process
Digital twin of
the product
Restricted copy Siemens AG 2016
Page 31 Siemens PLM Software
Armin Gruenewald Vice President MBG
Manufacturing Engineering Software
Frankfurt
Germany
Cellular +49 170 9224 600
E-Mail armingruenewaldsiemenscom
Janakiram Pepakayala Director MBG APAC
Manufacturing Engineering Software
Bangalore
India
Cellular +91 900 8101047
E-Mail janakirampepakayalasiemenscom
Restricted copy Siemens AG 2016
Page 32 Siemens PLM Software
Restricted copy Siemens AG 2016
Page 3 Siemens PLM Software
Digitalization is transforming the business world
and creating major challenges for manufacturers
Systems-driven product
development
Additive manufacturing
Intelligent automation
Crowdsourcing design
Lifecycle analytics
Advanced robotics
01011
11001
Restricted copy Siemens AG 2016
Page 4 Siemens PLM Software
Economies around the world are investing in manufacturing
USA
Manufacturing Renaissance
bull Formation of a National
Network for Manufacturing
Innovation
bull Lower cost energy
initiatives
bull Smart Manufacturing
Leadership Coalition
Germany
Maintain leading industrial
position
bull Sustainable investment in
innovative strength
bull High level of exports
bull Adjust to aging workforce
bull Industry 40 as new
guiding principle
China
Higher product quality by use
of high-end technology
bull Rising wages
bull Need for quality driven
demand for automation
bull Energy efficiency
legislation
bull Intelligent Manufacturing
Japan
A cohesive ldquoinnovation
programrdquo at all levels
bull Science technology and
industry linked together
bull HR development
bull Retain manufacturing of
complex products
bull ldquoInnovation 25rdquo initiative
Restricted copy Siemens AG 2016
Page 5 Siemens PLM Software
Physical production system
The paradigm shift of manufacturing
The Digital Twin is the ldquoheartrdquo of the smart factory
The virtual and the real
worlds are linked by the
Manufacturing Master Data
Model and the Common
Plant Model created from
Automation
Decisions can be made
based on real-time data
from Automation
Feeding back all relevant
information from production
execution creates a nearly
real-time image of the digital
twin of product process
and resources
Digital Twin
Digital twin of
the equipment
Digital twin of
production process
Digital twin of
the product
Restricted copy Siemens AG 2016
Page 6 Siemens PLM Software
State of the Art Innovation From 1899hellip
hellip Cars are Getting Smarter and More Connected
Restricted copy Siemens AG 2016
Page 7 Siemens PLM Software
Agenda
bull User Interaction
bull 3D Printing amp Additive Mfg
bull Advanced Robotics
bull Next Generation Factory Layout
bull Connection to Shop Floor
Restricted copy Siemens AG 2016
Page 8 Siemens PLM Software
NC Programming
Restricted copy Siemens AG 2016
Page 9 Siemens PLM Software
User Interaction
Immersive Experience Augmented Reality Touch and Mobility
Immersive
Mobility Augmented Reality Virtual Reality
Restricted copy Siemens AG 2016
Page 10 Siemens PLM Software
Easy to use Availability for all Easy to interact
User Interaction
Immersive Experience Augmented Reality Touch and Mobility
Right information Right time Right context
Restricted copy Siemens AG 2016
Page 11 Siemens PLM Software
Additive Manufacturing
- Example Parts
Cooling Channels
Restricted copy Siemens AG 2016
Page 12 Siemens PLM Software
Additive Technologies
- Depending on Material
Type Technology Process Material
Extrusion Fused deposition modeling (FDM) Thermoplastics HDPE eutectic metals
Wire Electron Beam Freeform Fabrication
(EBF) Almost any metal alloy
Granular
Powder
Direct metal laser sintering (DMLS) Almost any metal alloy
Electron beam melting (EBM) Titanium alloys
Selective laser melting (SLM) Titanium alloys Cobalt Chrome alloys
Stainless Steels Aluminium
Selective heat sintering (SHS) Thermoplastic powder
Selective laser sintering (SLS) Thermoplastics metal powders ceramic
powders
Laminated Laminated object manufacturing (LOM) Paper metal foil plastic film
Light
polymerized
Stereo lithography (SLA) photopolymer
Digital Light Processing (DLP) photopolymer
Restricted copy Siemens AG 2016
Page 13 Siemens PLM Software
Siemens PL supporting Additive Manufacturing process
Customer value NX Technology (directions)
Analyze (CAE)
bull Topology optimization tools
bull Deformation calculation
bull Laser power regulation
Manufacture (CAM)
bull Multi-axis Additive solution
bull Hybrid (additivesubtractive)
manufacturing
bull NX direct printer interface
Design (CAD)
bull Design of light weight
structures (lattice amp honeycomb
structures)
bull Complex surface pattern
bull Support structures
bull Additive Mfg design rules
bull Multi-material support
Restricted copy Siemens AG 2015
Page 14 Siemens PLM Software
Hybrid Manufacturing
Combining 3D
Printing and
Machining
Restricted copy Siemens AG 2016
Page 15 Siemens PLM Software
Additive manufacturing is disrupting industries
Aerospace
NASA 3D-printed
turbopump has 45 fewer
parts and delivers 1200
gallons liquid hydrogen per
minute
Marine
Hoedtke3dadditive
stainless steel propeller
3D-printedmachined in 36
hours versus traditional 6-8
weeks
Automotive
Local Motors developing
3D-printed car that exceeds
FMVSS standards by 2017
Machinery
Mapal manufactures cutting
tools that perform better
(increased coolant flow by
100) than traditional
designs
Restricted copy Siemens AG 2016
Page 16 Siemens PLM Software
Advanced Robotics
The Robotics Market Trend
bull Global market value 32 billion US dollars for 2014
bull Will double to ~400000 units per year by 2018
Automotive amp
Transport Aerospace amp
Defense Ship building
amp Energy Metal amp
Machinery Electronics
Spot welding
Arc welding amp
Edge profiling
Virtual
commissioning
Surface
treatment
Drilling amp
Riveting
Robotic
machining
Assembly
robotics
Restricted copy Siemens AG 2016
Page 17 Siemens PLM Software
Trends in Industrial Robotics
Human ndash Robot teams
Easy to use Autonomous
robots Vision amp Sensors
Drilling amp Riveting Machining Energy Efficiency Advanced materials
Restricted copy Siemens AG 2016
Page 18 Siemens PLM Software
Transforming assembly with advanced robotics
Drill amp
riveting
Cooperative
robots
Machining
Human and
robot
interaction
Restricted copy Siemens AG 2016
Page 19 Siemens PLM Software
NX CAM Robotics ndash Example Applications
Restricted copy Siemens AG 2016
Page 20 Siemens PLM Software
Advanced Robotics
Process commissioning
Process
commissioning
of a part
manufacturing
workcell
using hardware
in the loop
Restricted copy Siemens AG 2016
Page 21 Siemens PLM Software
Next Generation Factory Layout
Teamcenter Based Layout Solution
bull Plant Structure and Object Library
Managed in Teamcenter
bull Seamlessly Integrated Process
Layout Design
bull Layout becomes foundation for
process validation and simulation
Leverages NX Platform
bull Data Exchange from AEC amp CAD
bull Advanced Modeling and Drafting
capabilities
bull Multi-Cad Support
Restricted copy Siemens AG 2016
Page 22 Siemens PLM Software
Next Generation Factory Layout
Line structure and Equipment
Library managed in TC Line Design
Common
Library
Process Planning
One common
Bill of Resources
Process Simulation
Restricted copy Siemens AG 2016
Page 23 Siemens PLM Software
Next Generation Factory Layout
Production system simulation and optimization
bull Identify bottlenecks
bull Optimize throughput
bull Buffer dimensioning
bull Optimize lot-sizes production mix
bull Optimize number of part-carriers
Line structure and equipment
library managed in TC
Integration with Material Flow
Simulation
Line Designer
Plant Simulation
Restricted copy Siemens AG 2016
Page 24 Siemens PLM Software
Next Generation Factory Layout
Line structure and Equipment
Library managed in TC
Integration with Material Flow
Simulation
Integration with Robotic
SimulationOffline-Programming
Line Designer
Process Simulate
Restricted copy Siemens AG 2016
Page 25 Siemens PLM Software
Next Generation Factory Layout
Point Cloud support
Line structure and Equipment
Library managed in TC
Advanced associative modeling
and drafting capabilities
Parametric UI based extension
of object library
Multiple representations
powerful simplification
Integration with Material Flow
Simulation
Integration with Robotic
SimulationOffline-Programming
Handling project metadata
Visual Reporting
Restricted copy Siemens AG 2016
Page 26 Siemens PLM Software
Virtually travel through space and time
Travel through space ndash Intosite Travel through time ndash Plant Simulation
Restricted copy Siemens AG 2016
Page 27 Siemens PLM Software
Part Manufacturing Solutions
- The challenge Disconnected systems
CAD
Work
Instructions
Process
Planning
Resource
Management
Fixture Design CAM - NC
programming
DNC
Tool Management
Order Management
Quality Measurement Tool Design
Part design has
been modified
Multiple data
sources
Separate niche
applications
Where is
the tool
Machine
Tool CNC Controller
Wrong NC
File
Which
machine tool
Is this the right
tool list
Restricted copy Siemens AG 2016
Page 28 Siemens PLM Software
Adaptive System
Part Manufacturing Solution
CAM Part model
preparation
Tooling and
fixture design CNC DNC
Shop Floor
Program Validation
CMM
programming
CMM inspection
execution
Tool
management
Shop floor data
access Tool libraries
Process
planning
Production Planning
Data amp process management
Restricted copy Siemens AG 2015
Page 29 Siemens PLM Software
Restricted copy Siemens AG 2015
Page 30 Siemens PLM Software
Physical production system
The paradigm shift of manufacturing
The Digital Twin is the ldquoheartrdquo of the smart factory
The virtual and the real
worlds are linked by the
Manufacturing Master Data
Model and the Common
Plant Model created from
Automation
Decisions can be made
based on real-time data
from Automation
Feeding back all relevant
information from production
execution creates a nearly
real-time image of the digital
twin of product process
and resources
Digital Twin
Digital twin of
the equipment
Digital twin of
production process
Digital twin of
the product
Restricted copy Siemens AG 2016
Page 31 Siemens PLM Software
Armin Gruenewald Vice President MBG
Manufacturing Engineering Software
Frankfurt
Germany
Cellular +49 170 9224 600
E-Mail armingruenewaldsiemenscom
Janakiram Pepakayala Director MBG APAC
Manufacturing Engineering Software
Bangalore
India
Cellular +91 900 8101047
E-Mail janakirampepakayalasiemenscom
Restricted copy Siemens AG 2016
Page 32 Siemens PLM Software
Restricted copy Siemens AG 2016
Page 4 Siemens PLM Software
Economies around the world are investing in manufacturing
USA
Manufacturing Renaissance
bull Formation of a National
Network for Manufacturing
Innovation
bull Lower cost energy
initiatives
bull Smart Manufacturing
Leadership Coalition
Germany
Maintain leading industrial
position
bull Sustainable investment in
innovative strength
bull High level of exports
bull Adjust to aging workforce
bull Industry 40 as new
guiding principle
China
Higher product quality by use
of high-end technology
bull Rising wages
bull Need for quality driven
demand for automation
bull Energy efficiency
legislation
bull Intelligent Manufacturing
Japan
A cohesive ldquoinnovation
programrdquo at all levels
bull Science technology and
industry linked together
bull HR development
bull Retain manufacturing of
complex products
bull ldquoInnovation 25rdquo initiative
Restricted copy Siemens AG 2016
Page 5 Siemens PLM Software
Physical production system
The paradigm shift of manufacturing
The Digital Twin is the ldquoheartrdquo of the smart factory
The virtual and the real
worlds are linked by the
Manufacturing Master Data
Model and the Common
Plant Model created from
Automation
Decisions can be made
based on real-time data
from Automation
Feeding back all relevant
information from production
execution creates a nearly
real-time image of the digital
twin of product process
and resources
Digital Twin
Digital twin of
the equipment
Digital twin of
production process
Digital twin of
the product
Restricted copy Siemens AG 2016
Page 6 Siemens PLM Software
State of the Art Innovation From 1899hellip
hellip Cars are Getting Smarter and More Connected
Restricted copy Siemens AG 2016
Page 7 Siemens PLM Software
Agenda
bull User Interaction
bull 3D Printing amp Additive Mfg
bull Advanced Robotics
bull Next Generation Factory Layout
bull Connection to Shop Floor
Restricted copy Siemens AG 2016
Page 8 Siemens PLM Software
NC Programming
Restricted copy Siemens AG 2016
Page 9 Siemens PLM Software
User Interaction
Immersive Experience Augmented Reality Touch and Mobility
Immersive
Mobility Augmented Reality Virtual Reality
Restricted copy Siemens AG 2016
Page 10 Siemens PLM Software
Easy to use Availability for all Easy to interact
User Interaction
Immersive Experience Augmented Reality Touch and Mobility
Right information Right time Right context
Restricted copy Siemens AG 2016
Page 11 Siemens PLM Software
Additive Manufacturing
- Example Parts
Cooling Channels
Restricted copy Siemens AG 2016
Page 12 Siemens PLM Software
Additive Technologies
- Depending on Material
Type Technology Process Material
Extrusion Fused deposition modeling (FDM) Thermoplastics HDPE eutectic metals
Wire Electron Beam Freeform Fabrication
(EBF) Almost any metal alloy
Granular
Powder
Direct metal laser sintering (DMLS) Almost any metal alloy
Electron beam melting (EBM) Titanium alloys
Selective laser melting (SLM) Titanium alloys Cobalt Chrome alloys
Stainless Steels Aluminium
Selective heat sintering (SHS) Thermoplastic powder
Selective laser sintering (SLS) Thermoplastics metal powders ceramic
powders
Laminated Laminated object manufacturing (LOM) Paper metal foil plastic film
Light
polymerized
Stereo lithography (SLA) photopolymer
Digital Light Processing (DLP) photopolymer
Restricted copy Siemens AG 2016
Page 13 Siemens PLM Software
Siemens PL supporting Additive Manufacturing process
Customer value NX Technology (directions)
Analyze (CAE)
bull Topology optimization tools
bull Deformation calculation
bull Laser power regulation
Manufacture (CAM)
bull Multi-axis Additive solution
bull Hybrid (additivesubtractive)
manufacturing
bull NX direct printer interface
Design (CAD)
bull Design of light weight
structures (lattice amp honeycomb
structures)
bull Complex surface pattern
bull Support structures
bull Additive Mfg design rules
bull Multi-material support
Restricted copy Siemens AG 2015
Page 14 Siemens PLM Software
Hybrid Manufacturing
Combining 3D
Printing and
Machining
Restricted copy Siemens AG 2016
Page 15 Siemens PLM Software
Additive manufacturing is disrupting industries
Aerospace
NASA 3D-printed
turbopump has 45 fewer
parts and delivers 1200
gallons liquid hydrogen per
minute
Marine
Hoedtke3dadditive
stainless steel propeller
3D-printedmachined in 36
hours versus traditional 6-8
weeks
Automotive
Local Motors developing
3D-printed car that exceeds
FMVSS standards by 2017
Machinery
Mapal manufactures cutting
tools that perform better
(increased coolant flow by
100) than traditional
designs
Restricted copy Siemens AG 2016
Page 16 Siemens PLM Software
Advanced Robotics
The Robotics Market Trend
bull Global market value 32 billion US dollars for 2014
bull Will double to ~400000 units per year by 2018
Automotive amp
Transport Aerospace amp
Defense Ship building
amp Energy Metal amp
Machinery Electronics
Spot welding
Arc welding amp
Edge profiling
Virtual
commissioning
Surface
treatment
Drilling amp
Riveting
Robotic
machining
Assembly
robotics
Restricted copy Siemens AG 2016
Page 17 Siemens PLM Software
Trends in Industrial Robotics
Human ndash Robot teams
Easy to use Autonomous
robots Vision amp Sensors
Drilling amp Riveting Machining Energy Efficiency Advanced materials
Restricted copy Siemens AG 2016
Page 18 Siemens PLM Software
Transforming assembly with advanced robotics
Drill amp
riveting
Cooperative
robots
Machining
Human and
robot
interaction
Restricted copy Siemens AG 2016
Page 19 Siemens PLM Software
NX CAM Robotics ndash Example Applications
Restricted copy Siemens AG 2016
Page 20 Siemens PLM Software
Advanced Robotics
Process commissioning
Process
commissioning
of a part
manufacturing
workcell
using hardware
in the loop
Restricted copy Siemens AG 2016
Page 21 Siemens PLM Software
Next Generation Factory Layout
Teamcenter Based Layout Solution
bull Plant Structure and Object Library
Managed in Teamcenter
bull Seamlessly Integrated Process
Layout Design
bull Layout becomes foundation for
process validation and simulation
Leverages NX Platform
bull Data Exchange from AEC amp CAD
bull Advanced Modeling and Drafting
capabilities
bull Multi-Cad Support
Restricted copy Siemens AG 2016
Page 22 Siemens PLM Software
Next Generation Factory Layout
Line structure and Equipment
Library managed in TC Line Design
Common
Library
Process Planning
One common
Bill of Resources
Process Simulation
Restricted copy Siemens AG 2016
Page 23 Siemens PLM Software
Next Generation Factory Layout
Production system simulation and optimization
bull Identify bottlenecks
bull Optimize throughput
bull Buffer dimensioning
bull Optimize lot-sizes production mix
bull Optimize number of part-carriers
Line structure and equipment
library managed in TC
Integration with Material Flow
Simulation
Line Designer
Plant Simulation
Restricted copy Siemens AG 2016
Page 24 Siemens PLM Software
Next Generation Factory Layout
Line structure and Equipment
Library managed in TC
Integration with Material Flow
Simulation
Integration with Robotic
SimulationOffline-Programming
Line Designer
Process Simulate
Restricted copy Siemens AG 2016
Page 25 Siemens PLM Software
Next Generation Factory Layout
Point Cloud support
Line structure and Equipment
Library managed in TC
Advanced associative modeling
and drafting capabilities
Parametric UI based extension
of object library
Multiple representations
powerful simplification
Integration with Material Flow
Simulation
Integration with Robotic
SimulationOffline-Programming
Handling project metadata
Visual Reporting
Restricted copy Siemens AG 2016
Page 26 Siemens PLM Software
Virtually travel through space and time
Travel through space ndash Intosite Travel through time ndash Plant Simulation
Restricted copy Siemens AG 2016
Page 27 Siemens PLM Software
Part Manufacturing Solutions
- The challenge Disconnected systems
CAD
Work
Instructions
Process
Planning
Resource
Management
Fixture Design CAM - NC
programming
DNC
