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TECHNOLOGY FOR PROCESSING LOOSE SUBSTANCES AUTOMATION AND DEVELOPMENT OF NEW DEVICES

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BOHEMIA MACHINE s.r.o.

Zámecká 1177 | 582 91 Světlá nad Sázavou | Czech Republic

tel: +420 569 453 149

e-mail: [email protected]

www.bohemia-machine.cz

T ECHNOL OGY F OR PROCE S SING L OO SE SUB S TA NCE SAU T OM AT ION A ND DE V EL OPMEN T OF NE W DE V ICE S

1

2

3

4

5

6

7

8

9

d

2

4

5

6

1

9

3

8

7

d

1. raw material input

2. drying

3. cooling

4. sorting of the material

5. containers - silos

6. weighing / dosing

7. final mixing

8. packaging

9. expedition of finished mixture

d. transport route

P R O J E C T S T U D I E S

C O M P L E T E S O L U T I O N S F O RP R O C E S S I N G R A W M A T E R I A L S

T E C H N O L O G I C A L L I N E ST U R N K E Y D E L I V E R I E S

1

2

3

4

5

6

7

8

9

d

2

4

5

6

1

9

3

8

7

d

1. raw material input

2. drying

3. cooling

4. sorting of the material

5. containers - silos

6. weighing / dosing

7. final mixing

8. packaging

9. expedition of finished mixture

d. transport route

P R O J E C T S T U D I E S

C O M P L E T E S O L U T I O N S F O RP R O C E S S I N G R A W M A T E R I A L S

T E C H N O L O G I C A L L I N E ST U R N K E Y D E L I V E R I E S

1. elevators

2. drying

3. cooling

4. transport junctions

5. crushing

6. directing flaps

7. mixing

5

2

7

1

C O M P L E T E M A N U F A C T U R I N G P R O G R A M

Elev

ator

ELV

A

6

3

4

Directing Flaps600 x 700850 x 1000

ConveyerFlap

1. elevators

2. drying

3. cooling

4. transport junctions

5. crushing

6. directing flaps

7. mixing

5

2

7

1

C O M P L E T E M A N U F A C T U R I N G P R O G R A M

Crusher BMD Crusher BMC

Mix

er 1

50l

Drum dryer Boska

6

3

4

Mixer 1000l

2

3

6

1. loading

2. cleaning

3. glueing

4. palletizing

5. banding

6. packaging

7. expedition

A U T O M A T I C L I N E O F U - P R O F I L E G L U E I N G

1

4

5

7

2 3 61 4 5 7

2

3

6

1. loading

2. cleaning

3. glueing

4. palletizing

5. banding

6. packaging

7. expedition

A U T O M A T I C L I N E O F U - P R O F I L E G L U E I N G

1

4

5

7

2 3 61 4 5 7

3

4

5

6

1. boards 4x2m, 1000kg

2. rotary container

3. drive 4m

4. stroke 2m

5. rotary arm

6. rotary conveyor

B O A R D M A N I P U L A T O R

1

2

T EC HNI C A L S O L U T I O N DR AW IN G UP

T EC HNI C A L D O C UME N TAT I O N W O R K IN G O U T

T EC HN O L O G Y T UR NK E Y DE L I V E R Y

3

4

5

6

1. boards 4x2m, 1000kg

2. rotary container

3. drive 4m

4. stroke 2m

5. rotary arm

6. rotary conveyor

B O A R D M A N I P U L A T O R

1

2

T EC HNI C A L S O L U T I O N DR AW IN G UP

T EC HNI C A L D O C UME N TAT I O N W O R K IN G O U T

T EC HN O L O G Y T UR NK E Y DE L I V E R Y

It is a production line for casting ceramic products. In the first section of the line the top part of the product

is cast and dried, then it is joined to the bottom part, cast in a large gypsum mold. After drying the whole

product to the required value, the entire mold is disassembled by the manipulator. The product is rotated

180∞ on the pad and moved to the roller bench where inspection of the cast or possible shape correction

takes place. The mold after its removal is inserted back into the casting line and prepared for the next

cycle. The final products are transported to the end of the line, rotated and handed over to another part of

the production. The production line is fitted with pipes for filling ceramics into the molds, subsequent

rinsing and compressed air distribution and fixing the molds.

CER AMIC PRODUC T S C A S TING AND H ANDLING LINE

CER AMIC PRODUC T S C A S TING AND H ANDLING LINE

1. rotary drum

2. rotary drum

3. "Slide"

4. platform with rotation

T E X T I L E M A N I P U L A T O R

The textile blanks manipulator stacks textile blanks on pallets. Two rotary drums snychronously pick up

blanks from a line conveyor and stack them onto prepared pallets following a customisable program.

Blanks can be stacked either face up or face down.

Operator can use the "Slide" for quality checks – this can be activated by remote control. The "Slide" sorts

non-comforming blanks out or can be used to perform regular quality control checks.

Manipulator features a platform with rotation that is easily accessible to staff that can unload fully stacked

pallets and load in empty ones without significant delay in production.

Using touch display interface, operator can create and save individual programs.

3

1

4

2

1. rotary drum

2. rotary drum

3. "Slide"

4. platform with rotation

T E X T I L E M A N I P U L A T O R

3

1

4

2

W R A P P E R

The plastic wrapping station is part of final section of a stoneware boards production line.

The machine applies protective self-adhesive PE film to the top side of the board in fully automatic mode.

1. input line conveyor

2. wrapping station

3. output line conveyor

4. footbridge

4

1 32

W R A P P E R

1. input line conveyor

2. wrapping station

3. output line conveyor

4. footbridge

4

1 32

BOHEMIA MACHINE s.r.o.

Zámecká 1177 | 582 91 Světlá nad Sázavou | Czech Republic

tel: +420 569 453 149

e-mail: [email protected]

www.bohemia-machine.cz

T ECHNOL OGY F OR PROCE S SING L OO SE SUB S TA NCE SAU T OM AT ION A ND DE V EL OPMEN T OF NE W DE V ICE S