tetra pak® wfs water filtering station...24,800 employees >160 countries €11.5 billion net...
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Tetra Pak®
WFS - Water Filtering StationMichele MartorielloProduct Manager Upgrades
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We commit to making food safe and available, everywhere
OUR VISION
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SustainabilityAutomationServices Packaging
Food ProtectionDistribution
MarketingConsultancy Processing
As leading innovator in the food processing and packaging industry, Tetra Pak® provides end-to-end solutions that deliver products of outstanding quality and consumer appeal, while maintaining the highest standards of food safety, operational performance and sustainability
Tetra Pak® - Who we areEnd-to-End Solutions
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24,800Employees
>160Countries
€11.5 billion Net sales
Units delivered
Units in operation
Packaging Processing Downstream
368 2 266 1081
>8 800 >78 800 >20 600
>3% of turnoverInvestment in R&D
Tetra Pak® Business 201765 years working alongside food producers
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The pillars of our brand and the chapters of our sustainability storyProtecting Food, Protecting People, Protecting Futures
Protecting your products with our processing &packaging solutions
Safety, Quality & Availability
Employees, communities & society at largeSafeguarding, supporting and developing those whose lives we touch
Innovative technologies & smart solutionsUnderstanding and supporting our customers’ business growth ambitions
Materials, water, CO2 & morePursuing environmental excellence along the entire supply chain
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Key Customer DemandsEnvironment is a top priority for our Customers
Customer System Cost
Environment Food Safety
Functionality/differentiation
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► Environmental issues are becoming increasingly important for food industry, driven by public awareness and demands from retailers and governmental authorities.
► Many of our customers have ambitious environmental programmes and targets to reduce their impact on climate change and fresh water resources.
► By providing solutions that reduce water consumption, and limit product losses, Tetra Pak can help its customers achieve their environmental objectives and reduce their operational cost at the same time.
Major food manufacturers have water targetsBecause water is an ethical and economical matter
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Greenhouse Gas impact of products across life cycle
Improving nutrition
Energy reduction
All newly-built factories will aim to abstract less than half the water of those in 2008 baseline
Improve water efficiency in manufacturing operations by 25% by 2020
60% reduction of water consumption in factories by 2020
A reduction of 2% per year is wanted
Help protect and conserve global water supplies, especially in water-stressed areas
Achieve an overall reduction of 35% in 2020
Major food manufacturers have water targetsWater Reduction Strategy Towards 2020
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Water price for industrial use Vs FMs water consumption Re-use discharged water is an increasing demand
0.0
1.0
2.0
3.0
4.0
GMEA
3.8
1.8
ECA
3.2
0.1
NCSA
2.5
0.5
SAEA&O
2.4
0.5
GC
0.8
0.3
Average water price for industrial use (in €/m3)
HighLow
0
10
20
30
40
A3/F FP
7.9
A3/CF
8.0
A3/F FP DIMC
14.1
A3/S PP
33.0
A3/S FP
33.0
A3/S FP DIMC
33.0
~1900 ~2000 ~3400 ~7200 ~7200 ~8000
Filling Machine Average Water Consumption in Production (l/min)
m3/year
Filling Machine Yearly Water Consumption in Production (in m3/year) - 4000h/year
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WFS – Water Filtering StationThe solution to decrease water consumption in the plant
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Filling Machine water consumptionToday all water used in the FM is drained
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WFS Recycling EfficiencyMajority of water collected is recycled through the WFS
Watercollection
Raw Water Pump
Water from the Networkfor safety by-pass
Water from the Networkfor refilling and cleaning
WFS – Water Filtering Station
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WFS – The technical solutionClosed loop to acheive water savings
Tetra Pak ® Filling Machine
Tetra Pak ® Filling Machine
Tetra Pak ® Filling Machine
WFSUp to 12 machines connected
“Exhaust” water
Filtered water
WFS Water Filtering Station
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WFS – Water Filtering StationReduce water consumption
• Improve water-use efficiency• Water cost reduction• Improve environmental profile • Reduce your environmental impact in water scarce
areas • Improve filling machine component lifetime by improving
water quality- Filtered water is free from H2O2, particles,
oil, grease and other contaminants- Reduced maintenance time
KEY BENEFITS
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WFS – Water Filtering StationCase simulation
0
20,000
40,000
60,000
80,000
No WFS
72,000
With WFS
9,100
Yearly Operating Cost (In €)
Consumables & Chemicals
Spare Parts
Water Consumption
Power Consumption
Savings on water costs ~95%
0
5,000,000
10,000,000
15,000,000
20,000,000
25,000,000
No WFS
24,000,000
With WFS
1,200,000
Yearly Water Consumption (In liters)
Water Consumption
Assumptions: Cost of Energy: ~ 0.014 €/kWhTotal Cost of Water: ~ 3 €/m3
Assumptions:3 TP/A3 Speed 0400 portion TBA Water recycled: 100l/minFM yearly running hours: 4.000 h/year
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WFS – Water Filtering Station7 Olimpic Pools Saved per Year
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NC&SA 2 Brazil1 Argentina1 USA1 Trinidad & Tobago
GME&A 1 Algeria1 Yemen1 Saudi1 Iran1 Nigeria
SAEA&O
GC
E&CA3 France1 Germany1 Spain
WFS Installed Base Worldwide15 Units installed so far
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Questions?
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UK Team / Nov, 2017