Tool Management
Order Management
Quality Measurement Tool Design
Part design has
been modified
Multiple data
sources
Separate niche
applications
Where is
the tool
Machine
Tool CNC Controller
Wrong NC
File
Which
machine tool
Is this the right
tool list
Restricted copy Siemens AG 2016
Page 28 Siemens PLM Software
Adaptive System
Part Manufacturing Solution
CAM Part model
preparation
Tooling and
fixture design CNC DNC
Shop Floor
Program Validation
CMM
programming
CMM inspection
execution
Tool
management
Shop floor data
access Tool libraries
Process
planning
Production Planning
Data amp process management
Restricted copy Siemens AG 2015
Page 29 Siemens PLM Software
Restricted copy Siemens AG 2015
Page 30 Siemens PLM Software
Physical production system
The paradigm shift of manufacturing
The Digital Twin is the ldquoheartrdquo of the smart factory
The virtual and the real
worlds are linked by the
Manufacturing Master Data
Model and the Common
Plant Model created from
Automation
Decisions can be made
based on real-time data
from Automation
Feeding back all relevant
information from production
execution creates a nearly
real-time image of the digital
twin of product process
and resources
Digital Twin
Digital twin of
the equipment
Digital twin of
production process
Digital twin of
the product
Restricted copy Siemens AG 2016
Page 31 Siemens PLM Software
Armin Gruenewald Vice President MBG
Manufacturing Engineering Software
Frankfurt
Germany
Cellular +49 170 9224 600
E-Mail armingruenewaldsiemenscom
Janakiram Pepakayala Director MBG APAC
Manufacturing Engineering Software
Bangalore
India
Cellular +91 900 8101047
E-Mail janakirampepakayalasiemenscom
Restricted copy Siemens AG 2016
Page 32 Siemens PLM Software
Restricted copy Siemens AG 2016
Page 5 Siemens PLM Software
Physical production system
The paradigm shift of manufacturing
The Digital Twin is the ldquoheartrdquo of the smart factory
The virtual and the real
worlds are linked by the
Manufacturing Master Data
Model and the Common
Plant Model created from
Automation
Decisions can be made
based on real-time data
from Automation
Feeding back all relevant
information from production
execution creates a nearly
real-time image of the digital
twin of product process
and resources
Digital Twin
Digital twin of
the equipment
Digital twin of
production process
Digital twin of
the product
Restricted copy Siemens AG 2016
Page 6 Siemens PLM Software
State of the Art Innovation From 1899hellip
hellip Cars are Getting Smarter and More Connected
Restricted copy Siemens AG 2016
Page 7 Siemens PLM Software
Agenda
bull User Interaction
bull 3D Printing amp Additive Mfg
bull Advanced Robotics
bull Next Generation Factory Layout
bull Connection to Shop Floor
Restricted copy Siemens AG 2016
Page 8 Siemens PLM Software
NC Programming
Restricted copy Siemens AG 2016
Page 9 Siemens PLM Software
User Interaction
Immersive Experience Augmented Reality Touch and Mobility
Immersive
Mobility Augmented Reality Virtual Reality
Restricted copy Siemens AG 2016
Page 10 Siemens PLM Software
Easy to use Availability for all Easy to interact
User Interaction
Immersive Experience Augmented Reality Touch and Mobility
Right information Right time Right context
Restricted copy Siemens AG 2016
Page 11 Siemens PLM Software
Additive Manufacturing
- Example Parts
Cooling Channels
Restricted copy Siemens AG 2016
Page 12 Siemens PLM Software
Additive Technologies
- Depending on Material
Type Technology Process Material
Extrusion Fused deposition modeling (FDM) Thermoplastics HDPE eutectic metals
Wire Electron Beam Freeform Fabrication
(EBF) Almost any metal alloy
Granular
Powder
Direct metal laser sintering (DMLS) Almost any metal alloy
Electron beam melting (EBM) Titanium alloys
Selective laser melting (SLM) Titanium alloys Cobalt Chrome alloys
Stainless Steels Aluminium
Selective heat sintering (SHS) Thermoplastic powder
Selective laser sintering (SLS) Thermoplastics metal powders ceramic
powders
Laminated Laminated object manufacturing (LOM) Paper metal foil plastic film
Light
polymerized
Stereo lithography (SLA) photopolymer
Digital Light Processing (DLP) photopolymer
Restricted copy Siemens AG 2016
Page 13 Siemens PLM Software
Siemens PL supporting Additive Manufacturing process
Customer value NX Technology (directions)
Analyze (CAE)
bull Topology optimization tools
bull Deformation calculation
bull Laser power regulation
Manufacture (CAM)
bull Multi-axis Additive solution
bull Hybrid (additivesubtractive)
manufacturing
bull NX direct printer interface
Design (CAD)
bull Design of light weight
structures (lattice amp honeycomb
structures)
bull Complex surface pattern
bull Support structures
bull Additive Mfg design rules
bull Multi-material support
Restricted copy Siemens AG 2015
Page 14 Siemens PLM Software
Hybrid Manufacturing
Combining 3D
Printing and
Machining
Restricted copy Siemens AG 2016
Page 15 Siemens PLM Software
Additive manufacturing is disrupting industries
Aerospace
NASA 3D-printed
turbopump has 45 fewer
parts and delivers 1200
gallons liquid hydrogen per
minute
Marine
Hoedtke3dadditive
stainless steel propeller
3D-printedmachined in 36
hours versus traditional 6-8
weeks
Automotive
Local Motors developing
3D-printed car that exceeds
FMVSS standards by 2017
Machinery
Mapal manufactures cutting
tools that perform better
(increased coolant flow by
100) than traditional
designs
Restricted copy Siemens AG 2016
Page 16 Siemens PLM Software
Advanced Robotics
The Robotics Market Trend
bull Global market value 32 billion US dollars for 2014
bull Will double to ~400000 units per year by 2018
Automotive amp
Transport Aerospace amp
Defense Ship building
amp Energy Metal amp
Machinery Electronics
Spot welding
Arc welding amp
Edge profiling
Virtual
commissioning
Surface
treatment
Drilling amp
Riveting
Robotic
machining
Assembly
robotics
Restricted copy Siemens AG 2016
Page 17 Siemens PLM Software
Trends in Industrial Robotics
Human ndash Robot teams
Easy to use Autonomous
robots Vision amp Sensors
Drilling amp Riveting Machining Energy Efficiency Advanced materials
Restricted copy Siemens AG 2016
Page 18 Siemens PLM Software
Transforming assembly with advanced robotics
Drill amp
riveting
Cooperative
robots
Machining
Human and
robot
interaction
Restricted copy Siemens AG 2016
Page 19 Siemens PLM Software
NX CAM Robotics ndash Example Applications
Restricted copy Siemens AG 2016
Page 20 Siemens PLM Software
Advanced Robotics
Process commissioning
Process
commissioning
of a part
manufacturing
workcell
using hardware
in the loop
Restricted copy Siemens AG 2016
Page 21 Siemens PLM Software
Next Generation Factory Layout
Teamcenter Based Layout Solution
bull Plant Structure and Object Library
Managed in Teamcenter
bull Seamlessly Integrated Process
Layout Design
bull Layout becomes foundation for
process validation and simulation
Leverages NX Platform
bull Data Exchange from AEC amp CAD
bull Advanced Modeling and Drafting
capabilities
bull Multi-Cad Support
Restricted copy Siemens AG 2016
Page 22 Siemens PLM Software
Next Generation Factory Layout
Line structure and Equipment
Library managed in TC Line Design
Common
Library
Process Planning
One common
Bill of Resources
Process Simulation
Restricted copy Siemens AG 2016
Page 23 Siemens PLM Software
Next Generation Factory Layout
Production system simulation and optimization
bull Identify bottlenecks
bull Optimize throughput
bull Buffer dimensioning
bull Optimize lot-sizes production mix
bull Optimize number of part-carriers
Line structure and equipment
library managed in TC
Integration with Material Flow
Simulation
Line Designer
Plant Simulation
Restricted copy Siemens AG 2016
Page 24 Siemens PLM Software
Next Generation Factory Layout
Line structure and Equipment
Library managed in TC
Integration with Material Flow
Simulation
Integration with Robotic
SimulationOffline-Programming
Line Designer
Process Simulate
Restricted copy Siemens AG 2016
Page 25 Siemens PLM Software
Next Generation Factory Layout
Point Cloud support
Line structure and Equipment
Library managed in TC
Advanced associative modeling
and drafting capabilities
Parametric UI based extension
of object library
Multiple representations
powerful simplification
Integration with Material Flow
Simulation
Integration with Robotic
SimulationOffline-Programming
Handling project metadata
Visual Reporting
Restricted copy Siemens AG 2016
Page 26 Siemens PLM Software
Virtually travel through space and time
Travel through space ndash Intosite Travel through time ndash Plant Simulation
Restricted copy Siemens AG 2016
Page 27 Siemens PLM Software
Part Manufacturing Solutions
- The challenge Disconnected systems
CAD
Work
Instructions
Process
Planning
Resource
Management
Fixture Design CAM - NC
programming
DNC
Tool Management
Order Management
Quality Measurement Tool Design
Part design has
been modified
Multiple data
sources
Separate niche
applications
Where is
the tool
Machine
Tool CNC Controller
Wrong NC
File
Which
machine tool
Is this the right
tool list
Restricted copy Siemens AG 2016
Page 28 Siemens PLM Software
Adaptive System
Part Manufacturing Solution
CAM Part model
preparation
Tooling and
fixture design CNC DNC
Shop Floor
Program Validation
CMM
programming
CMM inspection
execution
Tool
management
Shop floor data
access Tool libraries
Process
planning
Production Planning
Data amp process management
Restricted copy Siemens AG 2015
Page 29 Siemens PLM Software
Restricted copy Siemens AG 2015
Page 30 Siemens PLM Software
Physical production system
The paradigm shift of manufacturing
The Digital Twin is the ldquoheartrdquo of the smart factory
The virtual and the real
worlds are linked by the
Manufacturing Master Data
Model and the Common
Plant Model created from
Automation
Decisions can be made
based on real-time data
from Automation
Feeding back all relevant
information from production
execution creates a nearly
real-time image of the digital
twin of product process
and resources
Digital Twin
Digital twin of
the equipment
Digital twin of
production process
Digital twin of
the product
Restricted copy Siemens AG 2016
Page 31 Siemens PLM Software
Armin Gruenewald Vice President MBG
Manufacturing Engineering Software
Frankfurt
Germany
Cellular +49 170 9224 600
E-Mail armingruenewaldsiemenscom
Janakiram Pepakayala Director MBG APAC
Manufacturing Engineering Software
Bangalore
India
Cellular +91 900 8101047
E-Mail janakirampepakayalasiemenscom
Restricted copy Siemens AG 2016
Page 32 Siemens PLM Software
Restricted copy Siemens AG 2016
Page 6 Siemens PLM Software
State of the Art Innovation From 1899hellip
hellip Cars are Getting Smarter and More Connected
Restricted copy Siemens AG 2016
Page 7 Siemens PLM Software
Agenda
bull User Interaction
bull 3D Printing amp Additive Mfg
bull Advanced Robotics
bull Next Generation Factory Layout
bull Connection to Shop Floor
Restricted copy Siemens AG 2016
Page 8 Siemens PLM Software
NC Programming
Restricted copy Siemens AG 2016
Page 9 Siemens PLM Software
User Interaction
Immersive Experience Augmented Reality Touch and Mobility
Immersive
Mobility Augmented Reality Virtual Reality
Restricted copy Siemens AG 2016
Page 10 Siemens PLM Software
Easy to use Availability for all Easy to interact
User Interaction
Immersive Experience Augmented Reality Touch and Mobility
Right information Right time Right context
Restricted copy Siemens AG 2016
Page 11 Siemens PLM Software
Additive Manufacturing
- Example Parts
Cooling Channels
Restricted copy Siemens AG 2016
Page 12 Siemens PLM Software
Additive Technologies
- Depending on Material
Type Technology Process Material
Extrusion Fused deposition modeling (FDM) Thermoplastics HDPE eutectic metals
Wire Electron Beam Freeform Fabrication
(EBF) Almost any metal alloy
Granular
Powder
Direct metal laser sintering (DMLS) Almost any metal alloy
Electron beam melting (EBM) Titanium alloys
Selective laser melting (SLM) Titanium alloys Cobalt Chrome alloys
Stainless Steels Aluminium
Selective heat sintering (SHS) Thermoplastic powder
Selective laser sintering (SLS) Thermoplastics metal powders ceramic
powders
Laminated Laminated object manufacturing (LOM) Paper metal foil plastic film
Light
polymerized
Stereo lithography (SLA) photopolymer
Digital Light Processing (DLP) photopolymer
Restricted copy Siemens AG 2016
Page 13 Siemens PLM Software
Siemens PL supporting Additive Manufacturing process
Customer value NX Technology (directions)
Analyze (CAE)
bull Topology optimization tools
bull Deformation calculation
bull Laser power regulation
Manufacture (CAM)
bull Multi-axis Additive solution
bull Hybrid (additivesubtractive)
manufacturing
bull NX direct printer interface
Design (CAD)
bull Design of light weight
structures (lattice amp honeycomb
structures)
bull Complex surface pattern
bull Support structures
bull Additive Mfg design rules
bull Multi-material support
Restricted copy Siemens AG 2015
Page 14 Siemens PLM Software
Hybrid Manufacturing
Combining 3D
Printing and
Machining
Restricted copy Siemens AG 2016
Page 15 Siemens PLM Software
Additive manufacturing is disrupting industries
Aerospace
NASA 3D-printed
turbopump has 45 fewer
parts and delivers 1200
gallons liquid hydrogen per
minute
Marine
Hoedtke3dadditive
stainless steel propeller
3D-printedmachined in 36
hours versus traditional 6-8
weeks
Automotive
Local Motors developing
3D-printed car that exceeds
FMVSS standards by 2017
Machinery
Mapal manufactures cutting
tools that perform better
(increased coolant flow by
100) than traditional
designs
Restricted copy Siemens AG 2016
Page 16 Siemens PLM Software
Advanced Robotics
The Robotics Market Trend
bull Global market value 32 billion US dollars for 2014
bull Will double to ~400000 units per year by 2018
Automotive amp
Transport Aerospace amp
Defense Ship building
amp Energy Metal amp
Machinery Electronics
Spot welding
Arc welding amp
Edge profiling
Virtual
commissioning
Surface
treatment
Drilling amp
Riveting
Robotic
machining
Assembly
robotics
Restricted copy Siemens AG 2016
Page 17 Siemens PLM Software
Trends in Industrial Robotics
Human ndash Robot teams
Easy to use Autonomous
robots Vision amp Sensors
Drilling amp Riveting Machining Energy Efficiency Advanced materials
Restricted copy Siemens AG 2016
Page 18 Siemens PLM Software
Transforming assembly with advanced robotics
Drill amp
riveting
Cooperative
robots
Machining
Human and
robot
interaction
Restricted copy Siemens AG 2016
Page 19 Siemens PLM Software
NX CAM Robotics ndash Example Applications
Restricted copy Siemens AG 2016
Page 20 Siemens PLM Software
Advanced Robotics
Process commissioning
Process
commissioning
of a part
manufacturing
workcell
using hardware
in the loop
Restricted copy Siemens AG 2016
Page 21 Siemens PLM Software
Next Generation Factory Layout
Teamcenter Based Layout Solution
bull Plant Structure and Object Library
Managed in Teamcenter
bull Seamlessly Integrated Process
Layout Design
bull Layout becomes foundation for
process validation and simulation
Leverages NX Platform
bull Data Exchange from AEC amp CAD
bull Advanced Modeling and Drafting
capabilities
bull Multi-Cad Support
Restricted copy Siemens AG 2016
Page 22 Siemens PLM Software
Next Generation Factory Layout
Line structure and Equipment
Library managed in TC Line Design
Common
Library
Process Planning
One common
Bill of Resources
Process Simulation
Restricted copy Siemens AG 2016
Page 23 Siemens PLM Software
Next Generation Factory Layout
Production system simulation and optimization
bull Identify bottlenecks
bull Optimize throughput
bull Buffer dimensioning
bull Optimize lot-sizes production mix
bull Optimize number of part-carriers
Line structure and equipment
library managed in TC
Integration with Material Flow
Simulation
Line Designer
Plant Simulation
Restricted copy Siemens AG 2016
Page 24 Siemens PLM Software
Next Generation Factory Layout
Line structure and Equipment
Library managed in TC
Integration with Material Flow
Simulation
Integration with Robotic
SimulationOffline-Programming
Line Designer
Process Simulate
Restricted copy Siemens AG 2016
Page 25 Siemens PLM Software
Next Generation Factory Layout
Point Cloud support
Line structure and Equipment
Library managed in TC
Advanced associative modeling
and drafting capabilities
Parametric UI based extension
of object library
Multiple representations
powerful simplification
Integration with Material Flow
Simulation
Integration with Robotic
SimulationOffline-Programming
Handling project metadata
Visual Reporting
Restricted copy Siemens AG 2016
Page 26 Siemens PLM Software
Virtually travel through space and time
Travel through space ndash Intosite Travel through time ndash Plant Simulation
Restricted copy Siemens AG 2016
Page 27 Siemens PLM Software
Part Manufacturing Solutions
- The challenge Disconnected systems
CAD
Work
Instructions
Process
Planning
Resource
Management
Fixture Design CAM - NC
programming
DNC
Tool Management
Order Management
Quality Measurement Tool Design
Part design has
been modified
Multiple data
sources
Separate niche
applications
Where is
the tool
Machine
Tool CNC Controller
Wrong NC
File
Which
machine tool
Is this the right
tool list
Restricted copy Siemens AG 2016
Page 28 Siemens PLM Software
Adaptive System
Part Manufacturing Solution
CAM Part model
preparation
Tooling and
fixture design CNC DNC
Shop Floor
Program Validation
CMM
programming
CMM inspection
execution
Tool
management
Shop floor data
access Tool libraries
Process
planning
Production Planning
Data amp process management
Restricted copy Siemens AG 2015
Page 29 Siemens PLM Software
Restricted copy Siemens AG 2015
Page 30 Siemens PLM Software
Physical production system
The paradigm shift of manufacturing
The Digital Twin is the ldquoheartrdquo of the smart factory
The virtual and the real
worlds are linked by the
Manufacturing Master Data
Model and the Common
Plant Model created from
Automation
Decisions can be made
based on real-time data
from Automation
Feeding back all relevant
information from production
execution creates a nearly
real-time image of the digital
twin of product process
and resources
Digital Twin
Digital twin of
the equipment
Digital twin of
production process
Digital twin of
the product
Restricted copy Siemens AG 2016
Page 31 Siemens PLM Software
Armin Gruenewald Vice President MBG
Manufacturing Engineering Software
Frankfurt
Germany
Cellular +49 170 9224 600
