test detail :- dept.comment qa r&d service test engineer - old model name : ref vae173 - new...

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Test Detail :- Dept. Comment QA R&D Service Test Enginee r - Old model name : REF VAE173 - New model introduced with Blue Plant Doors & Light Blue Shell - Drop test done. - Energy consumption test done. - Pull down test done. Result OK. Prep. By QA R&D MFG cont. PMH Servic e Performance Test report BOM with Part code Exploded View Schematic Wiring Diagram Owner’s Manual Service manual New model upload on CRM Model VAB173 Brand VIDEOCON Mfg Location AURANGABAD Product Start Sr. No. or ) the following for confirmation:- New Model Evaluation Report Manisha Patil

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Page 1: Test Detail :- Dept.Comment QA R&D Service Test Engineer - Old model name : REF VAE173 - New model introduced with Blue Plant Doors & Light Blue Shell

Test Detail :-

Dept. Comment

QA

R&D

Service

Test Engineer

- Old model name : REF VAE173- New model introduced with Blue Plant Doors & Light Blue Shell

- Drop test done.- Energy consumption test done.- Pull down test done. Result OK.

Prep. By QA R&D MFG cont.

PMH Service

Performance Test report

BOM with Part code

Exploded View

Schematic Wiring Diagram

Owner’s Manual

Service manual

New model upload on CRM

Model VAB173

Brand VIDEOCON

Mfg Location AURANGABAD

Product Start Sr. No.

Tick ( or ) the following for confirmation:-

New Model Evaluation Report

Manisha Patil

Page 2: Test Detail :- Dept.Comment QA R&D Service Test Engineer - Old model name : REF VAE173 - New model introduced with Blue Plant Doors & Light Blue Shell

Pilot Production Date:- 14/02/2010

New Model Name : VAB173

New Model Sap Code : REF VAB173XX-RDA

Old Model : VAE173

Specification:

Features : •HIPS Accessories• Wire Shelves• Painted Door• 3 Star

170 LDirect cool102524 x650 x 1027 570 x 670 x 1095Net 32 , Gross 36220-240V/50HzBurgundy Red, Silky GreyClassic Grey

• Capacity kg• Product • Input wattage• Product Dim L x W x H • Packing Dim L x W x H• Weight kg• Voltage• Color

Old model photo New model photo

New Model :- Feature List

Page 3: Test Detail :- Dept.Comment QA R&D Service Test Engineer - Old model name : REF VAE173 - New model introduced with Blue Plant Doors & Light Blue Shell

New Model – Change part list

Sr.No Object ID Object description Quantity

1 1200023927 CABINET,FOAMED,S183,SILKY GREY 1

2 1100056708 COMPRESSOR,WITH ASSESORIES,ASB51R 1

3 1200036517 ASSY,DOOR,FOAMED,VAB173 SILKY GREY 1

4 1100033555 COVER,HINGE,TOP,S192,SILKY GREY 1

5 1100057122 STICKER,PVC COATED,STAR RATING,VAB173 1

Page 4: Test Detail :- Dept.Comment QA R&D Service Test Engineer - Old model name : REF VAE173 - New model introduced with Blue Plant Doors & Light Blue Shell

New Model :- PACKING BOX

FRONT SIDE

Page 5: Test Detail :- Dept.Comment QA R&D Service Test Engineer - Old model name : REF VAE173 - New model introduced with Blue Plant Doors & Light Blue Shell

New Model :- EXPLODED VIEWS

SL NO SAP CODE DESCRIPTION UNIT

1 1200036516 ASSY,DOOR,FOAMED,VAB173 BURGUNDY RED PC

1 1200036703 ASSY,DOOR,FOAMED,VAB173 CLASSIC GREY PC

1 1200036517 ASSY,DOOR,FOAMED,VAB173 SILKY GREY PC

2 1100006650 TRAY,EGG 6,HIPS S215 PC

3 1100031580 SUPPORT,HIPS,UTILITY,S192 PC

4 1100031583 SUPPORT,HIPS,BOTTLE,S192 PC

5 1100043799 GASKET,DOOR,VAE173,LIGHT GREY PC

Page 6: Test Detail :- Dept.Comment QA R&D Service Test Engineer - Old model name : REF VAE173 - New model introduced with Blue Plant Doors & Light Blue Shell

