the 6 th manufacturing summit at mit: revitalizing us manufacturing to capitalize on innovation...
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The 6th Manufacturing Summit at MIT:Revitalizing US Manufacturing to Capitalize on Innovation
Jung-Hoon Chun
DirectorLaboratory for Manufacturing and Productivity
Massachusetts Institute of TechnologyCambridge, MA 02139
October 27, 2011
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Acknowledgement
Professor Dave Hardt
Dr. Brian Anthony
LMP Support Staff
- 3 - Laboratory for Manufacturing and Productivity
MIT’s Laboratory for Manufacturing and Productivity
• An interdepartmental laboratory within SoE
• Exploring frontiers in manufacturing
• Founded more than 30 years ago
• $6M per year
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Achievements
Six-axis MEMSNanoManipulators
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Educational and Research Programs
Systems - Factory - Supply chain - Information
Environments- Sustainability- Energy
Processes and equipment- Micro- and nano-scale processes- Precision engineering and control
Systems-level design
Educational Initiative- M. Eng. in Manufacturing- Mfg-related subjects
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Manufacturing in the US
Slow growth rate/declining economic sector
Weak in consumer goods
Strong in durable and high value added goods
High productivity and innovation driven manufacturing
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Germany
France
Sweden
Japan
USA
Spain
South Korea
Poland
Slovakia
Romania
Mexico
China
The Gulf in Auto Wages
$58.50
$47.81
$38.63
$33.00
$31.62
$21.10
$8.83
$41.73
$8.40
$5.80
$3.30
$3.00
24.5%
54%
26%
-1%
21%
38%
124%
6%
163%
130%
36%
76%
2009 autoworker costs/hour Gain since 1999
* FOR 2007. DATA: EUROPEAN WORK COST INDEX, BLS, CENTER FOR AUTOMOTIVE RESEARCH
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Foxconn Others
China Effect on Employment in 2009
Sony
Intel
Apple
800,000
Dell
Microsoft
HP
* Data: Thompson Financial Extel Company Reports
Hea
dco
un
t
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Manufacturing in the US
Slow growth rate/declining economic sector
Weak in consumer goods
Strong in durable and high value added goods
High productivity and innovation driven manufacturing
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Input Area A
WorkCenter A
Output Area A
Input Area B
WorkCenter B
Output Area B
1
5
P
3
M
M
2
4
Kanban System: Feedback Loop
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Manufacture: Knowledge Multiplier
Unit Manufacturing
Processes
Unit Manufacturing
ProcessesAssembly and
JoiningAssembly and
Joining
MarketResearch/Innovation
Factory, Systems & Enterprise
ConceptualDesign
Design forManufacture
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Objective
What are concrete action(s) we can take to revitalize US manufacturing to capitalize on innovation?
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Thank You!