E-Mail armingruenewaldsiemenscom
Janakiram Pepakayala Director MBG APAC
Manufacturing Engineering Software
Bangalore
India
Cellular +91 900 8101047
E-Mail janakirampepakayalasiemenscom
Restricted copy Siemens AG 2016
Page 32 Siemens PLM Software
Restricted copy Siemens AG 2016
Page 7 Siemens PLM Software
Agenda
bull User Interaction
bull 3D Printing amp Additive Mfg
bull Advanced Robotics
bull Next Generation Factory Layout
bull Connection to Shop Floor
Restricted copy Siemens AG 2016
Page 8 Siemens PLM Software
NC Programming
Restricted copy Siemens AG 2016
Page 9 Siemens PLM Software
User Interaction
Immersive Experience Augmented Reality Touch and Mobility
Immersive
Mobility Augmented Reality Virtual Reality
Restricted copy Siemens AG 2016
Page 10 Siemens PLM Software
Easy to use Availability for all Easy to interact
User Interaction
Immersive Experience Augmented Reality Touch and Mobility
Right information Right time Right context
Restricted copy Siemens AG 2016
Page 11 Siemens PLM Software
Additive Manufacturing
- Example Parts
Cooling Channels
Restricted copy Siemens AG 2016
Page 12 Siemens PLM Software
Additive Technologies
- Depending on Material
Type Technology Process Material
Extrusion Fused deposition modeling (FDM) Thermoplastics HDPE eutectic metals
Wire Electron Beam Freeform Fabrication
(EBF) Almost any metal alloy
Granular
Powder
Direct metal laser sintering (DMLS) Almost any metal alloy
Electron beam melting (EBM) Titanium alloys
Selective laser melting (SLM) Titanium alloys Cobalt Chrome alloys
Stainless Steels Aluminium
Selective heat sintering (SHS) Thermoplastic powder
Selective laser sintering (SLS) Thermoplastics metal powders ceramic
powders
Laminated Laminated object manufacturing (LOM) Paper metal foil plastic film
Light
polymerized
Stereo lithography (SLA) photopolymer
Digital Light Processing (DLP) photopolymer
Restricted copy Siemens AG 2016
Page 13 Siemens PLM Software
Siemens PL supporting Additive Manufacturing process
Customer value NX Technology (directions)
Analyze (CAE)
bull Topology optimization tools
bull Deformation calculation
bull Laser power regulation
Manufacture (CAM)
bull Multi-axis Additive solution
bull Hybrid (additivesubtractive)
manufacturing
bull NX direct printer interface
Design (CAD)
bull Design of light weight
structures (lattice amp honeycomb
structures)
bull Complex surface pattern
bull Support structures
bull Additive Mfg design rules
bull Multi-material support
Restricted copy Siemens AG 2015
Page 14 Siemens PLM Software
Hybrid Manufacturing
Combining 3D
Printing and
Machining
Restricted copy Siemens AG 2016
Page 15 Siemens PLM Software
Additive manufacturing is disrupting industries
Aerospace
NASA 3D-printed
turbopump has 45 fewer
parts and delivers 1200
gallons liquid hydrogen per
minute
Marine
Hoedtke3dadditive
stainless steel propeller
3D-printedmachined in 36
hours versus traditional 6-8
weeks
Automotive
Local Motors developing
3D-printed car that exceeds
FMVSS standards by 2017
Machinery
Mapal manufactures cutting
tools that perform better
(increased coolant flow by
100) than traditional
designs
Restricted copy Siemens AG 2016
Page 16 Siemens PLM Software
Advanced Robotics
The Robotics Market Trend
bull Global market value 32 billion US dollars for 2014
bull Will double to ~400000 units per year by 2018
Automotive amp
Transport Aerospace amp
Defense Ship building
amp Energy Metal amp
Machinery Electronics
Spot welding
Arc welding amp
Edge profiling
Virtual
commissioning
Surface
treatment
Drilling amp
Riveting
Robotic
machining
Assembly
robotics
Restricted copy Siemens AG 2016
Page 17 Siemens PLM Software
Trends in Industrial Robotics
Human ndash Robot teams
Easy to use Autonomous
robots Vision amp Sensors
Drilling amp Riveting Machining Energy Efficiency Advanced materials
Restricted copy Siemens AG 2016
Page 18 Siemens PLM Software
Transforming assembly with advanced robotics
Drill amp
riveting
Cooperative
robots
Machining
Human and
robot
interaction
Restricted copy Siemens AG 2016
Page 19 Siemens PLM Software
NX CAM Robotics ndash Example Applications
Restricted copy Siemens AG 2016
Page 20 Siemens PLM Software
Advanced Robotics
Process commissioning
Process
commissioning
of a part
manufacturing
workcell
using hardware
in the loop
Restricted copy Siemens AG 2016
Page 21 Siemens PLM Software
Next Generation Factory Layout
Teamcenter Based Layout Solution
bull Plant Structure and Object Library
Managed in Teamcenter
bull Seamlessly Integrated Process
Layout Design
bull Layout becomes foundation for
process validation and simulation
Leverages NX Platform
bull Data Exchange from AEC amp CAD
bull Advanced Modeling and Drafting
capabilities
bull Multi-Cad Support
Restricted copy Siemens AG 2016
Page 22 Siemens PLM Software
Next Generation Factory Layout
Line structure and Equipment
Library managed in TC Line Design
Common
Library
Process Planning
One common
Bill of Resources
Process Simulation
Restricted copy Siemens AG 2016
Page 23 Siemens PLM Software
Next Generation Factory Layout
Production system simulation and optimization
bull Identify bottlenecks
bull Optimize throughput
bull Buffer dimensioning
bull Optimize lot-sizes production mix
bull Optimize number of part-carriers
Line structure and equipment
library managed in TC
Integration with Material Flow
Simulation
Line Designer
Plant Simulation
Restricted copy Siemens AG 2016
Page 24 Siemens PLM Software
Next Generation Factory Layout
Line structure and Equipment
Library managed in TC
Integration with Material Flow
Simulation
Integration with Robotic
SimulationOffline-Programming
Line Designer
Process Simulate
Restricted copy Siemens AG 2016
Page 25 Siemens PLM Software
Next Generation Factory Layout
Point Cloud support
Line structure and Equipment
Library managed in TC
Advanced associative modeling
and drafting capabilities
Parametric UI based extension
of object library
Multiple representations
powerful simplification
Integration with Material Flow
Simulation
Integration with Robotic
SimulationOffline-Programming
Handling project metadata
Visual Reporting
Restricted copy Siemens AG 2016
Page 26 Siemens PLM Software
Virtually travel through space and time
Travel through space ndash Intosite Travel through time ndash Plant Simulation
Restricted copy Siemens AG 2016
Page 27 Siemens PLM Software
Part Manufacturing Solutions
- The challenge Disconnected systems
CAD
Work
Instructions
Process
Planning
Resource
Management
Fixture Design CAM - NC
programming
DNC
Tool Management
Order Management
Quality Measurement Tool Design
Part design has
been modified
Multiple data
sources
Separate niche
applications
Where is
the tool
Machine
Tool CNC Controller
Wrong NC
File
Which
machine tool
Is this the right
tool list
Restricted copy Siemens AG 2016
Page 28 Siemens PLM Software
Adaptive System
Part Manufacturing Solution
CAM Part model
preparation
Tooling and
fixture design CNC DNC
Shop Floor
Program Validation
CMM
programming
CMM inspection
execution
Tool
management
Shop floor data
access Tool libraries
Process
planning
Production Planning
Data amp process management
Restricted copy Siemens AG 2015
Page 29 Siemens PLM Software
Restricted copy Siemens AG 2015
Page 30 Siemens PLM Software
Physical production system
The paradigm shift of manufacturing
The Digital Twin is the ldquoheartrdquo of the smart factory
The virtual and the real
worlds are linked by the
Manufacturing Master Data
Model and the Common
Plant Model created from
Automation
Decisions can be made
based on real-time data
from Automation
Feeding back all relevant
information from production
execution creates a nearly
real-time image of the digital
twin of product process
and resources
Digital Twin
Digital twin of
the equipment
Digital twin of
production process
Digital twin of
the product
Restricted copy Siemens AG 2016
Page 31 Siemens PLM Software
Armin Gruenewald Vice President MBG
Manufacturing Engineering Software
Frankfurt
Germany
Cellular +49 170 9224 600
E-Mail armingruenewaldsiemenscom
Janakiram Pepakayala Director MBG APAC
Manufacturing Engineering Software
Bangalore
India
Cellular +91 900 8101047
E-Mail janakirampepakayalasiemenscom
Restricted copy Siemens AG 2016
Page 32 Siemens PLM Software
Restricted copy Siemens AG 2016
Page 8 Siemens PLM Software
NC Programming
Restricted copy Siemens AG 2016
Page 9 Siemens PLM Software
User Interaction
Immersive Experience Augmented Reality Touch and Mobility
Immersive
Mobility Augmented Reality Virtual Reality
Restricted copy Siemens AG 2016
Page 10 Siemens PLM Software
Easy to use Availability for all Easy to interact
User Interaction
Immersive Experience Augmented Reality Touch and Mobility
Right information Right time Right context
Restricted copy Siemens AG 2016
Page 11 Siemens PLM Software
Additive Manufacturing
- Example Parts
Cooling Channels
Restricted copy Siemens AG 2016
Page 12 Siemens PLM Software
Additive Technologies
- Depending on Material
Type Technology Process Material
Extrusion Fused deposition modeling (FDM) Thermoplastics HDPE eutectic metals
Wire Electron Beam Freeform Fabrication
(EBF) Almost any metal alloy
Granular
Powder
Direct metal laser sintering (DMLS) Almost any metal alloy
Electron beam melting (EBM) Titanium alloys
Selective laser melting (SLM) Titanium alloys Cobalt Chrome alloys
Stainless Steels Aluminium
Selective heat sintering (SHS) Thermoplastic powder
Selective laser sintering (SLS) Thermoplastics metal powders ceramic
powders
Laminated Laminated object manufacturing (LOM) Paper metal foil plastic film
Light
polymerized
Stereo lithography (SLA) photopolymer
Digital Light Processing (DLP) photopolymer
Restricted copy Siemens AG 2016
Page 13 Siemens PLM Software
Siemens PL supporting Additive Manufacturing process
Customer value NX Technology (directions)
Analyze (CAE)
bull Topology optimization tools
bull Deformation calculation
bull Laser power regulation
Manufacture (CAM)
bull Multi-axis Additive solution
bull Hybrid (additivesubtractive)
manufacturing
bull NX direct printer interface
Design (CAD)
bull Design of light weight
structures (lattice amp honeycomb
structures)
bull Complex surface pattern
bull Support structures
bull Additive Mfg design rules
bull Multi-material support
Restricted copy Siemens AG 2015
Page 14 Siemens PLM Software
Hybrid Manufacturing
Combining 3D
Printing and
Machining
Restricted copy Siemens AG 2016
Page 15 Siemens PLM Software
Additive manufacturing is disrupting industries
Aerospace
NASA 3D-printed
turbopump has 45 fewer
parts and delivers 1200
gallons liquid hydrogen per
minute
Marine
Hoedtke3dadditive
stainless steel propeller
3D-printedmachined in 36
hours versus traditional 6-8
weeks
Automotive
Local Motors developing
3D-printed car that exceeds
FMVSS standards by 2017
Machinery
Mapal manufactures cutting
tools that perform better
(increased coolant flow by
100) than traditional
designs
Restricted copy Siemens AG 2016
Page 16 Siemens PLM Software
Advanced Robotics
The Robotics Market Trend
bull Global market value 32 billion US dollars for 2014
bull Will double to ~400000 units per year by 2018
Automotive amp
Transport Aerospace amp
Defense Ship building
amp Energy Metal amp
Machinery Electronics
Spot welding
Arc welding amp
Edge profiling
Virtual
commissioning
Surface
treatment
Drilling amp
Riveting
Robotic
machining
Assembly
robotics
Restricted copy Siemens AG 2016
Page 17 Siemens PLM Software
Trends in Industrial Robotics
Human ndash Robot teams
Easy to use Autonomous
robots Vision amp Sensors
Drilling amp Riveting Machining Energy Efficiency Advanced materials
Restricted copy Siemens AG 2016
Page 18 Siemens PLM Software
Transforming assembly with advanced robotics
Drill amp
riveting
Cooperative
robots
Machining
Human and
robot
interaction
Restricted copy Siemens AG 2016
Page 19 Siemens PLM Software
NX CAM Robotics ndash Example Applications
Restricted copy Siemens AG 2016
Page 20 Siemens PLM Software
Advanced Robotics
Process commissioning
Process
commissioning
of a part
manufacturing
workcell
using hardware
in the loop
Restricted copy Siemens AG 2016
Page 21 Siemens PLM Software
Next Generation Factory Layout
Teamcenter Based Layout Solution
bull Plant Structure and Object Library
Managed in Teamcenter
bull Seamlessly Integrated Process
Layout Design
bull Layout becomes foundation for
process validation and simulation
Leverages NX Platform
bull Data Exchange from AEC amp CAD
bull Advanced Modeling and Drafting
capabilities
bull Multi-Cad Support
Restricted copy Siemens AG 2016
Page 22 Siemens PLM Software
Next Generation Factory Layout
Line structure and Equipment
Library managed in TC Line Design
Common
Library
Process Planning
One common
Bill of Resources
Process Simulation
Restricted copy Siemens AG 2016
Page 23 Siemens PLM Software
Next Generation Factory Layout
Production system simulation and optimization
bull Identify bottlenecks
bull Optimize throughput
bull Buffer dimensioning
bull Optimize lot-sizes production mix
bull Optimize number of part-carriers
Line structure and equipment
library managed in TC
Integration with Material Flow
Simulation
Line Designer
Plant Simulation
Restricted copy Siemens AG 2016
Page 24 Siemens PLM Software
Next Generation Factory Layout
Line structure and Equipment
Library managed in TC
Integration with Material Flow
Simulation
Integration with Robotic
SimulationOffline-Programming
Line Designer
Process Simulate
Restricted copy Siemens AG 2016
Page 25 Siemens PLM Software
Next Generation Factory Layout
Point Cloud support
Line structure and Equipment
Library managed in TC
Advanced associative modeling
and drafting capabilities
Parametric UI based extension
of object library
Multiple representations
powerful simplification
Integration with Material Flow
Simulation
Integration with Robotic
SimulationOffline-Programming
Handling project metadata
Visual Reporting
Restricted copy Siemens AG 2016
Page 26 Siemens PLM Software
Virtually travel through space and time
Travel through space ndash Intosite Travel through time ndash Plant Simulation
Restricted copy Siemens AG 2016
Page 27 Siemens PLM Software
Part Manufacturing Solutions
- The challenge Disconnected systems
CAD
Work
Instructions
Process
Planning
Resource
Management
Fixture Design CAM - NC
programming
DNC
Tool Management
Order Management
Quality Measurement Tool Design
Part design has
been modified
Multiple data
sources
Separate niche
applications
Where is
the tool
Machine
Tool CNC Controller
Wrong NC
File
Which
machine tool
Is this the right
tool list
Restricted copy Siemens AG 2016
Page 28 Siemens PLM Software
Adaptive System
Part Manufacturing Solution
CAM Part model
preparation
Tooling and
fixture design CNC DNC
Shop Floor
Program Validation
CMM
programming
CMM inspection
execution
Tool
management
Shop floor data
access Tool libraries
Process
planning
Production Planning
Data amp process management
Restricted copy Siemens AG 2015
Page 29 Siemens PLM Software
Restricted copy Siemens AG 2015
Page 30 Siemens PLM Software
Physical production system
The paradigm shift of manufacturing
The Digital Twin is the ldquoheartrdquo of the smart factory
The virtual and the real
worlds are linked by the
Manufacturing Master Data
Model and the Common
Plant Model created from
Automation
Decisions can be made
based on real-time data
from Automation
Feeding back all relevant
information from production
execution creates a nearly
real-time image of the digital
twin of product process
and resources
Digital Twin
Digital twin of
the equipment
Digital twin of
production process
Digital twin of
the product
Restricted copy Siemens AG 2016
Page 31 Siemens PLM Software
Armin Gruenewald Vice President MBG
Manufacturing Engineering Software
Frankfurt
Germany
Cellular +49 170 9224 600
E-Mail armingruenewaldsiemenscom
Janakiram Pepakayala Director MBG APAC
Manufacturing Engineering Software
Bangalore
India
Cellular +91 900 8101047
E-Mail janakirampepakayalasiemenscom
Restricted copy Siemens AG 2016
Page 32 Siemens PLM Software
Restricted copy Siemens AG 2016
Page 9 Siemens PLM Software
User Interaction
Immersive Experience Augmented Reality Touch and Mobility
Immersive
Mobility Augmented Reality Virtual Reality
Restricted copy Siemens AG 2016
Page 10 Siemens PLM Software
Easy to use Availability for all Easy to interact
User Interaction
Immersive Experience Augmented Reality Touch and Mobility
Right information Right time Right context
Restricted copy Siemens AG 2016
Page 11 Siemens PLM Software
Additive Manufacturing
- Example Parts
Cooling Channels
Restricted copy Siemens AG 2016
Page 12 Siemens PLM Software
Additive Technologies
- Depending on Material
Type Technology Process Material
Extrusion Fused deposition modeling (FDM) Thermoplastics HDPE eutectic metals
Wire Electron Beam Freeform Fabrication
(EBF) Almost any metal alloy
Granular
Powder
Direct metal laser sintering (DMLS) Almost any metal alloy
Electron beam melting (EBM) Titanium alloys
Selective laser melting (SLM) Titanium alloys Cobalt Chrome alloys
Stainless Steels Aluminium
Selective heat sintering (SHS) Thermoplastic powder
Selective laser sintering (SLS) Thermoplastics metal powders ceramic
powders
Laminated Laminated object manufacturing (LOM) Paper metal foil plastic film
Light
polymerized
Stereo lithography (SLA) photopolymer
Digital Light Processing (DLP) photopolymer
Restricted copy Siemens AG 2016
Page 13 Siemens PLM Software
Siemens PL supporting Additive Manufacturing process
Customer value NX Technology (directions)
Analyze (CAE)
bull Topology optimization tools
bull Deformation calculation
bull Laser power regulation
Manufacture (CAM)
bull Multi-axis Additive solution
bull Hybrid (additivesubtractive)
manufacturing
bull NX direct printer interface
Design (CAD)
bull Design of light weight
structures (lattice amp honeycomb
structures)
bull Complex surface pattern
bull Support structures
bull Additive Mfg design rules
bull Multi-material support
Restricted copy Siemens AG 2015
Page 14 Siemens PLM Software
Hybrid Manufacturing
Combining 3D
Printing and
Machining
Restricted copy Siemens AG 2016
Page 15 Siemens PLM Software
Additive manufacturing is disrupting industries
Aerospace
NASA 3D-printed
turbopump has 45 fewer
parts and delivers 1200
gallons liquid hydrogen per
minute
Marine
Hoedtke3dadditive
stainless steel propeller
3D-printedmachined in 36
hours versus traditional 6-8
weeks
Automotive
