Test Detail :-

Dept. Comment

QA

R&D

Service

Test Engineer

- New model introduced with new Door Profile-With new PCM sheet. - Drop test done.- Energy consumption test done.- Pull down test done. Result OK.

Prep. By QA R&D MFG cont.

PMH Service

Performance Test report

BOM with Part code

Exploded View

Schematic Wiring Diagram

Owner’s Manual

Service manual

New model upload on CRM

Model KWP 193

Brand KELVINATOR

Mfg Location AURANGABAD

Product Start Sr. No.

Tick ( or ) the following for confirmation:-

New Model Evaluation Report

MR. VIJAY KUMAR

New Model :- Feature List

Features : • Transparent Accessories• Wire Shelves• 3 Star

• Capacity kg• Product • Input wattage• Product Dim L x W x H • Packing Dim L x W x H• Weight kg• Voltage• Colour

New Model Name : KWP193New Model Sap Code : KWP193XXRDA

Old Model Name KHE 193

NEW MODELOLD MODEL

190 LDirect cool Refrigerator115524 x650 x 1137570 x 670 x 1205Net 33 , Gross 37220-240V/50HzBlue plant

New Model – Change part list

S.r.No. Object ID Object description Quantity

1 1200034185 CABINET,FOAMED,S192,DARK GREY 1

2 1200033517 ASSY,DOOR,FOAMED,KWP194,SILVER HAIR LINE 1

3 1100033142 COVER,HINGE,TOP,S192,DARK GREY 1

4 1100052208 SUPPORT,GPPS,UTILITY,KWP194 2

5 1100052209 SUPPORT,GPPS,BOTTLE,KWP194 2

6 1200027391 ASSY,DOOR,EVAP,WELDED,GPPS, KHL194 1

7 1200027389 TRAY,GPPS,CHILL,WITH INSULA, KHL194 1

8 1100043630 CRISPER,GPPS, KHL194 1

9 1100052939 STICKER,PVC COATED,STAR RATING KWP193 1

10 1100000493 TRAY,GPPS,EGG 6,S215 1

New Model :- PACKING BOX

FRONT SIDE

New Model :- EXPLODED VIEWS

5

4

3

2

7

6

1

8

SL NO

SAP CODE

DESCRIPTION UNIT

1 1200035014 ASSY,DOOR,FOAMED,KWP193,BLACK ONE POINT PC

1 1200035012 ASSY,DOOR,FOAMED,KWP193,LIGHT BLUE POINT PC

1 1200035011 ASSY,DOOR,FOAMED,KWP193,MAROON ONE POINT PC

1 1200033517 ASSY,DOOR,FOAMED,KWP194,SILVER HAIR LINE PC

1 1200034885 ASSY,DOOR,FOAMED,KWP194,SILVER LOTUS PC

1 1200035013 ASSY,DOOR,FOAMED,KWP193,SILVER ONE POINT PC

2 1100000493 TRAY,GPPS,EGG 6,S215 PC

3 1100052208 SUPPORT,GPPS,UTILITY,KWP194 PC

4 1100052209 SUPPORT,GPPS,BOTTLE,KWP194 PC

5 1100043799 GASKET,DOOR,VAE173,LIGHT GREY PC

6 1100053161 HANDLE,BASE,KWE193,DARK GREY PC

6 1100054592 HANDLE,BASE,KWE193,LIGHT BLUE PC

6 1100052196 HANDLE,BASE,KWE193,BURGUNDY RED PC

6 1100052199 HANDLE,BASE,KWE193,SILKY GREY PC

7 1100052205 HANDLE ,INSERT,KWP194,CHROME PLATED PC

8 1100053165 HANDLE,DECO,KWE193,DARK GREY PC

8 1100054593 HANDLE,DECO,KWE193,LIGHT BLUE PC

8 1100052200 HANDLE,DECO,KWE193,BURGUNDY RED PC

8 1100052203 HANDLE,DECO,KWE193,SILKY GREY PC

New Model :- EXPLODED VIEWS

16

1

2

3

SL NO

SAP CODE

