test detail :-

Test Detail :-

Dept. Comment

QA

R&D

Service

Test Engineer

-Old model name : KHP 214-New model introduced with New door profile and 5 star rating.

- Drop test done.- Energy consumption test done.- Pull down test done. Result OK.

Prep. By QA R&D MFG cont.

PMH Service

Performance Test report

BOM with Part code

Exploded View

Schematic Wiring Diagram

Owner’s Manual

Service manual

New model upload on CRM

Model KWE 215

Brand KELVINATOR

Mfg Location AURANGABAD

Product Start Sr. No.

Tick ( or ) the following for confirmation:-

New Model Evaluation Report

MR. VIJAY KUMAR

New Model :- Feature List

Pilot Production Date:- 27/12/09

New Model Name : KWE215New Model Sap Code : KWE215XXRDA

Old Model Name : KHP 214

NEW MODELOLD MODEL

Specification:

Features : • Transparent Door Accessories• 5 Star Rating• Paint door• New Door profile

210L Direct cool Refrigerator115524 x 650 x 1230570 x 670 x 1295Net 36 , Gross 41220-240V/50HzDR,MS

• Capacity kg• Product • Input wattage• Product Dim L x W x H • Packing Dim L x W x H• Weight kg• Voltage• Color

New Model – Change part list

Sr.No. Object ID Object description Quantity

1 1100052209 SUPPORT,GPPS,BOTTLE,KWP194 2

2 1100052208 SUPPORT,GPPS,UTILITY,KWP194 2

3 1200028071 TRAY,HIPS,CHILL,WITH INSULATION,KHE173 1

4 1100021506 CRISPER,HIPS,KD185 1

5 1200033966 ASSY,FREEZER BOX,VAL215 1

6 1200035785 ASSY,DOOR,FOAMED,KWE215,DEEP RED 1

7 1200035777 ASSY,DOOR,EVAP,WELDED,HIPS,KWE215 1

8 1100054118 COVER,HINGE,TOP,S192,DEEP RED 1

9 1100052502 CONDENSER,WITHOUT OIL COOLER,VAL215 1

10 1200034627 CABINET,FOAMED,VAP214,DEEP RED 1

11 1100033154 MAINS CORD, WITH CONNECTOR,S192 1

12 1100040054 COMPRESSOR,TECUMSEH,THK1340YJF 1

13 1100055422 STICKER,PVC COATED,STAR RATING KWE215 1

14 1100054251 STICKER,ALUMINIUM,PRODUCT,POWERCOOL 1

15 1100052877 BACK COVER,FREEZER,BOX,VAL215 1

16 1100052715 SLEEVE,PVC,4.5X3.5X500 MM 1

New Model :- PACKING BOX

FRONT SIDE

New Model :- EXPLODED VIEWS

6

5

4

3

2

8

7

1

9

SL NO

SAP CODE

DESCRIPTION UNIT

1 1200035785 ASSY,DOOR,FOAMED,KWE215,DEEP RED PC

2 1100000493 TRAY,GPPS,EGG 6,S215 PC

3 1100052208 SUPPORT,GPPS,UTILITY,KWP194 PC

4 1100052209 SUPPORT,GPPS,BOTTLE,KWP194 PC

5 1100049265 GASKET,ENERGY EFFICIENT,VBP214 PC

6 1100055412 HANDLE,BASE,KWE193,DEEP RED PC

7 1100052204 HANDLE ,INSERT,KWE193,SILVER PC

8 1100055413 HANDLE,DECO,KWE193,DEEP RED PC


16

15

13

11

10

9

8

7

6

1

14

2

3

5

12

SL NO

SAP CODE

DESCRIPTION UNIT

1 1100054118 COVER,HINGE,TOP,S192,DEEP RED PC

2 1100029221 HINGE,TOP,S192 PC

3 1100000454 SWITCH,DOOR S169 PC

4 1100041111 HINGE,BOTTOM,WITH ADJUSTER BOLT,S192 PC

5 1100031414 BOLT,ADJUSTER,40MM,GREY PC

6 1100000506 TRAY,ICE,COMMON PC