Local Motors developing
3D-printed car that exceeds
FMVSS standards by 2017
Machinery
Mapal manufactures cutting
tools that perform better
(increased coolant flow by
100) than traditional
designs
Restricted copy Siemens AG 2016
Page 16 Siemens PLM Software
Advanced Robotics
The Robotics Market Trend
bull Global market value 32 billion US dollars for 2014
bull Will double to ~400000 units per year by 2018
Automotive amp
Transport Aerospace amp
Defense Ship building
amp Energy Metal amp
Machinery Electronics
Spot welding
Arc welding amp
Edge profiling
Virtual
commissioning
Surface
treatment
Drilling amp
Riveting
Robotic
machining
Assembly
robotics
Restricted copy Siemens AG 2016
Page 17 Siemens PLM Software
Trends in Industrial Robotics
Human ndash Robot teams
Easy to use Autonomous
robots Vision amp Sensors
Drilling amp Riveting Machining Energy Efficiency Advanced materials
Restricted copy Siemens AG 2016
Page 18 Siemens PLM Software
Transforming assembly with advanced robotics
Drill amp
riveting
Cooperative
robots
Machining
Human and
robot
interaction
Restricted copy Siemens AG 2016
Page 19 Siemens PLM Software
NX CAM Robotics ndash Example Applications
Restricted copy Siemens AG 2016
Page 20 Siemens PLM Software
Advanced Robotics
Process commissioning
Process
commissioning
of a part
manufacturing
workcell
using hardware
in the loop
Restricted copy Siemens AG 2016
Page 21 Siemens PLM Software
Next Generation Factory Layout
Teamcenter Based Layout Solution
bull Plant Structure and Object Library
Managed in Teamcenter
bull Seamlessly Integrated Process
Layout Design
bull Layout becomes foundation for
process validation and simulation
Leverages NX Platform
bull Data Exchange from AEC amp CAD
bull Advanced Modeling and Drafting
capabilities
bull Multi-Cad Support
Restricted copy Siemens AG 2016
Page 22 Siemens PLM Software
Next Generation Factory Layout
Line structure and Equipment
Library managed in TC Line Design
Common
Library
Process Planning
One common
Bill of Resources
Process Simulation
Restricted copy Siemens AG 2016
Page 23 Siemens PLM Software
Next Generation Factory Layout
Production system simulation and optimization
bull Identify bottlenecks
bull Optimize throughput
bull Buffer dimensioning
bull Optimize lot-sizes production mix
bull Optimize number of part-carriers
Line structure and equipment
library managed in TC
Integration with Material Flow
Simulation
Line Designer
Plant Simulation
Restricted copy Siemens AG 2016
Page 24 Siemens PLM Software
Next Generation Factory Layout
Line structure and Equipment
Library managed in TC
Integration with Material Flow
Simulation
Integration with Robotic
SimulationOffline-Programming
Line Designer
Process Simulate
Restricted copy Siemens AG 2016
Page 25 Siemens PLM Software
Next Generation Factory Layout
Point Cloud support
Line structure and Equipment
Library managed in TC
Advanced associative modeling
and drafting capabilities
Parametric UI based extension
of object library
Multiple representations
powerful simplification
Integration with Material Flow
Simulation
Integration with Robotic
SimulationOffline-Programming
Handling project metadata
Visual Reporting
Restricted copy Siemens AG 2016
Page 26 Siemens PLM Software
Virtually travel through space and time
Travel through space ndash Intosite Travel through time ndash Plant Simulation
Restricted copy Siemens AG 2016
Page 27 Siemens PLM Software
Part Manufacturing Solutions
- The challenge Disconnected systems
CAD
Work
Instructions
Process
Planning
Resource
Management
Fixture Design CAM - NC
programming
DNC
Tool Management
Order Management
Quality Measurement Tool Design
Part design has
been modified
Multiple data
sources
Separate niche
applications
Where is
the tool
Machine
Tool CNC Controller
Wrong NC
File
Which
machine tool
Is this the right
tool list
Restricted copy Siemens AG 2016
Page 28 Siemens PLM Software
Adaptive System
Part Manufacturing Solution
CAM Part model
preparation
Tooling and
fixture design CNC DNC
Shop Floor
Program Validation
CMM
programming
CMM inspection
execution
Tool
management
Shop floor data
access Tool libraries
Process
planning
Production Planning
Data amp process management
Restricted copy Siemens AG 2015
Page 29 Siemens PLM Software
Restricted copy Siemens AG 2015
Page 30 Siemens PLM Software
Physical production system
The paradigm shift of manufacturing
The Digital Twin is the ldquoheartrdquo of the smart factory
The virtual and the real
worlds are linked by the
Manufacturing Master Data
Model and the Common
Plant Model created from
Automation
Decisions can be made
based on real-time data
from Automation
Feeding back all relevant
information from production
execution creates a nearly
real-time image of the digital
twin of product process
and resources
Digital Twin
Digital twin of
the equipment
Digital twin of
production process
Digital twin of
the product
Restricted copy Siemens AG 2016
Page 31 Siemens PLM Software
Armin Gruenewald Vice President MBG
Manufacturing Engineering Software
Frankfurt
Germany
Cellular +49 170 9224 600
E-Mail armingruenewaldsiemenscom
Janakiram Pepakayala Director MBG APAC
Manufacturing Engineering Software
Bangalore
India
Cellular +91 900 8101047
E-Mail janakirampepakayalasiemenscom
Restricted copy Siemens AG 2016
Page 32 Siemens PLM Software
Restricted copy Siemens AG 2016
Page 10 Siemens PLM Software
Easy to use Availability for all Easy to interact
User Interaction
Immersive Experience Augmented Reality Touch and Mobility
Right information Right time Right context
Restricted copy Siemens AG 2016
Page 11 Siemens PLM Software
Additive Manufacturing
- Example Parts
Cooling Channels
Restricted copy Siemens AG 2016
Page 12 Siemens PLM Software
Additive Technologies
- Depending on Material
Type Technology Process Material
Extrusion Fused deposition modeling (FDM) Thermoplastics HDPE eutectic metals
Wire Electron Beam Freeform Fabrication
(EBF) Almost any metal alloy
Granular
Powder
Direct metal laser sintering (DMLS) Almost any metal alloy
Electron beam melting (EBM) Titanium alloys
Selective laser melting (SLM) Titanium alloys Cobalt Chrome alloys
Stainless Steels Aluminium
Selective heat sintering (SHS) Thermoplastic powder
Selective laser sintering (SLS) Thermoplastics metal powders ceramic
powders
Laminated Laminated object manufacturing (LOM) Paper metal foil plastic film
Light
polymerized
Stereo lithography (SLA) photopolymer
Digital Light Processing (DLP) photopolymer
Restricted copy Siemens AG 2016
Page 13 Siemens PLM Software
Siemens PL supporting Additive Manufacturing process
Customer value NX Technology (directions)
Analyze (CAE)
bull Topology optimization tools
bull Deformation calculation
bull Laser power regulation
Manufacture (CAM)
bull Multi-axis Additive solution
bull Hybrid (additivesubtractive)
manufacturing
bull NX direct printer interface
Design (CAD)
bull Design of light weight
structures (lattice amp honeycomb
structures)
bull Complex surface pattern
bull Support structures
bull Additive Mfg design rules
bull Multi-material support
Restricted copy Siemens AG 2015
Page 14 Siemens PLM Software
Hybrid Manufacturing
Combining 3D
Printing and
Machining
Restricted copy Siemens AG 2016
Page 15 Siemens PLM Software
Additive manufacturing is disrupting industries
Aerospace
NASA 3D-printed
turbopump has 45 fewer
parts and delivers 1200
gallons liquid hydrogen per
minute
Marine
Hoedtke3dadditive
stainless steel propeller
3D-printedmachined in 36
hours versus traditional 6-8
weeks
Automotive
Local Motors developing
3D-printed car that exceeds
FMVSS standards by 2017
Machinery
Mapal manufactures cutting
tools that perform better
(increased coolant flow by
100) than traditional
designs
Restricted copy Siemens AG 2016
Page 16 Siemens PLM Software
Advanced Robotics
The Robotics Market Trend
bull Global market value 32 billion US dollars for 2014
bull Will double to ~400000 units per year by 2018
Automotive amp
Transport Aerospace amp
Defense Ship building
amp Energy Metal amp
Machinery Electronics
Spot welding
Arc welding amp
Edge profiling
Virtual
commissioning
Surface
treatment
Drilling amp
Riveting
Robotic
machining
Assembly
robotics
Restricted copy Siemens AG 2016
Page 17 Siemens PLM Software
Trends in Industrial Robotics
Human ndash Robot teams
Easy to use Autonomous
robots Vision amp Sensors
Drilling amp Riveting Machining Energy Efficiency Advanced materials
Restricted copy Siemens AG 2016
Page 18 Siemens PLM Software
Transforming assembly with advanced robotics
Drill amp
riveting
Cooperative
robots
Machining
Human and
robot
interaction
Restricted copy Siemens AG 2016
Page 19 Siemens PLM Software
NX CAM Robotics ndash Example Applications
Restricted copy Siemens AG 2016
Page 20 Siemens PLM Software
Advanced Robotics
Process commissioning
Process
commissioning
of a part
manufacturing
workcell
using hardware
in the loop
Restricted copy Siemens AG 2016
Page 21 Siemens PLM Software
Next Generation Factory Layout
Teamcenter Based Layout Solution
bull Plant Structure and Object Library
Managed in Teamcenter
bull Seamlessly Integrated Process
Layout Design
bull Layout becomes foundation for
process validation and simulation
Leverages NX Platform
bull Data Exchange from AEC amp CAD
bull Advanced Modeling and Drafting
capabilities
bull Multi-Cad Support
Restricted copy Siemens AG 2016
Page 22 Siemens PLM Software
Next Generation Factory Layout
Line structure and Equipment
Library managed in TC Line Design
Common
Library
Process Planning
One common
Bill of Resources
Process Simulation
Restricted copy Siemens AG 2016
Page 23 Siemens PLM Software
Next Generation Factory Layout
Production system simulation and optimization
bull Identify bottlenecks
bull Optimize throughput
bull Buffer dimensioning
bull Optimize lot-sizes production mix
bull Optimize number of part-carriers
Line structure and equipment
library managed in TC
Integration with Material Flow
Simulation
Line Designer
Plant Simulation
Restricted copy Siemens AG 2016
Page 24 Siemens PLM Software
Next Generation Factory Layout
Line structure and Equipment
Library managed in TC
Integration with Material Flow
Simulation
Integration with Robotic
SimulationOffline-Programming
Line Designer
Process Simulate
Restricted copy Siemens AG 2016
Page 25 Siemens PLM Software
Next Generation Factory Layout
Point Cloud support
Line structure and Equipment
Library managed in TC
Advanced associative modeling
and drafting capabilities
Parametric UI based extension
of object library
Multiple representations
powerful simplification
Integration with Material Flow
Simulation
Integration with Robotic
SimulationOffline-Programming
Handling project metadata
Visual Reporting
Restricted copy Siemens AG 2016
Page 26 Siemens PLM Software
Virtually travel through space and time
Travel through space ndash Intosite Travel through time ndash Plant Simulation
Restricted copy Siemens AG 2016
Page 27 Siemens PLM Software
Part Manufacturing Solutions
- The challenge Disconnected systems
CAD
Work
Instructions
Process
Planning
Resource
Management
Fixture Design CAM - NC
programming
DNC
Tool Management
Order Management
Quality Measurement Tool Design
Part design has
been modified
Multiple data
sources
Separate niche
applications
Where is
the tool
Machine
Tool CNC Controller
Wrong NC
File
Which
machine tool
Is this the right
tool list
Restricted copy Siemens AG 2016
Page 28 Siemens PLM Software
Adaptive System
Part Manufacturing Solution
CAM Part model
preparation
Tooling and
fixture design CNC DNC
Shop Floor
Program Validation
CMM
programming
CMM inspection
execution
Tool
management
Shop floor data
access Tool libraries
Process
planning
Production Planning
Data amp process management
Restricted copy Siemens AG 2015
Page 29 Siemens PLM Software
Restricted copy Siemens AG 2015
Page 30 Siemens PLM Software
Physical production system
The paradigm shift of manufacturing
The Digital Twin is the ldquoheartrdquo of the smart factory
The virtual and the real
worlds are linked by the
Manufacturing Master Data
Model and the Common
Plant Model created from
Automation
Decisions can be made
based on real-time data
from Automation
Feeding back all relevant
information from production
execution creates a nearly
real-time image of the digital
twin of product process
and resources
Digital Twin
Digital twin of
the equipment
Digital twin of
production process
Digital twin of
the product
Restricted copy Siemens AG 2016
Page 31 Siemens PLM Software
Armin Gruenewald Vice President MBG
Manufacturing Engineering Software
Frankfurt
Germany
Cellular +49 170 9224 600
E-Mail armingruenewaldsiemenscom
Janakiram Pepakayala Director MBG APAC
Manufacturing Engineering Software
Bangalore
India
Cellular +91 900 8101047
E-Mail janakirampepakayalasiemenscom
Restricted copy Siemens AG 2016
Page 32 Siemens PLM Software
Restricted copy Siemens AG 2016
Page 11 Siemens PLM Software
Additive Manufacturing
- Example Parts
Cooling Channels
Restricted copy Siemens AG 2016
Page 12 Siemens PLM Software
Additive Technologies
- Depending on Material
Type Technology Process Material
Extrusion Fused deposition modeling (FDM) Thermoplastics HDPE eutectic metals
Wire Electron Beam Freeform Fabrication
(EBF) Almost any metal alloy
Granular
Powder
Direct metal laser sintering (DMLS) Almost any metal alloy
Electron beam melting (EBM) Titanium alloys
Selective laser melting (SLM) Titanium alloys Cobalt Chrome alloys
Stainless Steels Aluminium
Selective heat sintering (SHS) Thermoplastic powder
Selective laser sintering (SLS) Thermoplastics metal powders ceramic
powders
Laminated Laminated object manufacturing (LOM) Paper metal foil plastic film
Light
polymerized
Stereo lithography (SLA) photopolymer
Digital Light Processing (DLP) photopolymer
Restricted copy Siemens AG 2016
Page 13 Siemens PLM Software
Siemens PL supporting Additive Manufacturing process
Customer value NX Technology (directions)
Analyze (CAE)
bull Topology optimization tools
bull Deformation calculation
bull Laser power regulation
Manufacture (CAM)
bull Multi-axis Additive solution
bull Hybrid (additivesubtractive)
manufacturing
bull NX direct printer interface
Design (CAD)
bull Design of light weight
structures (lattice amp honeycomb
structures)
bull Complex surface pattern
bull Support structures
bull Additive Mfg design rules
bull Multi-material support
Restricted copy Siemens AG 2015
Page 14 Siemens PLM Software
Hybrid Manufacturing
Combining 3D
Printing and
Machining
Restricted copy Siemens AG 2016
Page 15 Siemens PLM Software
Additive manufacturing is disrupting industries
Aerospace
NASA 3D-printed
turbopump has 45 fewer
parts and delivers 1200
gallons liquid hydrogen per
minute
Marine
Hoedtke3dadditive
stainless steel propeller
3D-printedmachined in 36
hours versus traditional 6-8
weeks
Automotive
Local Motors developing
3D-printed car that exceeds
FMVSS standards by 2017
Machinery
Mapal manufactures cutting
tools that perform better
(increased coolant flow by
100) than traditional
designs
Restricted copy Siemens AG 2016
Page 16 Siemens PLM Software
Advanced Robotics
The Robotics Market Trend
bull Global market value 32 billion US dollars for 2014
bull Will double to ~400000 units per year by 2018
Automotive amp
Transport Aerospace amp
Defense Ship building
amp Energy Metal amp
Machinery Electronics
Spot welding
Arc welding amp
Edge profiling
Virtual
commissioning
Surface
treatment
Drilling amp
Riveting
Robotic
machining
Assembly
robotics
Restricted copy Siemens AG 2016
Page 17 Siemens PLM Software
Trends in Industrial Robotics
Human ndash Robot teams
Easy to use Autonomous
robots Vision amp Sensors
Drilling amp Riveting Machining Energy Efficiency Advanced materials
Restricted copy Siemens AG 2016
Page 18 Siemens PLM Software
Transforming assembly with advanced robotics
Drill amp
riveting
Cooperative
robots
Machining
Human and
robot
interaction
Restricted copy Siemens AG 2016
Page 19 Siemens PLM Software
NX CAM Robotics ndash Example Applications
Restricted copy Siemens AG 2016
Page 20 Siemens PLM Software
Advanced Robotics
Process commissioning
Process
commissioning
of a part
manufacturing
workcell
using hardware
in the loop
Restricted copy Siemens AG 2016
Page 21 Siemens PLM Software
Next Generation Factory Layout
Teamcenter Based Layout Solution
bull Plant Structure and Object Library
Managed in Teamcenter
bull Seamlessly Integrated Process
Layout Design
bull Layout becomes foundation for
process validation and simulation
Leverages NX Platform
bull Data Exchange from AEC amp CAD
bull Advanced Modeling and Drafting
capabilities
bull Multi-Cad Support
Restricted copy Siemens AG 2016
Page 22 Siemens PLM Software
Next Generation Factory Layout
Line structure and Equipment
Library managed in TC Line Design
Common
Library
Process Planning
One common
Bill of Resources
Process Simulation
Restricted copy Siemens AG 2016
Page 23 Siemens PLM Software
Next Generation Factory Layout
Production system simulation and optimization
bull Identify bottlenecks
bull Optimize throughput
bull Buffer dimensioning
bull Optimize lot-sizes production mix
bull Optimize number of part-carriers
Line structure and equipment
library managed in TC
Integration with Material Flow
Simulation
Line Designer
Plant Simulation
Restricted copy Siemens AG 2016
Page 24 Siemens PLM Software
Next Generation Factory Layout
Line structure and Equipment
Library managed in TC
Integration with Material Flow
Simulation
Integration with Robotic
SimulationOffline-Programming
Line Designer
Process Simulate
Restricted copy Siemens AG 2016
Page 25 Siemens PLM Software
Next Generation Factory Layout
Point Cloud support
Line structure and Equipment
Library managed in TC
Advanced associative modeling
and drafting capabilities
Parametric UI based extension
of object library
Multiple representations
powerful simplification
Integration with Material Flow
Simulation
Integration with Robotic
SimulationOffline-Programming
Handling project metadata
Visual Reporting
Restricted copy Siemens AG 2016
Page 26 Siemens PLM Software
Virtually travel through space and time
Travel through space ndash Intosite Travel through time ndash Plant Simulation
Restricted copy Siemens AG 2016
Page 27 Siemens PLM Software
Part Manufacturing Solutions
- The challenge Disconnected systems
CAD
Work
Instructions
Process
Planning
Resource
Management
Fixture Design CAM - NC
programming
DNC
Tool Management
Order Management