New Model :- EXPLODED VIEWS

5 19

17

14

13

12

11

10

9

8

7

1

15

2

3

6

16

18

SL NO SAP CODE DESCRIPTION

QTY /SET

UNIT

1 1100029225 COVER,HINGE,TOP,S192,BURGUNDY RED 1 PC

1 1100029226 COVER,HINGE,TOP,S192,CLASSIC GREY 1 PC

1 1100033555 COVER,HINGE,TOP,S192,SILKY GREY 1 PC

2 1100029221 HINGE,TOP,S192 1 PC

3 1100000454 SWITCH,DOOR S169 1 PC

4 1100041111 HINGE,BOTTOM,WITH ADJUSTER BOLT,S192 2 PC

5 1100029230 BOLT,ADJUSTER,32MM,BLACK 1 PC

6 1100000075 BOLT,ADJUSTER,40MM,BLACK 1 PC

7 1100000506 TRAY,ICE,COMMON 1 PC

8 1200022464 ASSY,FREEZER BOX,S183 1 PC

9 1100029240 THERMOSTAT,S192 1 PC

10 1100029242 SOCKET,ROOM LAMP,S192 1 PC

11 1100000298 LAMP 10/12 W - 240 V 1 PC

12 1100029227 DIAL,THERMOSTAT,S192 1 PC

13 1100031591 TRIM,EVAPORATOR,S192 1 PC

14 1100031586 DECO,TRIM,PP,S192,BETA BLUE 1 PC

15 1100031594 DOOR,EVAPORATOR,HIPS,S192 1 PC

16 1200020500 TRAY,HIPS,CHILL,WITH INSULATION,S192 1 PC

17 1100000399 SHELF NET W/O PROJ.S173DLX/S175/S215 2 PC

18 1100000159 CRISPER,GLASS,BIG 1 PC

19 1100031549 CRISPER,HIPS,S192 1 PC

Page 7: Test Detail :- Dept.Comment QA R&D Service Test Engineer - Old model name : REF VAE173 - New model introduced with Blue Plant Doors & Light Blue Shell

New Model :- EXPLODED VIEWS

4

6

7

1

2

3

5

8

SL NO

SAP CODE

DESCRIPTION UNIT

1 1100057165 CONDENSER,LVS,VAE173/VAE193 PC

2 1100055363 DRYER,XH-7,7.7GMS,PP,WITH 4MM COPPERTUBE

PC

3 1100000086 CANOPY,COMPRESSOR,S169 PC

4 ----- COVER,PROTECTOR,NECCHI PC

5 1100033154 MAINS CORD, WITH CONNECTOR,S192 PC

6 1100053336 COMPRESSOR,WITH ASSESORIES ASD43K PC

7 ---- OLP,166 RFB YY 53 PC

8 ---- PTC,START RELAY,8EA,8EA19C3 PC

Page 8: Test Detail :- Dept.Comment QA R&D Service Test Engineer - Old model name : REF VAE173 - New model introduced with Blue Plant Doors & Light Blue Shell

New Model :- WIRING DIAGRAM

Page 9: Test Detail :- Dept.Comment QA R&D Service Test Engineer - Old model name : REF VAE173 - New model introduced with Blue Plant Doors & Light Blue Shell

Model Test report

Page 10: Test Detail :- Dept.Comment QA R&D Service Test Engineer - Old model name : REF VAE173 - New model introduced with Blue Plant Doors & Light Blue Shell

Modification

 Test Name

 Tested by

Event

   

   Report No. 

  JUDGE

 Area 

Page : 1 of 6Duration 

Rev. Date:

00Rev. No.:

Format No.:

PRODUCT TEST REPORT

Model

MP

Swapnil

Startability Test 43°C

Ref. 170 lts

17.11.2009 to 18.11.09

A/B

170Lts OK

Parametre Spec. Sp1 (A) Sp2 (C)Cold Starting Voltage

160V 150V 150V

Parametre Spec. Sp1 (A) Sp2 (C)Hot Starting Voltage

160V 130V 130V

Cold Startability

Hot Startability

Page 11: Test Detail :- Dept.Comment QA R&D Service Test Engineer - Old model name : REF VAE173 - New model introduced with Blue Plant Doors & Light Blue Shell

Modification

 Test Name

 Tested by

Event

   

   Report No. 

  JUDGE

 Area 

Page : 2 of 6Duration 

Rev. Date:

00Rev. No.:

Format No.:

PRODUCT TEST REPORT

Model

LocationSpec. for

43°CSP1(A) SP2 (C)

Eva In -24.00 -26.00Eva Out -26.00 -24.00Eva surface -22±3 -26.00 -25.00FC Air1/2 -18±3 -16.00 -16.50Chiller 1/2 -14.00 -14.00T1 2.00 2.00T2 -4.50 -4.00T3 -3±1 -6.00 -7.00Crisper 1/2 ≤ 8°C - -2.00Drier 45 ±3 46.00 44.00Suction 43±3 34.00 32.00Discharge ≤ 99°C 62.00 73.80Comp Dome ≤ 90°C 66.00 69.00Pull down FC (-5°C) ≤ 150min 52.00 48.00Pull down RC(7°C) ≤ 180min 120.00 43.00Voltage 230 235.00 235.00Current 1A 0.45 0.42Wattage ≤ 130 W 101.00 92.00

-22±3

MP

Swapnil

Pull Down Test 43°C

27.05.2009 to 28.05.09

A/B

Ref. 170Lts

Parametre Spec. Sp1 Sp2Start Resistance at 43°C S1

31.1 31.3

Start Resistance after run S2

37.3 38

Winding Temp. Start ≤ 120°C 98.32 102.40Run Resistance at 43°C R1

30.1 29.1

Run Resistance atfter run R2

35.6 34.5

Winding Temp. run ≤ 120°C 93.11 94.49

OKRef. 170 lts

Page 12: Test Detail :- Dept.Comment QA R&D Service Test Engineer - Old model name : REF VAE173 - New model introduced with Blue Plant Doors & Light Blue Shell

Modification

 Test Name

 Tested by

Event

   

   Report No. 