7 1100042210 EVAPORATOR,SINGLE ENTRY,S225 PC

8 1100029240 THERMOSTAT,S192 PC

9 1100029242 SOCKET,ROOM LAMP,S192 PC

10 1100000298 LAMP 10/12 W - 240 V PC

11 1100029227 DIAL,THERMOSTAT,S192 PC

12 1100031517 BUTTON,PUSH,DEFROST,S192,APPLIANCES BLUE PC

13 1100000509 TRIM,EVAPORATOR S215 PC

14 1100021647 DOOR,EVAPORATOR,KD220,HIPS PC

15 1200028071 TRAY,HIPS,CHILL,WITH INSULATION,KHE173 PC

16 1100000399 SHELF NET W/O PROJ.S173DLX/S175/S215 PC

17 1100000159 CRISPER,GLASS,BIG PC

18 1100021506 CRISPER,HIPS,KD185 PC


4

6

7

1

2

3

5

8

SL NO

SAP CODE

DESCRIPTION UNIT

1 1100052502 CONDENSER,WITHOUT OIL COOLER,VAL215 PC

2 1100000199 DRYER,XH-,7,PP (7.5 GMS) PC

3 1100000086 CANOPY,COMPRESSOR,S169 PC

4 --------- COVER,PROTECTOR PC

5 1100033154 MAINS CORD, WITH CONNECTOR,S192 PC

6 1100040054 COMPRESSOR,TECUMSEH,THK1340YJF PC

7 --------- OLP PC

8 --------- RELAY PC

New Model :- WIRING DIAGRAM

Model Test report

Modification

Test Name

Tested by

Event

Report No.

JUDGE

Area

Page : 1 of 6Duration

Rev. Date:

00Rev. No.:

Format No.:

PRODUCT TEST REPORT

Model

LocationSpec. for

43°CSP1(A) SP2 (C)

Eva In -20.00 -24.20Eva Out -20.00 -24.10Eva surface -20±3 -22.10 -22.50FC Air1/2 -15±3 -12.20 -15.00Chiller 1/2 ≤ -6°C -12.10 -12.00T3 ≤-5°C -2.00 -3.00Crisper 1/2 ≤ 8°C 2.00 2.00Drier 45 ±3 46.20 42.00Suction 43±3 40.10 38.00Discharge ≤ 99°C 68.00 68.50Comp Dome ≤ 90°C 64.00 63.50Pull down FC (-5°C) ≤ 150min 76.00 60.00Pull down RC(7°C) ≤ 180min 82.00 70.00Voltage 230 235.00 234.00Current 1A 0.72 0.73Wattage ≤ 130 W 78.00 73.00

-21±3

ES

Swapnil

Pull Down Test 43°C

Ref.200 Lts

12.11.2009 to 13.11.09

A/C

VIL 0011 Ref. 200Lts OK

Modification

Test Name

Tested by

Event

Report No.

JUDGE

Area


Rev. Date:

00Rev. No.:

Format No.:

PRODUCT TEST REPORT

Model

LocationSpec. for

32°CSP1(A) SP2 (C)

Eva In -26.40 -29.60Eva Out -24.20 -25.70Eva surface -22±3 -31.30 -29.90FC Air1/2 -18±3 -18.50 -18.60Chiller 1/2 <-10 -17.20 -18.00T3 ≤-6°C -8.90 -10.10Crisper 1/2 ≤ 5°C -3.40 -6.00Drier 35 ±3 33.10 32.90Suction 32±3 26.20 28.00Discharge ≤ 80°C 48.30 49.70Comp Dome ≤ 80°C 52.30 52.10Pull down FC (-5°C) ≤ 100min 38.00 29.00Pull down RC(7°C) ≤ 120min 41.00 28.00Voltage 230±5V 217.00 216.00Current 1A 0.32 0.34Wattage ≤ 130 W 65.00 68.00

-25±3

ES

Swapnil

Pull Down Test 32°C

13.07.2009 to 14.07.09

A/C

VIL 0011 OKRef.200 Lts

Ref. 200 Lts

LocationSpec. for

43°CSP1(A) SP2 (C)

Eva in -15.00 -11.00Eva out -15.00 -11.00Surface -16.50 -14.50F1 -10±3 -11.00 -6.00Chiller -8.50 -5.00T3 2±2 2.00 5.00Crisper 1/2 8.00 9.00On time in min 40.00 10.00off time in min 26.00 5.00% run <90% 60.61 66.67

-14±3

Modification

Test Name

Tested by

Event

Report No.