Quality Measurement Tool Design
Part design has
been modified
Multiple data
sources
Separate niche
applications
Where is
the tool
Machine
Tool CNC Controller
Wrong NC
File
Which
machine tool
Is this the right
tool list
Restricted copy Siemens AG 2016
Page 28 Siemens PLM Software
Adaptive System
Part Manufacturing Solution
CAM Part model
preparation
Tooling and
fixture design CNC DNC
Shop Floor
Program Validation
CMM
programming
CMM inspection
execution
Tool
management
Shop floor data
access Tool libraries
Process
planning
Production Planning
Data amp process management
Restricted copy Siemens AG 2015
Page 29 Siemens PLM Software
Restricted copy Siemens AG 2015
Page 30 Siemens PLM Software
Physical production system
The paradigm shift of manufacturing
The Digital Twin is the ldquoheartrdquo of the smart factory
The virtual and the real
worlds are linked by the
Manufacturing Master Data
Model and the Common
Plant Model created from
Automation
Decisions can be made
based on real-time data
from Automation
Feeding back all relevant
information from production
execution creates a nearly
real-time image of the digital
twin of product process
and resources
Digital Twin
Digital twin of
the equipment
Digital twin of
production process
Digital twin of
the product
Restricted copy Siemens AG 2016
Page 31 Siemens PLM Software
Armin Gruenewald Vice President MBG
Manufacturing Engineering Software
Frankfurt
Germany
Cellular +49 170 9224 600
E-Mail armingruenewaldsiemenscom
Janakiram Pepakayala Director MBG APAC
Manufacturing Engineering Software
Bangalore
India
Cellular +91 900 8101047
E-Mail janakirampepakayalasiemenscom
Restricted copy Siemens AG 2016
Page 32 Siemens PLM Software
Restricted copy Siemens AG 2016
Page 12 Siemens PLM Software
Additive Technologies
- Depending on Material
Type Technology Process Material
Extrusion Fused deposition modeling (FDM) Thermoplastics HDPE eutectic metals
Wire Electron Beam Freeform Fabrication
(EBF) Almost any metal alloy
Granular
Powder
Direct metal laser sintering (DMLS) Almost any metal alloy
Electron beam melting (EBM) Titanium alloys
Selective laser melting (SLM) Titanium alloys Cobalt Chrome alloys
Stainless Steels Aluminium
Selective heat sintering (SHS) Thermoplastic powder
Selective laser sintering (SLS) Thermoplastics metal powders ceramic
powders
Laminated Laminated object manufacturing (LOM) Paper metal foil plastic film
Light
polymerized
Stereo lithography (SLA) photopolymer
Digital Light Processing (DLP) photopolymer
Restricted copy Siemens AG 2016
Page 13 Siemens PLM Software
Siemens PL supporting Additive Manufacturing process
Customer value NX Technology (directions)
Analyze (CAE)
bull Topology optimization tools
bull Deformation calculation
bull Laser power regulation
Manufacture (CAM)
bull Multi-axis Additive solution
bull Hybrid (additivesubtractive)
manufacturing
bull NX direct printer interface
Design (CAD)
bull Design of light weight
structures (lattice amp honeycomb
structures)
bull Complex surface pattern
bull Support structures
bull Additive Mfg design rules
bull Multi-material support
Restricted copy Siemens AG 2015
Page 14 Siemens PLM Software
Hybrid Manufacturing
Combining 3D
Printing and
Machining
Restricted copy Siemens AG 2016
Page 15 Siemens PLM Software
Additive manufacturing is disrupting industries
Aerospace
NASA 3D-printed
turbopump has 45 fewer
parts and delivers 1200
gallons liquid hydrogen per
minute
Marine
Hoedtke3dadditive
stainless steel propeller
3D-printedmachined in 36
hours versus traditional 6-8
weeks
Automotive
Local Motors developing
3D-printed car that exceeds
FMVSS standards by 2017
Machinery
Mapal manufactures cutting
tools that perform better
(increased coolant flow by
100) than traditional
designs
Restricted copy Siemens AG 2016
Page 16 Siemens PLM Software
Advanced Robotics
The Robotics Market Trend
bull Global market value 32 billion US dollars for 2014
bull Will double to ~400000 units per year by 2018
Automotive amp
Transport Aerospace amp
Defense Ship building
amp Energy Metal amp
Machinery Electronics
Spot welding
Arc welding amp
Edge profiling
Virtual
commissioning
Surface
treatment
Drilling amp
Riveting
Robotic
machining
Assembly
robotics
Restricted copy Siemens AG 2016
Page 17 Siemens PLM Software
Trends in Industrial Robotics
Human ndash Robot teams
Easy to use Autonomous
robots Vision amp Sensors
Drilling amp Riveting Machining Energy Efficiency Advanced materials
Restricted copy Siemens AG 2016
Page 18 Siemens PLM Software
Transforming assembly with advanced robotics
Drill amp
riveting
Cooperative
robots
Machining
Human and
robot
interaction
Restricted copy Siemens AG 2016
Page 19 Siemens PLM Software
NX CAM Robotics ndash Example Applications
Restricted copy Siemens AG 2016
Page 20 Siemens PLM Software
Advanced Robotics
Process commissioning
Process
commissioning
of a part
manufacturing
workcell
using hardware
in the loop
Restricted copy Siemens AG 2016
Page 21 Siemens PLM Software
Next Generation Factory Layout
Teamcenter Based Layout Solution
bull Plant Structure and Object Library
Managed in Teamcenter
bull Seamlessly Integrated Process
Layout Design
bull Layout becomes foundation for
process validation and simulation
Leverages NX Platform
bull Data Exchange from AEC amp CAD
bull Advanced Modeling and Drafting
capabilities
bull Multi-Cad Support
Restricted copy Siemens AG 2016
Page 22 Siemens PLM Software
Next Generation Factory Layout
Line structure and Equipment
Library managed in TC Line Design
Common
Library
Process Planning
One common
Bill of Resources
Process Simulation
Restricted copy Siemens AG 2016
Page 23 Siemens PLM Software
Next Generation Factory Layout
Production system simulation and optimization
bull Identify bottlenecks
bull Optimize throughput
bull Buffer dimensioning
bull Optimize lot-sizes production mix
bull Optimize number of part-carriers
Line structure and equipment
library managed in TC
Integration with Material Flow
Simulation
Line Designer
Plant Simulation
Restricted copy Siemens AG 2016
Page 24 Siemens PLM Software
Next Generation Factory Layout
Line structure and Equipment
Library managed in TC
Integration with Material Flow
Simulation
Integration with Robotic
SimulationOffline-Programming
Line Designer
Process Simulate
Restricted copy Siemens AG 2016
Page 25 Siemens PLM Software
Next Generation Factory Layout
Point Cloud support
Line structure and Equipment
Library managed in TC
Advanced associative modeling
and drafting capabilities
Parametric UI based extension
of object library
Multiple representations
powerful simplification
Integration with Material Flow
Simulation
Integration with Robotic
SimulationOffline-Programming
Handling project metadata
Visual Reporting
Restricted copy Siemens AG 2016
Page 26 Siemens PLM Software
Virtually travel through space and time
Travel through space ndash Intosite Travel through time ndash Plant Simulation
Restricted copy Siemens AG 2016
Page 27 Siemens PLM Software
Part Manufacturing Solutions
- The challenge Disconnected systems
CAD
Work
Instructions
Process
Planning
Resource
Management
Fixture Design CAM - NC
programming
DNC
Tool Management
Order Management
Quality Measurement Tool Design
Part design has
been modified
Multiple data
sources
Separate niche
applications
Where is
the tool
Machine
Tool CNC Controller
Wrong NC
File
Which
machine tool
Is this the right
tool list
Restricted copy Siemens AG 2016
Page 28 Siemens PLM Software
Adaptive System
Part Manufacturing Solution
CAM Part model
preparation
Tooling and
fixture design CNC DNC
Shop Floor
Program Validation
CMM
programming
CMM inspection
execution
Tool
management
Shop floor data
access Tool libraries
Process
planning
Production Planning
Data amp process management
Restricted copy Siemens AG 2015
Page 29 Siemens PLM Software
Restricted copy Siemens AG 2015
Page 30 Siemens PLM Software
Physical production system
The paradigm shift of manufacturing
The Digital Twin is the ldquoheartrdquo of the smart factory
The virtual and the real
worlds are linked by the
Manufacturing Master Data
Model and the Common
Plant Model created from
Automation
Decisions can be made
based on real-time data
from Automation
Feeding back all relevant
information from production
execution creates a nearly
real-time image of the digital
twin of product process
and resources
Digital Twin
Digital twin of
the equipment
Digital twin of
production process
Digital twin of
the product
Restricted copy Siemens AG 2016
Page 31 Siemens PLM Software
Armin Gruenewald Vice President MBG
Manufacturing Engineering Software
Frankfurt
Germany
Cellular +49 170 9224 600
E-Mail armingruenewaldsiemenscom
Janakiram Pepakayala Director MBG APAC
Manufacturing Engineering Software
Bangalore
India
Cellular +91 900 8101047
E-Mail janakirampepakayalasiemenscom
Restricted copy Siemens AG 2016
Page 32 Siemens PLM Software
Restricted copy Siemens AG 2016
Page 13 Siemens PLM Software
Siemens PL supporting Additive Manufacturing process
Customer value NX Technology (directions)
Analyze (CAE)
bull Topology optimization tools
bull Deformation calculation
bull Laser power regulation
Manufacture (CAM)
bull Multi-axis Additive solution
bull Hybrid (additivesubtractive)
manufacturing
bull NX direct printer interface
Design (CAD)
bull Design of light weight
structures (lattice amp honeycomb
structures)
bull Complex surface pattern
bull Support structures
bull Additive Mfg design rules
bull Multi-material support
Restricted copy Siemens AG 2015
Page 14 Siemens PLM Software
Hybrid Manufacturing
Combining 3D
Printing and
Machining
Restricted copy Siemens AG 2016
Page 15 Siemens PLM Software
Additive manufacturing is disrupting industries
Aerospace
NASA 3D-printed
turbopump has 45 fewer
parts and delivers 1200
gallons liquid hydrogen per
minute
Marine
Hoedtke3dadditive
stainless steel propeller
3D-printedmachined in 36
hours versus traditional 6-8
weeks
Automotive
Local Motors developing
3D-printed car that exceeds
FMVSS standards by 2017
Machinery
Mapal manufactures cutting
tools that perform better
(increased coolant flow by
100) than traditional
designs
Restricted copy Siemens AG 2016
Page 16 Siemens PLM Software
Advanced Robotics
The Robotics Market Trend
bull Global market value 32 billion US dollars for 2014
bull Will double to ~400000 units per year by 2018
Automotive amp
Transport Aerospace amp
Defense Ship building
amp Energy Metal amp
Machinery Electronics
Spot welding
Arc welding amp
Edge profiling
Virtual
commissioning
Surface
treatment
Drilling amp
Riveting
Robotic
machining
Assembly
robotics
Restricted copy Siemens AG 2016
Page 17 Siemens PLM Software
Trends in Industrial Robotics
Human ndash Robot teams
Easy to use Autonomous
robots Vision amp Sensors
Drilling amp Riveting Machining Energy Efficiency Advanced materials
Restricted copy Siemens AG 2016
Page 18 Siemens PLM Software
Transforming assembly with advanced robotics
Drill amp
riveting
Cooperative
robots
Machining
Human and
robot
interaction
Restricted copy Siemens AG 2016
Page 19 Siemens PLM Software
NX CAM Robotics ndash Example Applications
Restricted copy Siemens AG 2016
Page 20 Siemens PLM Software
Advanced Robotics
Process commissioning
Process
commissioning
of a part
manufacturing
workcell
using hardware
in the loop
Restricted copy Siemens AG 2016
Page 21 Siemens PLM Software
Next Generation Factory Layout
Teamcenter Based Layout Solution
bull Plant Structure and Object Library
Managed in Teamcenter
bull Seamlessly Integrated Process
Layout Design
bull Layout becomes foundation for
process validation and simulation
Leverages NX Platform
bull Data Exchange from AEC amp CAD
bull Advanced Modeling and Drafting
capabilities
bull Multi-Cad Support
Restricted copy Siemens AG 2016
Page 22 Siemens PLM Software
Next Generation Factory Layout
Line structure and Equipment
Library managed in TC Line Design
Common
Library
Process Planning
One common
Bill of Resources
Process Simulation
Restricted copy Siemens AG 2016
Page 23 Siemens PLM Software
Next Generation Factory Layout
Production system simulation and optimization
bull Identify bottlenecks
bull Optimize throughput
bull Buffer dimensioning
bull Optimize lot-sizes production mix
bull Optimize number of part-carriers
Line structure and equipment
library managed in TC
Integration with Material Flow
Simulation
Line Designer
Plant Simulation
Restricted copy Siemens AG 2016
Page 24 Siemens PLM Software
Next Generation Factory Layout
Line structure and Equipment
Library managed in TC
Integration with Material Flow
Simulation
Integration with Robotic
SimulationOffline-Programming
Line Designer
Process Simulate
Restricted copy Siemens AG 2016
Page 25 Siemens PLM Software
Next Generation Factory Layout
Point Cloud support
Line structure and Equipment
Library managed in TC
Advanced associative modeling
and drafting capabilities
Parametric UI based extension
of object library
Multiple representations
powerful simplification
Integration with Material Flow
Simulation
Integration with Robotic
SimulationOffline-Programming
Handling project metadata
Visual Reporting
Restricted copy Siemens AG 2016
Page 26 Siemens PLM Software
Virtually travel through space and time
Travel through space ndash Intosite Travel through time ndash Plant Simulation
Restricted copy Siemens AG 2016
Page 27 Siemens PLM Software
Part Manufacturing Solutions
- The challenge Disconnected systems
CAD
Work
Instructions
Process
Planning
Resource
Management
Fixture Design CAM - NC
programming
DNC
Tool Management
Order Management
Quality Measurement Tool Design
Part design has
been modified
Multiple data
sources
Separate niche
applications
Where is
the tool
Machine
Tool CNC Controller
Wrong NC
File
Which
machine tool
Is this the right
tool list
Restricted copy Siemens AG 2016
Page 28 Siemens PLM Software
Adaptive System
Part Manufacturing Solution
CAM Part model
preparation
Tooling and
fixture design CNC DNC
Shop Floor
Program Validation
CMM
programming
CMM inspection
execution
Tool
management
Shop floor data
access Tool libraries
Process
planning
Production Planning
Data amp process management
Restricted copy Siemens AG 2015
Page 29 Siemens PLM Software
Restricted copy Siemens AG 2015
Page 30 Siemens PLM Software
Physical production system
The paradigm shift of manufacturing
The Digital Twin is the ldquoheartrdquo of the smart factory
The virtual and the real
worlds are linked by the
Manufacturing Master Data
Model and the Common
Plant Model created from
Automation
Decisions can be made
based on real-time data
from Automation
Feeding back all relevant
information from production
execution creates a nearly
real-time image of the digital
twin of product process
and resources
Digital Twin
Digital twin of
the equipment
Digital twin of
production process
Digital twin of
the product
Restricted copy Siemens AG 2016
Page 31 Siemens PLM Software
Armin Gruenewald Vice President MBG
Manufacturing Engineering Software
Frankfurt
Germany
Cellular +49 170 9224 600
E-Mail armingruenewaldsiemenscom
Janakiram Pepakayala Director MBG APAC
Manufacturing Engineering Software
Bangalore
India
Cellular +91 900 8101047
E-Mail janakirampepakayalasiemenscom
Restricted copy Siemens AG 2016
Page 32 Siemens PLM Software
Restricted copy Siemens AG 2015
Page 14 Siemens PLM Software
Hybrid Manufacturing
Combining 3D
Printing and
Machining
Restricted copy Siemens AG 2016
Page 15 Siemens PLM Software
Additive manufacturing is disrupting industries
Aerospace
NASA 3D-printed
turbopump has 45 fewer
parts and delivers 1200
gallons liquid hydrogen per
minute
Marine
Hoedtke3dadditive
stainless steel propeller
3D-printedmachined in 36
hours versus traditional 6-8
weeks
Automotive
Local Motors developing
3D-printed car that exceeds
FMVSS standards by 2017
Machinery
Mapal manufactures cutting
tools that perform better
(increased coolant flow by
100) than traditional
designs
Restricted copy Siemens AG 2016
Page 16 Siemens PLM Software
Advanced Robotics
The Robotics Market Trend
bull Global market value 32 billion US dollars for 2014
bull Will double to ~400000 units per year by 2018
Automotive amp
Transport Aerospace amp
Defense Ship building
amp Energy Metal amp
Machinery Electronics
Spot welding
Arc welding amp
Edge profiling
Virtual
commissioning
Surface
treatment
Drilling amp
Riveting
Robotic
machining
Assembly
robotics
Restricted copy Siemens AG 2016
Page 17 Siemens PLM Software
Trends in Industrial Robotics
Human ndash Robot teams
Easy to use Autonomous
robots Vision amp Sensors
Drilling amp Riveting Machining Energy Efficiency Advanced materials
Restricted copy Siemens AG 2016
Page 18 Siemens PLM Software
Transforming assembly with advanced robotics
Drill amp
riveting
Cooperative
robots
Machining
Human and
robot
interaction
Restricted copy Siemens AG 2016
Page 19 Siemens PLM Software
NX CAM Robotics ndash Example Applications
Restricted copy Siemens AG 2016
Page 20 Siemens PLM Software
Advanced Robotics
Process commissioning
Process
commissioning
of a part
manufacturing
workcell
using hardware
in the loop
Restricted copy Siemens AG 2016
Page 21 Siemens PLM Software
Next Generation Factory Layout
Teamcenter Based Layout Solution
bull Plant Structure and Object Library
Managed in Teamcenter
bull Seamlessly Integrated Process
Layout Design
bull Layout becomes foundation for
process validation and simulation
Leverages NX Platform
bull Data Exchange from AEC amp CAD
bull Advanced Modeling and Drafting
capabilities
bull Multi-Cad Support
Restricted copy Siemens AG 2016
Page 22 Siemens PLM Software
Next Generation Factory Layout
Line structure and Equipment
Library managed in TC Line Design
Common
Library
Process Planning
One common
Bill of Resources
Process Simulation
Restricted copy Siemens AG 2016
Page 23 Siemens PLM Software
Next Generation Factory Layout
Production system simulation and optimization
bull Identify bottlenecks
bull Optimize throughput
bull Buffer dimensioning
bull Optimize lot-sizes production mix
bull Optimize number of part-carriers
Line structure and equipment
library managed in TC
Integration with Material Flow
Simulation
Line Designer
Plant Simulation
Restricted copy Siemens AG 2016
Page 24 Siemens PLM Software
Next Generation Factory Layout
Line structure and Equipment
Library managed in TC
Integration with Material Flow
Simulation
Integration with Robotic
SimulationOffline-Programming
Line Designer
Process Simulate
Restricted copy Siemens AG 2016