DESCRIPTION UNIT

1 1100033142 COVER,HINGE,TOP,S192,DARK GREY PC

1 1100052903 COVER,HINGE,TOP,S192,LIGHT BLUE PC

1 1100029225 COVER,HINGE,TOP,S192,BURGUNDY RED PC

1 1100033555 COVER,HINGE,TOP,S192,SILKY GREY PC

2 1100029221 HINGE,TOP,S192 PC

3 1100000454 SWITCH,DOOR S169 PC

4 1100041111 HINGE,BOTTOM,WITH ADJUSTER BOLT,S192 PC

5 1100031414 BOLT,ADJUSTER,40MM,GREY PC

6 1100000506 TRAY,ICE,COMMON PC

7 1100029239 PANEL,ROLL BOND,S192,PAINTED PC

8 1100029240 THERMOSTAT,S192 PC

9 1100029242 SOCKET,ROOM LAMP,S192 PC

10 1100000298 LAMP 10/12 W - 240 V PC

11 1100029227 DIAL,THERMOSTAT,S192 PC

12 1100031517 BUTTON,PUSH,DEFROST,S192,APPLIANCES BLUE PC

13 1100031591 TRIM,EVAPORATOR,S192 PC

14 1100043633 DOOR,EVAPORATOR,GPPS, KHL194 PC

15 1200027389 TRAY,GPPS,CHILL,WITH INSULA, KHL194 PC

16 1100000399 SHELF NET W/O PROJ.S173DLX/S175/S215 PC

17 1100000159 CRISPER,GLASS,BIG PC

18 1100043630 CRISPER,GPPS, KHL194 PC

New Model :- EXPLODED VIEWS

4

6

7

1

2

3

5

8

SL NO

SAP CODE

DESCRIPTION UNIT

1 1100000127 CONDENSER,WITHOUT OIL COOLER,S169 PC

2 1100000199 DRYER,XH-,7,PP (7.5 GMS) PC

3 1100000086 CANOPY,COMPRESSOR,S169 PC

4 1100016372 COVER,PROTECTOR,NECCHI PC

5 1100040657 MAINS CORD,FOR KULTHRON COMPRESSOR PC

6 1100045467 COMPRESSOR,HHETR,5TV PC

7 1100045854 OLP,166 RFB YY 53 PC

8 1100045252 PTC,START RELAY,8EA,8EA19C3 PC

New Model :- WIRING DIAGRAM

Model Test report

Modification

 Test Name

 Tested by

Event

   

   Report No. 

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 Area 

Page : 1 of 6Duration 

Rev. Date:

00Rev. No.:

Format No.:

PRODUCT TEST REPORT

Model

MP

Swapnil

Startability Test 43°C

Ref. 190Lts

12.09.2009 to 12.09.09

A/B

Ref.190Lts OK

Parametre Spec. Sp1 (A) Sp2 (C)Cold Starting Voltage

160V 150V 150V

Parametre Spec. Sp1 (A) Sp2 (C)Hot Starting Voltage

160V 145V 145V

Cold Startability Poilet samples

Hot Startability

Modification

 Test Name

 Tested by

Event

   

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PRODUCT TEST REPORT

Model

LocationSpec. for

43°CSP1(A) SP2 (C)

Eva In -25.10 -23.10Eva Out -25.10 -24.10Eva surface -22±3 -25.60 -24.50FC Air1/2 -18±3 -14.20 -13.60Chiller 1/2 -11.80 -11.70T3 -3±1 -1.80 -2.20Crisper 1/2 ≤ 8°C 3.20 4.00Drier 45 ±3 47.20 46.00Suction 43±3 38.00 35.20Discharge ≤ 99°C 66.50 72.10Comp Dome ≤ 90°C 67.90 72.00Pull down FC (-5°C) ≤ 150min 57.00 61.00Pull down RC(7°C) ≤ 180min 74.00 78.00Voltage 230 230.00 230.00Current 1A 0.35 0.38Wattage ≤ 130 W 75.00 76.00

-22±3

MP

Swapnil

Pull Down Test 43°C

13.09.2009 to 13.0.09

A/B

OKRef. 190Lts

Ref.190Lts

Modification

 Test Name

 Tested by

Event

   