  JUDGE

 Area 

Page : 3 of 6Duration 

Rev. Date:

00Rev. No.:

Format No.:

PRODUCT TEST REPORT

Model

LocationSpec. for

32°CSP1(A) SP2 (C)

Eva In -28.20 -30.10Eva Out -29.20 -29.70Eva surface -22±3 -30.20 -30.10FC Air1/2 -18±3 -20.30 -19.20Chiller 1/2 <-10 -18.80 -17.10T3 ≤-6°C -10.90 -11.20Crisper 1/2 ≤ 5°C -6.20 -5.30Drier 35 ±3 35.30 36.20Suction 32±3 26.30 27.20Discharge ≤ 80°C 55.80 56.20Comp Dome ≤ 80°C 55.20 57.80Pull down FC (-5°C) ≤ 100min 40.00 44.00Pull down RC(7°C) ≤ 120min 49.00 51.00Voltage 230±5V 232.00 230.00Current 1A 0.81 0.80

-25±3

ES

Swapnil

Pull Down Test 32°C

Ref. 170lts

28.05.2009 to 29.05.09

A/C

170 lts OK

Page 13: Test Detail :- Dept.Comment QA R&D Service Test Engineer - Old model name : REF VAE173 - New model introduced with Blue Plant Doors & Light Blue Shell

Modification

 Test Name

 Tested by

Event

   

   Report No. 

  JUDGE

 Area 

Page : 4 of 6Duration 

Rev. Date:

00Rev. No.:

Format No.:

PRODUCT TEST REPORT

Model

MP

Swapnil

Cycle Test 43°C

Ref 170Lts

29.05.2009 to 30.05.09

A/B

Ref. 170Lts OK

LocationSpec. for

43°CSP1(A) SP2 (C)

Eva surface -14±3 -13.50 -13.00FC Air1/2 -10±3 -7.00 -7.00Chiller 1/2 -4.00 -6.50T1 10.00 8.00T2 12.00 10.00T3 2.00 2.00Avg of ref. 8.00 6.67Crisper 1/2 4.00 4.00On time in min 5.00 5.00off time in min 7.00 10.00% run <90% 41.67 33.33

2±2

Page 14: Test Detail :- Dept.Comment QA R&D Service Test Engineer - Old model name : REF VAE173 - New model introduced with Blue Plant Doors & Light Blue Shell

Modification

 Test Name

 Tested by

Event

   

   Report No. 

  JUDGE

 Area 

Page : 5 of 6Duration 

Rev. Date:

00Rev. No.:

Format No.:

PRODUCT TEST REPORT

Model

MP

Swapnil

Cycle Test 32°C

Ref.170Lts

1.06.2009 to 02.06.09

A/B

Ref.170 OK

LocationSpec. for

32°CSP1(A) SP2 (C)

Eva surface -14±3 -14.00 -15.00FC Air1/2 -10±3 -7.00 -7.70Chiller 1/2 -6.00 -5.00T1 6.00 6.00T2 - 0.00T3 0.00 0.00Avg of ref. 3.00 2.00Crisper 1/2 2.00 2.00On time in min 5.00 2.00off time in min 12.00 5.00% run 50±5 29.41 28.57

2±2

Page 15: Test Detail :- Dept.Comment QA R&D Service Test Engineer - Old model name : REF VAE173 - New model introduced with Blue Plant Doors & Light Blue Shell

Modification

 Test Name

 Tested by

Event

   

   Report No. 

  JUDGE

 Area 

Page : 6 of 6Duration 

Rev. Date:

00Rev. No.:

Format No.:

PRODUCT TEST REPORT

Model

MP

Swapnil

Ice Making Test 43°C

Ref. 170Lts

1.06.2009 to 02.06.09

A/B

VIL 0008 Ref. 170Lts OK

LocationSpec. for

43°CSP1(A) SP2 (C)

F1 -11.00 12.00T3 -2.00 -2.50Crisper 1/2 - 2.00Ice tray 1 -2.00 -2.00Ice tray 2 -2.00 -2.00Ice Making time -2 180min. 140.00 138.00Ice tray 1 -5.00 -5.00Ice tray 2 -5.00 -5.00Ice Making time -5 153 148