Page 25 Siemens PLM Software
Next Generation Factory Layout
Point Cloud support
Line structure and Equipment
Library managed in TC
Advanced associative modeling
and drafting capabilities
Parametric UI based extension
of object library
Multiple representations
powerful simplification
Integration with Material Flow
Simulation
Integration with Robotic
SimulationOffline-Programming
Handling project metadata
Visual Reporting
Restricted copy Siemens AG 2016
Page 26 Siemens PLM Software
Virtually travel through space and time
Travel through space ndash Intosite Travel through time ndash Plant Simulation
Restricted copy Siemens AG 2016
Page 27 Siemens PLM Software
Part Manufacturing Solutions
- The challenge Disconnected systems
CAD
Work
Instructions
Process
Planning
Resource
Management
Fixture Design CAM - NC
programming
DNC
Tool Management
Order Management
Quality Measurement Tool Design
Part design has
been modified
Multiple data
sources
Separate niche
applications
Where is
the tool
Machine
Tool CNC Controller
Wrong NC
File
Which
machine tool
Is this the right
tool list
Restricted copy Siemens AG 2016
Page 28 Siemens PLM Software
Adaptive System
Part Manufacturing Solution
CAM Part model
preparation
Tooling and
fixture design CNC DNC
Shop Floor
Program Validation
CMM
programming
CMM inspection
execution
Tool
management
Shop floor data
access Tool libraries
Process
planning
Production Planning
Data amp process management
Restricted copy Siemens AG 2015
Page 29 Siemens PLM Software
Restricted copy Siemens AG 2015
Page 30 Siemens PLM Software
Physical production system
The paradigm shift of manufacturing
The Digital Twin is the ldquoheartrdquo of the smart factory
The virtual and the real
worlds are linked by the
Manufacturing Master Data
Model and the Common
Plant Model created from
Automation
Decisions can be made
based on real-time data
from Automation
Feeding back all relevant
information from production
execution creates a nearly
real-time image of the digital
twin of product process
and resources
Digital Twin
Digital twin of
the equipment
Digital twin of
production process
Digital twin of
the product
Restricted copy Siemens AG 2016
Page 31 Siemens PLM Software
Armin Gruenewald Vice President MBG
Manufacturing Engineering Software
Frankfurt
Germany
Cellular +49 170 9224 600
E-Mail armingruenewaldsiemenscom
Janakiram Pepakayala Director MBG APAC
Manufacturing Engineering Software
Bangalore
India
Cellular +91 900 8101047
E-Mail janakirampepakayalasiemenscom
Restricted copy Siemens AG 2016
Page 32 Siemens PLM Software
Restricted copy Siemens AG 2016
Page 15 Siemens PLM Software
Additive manufacturing is disrupting industries
Aerospace
NASA 3D-printed
turbopump has 45 fewer
parts and delivers 1200
gallons liquid hydrogen per
minute
Marine
Hoedtke3dadditive
stainless steel propeller
3D-printedmachined in 36
hours versus traditional 6-8
weeks
Automotive
Local Motors developing
3D-printed car that exceeds
FMVSS standards by 2017
Machinery
Mapal manufactures cutting
tools that perform better
(increased coolant flow by
100) than traditional
designs
Restricted copy Siemens AG 2016
Page 16 Siemens PLM Software
Advanced Robotics
The Robotics Market Trend
bull Global market value 32 billion US dollars for 2014
bull Will double to ~400000 units per year by 2018
Automotive amp
Transport Aerospace amp
Defense Ship building
amp Energy Metal amp
Machinery Electronics
Spot welding
Arc welding amp
Edge profiling
Virtual
commissioning
Surface
treatment
Drilling amp
Riveting
Robotic
machining
Assembly
robotics
Restricted copy Siemens AG 2016
Page 17 Siemens PLM Software
Trends in Industrial Robotics
Human ndash Robot teams
Easy to use Autonomous
robots Vision amp Sensors
Drilling amp Riveting Machining Energy Efficiency Advanced materials
Restricted copy Siemens AG 2016
Page 18 Siemens PLM Software
Transforming assembly with advanced robotics
Drill amp
riveting
Cooperative
robots
Machining
Human and
robot
interaction
Restricted copy Siemens AG 2016
Page 19 Siemens PLM Software
NX CAM Robotics ndash Example Applications
Restricted copy Siemens AG 2016
Page 20 Siemens PLM Software
Advanced Robotics
Process commissioning
Process
commissioning
of a part
manufacturing
workcell
using hardware
in the loop
Restricted copy Siemens AG 2016
Page 21 Siemens PLM Software
Next Generation Factory Layout
Teamcenter Based Layout Solution
bull Plant Structure and Object Library
Managed in Teamcenter
bull Seamlessly Integrated Process
Layout Design
bull Layout becomes foundation for
process validation and simulation
Leverages NX Platform
bull Data Exchange from AEC amp CAD
bull Advanced Modeling and Drafting
capabilities
bull Multi-Cad Support
Restricted copy Siemens AG 2016
Page 22 Siemens PLM Software
Next Generation Factory Layout
Line structure and Equipment
Library managed in TC Line Design
Common
Library
Process Planning
One common
Bill of Resources
Process Simulation
Restricted copy Siemens AG 2016
Page 23 Siemens PLM Software
Next Generation Factory Layout
Production system simulation and optimization
bull Identify bottlenecks
bull Optimize throughput
bull Buffer dimensioning
bull Optimize lot-sizes production mix
bull Optimize number of part-carriers
Line structure and equipment
library managed in TC
Integration with Material Flow
Simulation
Line Designer
Plant Simulation
Restricted copy Siemens AG 2016
Page 24 Siemens PLM Software
Next Generation Factory Layout
Line structure and Equipment
Library managed in TC
Integration with Material Flow
Simulation
Integration with Robotic
SimulationOffline-Programming
Line Designer
Process Simulate
Restricted copy Siemens AG 2016
Page 25 Siemens PLM Software
Next Generation Factory Layout
Point Cloud support
Line structure and Equipment
Library managed in TC
Advanced associative modeling
and drafting capabilities
Parametric UI based extension
of object library
Multiple representations
powerful simplification
Integration with Material Flow
Simulation
Integration with Robotic
SimulationOffline-Programming
Handling project metadata
Visual Reporting
Restricted copy Siemens AG 2016
Page 26 Siemens PLM Software
Virtually travel through space and time
Travel through space ndash Intosite Travel through time ndash Plant Simulation
Restricted copy Siemens AG 2016
Page 27 Siemens PLM Software
Part Manufacturing Solutions
- The challenge Disconnected systems
CAD
Work
Instructions
Process
Planning
Resource
Management
Fixture Design CAM - NC
programming
DNC
Tool Management
Order Management
Quality Measurement Tool Design
Part design has
been modified
Multiple data
sources
Separate niche
applications
Where is
the tool
Machine
Tool CNC Controller
Wrong NC
File
Which
machine tool
Is this the right
tool list
Restricted copy Siemens AG 2016
Page 28 Siemens PLM Software
Adaptive System
Part Manufacturing Solution
CAM Part model
preparation
Tooling and
fixture design CNC DNC
Shop Floor
Program Validation
CMM
programming
CMM inspection
execution
Tool
management
Shop floor data
access Tool libraries
Process
planning
Production Planning
Data amp process management
Restricted copy Siemens AG 2015
Page 29 Siemens PLM Software
Restricted copy Siemens AG 2015
Page 30 Siemens PLM Software
Physical production system
The paradigm shift of manufacturing
The Digital Twin is the ldquoheartrdquo of the smart factory
The virtual and the real
worlds are linked by the
Manufacturing Master Data
Model and the Common
Plant Model created from
Automation
Decisions can be made
based on real-time data
from Automation
Feeding back all relevant
information from production
execution creates a nearly
real-time image of the digital
twin of product process
and resources
Digital Twin
Digital twin of
the equipment
Digital twin of
production process
Digital twin of
the product
Restricted copy Siemens AG 2016
Page 31 Siemens PLM Software
Armin Gruenewald Vice President MBG
Manufacturing Engineering Software
Frankfurt
Germany
Cellular +49 170 9224 600
E-Mail armingruenewaldsiemenscom
Janakiram Pepakayala Director MBG APAC
Manufacturing Engineering Software
Bangalore
India
Cellular +91 900 8101047
E-Mail janakirampepakayalasiemenscom
Restricted copy Siemens AG 2016
Page 32 Siemens PLM Software
Restricted copy Siemens AG 2016
Page 16 Siemens PLM Software
Advanced Robotics
The Robotics Market Trend
bull Global market value 32 billion US dollars for 2014
bull Will double to ~400000 units per year by 2018
Automotive amp
Transport Aerospace amp
Defense Ship building
amp Energy Metal amp
Machinery Electronics
Spot welding
Arc welding amp
Edge profiling
Virtual
commissioning
Surface
treatment
Drilling amp
Riveting
Robotic
machining
Assembly
robotics
Restricted copy Siemens AG 2016
Page 17 Siemens PLM Software
Trends in Industrial Robotics
Human ndash Robot teams
Easy to use Autonomous
robots Vision amp Sensors
Drilling amp Riveting Machining Energy Efficiency Advanced materials
Restricted copy Siemens AG 2016
Page 18 Siemens PLM Software
Transforming assembly with advanced robotics
Drill amp
riveting
Cooperative
robots
Machining
Human and
robot
interaction
Restricted copy Siemens AG 2016
Page 19 Siemens PLM Software
NX CAM Robotics ndash Example Applications
Restricted copy Siemens AG 2016
Page 20 Siemens PLM Software
Advanced Robotics
Process commissioning
Process
commissioning
of a part
manufacturing
workcell
using hardware
in the loop
Restricted copy Siemens AG 2016
Page 21 Siemens PLM Software
Next Generation Factory Layout
Teamcenter Based Layout Solution
bull Plant Structure and Object Library
Managed in Teamcenter
bull Seamlessly Integrated Process
Layout Design
bull Layout becomes foundation for
process validation and simulation
Leverages NX Platform
bull Data Exchange from AEC amp CAD
bull Advanced Modeling and Drafting
capabilities
bull Multi-Cad Support
Restricted copy Siemens AG 2016
Page 22 Siemens PLM Software
Next Generation Factory Layout
Line structure and Equipment
Library managed in TC Line Design
Common
Library
Process Planning
One common
Bill of Resources
Process Simulation
Restricted copy Siemens AG 2016
Page 23 Siemens PLM Software
Next Generation Factory Layout
Production system simulation and optimization
bull Identify bottlenecks
bull Optimize throughput
bull Buffer dimensioning
bull Optimize lot-sizes production mix
bull Optimize number of part-carriers
Line structure and equipment
library managed in TC
Integration with Material Flow
Simulation
Line Designer
Plant Simulation
Restricted copy Siemens AG 2016
Page 24 Siemens PLM Software
Next Generation Factory Layout
Line structure and Equipment
Library managed in TC
Integration with Material Flow
Simulation
Integration with Robotic
SimulationOffline-Programming
Line Designer
Process Simulate
Restricted copy Siemens AG 2016
Page 25 Siemens PLM Software
Next Generation Factory Layout
Point Cloud support
Line structure and Equipment
Library managed in TC
Advanced associative modeling
and drafting capabilities
Parametric UI based extension
of object library
Multiple representations
powerful simplification
Integration with Material Flow
Simulation
Integration with Robotic
SimulationOffline-Programming
Handling project metadata
Visual Reporting
Restricted copy Siemens AG 2016
Page 26 Siemens PLM Software
Virtually travel through space and time
Travel through space ndash Intosite Travel through time ndash Plant Simulation
Restricted copy Siemens AG 2016
Page 27 Siemens PLM Software
Part Manufacturing Solutions
- The challenge Disconnected systems
CAD
Work
Instructions
Process
Planning
Resource
Management
Fixture Design CAM - NC
programming
DNC
Tool Management
Order Management
Quality Measurement Tool Design
Part design has
been modified
Multiple data
sources
Separate niche
applications
Where is
the tool
Machine
Tool CNC Controller
Wrong NC
File
Which
machine tool
Is this the right
tool list
Restricted copy Siemens AG 2016
Page 28 Siemens PLM Software
Adaptive System
Part Manufacturing Solution
CAM Part model
preparation
Tooling and
fixture design CNC DNC
Shop Floor
Program Validation
CMM
programming
CMM inspection
execution
Tool
management
Shop floor data
access Tool libraries
Process
planning
Production Planning
Data amp process management
Restricted copy Siemens AG 2015
Page 29 Siemens PLM Software
Restricted copy Siemens AG 2015
Page 30 Siemens PLM Software
Physical production system
The paradigm shift of manufacturing
The Digital Twin is the ldquoheartrdquo of the smart factory
The virtual and the real
worlds are linked by the
Manufacturing Master Data
Model and the Common
Plant Model created from
Automation
Decisions can be made
based on real-time data
from Automation
Feeding back all relevant
information from production
execution creates a nearly
real-time image of the digital
twin of product process
and resources
Digital Twin
Digital twin of
the equipment
Digital twin of
production process
Digital twin of
the product
Restricted copy Siemens AG 2016
Page 31 Siemens PLM Software
Armin Gruenewald Vice President MBG
Manufacturing Engineering Software
Frankfurt
Germany
Cellular +49 170 9224 600
E-Mail armingruenewaldsiemenscom
Janakiram Pepakayala Director MBG APAC
Manufacturing Engineering Software
Bangalore
India
Cellular +91 900 8101047
E-Mail janakirampepakayalasiemenscom
Restricted copy Siemens AG 2016
Page 32 Siemens PLM Software
Restricted copy Siemens AG 2016
Page 17 Siemens PLM Software
Trends in Industrial Robotics
Human ndash Robot teams
Easy to use Autonomous
robots Vision amp Sensors
Drilling amp Riveting Machining Energy Efficiency Advanced materials
Restricted copy Siemens AG 2016
Page 18 Siemens PLM Software
Transforming assembly with advanced robotics
Drill amp
riveting
Cooperative
robots
Machining
Human and
robot
interaction
Restricted copy Siemens AG 2016
Page 19 Siemens PLM Software
NX CAM Robotics ndash Example Applications
Restricted copy Siemens AG 2016
Page 20 Siemens PLM Software
Advanced Robotics
Process commissioning
Process
commissioning
of a part
manufacturing
workcell
using hardware
in the loop
Restricted copy Siemens AG 2016
Page 21 Siemens PLM Software
Next Generation Factory Layout
Teamcenter Based Layout Solution
bull Plant Structure and Object Library
Managed in Teamcenter
bull Seamlessly Integrated Process
Layout Design
bull Layout becomes foundation for
process validation and simulation
Leverages NX Platform
bull Data Exchange from AEC amp CAD
bull Advanced Modeling and Drafting
capabilities
bull Multi-Cad Support
Restricted copy Siemens AG 2016
Page 22 Siemens PLM Software
Next Generation Factory Layout
Line structure and Equipment
Library managed in TC Line Design
Common
Library
Process Planning
One common
Bill of Resources
Process Simulation
Restricted copy Siemens AG 2016
Page 23 Siemens PLM Software
Next Generation Factory Layout
Production system simulation and optimization
bull Identify bottlenecks
bull Optimize throughput
bull Buffer dimensioning
bull Optimize lot-sizes production mix
bull Optimize number of part-carriers
Line structure and equipment
library managed in TC
Integration with Material Flow
Simulation
Line Designer
Plant Simulation
Restricted copy Siemens AG 2016
Page 24 Siemens PLM Software
Next Generation Factory Layout
Line structure and Equipment
Library managed in TC
Integration with Material Flow
Simulation
Integration with Robotic
SimulationOffline-Programming
Line Designer
Process Simulate
Restricted copy Siemens AG 2016
Page 25 Siemens PLM Software
Next Generation Factory Layout
Point Cloud support
Line structure and Equipment
Library managed in TC
Advanced associative modeling
and drafting capabilities
Parametric UI based extension
of object library
Multiple representations
powerful simplification
Integration with Material Flow
Simulation
Integration with Robotic
SimulationOffline-Programming
Handling project metadata
Visual Reporting
Restricted copy Siemens AG 2016
Page 26 Siemens PLM Software
Virtually travel through space and time
Travel through space ndash Intosite Travel through time ndash Plant Simulation
Restricted copy Siemens AG 2016
Page 27 Siemens PLM Software
Part Manufacturing Solutions
- The challenge Disconnected systems
CAD
Work
Instructions
Process
Planning
Resource
Management
Fixture Design CAM - NC
programming
DNC
Tool Management
Order Management
Quality Measurement Tool Design
Part design has
been modified
Multiple data
sources
Separate niche
applications
Where is
the tool
Machine
Tool CNC Controller
Wrong NC
File
Which
machine tool
Is this the right
tool list
Restricted copy Siemens AG 2016
Page 28 Siemens PLM Software
Adaptive System
Part Manufacturing Solution
CAM Part model
preparation
Tooling and
fixture design CNC DNC
Shop Floor
Program Validation
CMM
programming
CMM inspection
execution
Tool
management
Shop floor data
access Tool libraries
Process
planning
Production Planning
Data amp process management
Restricted copy Siemens AG 2015
Page 29 Siemens PLM Software
Restricted copy Siemens AG 2015
Page 30 Siemens PLM Software
Physical production system
The paradigm shift of manufacturing
The Digital Twin is the ldquoheartrdquo of the smart factory
The virtual and the real
worlds are linked by the
Manufacturing Master Data
Model and the Common
Plant Model created from
Automation
Decisions can be made
based on real-time data
from Automation
Feeding back all relevant
information from production
execution creates a nearly
real-time image of the digital
twin of product process
and resources
Digital Twin
Digital twin of
the equipment
Digital twin of
production process
Digital twin of
the product
Restricted copy Siemens AG 2016
Page 31 Siemens PLM Software
Armin Gruenewald Vice President MBG
Manufacturing Engineering Software
Frankfurt
Germany
Cellular +49 170 9224 600
E-Mail armingruenewaldsiemenscom
Janakiram Pepakayala Director MBG APAC
Manufacturing Engineering Software
Bangalore
India
Cellular +91 900 8101047
E-Mail janakirampepakayalasiemenscom
Restricted copy Siemens AG 2016
Page 32 Siemens PLM Software
Restricted copy Siemens AG 2016
Page 18 Siemens PLM Software
Transforming assembly with advanced robotics
Drill amp
riveting
Cooperative
robots
Machining
Human and
robot
interaction
Restricted copy Siemens AG 2016
Page 19 Siemens PLM Software
NX CAM Robotics ndash Example Applications
Restricted copy Siemens AG 2016
Page 20 Siemens PLM Software
Advanced Robotics
Process commissioning
Process
commissioning
of a part