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PRODUCT TEST REPORT

Model

LocationSpec. for

32°CSP1(A) SP2 (C)

Eva In -26.00 -29.00Eva Out -28.50 -30.00Eva surface -22±3 -30.20 30.10FC Air1/2 -18±3 -21.20 -21.50Chiller 1/2 <-10 -19.30 -19.00T3 ≤-6°C -10.60 -10.50Crisper 1/2 ≤ 5°C -6.80 -6.30Drier 35 ±3 35.30 36.20Suction 32±3 31.30 33.50Discharge ≤ 80°C 56.10 59.90Comp Dome ≤ 80°C 62.50 68.90Pull down FC (-5°C) ≤ 100min 65.00 67.00Pull down RC(7°C) ≤ 120min 78.00 81.00Voltage 230±5V 230.00 230.00Current 1A 0.30 0.80Wattage ≤ 130 W 64.00 67.00

-25±3

ES

Swapnil

Pull Down Test 32°C

13.09.2009 to 14.09.09

A/C

OKRef. 190Lts

Ref.190Lts

Modification

 Test Name

 Tested by

Event

   

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PRODUCT TEST REPORT

Model

MP

Swapnil

Cycle Test 43°C

19.09.2009 to 20.09.09

A/B

OK

LocationSpec. for

43°CSP1(A) SP2 (C)

Eva surface -14±3 -13.50 -12.20FC Air1/2 -10±3 -5.00 -4.80Chiller 1/2 -3.00 -2.10T1 2±2 5.00 6.00On time in min 5.00 4.00off time in min 6.00 5.00% run <90% 45.45 44.44

Ref. 190Lts

Ref.190Lts

Modification

 Test Name

 Tested by

Event

   

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PRODUCT TEST REPORT

Model

MP

Swapnil

Cycle Test 32°C

17.09.2009 to 18.09.09

A/B

OK

LocationSpec. for

32°CSP1(A) SP2 (C)

Eva surface -14±3 -18.00 -17.00FC Air1/2 -10±3 -9.00 -10.00Chiller 1/2 -11.00 -10.10T3 -4.00 -3.10On time in min 2.50 2.20off time in min 2.00 2.00% run 50±5 55.56 52.38

Ref. 190Lts

Ref.190Lts

Modification

 Test Name

 Tested by

Event

   

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PRODUCT TEST REPORT

Model

MP

Swapnil

Ice Making Test 43°C

19.09.2009 to 20.09.09

A/B

OK

LocationSpec. for

43°CSP1(A) SP2 (C)

Surface -23.00 -22.00Ice tray 1 -2.00 -2.00Ice tray 2 -2.00 -2.00Ice Making time -2 180min. 31.00 36.00Ice tray 1 -5.00 -5.00Ice tray 2 -5.00 -5.00Ice Making time -5 168 199

Ref. 190Lts

Ref.190Lts

Modification

 Test Name

 Tested by

Event

   

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PRODUCT TEST REPORT

Model

ES

Swapnil

Door Open Close Test

27.11.2009 to 30.11..09

In OQA

OK

Before test After test Before test Before test

1 Torque at top hinge 50-60kgf-cm 53 kgf-cm 52 kgf-cm 56 kgf-cm 53kgf-cm Ok

2Torque at Bottom

hinge50-60kgf-cm 55 kgf-cm 52 kgf-cm 54kgf-cm 50kgf-cm Ok

3 Gasket gap No gap No gap No gap No gap No gap Ok

4 Door movement Should be SmoothSmooth

movementSmooth

movementSmooth

movementSmooth

movementOk

5 Handle condition Should not be

loose.No loose No loose No loose No loose Ok

6 Door sagging Should not be

sagging.No sag. No sag. No sag. No sag. Ok

7 Door alignment. Should be proper,Proper

alignmentProper

alignmentProper

alignmentProper alignment Ok

ParametersSr. No.

Trial for 190L Model.

Specification Sample No. 1 Sample No. 2

Observation

Remark

Test Condition:-1.one liters 8 bottles in Ref..door.2.10000 time Ref door open close

Ref. 190Lts

Ref.190Lts