JUDGE

Area


Rev. Date:

00Rev. No.:

Format No.:

PRODUCT TEST REPORT

ES

Swapnil

Thermostat cycle test 43°C

14.07.2009 to 15.07.09

A/C


Ref. 200Lts

LocationSpec. for

32°CSP1(A) SP2 (C)

Eva In -17.00 -13.00Eva Out -17.00 -13.00Surface -17.00 -13.00F1 -10±3 7.00 7.00Chiller 8.00 8.00T3 2±2 5.00 6.00Crisper 1/2 9.00 -On time in min 12.00 10.00off time in min 15.00 17.00% run 50±5 44.44 37.04

-14±3

Modification

Test Name

Tested by

Event

Report No.

JUDGE

Area


Rev. Date:

00Rev. No.:

Format No.:

PRODUCT TEST REPORT

Model

ES

Swapnil

Thermostat cycle test 32°C

15.07.2009 to 16.07.09

A/C


Ref. 200Lts

LocationSpec. for

43°CSP1(A) SP2 (C)

Compressor noF1 -12.00 -13.00T3 -2.00 -2.50Crisper 1/2 2.00 2.00Ice tray 1 -2.00 -2.00Ice tray 2 -2.00 -2.00Ice Making time <180min 106.00 127.00

Modification

Test Name

Tested by

Event

Report No.

JUDGE

Area


Rev. Date:

00Rev. No.:

Format No.:

PRODUCT TEST REPORT

Model

ES

Swapnil

Ice Making Test 43°C

17.07.2009 to 18.07.09

A/C


Ref. 200Lts

Modification

Test Name

Tested by

Event

Report No.

JUDGE

Area


Rev. Date:

00Rev. No.:

Format No.:

PRODUCT TEST REPORT

Model

MP

Swapnil

Stratability Test 43ºC

19.07.2009 to 19.07.09

A/C

VIL 0011

Parametre Spec. Sp1 (A) Sp2 (C)Cold Starting Voltage

150V 150V 150V

Parametre Spec. Sp1 (A) Sp2 (C)Hot Starting Voltage

160V 130V 130V

Cold Startability

Hot Startability

OKRef.200 Lts

Ref. 200Lts

Modification

Test Name

Tested by

Event

Report No.

JUDGE

Area


Rev. Date:

00Rev. No.:

Format No.:

PRODUCT TEST REPORT

Model

ES

Swapnil

Door Open Close Test

27.11.2009 to 30.11..09

In OQA

‘W’ Profile handle

Kelvinator W profile handle (190 lts) .OK

Before test After test Before test Before test

1 Torque at top hinge 50-60kgf-cm 53 kgf-cm 52 kgf-cm 56 kgf-cm 53kgf-cm Ok

2Torque at Bottom

hinge50-60kgf-cm 55 kgf-cm 52 kgf-cm 54kgf-cm 50kgf-cm Ok

3 Gasket gap No gap No gap No gap No gap No gap Ok

4 Door movement Should be SmoothSmooth

movementSmooth

movementSmooth

movementSmooth

movementOk

5 Handle condition Should not be

loose.No loose No loose No loose No loose Ok

6 Door sagging Should not be

sagging.No sag. No sag. No sag. No sag. Ok

7 Door alignment. Should be proper,Proper

alignmentProper

alignmentProper

alignmentProper alignment Ok

ParametersSr. No.

Trial for 190L Model.

Specification Sample No. 1 Sample No. 2

Observation

Remark

Test Condition:-1.one liters 8 bottles in Ref..door.2.10000 time Ref door open close

test detail :-

Documents

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x w x h weight