manufacturing
workcell
using hardware
in the loop
Restricted copy Siemens AG 2016
Page 21 Siemens PLM Software
Next Generation Factory Layout
Teamcenter Based Layout Solution
bull Plant Structure and Object Library
Managed in Teamcenter
bull Seamlessly Integrated Process
Layout Design
bull Layout becomes foundation for
process validation and simulation
Leverages NX Platform
bull Data Exchange from AEC amp CAD
bull Advanced Modeling and Drafting
capabilities
bull Multi-Cad Support
Restricted copy Siemens AG 2016
Page 22 Siemens PLM Software
Next Generation Factory Layout
Line structure and Equipment
Library managed in TC Line Design
Common
Library
Process Planning
One common
Bill of Resources
Process Simulation
Restricted copy Siemens AG 2016
Page 23 Siemens PLM Software
Next Generation Factory Layout
Production system simulation and optimization
bull Identify bottlenecks
bull Optimize throughput
bull Buffer dimensioning
bull Optimize lot-sizes production mix
bull Optimize number of part-carriers
Line structure and equipment
library managed in TC
Integration with Material Flow
Simulation
Line Designer
Plant Simulation
Restricted copy Siemens AG 2016
Page 24 Siemens PLM Software
Next Generation Factory Layout
Line structure and Equipment
Library managed in TC
Integration with Material Flow
Simulation
Integration with Robotic
SimulationOffline-Programming
Line Designer
Process Simulate
Restricted copy Siemens AG 2016
Page 25 Siemens PLM Software
Next Generation Factory Layout
Point Cloud support
Line structure and Equipment
Library managed in TC
Advanced associative modeling
and drafting capabilities
Parametric UI based extension
of object library
Multiple representations
powerful simplification
Integration with Material Flow
Simulation
Integration with Robotic
SimulationOffline-Programming
Handling project metadata
Visual Reporting
Restricted copy Siemens AG 2016
Page 26 Siemens PLM Software
Virtually travel through space and time
Travel through space ndash Intosite Travel through time ndash Plant Simulation
Restricted copy Siemens AG 2016
Page 27 Siemens PLM Software
Part Manufacturing Solutions
- The challenge Disconnected systems
CAD
Work
Instructions
Process
Planning
Resource
Management
Fixture Design CAM - NC
programming
DNC
Tool Management
Order Management
Quality Measurement Tool Design
Part design has
been modified
Multiple data
sources
Separate niche
applications
Where is
the tool
Machine
Tool CNC Controller
Wrong NC
File
Which
machine tool
Is this the right
tool list
Restricted copy Siemens AG 2016
Page 28 Siemens PLM Software
Adaptive System
Part Manufacturing Solution
CAM Part model
preparation
Tooling and
fixture design CNC DNC
Shop Floor
Program Validation
CMM
programming
CMM inspection
execution
Tool
management
Shop floor data
access Tool libraries
Process
planning
Production Planning
Data amp process management
Restricted copy Siemens AG 2015
Page 29 Siemens PLM Software
Restricted copy Siemens AG 2015
Page 30 Siemens PLM Software
Physical production system
The paradigm shift of manufacturing
The Digital Twin is the ldquoheartrdquo of the smart factory
The virtual and the real
worlds are linked by the
Manufacturing Master Data
Model and the Common
Plant Model created from
Automation
Decisions can be made
based on real-time data
from Automation
Feeding back all relevant
information from production
execution creates a nearly
real-time image of the digital
twin of product process
and resources
Digital Twin
Digital twin of
the equipment
Digital twin of
production process
Digital twin of
the product
Restricted copy Siemens AG 2016
Page 31 Siemens PLM Software
Armin Gruenewald Vice President MBG
Manufacturing Engineering Software
Frankfurt
Germany
Cellular +49 170 9224 600
E-Mail armingruenewaldsiemenscom
Janakiram Pepakayala Director MBG APAC
Manufacturing Engineering Software
Bangalore
India
Cellular +91 900 8101047
E-Mail janakirampepakayalasiemenscom
Restricted copy Siemens AG 2016
Page 32 Siemens PLM Software
Restricted copy Siemens AG 2016
Page 19 Siemens PLM Software
NX CAM Robotics ndash Example Applications
Restricted copy Siemens AG 2016
Page 20 Siemens PLM Software
Advanced Robotics
Process commissioning
Process
commissioning
of a part
manufacturing
workcell
using hardware
in the loop
Restricted copy Siemens AG 2016
Page 21 Siemens PLM Software
Next Generation Factory Layout
Teamcenter Based Layout Solution
bull Plant Structure and Object Library
Managed in Teamcenter
bull Seamlessly Integrated Process
Layout Design
bull Layout becomes foundation for
process validation and simulation
Leverages NX Platform
bull Data Exchange from AEC amp CAD
bull Advanced Modeling and Drafting
capabilities
bull Multi-Cad Support
Restricted copy Siemens AG 2016
Page 22 Siemens PLM Software
Next Generation Factory Layout
Line structure and Equipment
Library managed in TC Line Design
Common
Library
Process Planning
One common
Bill of Resources
Process Simulation
Restricted copy Siemens AG 2016
Page 23 Siemens PLM Software
Next Generation Factory Layout
Production system simulation and optimization
bull Identify bottlenecks
bull Optimize throughput
bull Buffer dimensioning
bull Optimize lot-sizes production mix
bull Optimize number of part-carriers
Line structure and equipment
library managed in TC
Integration with Material Flow
Simulation
Line Designer
Plant Simulation
Restricted copy Siemens AG 2016
Page 24 Siemens PLM Software
Next Generation Factory Layout
Line structure and Equipment
Library managed in TC
Integration with Material Flow
Simulation
Integration with Robotic
SimulationOffline-Programming
Line Designer
Process Simulate
Restricted copy Siemens AG 2016
Page 25 Siemens PLM Software
Next Generation Factory Layout
Point Cloud support
Line structure and Equipment
Library managed in TC
Advanced associative modeling
and drafting capabilities
Parametric UI based extension
of object library
Multiple representations
powerful simplification
Integration with Material Flow
Simulation
Integration with Robotic
SimulationOffline-Programming
Handling project metadata
Visual Reporting
Restricted copy Siemens AG 2016
Page 26 Siemens PLM Software
Virtually travel through space and time
Travel through space ndash Intosite Travel through time ndash Plant Simulation
Restricted copy Siemens AG 2016
Page 27 Siemens PLM Software
Part Manufacturing Solutions
- The challenge Disconnected systems
CAD
Work
Instructions
Process
Planning
Resource
Management
Fixture Design CAM - NC
programming
DNC
Tool Management
Order Management
Quality Measurement Tool Design
Part design has
been modified
Multiple data
sources
Separate niche
applications
Where is
the tool
Machine
Tool CNC Controller
Wrong NC
File
Which
machine tool
Is this the right
tool list
Restricted copy Siemens AG 2016
Page 28 Siemens PLM Software
Adaptive System
Part Manufacturing Solution
CAM Part model
preparation
Tooling and
fixture design CNC DNC
Shop Floor
Program Validation
CMM
programming
CMM inspection
execution
Tool
management
Shop floor data
access Tool libraries
Process
planning
Production Planning
Data amp process management
Restricted copy Siemens AG 2015
Page 29 Siemens PLM Software
Restricted copy Siemens AG 2015
Page 30 Siemens PLM Software
Physical production system
The paradigm shift of manufacturing
The Digital Twin is the ldquoheartrdquo of the smart factory
The virtual and the real
worlds are linked by the
Manufacturing Master Data
Model and the Common
Plant Model created from
Automation
Decisions can be made
based on real-time data
from Automation
Feeding back all relevant
information from production
execution creates a nearly
real-time image of the digital
twin of product process
and resources
Digital Twin
Digital twin of
the equipment
Digital twin of
production process
Digital twin of
the product
Restricted copy Siemens AG 2016
Page 31 Siemens PLM Software
Armin Gruenewald Vice President MBG
Manufacturing Engineering Software
Frankfurt
Germany
Cellular +49 170 9224 600
E-Mail armingruenewaldsiemenscom
Janakiram Pepakayala Director MBG APAC
Manufacturing Engineering Software
Bangalore
India
Cellular +91 900 8101047
E-Mail janakirampepakayalasiemenscom
Restricted copy Siemens AG 2016
Page 32 Siemens PLM Software
Restricted copy Siemens AG 2016
Page 20 Siemens PLM Software
Advanced Robotics
Process commissioning
Process
commissioning
of a part
manufacturing
workcell
using hardware
in the loop
Restricted copy Siemens AG 2016
Page 21 Siemens PLM Software
Next Generation Factory Layout
Teamcenter Based Layout Solution
bull Plant Structure and Object Library
Managed in Teamcenter
bull Seamlessly Integrated Process
Layout Design
bull Layout becomes foundation for
process validation and simulation
Leverages NX Platform
bull Data Exchange from AEC amp CAD
bull Advanced Modeling and Drafting
capabilities
bull Multi-Cad Support
Restricted copy Siemens AG 2016
Page 22 Siemens PLM Software
Next Generation Factory Layout
Line structure and Equipment
Library managed in TC Line Design
Common
Library
Process Planning
One common
Bill of Resources
Process Simulation
Restricted copy Siemens AG 2016
Page 23 Siemens PLM Software
Next Generation Factory Layout
Production system simulation and optimization
bull Identify bottlenecks
bull Optimize throughput
bull Buffer dimensioning
bull Optimize lot-sizes production mix
bull Optimize number of part-carriers
Line structure and equipment
library managed in TC
Integration with Material Flow
Simulation
Line Designer
Plant Simulation
Restricted copy Siemens AG 2016
Page 24 Siemens PLM Software
Next Generation Factory Layout
Line structure and Equipment
Library managed in TC
Integration with Material Flow
Simulation
Integration with Robotic
SimulationOffline-Programming
Line Designer
Process Simulate
Restricted copy Siemens AG 2016
Page 25 Siemens PLM Software
Next Generation Factory Layout
Point Cloud support
Line structure and Equipment
Library managed in TC
Advanced associative modeling
and drafting capabilities
Parametric UI based extension
of object library
Multiple representations
powerful simplification
Integration with Material Flow
Simulation
Integration with Robotic
SimulationOffline-Programming
Handling project metadata
Visual Reporting
Restricted copy Siemens AG 2016
Page 26 Siemens PLM Software
Virtually travel through space and time
Travel through space ndash Intosite Travel through time ndash Plant Simulation
Restricted copy Siemens AG 2016
Page 27 Siemens PLM Software
Part Manufacturing Solutions
- The challenge Disconnected systems
CAD
Work
Instructions
Process
Planning
Resource
Management
Fixture Design CAM - NC
programming
DNC
Tool Management
Order Management
Quality Measurement Tool Design
Part design has
been modified
Multiple data
sources
Separate niche
applications
Where is
the tool
Machine
Tool CNC Controller
Wrong NC
File
Which
machine tool
Is this the right
tool list
Restricted copy Siemens AG 2016
Page 28 Siemens PLM Software
Adaptive System
Part Manufacturing Solution
CAM Part model
preparation
Tooling and
fixture design CNC DNC
Shop Floor
Program Validation
CMM
programming
CMM inspection
execution
Tool
management
Shop floor data
access Tool libraries
Process
planning
Production Planning
Data amp process management
Restricted copy Siemens AG 2015
Page 29 Siemens PLM Software
Restricted copy Siemens AG 2015
Page 30 Siemens PLM Software
Physical production system
The paradigm shift of manufacturing
The Digital Twin is the ldquoheartrdquo of the smart factory
The virtual and the real
worlds are linked by the
Manufacturing Master Data
Model and the Common
Plant Model created from
Automation
Decisions can be made
based on real-time data
from Automation
Feeding back all relevant
information from production
execution creates a nearly
real-time image of the digital
twin of product process
and resources
Digital Twin
Digital twin of
the equipment
Digital twin of
production process
Digital twin of
the product
Restricted copy Siemens AG 2016
Page 31 Siemens PLM Software
Armin Gruenewald Vice President MBG
Manufacturing Engineering Software
Frankfurt
Germany
Cellular +49 170 9224 600
E-Mail armingruenewaldsiemenscom
Janakiram Pepakayala Director MBG APAC
Manufacturing Engineering Software
Bangalore
India
Cellular +91 900 8101047
E-Mail janakirampepakayalasiemenscom
Restricted copy Siemens AG 2016
Page 32 Siemens PLM Software
Restricted copy Siemens AG 2016
Page 21 Siemens PLM Software
Next Generation Factory Layout
Teamcenter Based Layout Solution
bull Plant Structure and Object Library
Managed in Teamcenter
bull Seamlessly Integrated Process
Layout Design
bull Layout becomes foundation for
process validation and simulation
Leverages NX Platform
bull Data Exchange from AEC amp CAD
bull Advanced Modeling and Drafting
capabilities
bull Multi-Cad Support
Restricted copy Siemens AG 2016
Page 22 Siemens PLM Software
Next Generation Factory Layout
Line structure and Equipment
Library managed in TC Line Design
Common
Library
Process Planning
One common
Bill of Resources
Process Simulation
Restricted copy Siemens AG 2016
Page 23 Siemens PLM Software
Next Generation Factory Layout
Production system simulation and optimization
bull Identify bottlenecks
bull Optimize throughput
bull Buffer dimensioning
bull Optimize lot-sizes production mix
bull Optimize number of part-carriers
Line structure and equipment
library managed in TC
Integration with Material Flow
Simulation
Line Designer
Plant Simulation
Restricted copy Siemens AG 2016
Page 24 Siemens PLM Software
Next Generation Factory Layout
Line structure and Equipment
Library managed in TC
Integration with Material Flow
Simulation
Integration with Robotic
SimulationOffline-Programming
Line Designer
Process Simulate
Restricted copy Siemens AG 2016
Page 25 Siemens PLM Software
Next Generation Factory Layout
Point Cloud support
Line structure and Equipment
Library managed in TC
Advanced associative modeling
and drafting capabilities
Parametric UI based extension
of object library
Multiple representations
powerful simplification
Integration with Material Flow
Simulation
Integration with Robotic
SimulationOffline-Programming
Handling project metadata
Visual Reporting
Restricted copy Siemens AG 2016
Page 26 Siemens PLM Software
Virtually travel through space and time
Travel through space ndash Intosite Travel through time ndash Plant Simulation
Restricted copy Siemens AG 2016
Page 27 Siemens PLM Software
Part Manufacturing Solutions
- The challenge Disconnected systems
CAD
Work
Instructions
Process
Planning
Resource
Management
Fixture Design CAM - NC
programming
DNC
Tool Management
Order Management
Quality Measurement Tool Design
Part design has
been modified
Multiple data
sources
Separate niche
applications
Where is
the tool
Machine
Tool CNC Controller
Wrong NC
File
Which
machine tool
Is this the right
tool list
Restricted copy Siemens AG 2016
Page 28 Siemens PLM Software
Adaptive System
Part Manufacturing Solution
CAM Part model
preparation
Tooling and
fixture design CNC DNC
Shop Floor
Program Validation
CMM
programming
CMM inspection
execution
Tool
management
Shop floor data
access Tool libraries
Process
planning
Production Planning
Data amp process management
Restricted copy Siemens AG 2015
Page 29 Siemens PLM Software
Restricted copy Siemens AG 2015
Page 30 Siemens PLM Software
Physical production system
The paradigm shift of manufacturing
The Digital Twin is the ldquoheartrdquo of the smart factory
The virtual and the real
worlds are linked by the
Manufacturing Master Data
Model and the Common
Plant Model created from
Automation
Decisions can be made
based on real-time data
from Automation
Feeding back all relevant
information from production
execution creates a nearly
real-time image of the digital
twin of product process
and resources
Digital Twin
Digital twin of
the equipment
Digital twin of
production process
Digital twin of
the product
Restricted copy Siemens AG 2016
Page 31 Siemens PLM Software
Armin Gruenewald Vice President MBG
Manufacturing Engineering Software
Frankfurt
Germany
Cellular +49 170 9224 600
E-Mail armingruenewaldsiemenscom
Janakiram Pepakayala Director MBG APAC
Manufacturing Engineering Software
Bangalore
India
Cellular +91 900 8101047
E-Mail janakirampepakayalasiemenscom
Restricted copy Siemens AG 2016
Page 32 Siemens PLM Software
Restricted copy Siemens AG 2016
Page 22 Siemens PLM Software
Next Generation Factory Layout
Line structure and Equipment
Library managed in TC Line Design
Common
Library
Process Planning
One common
Bill of Resources
Process Simulation
Restricted copy Siemens AG 2016
Page 23 Siemens PLM Software
Next Generation Factory Layout
Production system simulation and optimization
bull Identify bottlenecks
bull Optimize throughput
bull Buffer dimensioning
bull Optimize lot-sizes production mix
bull Optimize number of part-carriers
Line structure and equipment
library managed in TC
Integration with Material Flow
Simulation
Line Designer
Plant Simulation
Restricted copy Siemens AG 2016
Page 24 Siemens PLM Software
Next Generation Factory Layout
Line structure and Equipment
Library managed in TC
Integration with Material Flow
Simulation
Integration with Robotic
SimulationOffline-Programming
Line Designer
Process Simulate
Restricted copy Siemens AG 2016
Page 25 Siemens PLM Software
Next Generation Factory Layout
Point Cloud support
Line structure and Equipment
Library managed in TC
Advanced associative modeling
and drafting capabilities
Parametric UI based extension
of object library
Multiple representations
powerful simplification
Integration with Material Flow
Simulation
Integration with Robotic
SimulationOffline-Programming
Handling project metadata
Visual Reporting
Restricted copy Siemens AG 2016
Page 26 Siemens PLM Software
Virtually travel through space and time
Travel through space ndash Intosite Travel through time ndash Plant Simulation
Restricted copy Siemens AG 2016
Page 27 Siemens PLM Software
Part Manufacturing Solutions
- The challenge Disconnected systems
CAD
Work
Instructions
Process
Planning
Resource
Management
Fixture Design CAM - NC
programming
DNC
Tool Management
Order Management
Quality Measurement Tool Design
Part design has
been modified
Multiple data
sources
Separate niche
applications
Where is
the tool
Machine
Tool CNC Controller
Wrong NC
File
Which
machine tool
Is this the right
tool list
Restricted copy Siemens AG 2016
Page 28 Siemens PLM Software
Adaptive System
Part Manufacturing Solution
CAM Part model
preparation
Tooling and
fixture design CNC DNC
Shop Floor
Program Validation
CMM
programming
CMM inspection
execution
Tool
management
Shop floor data
access Tool libraries
Process
planning
Production Planning
Data amp process management
Restricted copy Siemens AG 2015
Page 29 Siemens PLM Software
Restricted copy Siemens AG 2015
Page 30 Siemens PLM Software
Physical production system
The paradigm shift of manufacturing
The Digital Twin is the ldquoheartrdquo of the smart factory
The virtual and the real
worlds are linked by the
Manufacturing Master Data
Model and the Common
Plant Model created from
Automation
Decisions can be made
based on real-time data
from Automation
Feeding back all relevant
information from production
execution creates a nearly
real-time image of the digital
twin of product process
and resources
Digital Twin
Digital twin of
the equipment
Digital twin of
production process
Digital twin of
the product
Restricted copy Siemens AG 2016
Page 31 Siemens PLM Software
Armin Gruenewald Vice President MBG
Manufacturing Engineering Software
Frankfurt
Germany
Cellular +49 170 9224 600
E-Mail armingruenewaldsiemenscom
Janakiram Pepakayala Director MBG APAC
Manufacturing Engineering Software
Bangalore
India
Cellular +91 900 8101047
E-Mail janakirampepakayalasiemenscom
Restricted copy Siemens AG 2016
Page 32 Siemens PLM Software
Restricted copy Siemens AG 2016
Page 23 Siemens PLM Software
Next Generation Factory Layout
Production system simulation and optimization
bull Identify bottlenecks
bull Optimize throughput
bull Buffer dimensioning
bull Optimize lot-sizes production mix
bull Optimize number of part-carriers
Line structure and equipment
library managed in TC
Integration with Material Flow
Simulation
Line Designer
Plant Simulation
Restricted copy Siemens AG 2016
Page 24 Siemens PLM Software
Next Generation Factory Layout
Line structure and Equipment
Library managed in TC
Integration with Material Flow
Simulation
Integration with Robotic
SimulationOffline-Programming
Line Designer
Process Simulate
Restricted copy Siemens AG 2016
Page 25 Siemens PLM Software
Next Generation Factory Layout
Point Cloud support
Line structure and Equipment
Library managed in TC
Advanced associative modeling
and drafting capabilities
Parametric UI based extension
of object library
Multiple representations
powerful simplification
Integration with Material Flow
Simulation
Integration with Robotic
SimulationOffline-Programming
Handling project metadata
Visual Reporting
Restricted copy Siemens AG 2016
Page 26 Siemens PLM Software
Virtually travel through space and time
Travel through space ndash Intosite Travel through time ndash Plant Simulation
Restricted copy Siemens AG 2016
Page 27 Siemens PLM Software
Part Manufacturing Solutions
- The challenge Disconnected systems
CAD
Work
Instructions
Process
Planning
Resource
Management
Fixture Design CAM - NC
programming
DNC
Tool Management
Order Management
Quality Measurement Tool Design
Part design has
been modified
Multiple data
sources
Separate niche
applications
Where is
the tool
Machine
Tool CNC Controller
Wrong NC
File
Which
machine tool
Is this the right
tool list
Restricted copy Siemens AG 2016
Page 28 Siemens PLM Software
Adaptive System
Part Manufacturing Solution
CAM Part model
preparation
Tooling and
fixture design CNC DNC
Shop Floor
Program Validation
CMM
programming
CMM inspection
execution
Tool
management
Shop floor data
access Tool libraries
Process
planning
Production Planning
Data amp process management
Restricted copy Siemens AG 2015
Page 29 Siemens PLM Software
Restricted copy Siemens AG 2015
Page 30 Siemens PLM Software
Physical production system
The paradigm shift of manufacturing
The Digital Twin is the ldquoheartrdquo of the smart factory
The virtual and the real
worlds are linked by the
Manufacturing Master Data
Model and the Common
Plant Model created from
Automation
Decisions can be made
based on real-time data
from Automation
Feeding back all relevant
information from production
execution creates a nearly
real-time image of the digital
twin of product process
and resources
Digital Twin
Digital twin of
the equipment
Digital twin of
production process
Digital twin of
the product
Restricted copy Siemens AG 2016
Page 31 Siemens PLM Software
Armin Gruenewald Vice President MBG
Manufacturing Engineering Software
Frankfurt
Germany
Cellular +49 170 9224 600
E-Mail armingruenewaldsiemenscom
Janakiram Pepakayala Director MBG APAC
Manufacturing Engineering Software
Bangalore
India
Cellular +91 900 8101047
E-Mail janakirampepakayalasiemenscom
Restricted copy Siemens AG 2016
Page 32 Siemens PLM Software
Restricted copy Siemens AG 2016
Page 24 Siemens PLM Software
Next Generation Factory Layout
Line structure and Equipment
Library managed in TC
Integration with Material Flow
Simulation
Integration with Robotic
SimulationOffline-Programming
Line Designer
Process Simulate
Restricted copy Siemens AG 2016
Page 25 Siemens PLM Software
Next Generation Factory Layout
Point Cloud support
Line structure and Equipment
Library managed in TC
Advanced associative modeling
and drafting capabilities
Parametric UI based extension
of object library
Multiple representations
powerful simplification
Integration with Material Flow
Simulation
Integration with Robotic
SimulationOffline-Programming
Handling project metadata
Visual Reporting
Restricted copy Siemens AG 2016
Page 26 Siemens PLM Software
Virtually travel through space and time
Travel through space ndash Intosite Travel through time ndash Plant Simulation
Restricted copy Siemens AG 2016
Page 27 Siemens PLM Software
Part Manufacturing Solutions
- The challenge Disconnected systems
CAD
Work
Instructions
Process
Planning
Resource
Management
Fixture Design CAM - NC
programming
DNC
Tool Management
Order Management
Quality Measurement Tool Design
Part design has
been modified
Multiple data
sources
Separate niche
applications
Where is
the tool
Machine
Tool CNC Controller
Wrong NC
File
Which
machine tool
Is this the right
tool list
Restricted copy Siemens AG 2016
Page 28 Siemens PLM Software
Adaptive System
Part Manufacturing Solution
CAM Part model
preparation
Tooling and
fixture design CNC DNC
Shop Floor
Program Validation
CMM
programming
CMM inspection
execution
Tool
management
Shop floor data
access Tool libraries
Process
planning
Production Planning
Data amp process management
Restricted copy Siemens AG 2015
Page 29 Siemens PLM Software
Restricted copy Siemens AG 2015
Page 30 Siemens PLM Software
Physical production system
The paradigm shift of manufacturing
The Digital Twin is the ldquoheartrdquo of the smart factory
The virtual and the real
worlds are linked by the
Manufacturing Master Data
Model and the Common
Plant Model created from
Automation
Decisions can be made
based on real-time data
from Automation
Feeding back all relevant
information from production
execution creates a nearly
real-time image of the digital
twin of product process
and resources
Digital Twin
Digital twin of
the equipment
Digital twin of
production process
Digital twin of
the product
Restricted copy Siemens AG 2016
Page 31 Siemens PLM Software
Armin Gruenewald Vice President MBG
Manufacturing Engineering Software
Frankfurt
Germany
Cellular +49 170 9224 600
E-Mail armingruenewaldsiemenscom
Janakiram Pepakayala Director MBG APAC
Manufacturing Engineering Software
Bangalore
India
Cellular +91 900 8101047
E-Mail janakirampepakayalasiemenscom
Restricted copy Siemens AG 2016
Page 32 Siemens PLM Software
Restricted copy Siemens AG 2016
Page 25 Siemens PLM Software
Next Generation Factory Layout
Point Cloud support
Line structure and Equipment
Library managed in TC
Advanced associative modeling
and drafting capabilities
Parametric UI based extension
of object library
Multiple representations
powerful simplification
Integration with Material Flow
Simulation
Integration with Robotic
SimulationOffline-Programming
Handling project metadata
Visual Reporting
Restricted copy Siemens AG 2016
Page 26 Siemens PLM Software
Virtually travel through space and time
Travel through space ndash Intosite Travel through time ndash Plant Simulation
Restricted copy Siemens AG 2016
Page 27 Siemens PLM Software
Part Manufacturing Solutions
- The challenge Disconnected systems
CAD
Work
Instructions
Process
Planning
Resource
Management
Fixture Design CAM - NC
programming
DNC
Tool Management
Order Management
Quality Measurement Tool Design
Part design has
been modified
Multiple data
sources
Separate niche
applications
Where is
the tool
Machine
Tool CNC Controller
Wrong NC
File
Which
machine tool
Is this the right
tool list
Restricted copy Siemens AG 2016
Page 28 Siemens PLM Software
Adaptive System
Part Manufacturing Solution
CAM Part model
preparation
Tooling and
fixture design CNC DNC
Shop Floor
Program Validation
CMM
programming
CMM inspection
execution
Tool
management
Shop floor data
access Tool libraries
Process
planning
Production Planning
Data amp process management
Restricted copy Siemens AG 2015
Page 29 Siemens PLM Software
Restricted copy Siemens AG 2015
Page 30 Siemens PLM Software
Physical production system
The paradigm shift of manufacturing
The Digital Twin is the ldquoheartrdquo of the smart factory
The virtual and the real
worlds are linked by the
Manufacturing Master Data
Model and the Common
Plant Model created from
Automation
Decisions can be made
based on real-time data
from Automation
Feeding back all relevant
information from production
execution creates a nearly
real-time image of the digital
twin of product process
and resources
Digital Twin
Digital twin of
the equipment
Digital twin of
production process
Digital twin of
the product
Restricted copy Siemens AG 2016
Page 31 Siemens PLM Software
Armin Gruenewald Vice President MBG
Manufacturing Engineering Software
Frankfurt
Germany
Cellular +49 170 9224 600
E-Mail armingruenewaldsiemenscom
Janakiram Pepakayala Director MBG APAC
Manufacturing Engineering Software
Bangalore
India
Cellular +91 900 8101047
E-Mail janakirampepakayalasiemenscom
Restricted copy Siemens AG 2016
Page 32 Siemens PLM Software
Restricted copy Siemens AG 2016
Page 26 Siemens PLM Software
Virtually travel through space and time
Travel through space ndash Intosite Travel through time ndash Plant Simulation
Restricted copy Siemens AG 2016
Page 27 Siemens PLM Software
Part Manufacturing Solutions
- The challenge Disconnected systems
CAD
Work
Instructions
Process
Planning
Resource
Management
Fixture Design CAM - NC
programming
DNC
Tool Management
Order Management
Quality Measurement Tool Design
Part design has
been modified
Multiple data
sources
Separate niche
applications
Where is
the tool
Machine
Tool CNC Controller
Wrong NC
File
Which
machine tool
Is this the right
tool list
Restricted copy Siemens AG 2016
Page 28 Siemens PLM Software
Adaptive System
Part Manufacturing Solution
CAM Part model
preparation
Tooling and
fixture design CNC DNC
Shop Floor
Program Validation
CMM
programming
CMM inspection
execution
Tool
management
Shop floor data
access Tool libraries
Process
planning
Production Planning
Data amp process management
Restricted copy Siemens AG 2015
Page 29 Siemens PLM Software
Restricted copy Siemens AG 2015
Page 30 Siemens PLM Software
Physical production system
The paradigm shift of manufacturing
The Digital Twin is the ldquoheartrdquo of the smart factory
The virtual and the real
worlds are linked by the
Manufacturing Master Data
Model and the Common
Plant Model created from
Automation
Decisions can be made
based on real-time data
from Automation
Feeding back all relevant
information from production
execution creates a nearly
real-time image of the digital
twin of product process
and resources
Digital Twin
Digital twin of
the equipment
Digital twin of
production process
Digital twin of
the product
Restricted copy Siemens AG 2016
Page 31 Siemens PLM Software
Armin Gruenewald Vice President MBG
Manufacturing Engineering Software
Frankfurt
Germany
Cellular +49 170 9224 600
E-Mail armingruenewaldsiemenscom
Janakiram Pepakayala Director MBG APAC
Manufacturing Engineering Software
Bangalore
India
Cellular +91 900 8101047
E-Mail janakirampepakayalasiemenscom
Restricted copy Siemens AG 2016
Page 32 Siemens PLM Software
Restricted copy Siemens AG 2016
Page 27 Siemens PLM Software
Part Manufacturing Solutions
- The challenge Disconnected systems
CAD
Work
Instructions
Process
Planning
Resource
Management
Fixture Design CAM - NC
programming
DNC
Tool Management
Order Management
Quality Measurement Tool Design
Part design has
been modified
Multiple data
sources
Separate niche
applications
Where is
the tool
Machine
Tool CNC Controller
Wrong NC
File
Which
machine tool
Is this the right
tool list
Restricted copy Siemens AG 2016
Page 28 Siemens PLM Software
Adaptive System
Part Manufacturing Solution
CAM Part model
preparation
Tooling and
fixture design CNC DNC
Shop Floor
Program Validation
CMM
programming
CMM inspection
execution
Tool
management
Shop floor data
access Tool libraries
Process
planning
Production Planning
Data amp process management
Restricted copy Siemens AG 2015
Page 29 Siemens PLM Software
Restricted copy Siemens AG 2015
Page 30 Siemens PLM Software
Physical production system
The paradigm shift of manufacturing
The Digital Twin is the ldquoheartrdquo of the smart factory
The virtual and the real
worlds are linked by the
Manufacturing Master Data
Model and the Common
Plant Model created from
Automation
Decisions can be made
based on real-time data
from Automation
Feeding back all relevant
information from production
execution creates a nearly
real-time image of the digital
twin of product process
and resources
Digital Twin
Digital twin of
the equipment
Digital twin of
production process
Digital twin of
the product
Restricted copy Siemens AG 2016
Page 31 Siemens PLM Software
Armin Gruenewald Vice President MBG
Manufacturing Engineering Software
Frankfurt
Germany
Cellular +49 170 9224 600
E-Mail armingruenewaldsiemenscom
Janakiram Pepakayala Director MBG APAC
Manufacturing Engineering Software
Bangalore
India
Cellular +91 900 8101047
E-Mail janakirampepakayalasiemenscom
Restricted copy Siemens AG 2016
Page 32 Siemens PLM Software
Restricted copy Siemens AG 2016
Page 28 Siemens PLM Software
Adaptive System
Part Manufacturing Solution
CAM Part model
preparation
Tooling and
fixture design CNC DNC
Shop Floor
Program Validation
CMM
programming
CMM inspection
execution
Tool
management
Shop floor data
access Tool libraries
Process
planning
Production Planning
Data amp process management
Restricted copy Siemens AG 2015
Page 29 Siemens PLM Software
Restricted copy Siemens AG 2015
Page 30 Siemens PLM Software
Physical production system
The paradigm shift of manufacturing
The Digital Twin is the ldquoheartrdquo of the smart factory
The virtual and the real
worlds are linked by the
Manufacturing Master Data
Model and the Common
Plant Model created from
Automation
Decisions can be made
based on real-time data
from Automation
Feeding back all relevant
information from production
execution creates a nearly
real-time image of the digital
twin of product process
and resources
Digital Twin
Digital twin of
the equipment
Digital twin of
production process
Digital twin of
the product
Restricted copy Siemens AG 2016
Page 31 Siemens PLM Software
Armin Gruenewald Vice President MBG
Manufacturing Engineering Software
Frankfurt
Germany
Cellular +49 170 9224 600
E-Mail armingruenewaldsiemenscom
Janakiram Pepakayala Director MBG APAC
Manufacturing Engineering Software
Bangalore
India
Cellular +91 900 8101047
E-Mail janakirampepakayalasiemenscom
Restricted copy Siemens AG 2016
Page 32 Siemens PLM Software
Restricted copy Siemens AG 2015
Page 29 Siemens PLM Software
Restricted copy Siemens AG 2015
Page 30 Siemens PLM Software
Physical production system
The paradigm shift of manufacturing
The Digital Twin is the ldquoheartrdquo of the smart factory
The virtual and the real
worlds are linked by the
Manufacturing Master Data
Model and the Common
Plant Model created from
Automation
Decisions can be made
based on real-time data
from Automation
Feeding back all relevant
information from production
execution creates a nearly
real-time image of the digital
twin of product process
and resources
Digital Twin
Digital twin of
the equipment
Digital twin of
production process
Digital twin of
the product
Restricted copy Siemens AG 2016
Page 31 Siemens PLM Software
Armin Gruenewald Vice President MBG
Manufacturing Engineering Software
Frankfurt
Germany
Cellular +49 170 9224 600
E-Mail armingruenewaldsiemenscom
Janakiram Pepakayala Director MBG APAC
Manufacturing Engineering Software
Bangalore
India
Cellular +91 900 8101047
E-Mail janakirampepakayalasiemenscom
Restricted copy Siemens AG 2016
Page 32 Siemens PLM Software
Restricted copy Siemens AG 2015
Page 30 Siemens PLM Software
Physical production system
The paradigm shift of manufacturing
The Digital Twin is the ldquoheartrdquo of the smart factory
The virtual and the real
worlds are linked by the
Manufacturing Master Data
Model and the Common
Plant Model created from
Automation
Decisions can be made
based on real-time data
from Automation
Feeding back all relevant
information from production
execution creates a nearly
real-time image of the digital
twin of product process
and resources
Digital Twin
Digital twin of
the equipment
Digital twin of
production process
Digital twin of
the product
Restricted copy Siemens AG 2016
Page 31 Siemens PLM Software
Armin Gruenewald Vice President MBG
Manufacturing Engineering Software
Frankfurt
Germany
Cellular +49 170 9224 600
E-Mail armingruenewaldsiemenscom
Janakiram Pepakayala Director MBG APAC
Manufacturing Engineering Software
Bangalore
India
Cellular +91 900 8101047
E-Mail janakirampepakayalasiemenscom
Restricted copy Siemens AG 2016
Page 32 Siemens PLM Software
Restricted copy Siemens AG 2016
Page 31 Siemens PLM Software
Armin Gruenewald Vice President MBG
Manufacturing Engineering Software
Frankfurt
Germany
Cellular +49 170 9224 600
E-Mail armingruenewaldsiemenscom
Janakiram Pepakayala Director MBG APAC
Manufacturing Engineering Software
Bangalore
India
Cellular +91 900 8101047
E-Mail janakirampepakayalasiemenscom
Restricted copy Siemens AG 2016
Page 32 Siemens PLM Software
Restricted copy Siemens AG 2016
Page 32 Siemens PLM Software